For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZW. NOV. 2007 Printed in Japan
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SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfe.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
C
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
D
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
1. SERVICE PRECAUTIONS............................................................................................................................... 5
A
B
C
D
1.1 SERVICE PRECAUTIONS ........................................................................................................................ 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
3.3 JIGS LIST ................................................................................................................................................ 13
5.2 ERROR CODE LIST ................................................................................................................................ 19
5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 21
6. SERVICE MODE ............................................................................................................................................ 22
6.1 CD TEST MODE...................................................................................................................................... 22
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 29
8.1 CD ADJUSTMENT................................................................................................................................... 29
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 30
11.2 KEYBOARD UNIT .................................................................................................................................. 60
11.3 CD CORE UNIT(S10.5COMP2)............................................................................................................. 62
12. ELECTRICAL PARTS LIST .......................................................................................................................... 64
E
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1. You should conform to the regulations governing
the product (safety, radio and noise, and other
regulations), and should keep the safety during
servicing by following the safety instructions
described in this manual.
2. Before disassembling the unit, be sure to turn off
the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside
the unit.
3. To protect the pickup unit from electrostatic discharge
during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the
grating.
5. Be careful in handling ICs. Some ICs such as MOS
type are so fragile that they can be damaged by
electrostatic induction.
A
B
1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
C
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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B
C
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2.2 DISC/CONTENT FORMAT
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B
C
D
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2.3 PANEL FACILITIES
A
B
C
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2.4 CONNECTION DIAGRAM
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B
C
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
To keep the product quality after servicing, please confirm following check points.
1Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.
2 CDPlay back a CD.
(Track search)
3 FM/AM tunerCheck FM/AM tuner action.
B
4Check whether no disc is inside the product. The media used for the operating check must
See the table below for the items to be checked regarding audio:
C
(Seek, Preset)
Switch band to check both FM and AM.
Item to be checked regarding audio
Distortion
Noise
Volume too low
Volume too high
Volume fluctuating
Sound interrupted
demrifnocebotmetIserudecorP.oN
The customer complain must not be
reappeared.
Display, audio and operations must be
normal.
No malfunction on display, audio and
operation.
Unit Number : CWN3104(UC)
Unit Number : CWN3106(ES)
Unit Name : Tuner Amp Unit
Unit Number : (UC)
Unit Number : (ES)
Unit Name : Keyboard Unit
Unit Number : CWX3514
Unit Name : CD Core Unit(S10.5COMP2)
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Name
Jig
e
3.3 JIGS LIST
- Jigs List
Name
Test Disc
L.P.F.
Jig No.
No.
TCD-782
- Grease List
Name
m
Grease
Grease
Before shipping out the product, be sure to clean the
following portions by using the prescribed cleaning
tools:
Portions to be cleanedCleaning tools
CD pickup lenses
Grease No.
rease No.
GEM1024
GEM1045
Cleaning liquid : GEM1004
Cleaning paper : GED-008
emarks
Remarks
Checking the grating
Checking the grating (Two pieces)
emarks
Remarks
CD Mechanism Module
CD Mechanism Module
A
B
C
D
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D
U
4. BLOCK DIAGRAM
A
TUNER AMP UNIT
A
FM/AM TUNER UNIT
VDD5
SL
TUNPCK
TUNPDO
TUNPCE2
7613 5 109811 14 18192021
NC
CE2
ROM_VDD
TUNPCE1
DI
SL
CK
CE1
TUNPDI
NC
DO
NCNCNC
NC
B
C
D
PICKUP UNIT
(P10.5)(SERVICE)
LASER
DIODE
MONITOR
E
F
DIODE
LOAD/
ANTENNA
HOLOGRAM
UNIT
FOCUS ACT.
TRACKING ACT.
SPINDLE
MOTOR
CARRIAGE
MOTOR
IC 3 EEPROM
5.0V
OSC
LPF
JA401
1
2,3
LD-
15
15
MD
5
VREF
FOM
FOP
2
TOP
1
TOM
LD+
14
14
M
M
AM ANT
1
FM ANT
3
CD CORE UNIT(S10.5COMP2)
C
ATT
ATT
ANT adj
FMRF
FMRF
RF adj
D
Q101
S905
VDD
REFO
AC,BD,F,E
CD
DRIVER
IC301
BA5839FP
12
FOM
11
FOP
14
TOP
13
TOM
16
SOP
LOEJ
15
SOM
18
CLCONT
LCOP
17
CONT
LCOM
8EJ
S903
DSCSNS
CN101
5
88
33
2
1
44
FOM
FOP
TOP
TOM
S904
12EJ
RFGND
OSCGND
212 1522 16 4 17
RF-AMP, CD DECODER,
MP3/WMA DECODER,
DIGITAL SERVO /
DATA PROCESSOR
141
LD
142
PD
133
REFOUT
IC201
TD,FD
PE5547A
SD,MD
22
5
LOEJ
21
43
CLCONT
9
41
CONT
8
12EJ
7
8EJ
6
DSCSNS
9
HOME
S901
HOME
VDSENS
LOUT
XTAL
/XTAL
/PUEN
/RESET
MIXER, IF AMP
DGND
AUDIOGNDNCVCC
55
50
52
39
16
11
IC 1
3.3V
T51
LOUT
X201
16.93MHz
VDD
VCC
BRST,BRXEN,BSRQ
BDATA,BSCK
VD
CF52
Q102
VD
IC 5
5V t 3.3V
IC 4
3.3V t 2.5V
3.3V
VDD_3.3
3.3V
VCC8
IP-BUS
WIRED
REMOTE
DEH-P3000IB/XS/UC
Only
iPod
ADAPTER
CN701
13
VDD
9
/RESET
8
VD
2
1
JA621
Rch
30
29
21
54
40
34
94
83
85
31
32
86
87
84
24
Lch
23
TX
RX
CONTROLLER
RX2
IC601(2/2)
PEG410B8
IPPW
ASENBO
KEYD
KEYAD
PID
PSENS
TXPOD
RXPOD
PSENSG
PVSENS
PPOWER
SYSTEM
IC 2
2.5V
DET, FM MPX
2.5V
CDL
JA101
BUSL+
7
BUSL-
11
5
1
8
Q101
IP-BUS DRIVER
BUS-
5
BUS+
6
IC101
HA12241FP
BUS-
DIN1
BUS+ ROUT
STBY
8
B.UP
IPPW
TX
1
RX
2
Q102
3
KEYD
2
KEYAD
1
JA561
AUDIO-L
5
iPodAG
13
4
10
3
6
11
2
3
ACC-ID
ACC-PW
TX-iPod
RX-iPod
iPodGND
F/W-PWR
CN701
LOUT
TX
→
5.5V 3.3V
IC591
TC7SET08FUS1
1
4
2
Q567
VDD3.3
VDD5
Q561-564
Q566
RX
→
3.3V 5.5V
IC592
TC7SET08FUS1
1
2
B.UP
4
VDD 3.3V REGULATOR
IC702
7
VDD3.3
RESET
8
BRST,BRXEN,BSRQ,BDATA,BSCK
VD
14
15
3
NJM2885DL1-33
CDRST
VD 7.6V REGULATOR
Q702
Q701
1
VDD5
23
VDRST
B.UP
22
VDCONT
VDD5
MUTE
SYSPW
ILMPW
SWVDD
ROT0
DPDT
KYDT
DSENS
TUNERL
CDL
BUSL+
BUSL-
iPodL
iPodAG
ROT1
JOY
2
41
48
B.
51
VD
49
4
3
82
35
36
11
14
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A
Rch
24
Lch
23
TX
RX
SYSTEM
CONTROLLER
RX2
IC601(2/2)
PEG410B8
IPPW
ASENBO
KEYD
KEYAD
VDD5
MUTE
SYSPW
TUNERL
CDL
BUSL+
BUSL-
iPodL
iPodAG
2
S-80835CNMC-B8U
41
48
RESET
IC961
AUXL
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
TUNPCK
SL
65
66
68
69
67
97
1
12
ELECTRONIC VOLUME/
6
7
3
4
2
1
5
VST,VCK,VDT
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
TUNPCK
SL
SYSTEM
CONTROLLER
IC 601(1/2)
PEG410B8
RESET
DALMON
SOURCE SELECTOR
IN2_L
IN1_L
IC151
PML018A
IN4+_L
IN4-_L
IN5+_L
IN5-_L
IN3_L
BSENS
ASENS
Front_L
Rear_L
FL
MUTE
JA351
RCFL
4
Q351
RCRL
JA901
B.UP
ACC
8
16
14
RCA OUT
B
B.UP
ACC
BZ601
BUZZER
26
PEE
15
Xin
X601
10MHz
13
Xout
47
18
75
RL
VDD5 REGULATOR
VDD5
BACKUP SENSE
Q911
Q912
B.UP
Q352
Q931
ACC SENSE
GND
FL-
FL+
RL-
RL+
C
BREM
BREM
15
FL-
7
FL+
5
RL-
8
RL+
6
11
POWER AMP
10
11
MUTE
Q453
14
12
FLIN
RLIN
224
IC301
PAL007C
STBYMUTE
VCC
B.REM
25
B.UP
6,20
23
FL-
21
FL+
3
RL-
5
RL+
B.UP
MUTE
Q451
3.3V REGULATOR
IC401
13
3.3V
NJM2885DL1-33
VCC8
SYSPW
VCC8
VCC8 REGULATOR
2
IC921
NJM2388F84
4
1
B.UP
D
PID
PSENS
TXPOD
RXPOD
PSENSG
PVSENS
PPOWER
VDRST
VDCONT
ILMPW
SWVDD
ROT0
ROT1
DPDT
KYDT
DSENS
1
OUT1
AUX IN
IC751
NJM2794V
IN1+
IN1-
13
11
ILM+B
Q841
B.UP
Q842
51
VDD5
49
4
3
82
JOY
35
36
11
Q851
SWVDD
Q852
CN803
AUXL
AUXGND
ILM+BILM
SWVDD
ROT0
ROT1
JOY
DPDT
KYDT
DSENS
56
B
KEYBOARD UNIT
JA1
CN1
AUXL
13
13
AGND
10
10
12
12
9
9
SWVDD
3
3
ROTARY COMMANDER
Phase_B
ROT0
8
8
Phase_A
ROT1
7
7
JOY
4
4
DPDT
5
5
KYDT
6
6
DSENS
2
2
S28
10
1
DEH-P3000IB/XS/UC
ILLUMI
REM.CON.
3
GP1UX51RK
50
49
46
47
IC2
DPDT
KYDT
V3
VDD
EJECT
CLOCK
S1
SOURCE
S5S6
DISP
S8
RPT
SW
1
57
REM
LCD DRIVER/
KEY CONTROLLER
IC1
PD6538A
7
KEY MATRIX
S2
S9
KST1-4
KDT1-3
KEY DATA
S3S4
LIST
S10
IPOD
X0
X1
BAND
S7
RDM
54
X1
5MHz
55
LCD
V1
3
2
1
8
FRONT_AUX
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- FM/AM Tuner Unit
A
7 6135 10 9 81114 18 19 20 21
NC
CE2
ROM_VDD
DI
SL
CK
CE1
NC
DO
NCNCNC
NC
3.3 V
IC 5
5 V 3.3 V
t
IC 4
t
3.3 V 2.5 V
2.5 V
IC 2
2.5 V
DET, FM MPX
AM ANT
1
AT T
FM ANT
3
B
C
No. SymbolI/O Explain
AT T
ANT adj
FMRF
FMRF
RF adj
IC 3 EEPROM
5.0 V
OSC
LPF
IC 1
3.3 V
MIXER, IF AM P
T51
CF52
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIOGNDNCVCC
VDD_3.3
1 AMANTIAM antenna inputAM antenna input high impedance AMANT pin is connected with
an all antenna by way of 4.7 µH. (LAU type inductor)A series circuit
including an inductor and a resistor is connected with RF ground for
the countermeasure against the hum of power transmission line.
2 RFGNDRF groundGround of antenna block
3 FMANTIFM antenna inputInput of FM antenna 75 Surge absorber
(DSP-201M-S00B) is necessary.
4 VCCpower supplyThe power supply for analog block. D.C 8.4 V ± 0.3 V
5 SLO signal levelOutput of FM/AM signals level
6 CE2Ichip enable-2Chip enable for EEPROM ”Low” active
7 NCnon connectionNot used
D
8 CE1Ichip enable-1Chip enable for AF•RF ”High” active
9 CKIclockClock
10 DIIdata in Data input
11 NCnon connectionNot used
12 OSCGNDosc ground Ground of oscillator block
13 ROM_VDDpower supplyPower supply for EEPROM pin 13 is connected with a power supply of
micro computer.
14 DOO data outData output
15 DGNDdigital groundGround of digital block
16 NCnon connectionNot used
17 VDD_3.3power supplyThe power supply for digital block. 3.3 V ± 0.2 V
18 NCnon connectionNot used
19 NCnon connectionNot used
E
20 NCnon connectionNot used
21 NCnon connectionNot used
22 AUDIOGNDaudio groundGround of audio block
23 L chO L channel outputFM stereo “L-ch” signal output or AM audio output
24 R chO R channel outputFM stereo “R-ch” signal output or AM audio output
Rch
24
Lch
23
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crocompute
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
A
Power ON
Vcc = 5 V
Pin 16
BSENS
B
Pin 18
BSENS = L
ASENS
Pin 75
ASENS = L
DSENS
Pin 11
C
DSENS = L
ASENBO <- H
Pin 40
Starts
communication
with Grille
mi
D
r.
300 ms
SWVDD <- H
Pin 49
300 ms
Source keys
operative
In case of the above signal, the communication
with Grille microcomputer may fail
If the time interval is not 300 msec, the oscillator
may be defective.
Source ON
E
F
18
SYSPW <- H
Pin 48
Completes power-on operation.
(After that, proceed to each source
operation)
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5.2 ERROR CODE LIST
- Error Messages
If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of
the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from
the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN
(minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO
remains in blank as before.
A
2) Head unit display examples
Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display6-digit display4-digit display
ERROR-xxERR-xxE-xx
(2) Error Code List
Code
10
ClassDisplayed error code Description of the code and potential cause(s)
Electricity Carriage Home NGCRG can't be moved to inner diameter.
SERVO LSI Com-
CRG can't be moved from inner diameter.
munication Error→ Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11Electricity Focus Servo NGFocusing not available.
→ Stains on rear side of disc or excessive vibrations on REWRITABLE.
12Electricity Spindle Lock NGSpindle not locked. Sub-code is strange (not readable).
Subcode NG→ Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found.
Turned over disc are found, though rarely.
CD signal error.
17Electricity Setup NGAGC protection doesn't work. Focus can be easily lost.
→ Damages or stains on disc, or excessive vibrations on REWRITABLE.
30Electricity Search Time OutFailed to reach target address.
→ CRG tracking error or damages on disc.
44Electricity ALL SkipSkip setting for all track.
(CD-R/RW)
50
Mechanism
CD On Mech ErrorMechanical error during CD ON.
→ Defective loading motor, mechanical lock and mechanical sensor.
A0SystemPower Supply NGPower (VD) is ground faulted.
→ Failure on SW transistor or power supply (failure on connector).
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case.
Upper digits of an error code are subdivided as shown below:
1x: Setup relevant errors, 3x: Search relevant errors, Ax: Other errors.
B
C
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iPod error
A
ActionCauseMessage
Transfer the songs to the iPod.No songs in the iPodNO SONGS
STOP
No songs in the current list
Select a list that contains the songs.
Disconnect the cable from the iPod. Once the iPod
ERROR-11
Communication failure
main menu is displayed, connect the cable again.
Reset the iPod.
ERROR-21
Old version of the iPod
Update the iPod version.
Reset the iPod.iPod failureERROR-30
B
ERROR-A0
iPod is not charged but operates
correctly.
Check if the connection cable for the iPod shorted out.
After checking, switch the ignition key or disconnect the
iPod and connect again.