Pioneer DEHP-6600-R, DEHP-7600-MP Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

ORDER NO.

CRT3188

DEH-P7600MP/XN/EW

MULTI-CD/DAB CONTR OL HIGH POWER CD/MP3/WMA PLAYER WITH RDS TUNER

DEH-P7600MP

MULTI-CD CONTROL HIGH POWER CD PLAYER WITH RDS TUNER

DEH-P6600R

This service manual should be used together with the following manual(s):

Model No. Order No. Mech.Module Remarks

CX-3098 CRT3179 S10WMAcode2 CD Mech. Module:Circuit Description, Mech. Description, Disassembly CX-3110 CRT3178 S10.1 CD Mech. Module:Circuit Description, Mech. Description, Disassembly

/XN/EW

For details, refer to "Important symbols for good services".

K-ZZU. DEC. 2003 printed in Japan

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SAFETY INFORMATION

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- CD Section Precaution

1. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

2. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY" on page 77.

3. After replacing the pickup unit, be sure to check the grating. (See p.72.)

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This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

1. Safety Precautions for those who Service this Unit.

• When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

A

2. A “CLASS 1 LASER PRODUCT” label is affixed to the bottom of the player.

3. The triangular label is attached to the mechanism unit frame.

CLASS 1 LASER PRODUCT

4. Specifications of Laser Diode

Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers

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[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.

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When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

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For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed

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ones should be used.

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1. SPECIFICATIONS

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DEH-P7600MP/XN/EW

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2. EXPLODED VIEWS AND PARTS LIST

OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.

A

• Screw adjacent to mark on the product are used for disassembly.

• For the applying amount of lobricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.)

"

2.1 PACKING

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PACKING SECTION PARTS LIST

Mark No. Description Part No.

1 Cord Assy CDE7153 2 Accessory Assy CEA3376 3 Spring CBH1650 4 Screw Assy CEA3848 5 Fixing screw BPZ20P060FZK

6 Screw CBA1650 * 7 Polyethylene Bag CEG-127 8 Screw CRZ50P090FTC 9 Screw TRZ50P080FTC * 10 Polyethylene Bag CEG-158

11 Handle CNC5395 12 Holder CND1249 13 Holder CND1250 14 Bush CNV3930 15 Polyethylene Bag CEG-162

16 ••••• 17 Carton(P7600MP) XHG7023 Carton(P6600R) XHG7027

Mark

No. Description Part No.

Contain Box(P7600MP) XHL7023 18 Contain Box(P6600R) XHL7027

19 Protector CHP2663 20 Protector CHP2664 21-1 Owner's Manual(P7600MP) XRD7018 Owner's Manual(P6600R) XRD7046 21-2 Owner's Manual(P7600MP) XRD7019 Owner's Manual(P6600R) XRD7047

21-3 Owner's Manual(P7600MP) XRD7020 Owner's Manual(P6600R) XRD7048 21-4 Installation Manual(P7600MP) XRD7017 Installation Manual(P6600R) XRD7049 * 21-5 Warranty Card CRY1157

* 21-6 Passport CRY1013 * 21-7 Caution Card CRP1207 * 21-8 Caution Card(P7600MP) XRP7001 22 Case Assy CXB3520 23 Inner Box XHW7001

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Owner's Manual,Installation Manual

Part No. Language

XRD7018,XRD7046 English,Spanish XRD7019,XRD7047 German,French XRD7020,XRD7048 Italian,Dutch XRD7017,XRD7049 English,Spanish,German,French,Italian,Dutch

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2.2 EXTERIOR(DEH-P7600MP)

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EXTERIOR(DEH-P7600MP) SECTION PARTS LIST

Mark No. Description Part No.

1 Screw BMZ30P040FZK 2 Screw BSZ26P060FTC 3 Screw BSZ30P060FTC 4 Screw BSZ30P200FTC 5 Cord Assy CDE7129

6 Cord Assy CDE7153 7 Case CNB2870 8 Holder CNC8659 9 Earth Plate CNC8915 10 Insulator CNM7682

11 Insulator CNM7935 12 Insulator CNM8174 13 Cushion CNM8890 14 Panel XNS7070 15 Cap CNV6727

16 Case Assy CXB3520 17 ••••• 18 ••••• 19 Chassis Unit XXA7222 20 Button(EJECT) CAC7752

21 Screw(M2x4.5) CBA1647 22 Screw(M2x4) CBA1649 23 Washer CBF1038 24 Spring CBH2650 25 Spring CBH2651

26 Spring CBH2652 27 Spring CBH2653 28 Holder CND1254 29 Gear CNV5997 30 Arm CNV7400

31 Arm CNV7401 32 Arm CNV7402 33 Arm CNV7403 34 Panel Unit CWM8758 35 Socket(CN1950) CKS3550

36 Connector(CN1951) CKS4806 37 Holder Unit CXB9501 38 Holder Unit CXB9502 39 Damper Unit CXB9503 40 Panel Unit(Service) CXX1691

41 Spring CBL1512 42 Cover CNM6854 43 Panel CNS7245 44 Pin CNV6486 45 Lighting Conductor CNV6487

46 CD Mechanism Module(S10CODE2)CXK5665 47 Screw ISS26P055FTC 48 Cable XDE7002 49 Tuner Amp Unit XWM7044 50 Screw ASZ26P060FTC

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DEH-P7600MP/XN/EW

No. Description Part No.

Mark

51 Screw BPZ26P080FTC 52 Screw BSZ26P160FTC 53 Fuse(10A) CEK1208 54 Pin Jack(CN352) CKB1051 55 Plug(CN901) CKM1376

56 Plug(CN351) CKS1238 57 Connector(CN101) CKS3408 58 Plug(CN801) CKS3537 59 Connector(CN651) CKS3837 60 Connector(CN161) CKS4124

61 Antenna Jack(CN401) CKX1056 62 Holder CND1270 63 Holder CND1352 64 Heat Sink CNR1668 65 Microphone(CN751) CPM1011

66 FM/AM Tuner Unit CWE1645 67 Holder CND1054 68 Insulator XNM7031 69 Detachable Assy XXA7166 70 Screw BPZ20P100FZK

71 Spring CBL1470 72 Knob XAA7018 73 Button(1-6) XAC7005 74 Button(OPEN) XAC7012 75 Button(TEXT/SCRL/AUDIO/FUNC)XAC7041

76 Spring XBH7001 77 Cover XNS7013 78 Keyboard Unit XWM7051 79 Connector(CN1901) CKS4524 80 Cushion CNM6633

81 Spacer CNM7697 82 Spacer CNM7698 83 Holder CNV6910 84 OEL Unit MXS8201 85 Holder XNC7006

86 Button Unit(EQ-EX) XXA7007 87 Button Unit(EQ) XXA7008 88 Sub Grille Assy XXA7159 89 Sub Button Assy XXA7227 90 Lavel VRW-329

91 ••••• 92 Cushion XNM7041 93,94 ••••• 95 Transistor(Q651,911,921) 2SD2396 96 Choke Coil(L301) CTH1280

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2.3 EXTERIOR(DEH-P6600R)

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EXTERIOR(DEH-P6600R) SECTION PARTS LIST

Mark No. Description Part No.

1 Screw BMZ30P040FZK 2 Screw BSZ26P060FTC 3 Screw BSZ30P060FTC 4 Screw BSZ30P200FTC 5 •••••

6 Cord Assy CDE7153 7 Case CNB2793 8 Holder CNC8659 9 Earth Plate CNC8915 10 Insulator CNM7682

11 Insulator CNM7935 12 Insulator CNM8174 13 Cushion CNM8890 14 Panel XNS7070 15 •••••

16 IC(IC301) PAL007A 17 ••••• 18 ••••• 19 Chassis Unit XXA7223 20 Button(EJECT) CAC7752

21 Screw(M2x4.5) CBA1647 22 Screw(M2x4) CBA1649 23 Washer CBF1038 24 Spring CBH2650 25 Spring CBH2651

26 Spring CBH2652 27 Spring CBH2653 28 Holder CND1254 29 Gear CNV5997 30 Arm CNV7400

31 Arm CNV7401 32 Arm CNV7402 33 Arm CNV7403 34 Panel Unit CWM8758 35 Socket(CN1950) CKS3550

36 Connector(CN1951) CKS4806 37 Holder Unit CXB9501 38 Holder Unit CXB9502 39 Damper Unit CXB9503 40 Panel Unit(Service) CXX1691

41 Spring CBL1512 42 Cover CNM6854 43 Panel CNS7245 44 Pin CNV6486 45 Lighting Conductor CNV6487

46 CD Mechanism Module(S10) CXK5602 47 Screw ISS26P055FTC 48 Cable XDE7003 49 Tuner Amp Unit XWM7048 50 Screw ASZ26P060FTC

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No. Description Part No.

Mark

51 Screw BPZ26P080FTC 52 Screw BSZ26P160FTC 53 Fuse CEK1208 54 Pin Jack(CN352) CKB1051 55 Plug(CN901) CKM1376

56 ••••• 57 Connector(CN101) CKS3408 58 Plug(CN801) CKS3537 59 Connector(CN651) CKS3835 60 Connector(CN161) CKS4124

61 Antenna Jack(CN401) CKX1056 62 Holder XNC7003 63 Holder CND1352 64 Heat Sink CNR1668 65 Microphone(CN751) CPM1011

66 FM/AM Tuner Unit CWE1645 67 Holder CND1054 68 Insulator XNM7031 69 Detachable Assy XXA7170 70 Screw BPZ20P100FZK

71 Spring CBL1470 72 Knob XAA7003 73 Button(1-6) XAC7005 74 Button(OPEN) XAC7012 75 Button(TEXT/SCRL/AUDIO/FUNC)XAC7041

76 Spring XBH7001 77 Cover XNS7013 78 Keyboard Unit XWM7054 79 Connector(CN1901) CKS4524 80 Cushion CNM6633

81 Spacer CNM7697 82 Spacer CNM7698 83 Holder CNV6910 84 OEL Unit MXS8201 85 Holder XNC7006

86 Button Unit(EQ-EX) XXA7007 87 Button Unit(EQ) XXA7008 88 Sub Grille Assy XXA7163 89 Sub Button Assy XXA7224 90 Lavel VRW-329

91 ••••• 92 Cushion XNM7041 93,94 ••••• 95 Transistor(Q651,911,921) 2SD2396 96 Choke Coil(L301) CTH1280

DEH-P7600MP/XN/EW

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2.4 CD MECHANISM MODULE(DEH-P7600MP)

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1GEM1024 2GEM1045 3GEM1035

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CD MECHANISM MODULE(DEH-P7600MP) SECTION PARTS LIST

No. Description Part No.

Mark No. Description Part No.

1 CD Core Unit(S10WMA) CWX2851 2 Connector(CN101) CKS4182 3 Connector(CN901) CKS4017 4 Screw BMZ20P035FTC 5 Screw BSZ20P040FTC

6 Screw(M2x4) CBA1362 7 Screw(M2x3) CBA1511 8 Screw(M2x3) CBA1527 9 ••••• 10 Washer CBF1038

11 Washer CBF1060 12 Spring CBH2390 13 Spring CBH2606 14 Spring CBH2607 15 Spring CBH2608

16 Spring CBH2609 17 Spring CBH2610 18 Spring CBH2735 19 Spring CBH2612 20 Spring CBH2613

21 Spring CBH2614 22 Spring CBH2615 23 Spring CBH2616 24 Spring CBH2617 25 Spring CBH2620

26 Spring CBH2621 27 Spring CBH2641 28 Spring CBH2642 29 Spring CBH2643 30 Spring CBH2659

31 Spring CBH2688 32 ••••• 33 Shaft CLA4441 34 Frame CNC9962 35 Frame CNC9963

36 Bracket CNC9966 37 Bracket CND1895 38 Arm CNC9968 39 Arm CND1909 40 Lever CND2032

41 Lever CNC9984 42 Sheet CNM8134 43 Collar CNV7798 44 Guide CNV7799 45 Arm CNV7800

Mark

51 Gear CNV7208 52 Gear CNV7209 53 Gear CNV7210 54 Gear CNV7211 55 Gear CNV7212

56 Rack CNV7214 57 Arm CNV7215 58 Arm CNV7216 59 Guide CNV7217 60 Roller CNV7218

61 Gear CNV7219 62 Arm CNV7221 63 Arm CNV7220 64 Arm CNV7222 65 Damper CNV7313

66 Damper CNV7314 67 Arm CNV7341 68 Arm CNV7342 69 Guide CNV7360 70 Guide CNV7361

71 Holder CNV7437 72 Arm CNV7805 73 Gear CNV7595 74 Damper CNV7618 75 Motor Unit(M1) CXB6007

76 Chassis Unit CXC2318 77 Screw Unit CXB8729 78 Gear Unit CXC2397 79 Arm Unit CXC2316 80 Arm CND1896

81 Arm CND1894 82 Motor Unit(M2) CXB8933 83 Bracket CNC9985 84 ••••• 85 Screw(M2x5) EBA1028

86 Screw JFZ20P020FTC 87 Screw JGZ17P022FTC 88 ••••• 89 Washer YE20FTC 90 Pickup Unit(P10)(Service) CXX1641

91 Screw IMS26P030FTC 92 Spring CBL1635 93 Clamper CNV7197

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46 Rack CNV7199 47 Holder CNV7201 48 Holder CNV7202 49 Arm CNV7203 50 Gear CNV7207

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DEH-P7600MP/XN/EW

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2.5 CD MECHANISM MODULE(DEH-P6600R)

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1GEM1024 2GEM1045 3GEM1035

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CD MECHANISM MODULE(DEH-P6600R) SECTION PARTS LIST

No. Description Part No.

Mark No. Description Part No.

1 CD Core Unit(S10) CWX2947 2 Connector(CN101) CKS4182 3 Connector(CN701) CKS4188 4 Screw BMZ20P035FTC 5 Screw BSZ20P040FTC