For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
K-ZZZ. FEB. 2008 Printed in Japan
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SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
C
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit. When check ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
D
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640 nm to 660 nm
CD:770 nm to 810 nm
DVD : 2.48 mW(Emitting period :9 sec.)
CD : 705 W(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1101 and Q1102 in PCB drive the laser diodes for DVD and CD
respectively. When Q1101 or Q1102 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
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B
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1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
E
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
3.3 JIGS LIST .................................................................................................................................................19
6. SERVICE MODE.............................................................................................................................................62
6.1 DVD TEST MODE ....................................................................................................................................62
6.2 CALIBRATION TEST MODE ....................................................................................................................65
6.3 MONITOR TEST MODE...........................................................................................................................65
11.1 DVD AMP UNIT ....................................................................................................................................164
11.2 iPod CONNECTOR UNIT .....................................................................................................................168
11.4 DVD CORE UNIT..................................................................................................................................170
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................174
12. ELECTRICAL PARTS LIST.........................................................................................................................184
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A
1) You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2) Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3) Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside the unit.
4)To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5) After replacing the pickup unit, be sure to skew adjustment.
6)During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
B
7) In case the internal fuse blows out, check the latter part of voltage.
8) Touch panel consists of the glass. Take good care for its handling.
Dropping the panel or adding severe impact on it may cause the risk of cracking.
Also, the end face of glass is not chamfered.
Use gloves and the like to protect your fingers from being cut.
9) AVH-P5000DVD will be operated only when Tuner Box is connected.
When operating it without connecting Tuner Box such as in the case of confirming operation,
short R678 (B face) of the DVD Amp Unit by soldering.
*When returning it to the customer, do not forget to remove the shorted part as described above.
It is the resistance land that enables operation in case the AVH-P5000DVD is returned to the service deposit with TUNER BOX excluded.
If you return this land in the state of leaving it shorted after completion of repair, the failure may arise after returning it to the customer,
who will claim that the product does not go OFF even by the detach.
(See details to “5.6 SIMPLE OPERATION CHECK METHOD” on the page 61.)
10) Hot areas
C
White area: Hot area. Be careful not to burn yourself
DVD Amp Unit
Tuner Box
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1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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B
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B
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2.2 DISC/CONTENT FORMAT
A
is a trademark of DVD Format/Logo Licensing Corporation.
B
C
D
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2.3 PANEL FACILITIES
A
B
C
D
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2.4 CONNECTION DIAGRAM
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B
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p
(
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm followingcheck points.
1Confirm whether the customer complain has
2 Flap-mechaCheck the operation of the flap mechanism. The flap mechanism operation must be
3 DVDMeasure playback error rates at the
4 DVDPlay back a DVD.
5 CDPlay back a CD.
6 FM/AM tunerCheck FM/AM tuner action.
7Check whether no disc is inside the product. The media used for the operating check
See the table below for the items to be checked re
been solved.
If the customer complain occurs with the
specific media, use it for the operation
check.
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (GGV1025)
Menu operation;Title/chapter search
Track search
(Seek, Preset)
witch band to check both FM and AM.
ardingvideo and audio:
Item to be checked regarding videoItem to be checked regarding audio
Disturbed ima
Too bri
Mottled color
e (video jumpiness)Volume too high
kcehCserudecorP.oN
The customer complain must not be
reappeared.
Display, video, audio and operations must
be normal.
smooth without making
scratches.
Deterioration of mecha-drive can be
checked.
The error rates must be less than 2.5e-4
Display, video, audio and operations must
be normal.
Display, audio and operations must be
normal.
Display, audio and operations must be
normal.
Unit Name : DVD Amp Unit
Unit Number :
Unit Name : Keyboard Unit
Unit Number :
Unit Name : iPod Connector Unit
Monitor Unit
Consists of
Monitor PCB
Invertor PCB
Unit Number : CWN3138
Unit Name : Monitor Unit
DVD Core Unit
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Compound Unit(A)
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Compound Unit(B)
Unit Number : CWN3130(UC)
Unit Number : CWN3129(EW5,RE)
Unit Name : Tuner Box Unit
Unit Number : YWX5005
Unit Name : DVD Core Unit
Unit Number : CWX3595
Unit Name : Compound Unit(A)
Unit Number : CWX3559
Unit Name : Compound Unit(B)
40-Pin FFC GGD1170 Monitor PCB <--> Relay PCB
20-Pin FFC GGD1209 Main PCB Unit <--> Relay PCB
40-Pin FFC BBR GGD1284 DVD Mechanism Module <--> DVD Amp Unit
40-Pin + 20 Pin Relay PCB GGF1461 DVD Amp Unit <--> Monitor PCB, Main PCB Unit
DVD Mechanism Module and Chassis
DVD Mechanism Module and Chassis
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
Chassis
Chassis
Chassis
Chassis
Chassis
3.4 CLEANING
D
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 500/300 msec, the oscillator
may be defective.
Source ON or
Back Camera ON
SYSPW H
Pin 6
Completes power-on operation.
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(After that, proceed to each source operation)
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5.2 INSPECTION METHOD OF PICKUP UNIT
Disc to be used
CD-DA: TCD-782
DVD-Video: GGV1025
Execution method
START
A
Replace the PICK UP
LD turned on?Check parts
No
Yes
LD current check
Is it OK?
Check point:
LD current check
Replace the PICK UP
No
Yes
RF level check
Is it OK?
No
Yes
Error rate check
Check point:
AS MAX check
PICK UP
cleaned?
Yes
Check point:
Error rate check
No
Check point:
AS MAX check
Check point:
Error rate check
Perform lens
cleaning
Replace the PICK UP
SKEW ADJ.
RF level check
Is it OK?
Yes
Error rate check
Is it OK?
Yes
B
No
C
No
D
Is it OK?
No
Yes
Ckeck parts
other than PICK UP
PICK UP
cleaned?
No
Yes
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Perform lens
cleaning
Replace the PICK UP
7
Finished
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LD current check
A
Mode: DVD
No.DiscCheck PointThresholdRemarks: LD current
Status: [Foucs closed] of TEST MODE
1
B
DVDLD1
GGV1025
DVDLD1 – VCC5_3
(mV)
10 – 65 (mA)
VCC5_3
C
Status: [Foucs closed] of TEST MODE
Mode: CD
No.DiscCheck PointThresholdRemarks: LD current
2TCD-782 CDLD1 – VCC5_3(mV)10 – 60(mA)
D
CDLD1
VCC5_3
E
Notes: Please pay attention to the laser diode damage by static electricity.
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ASMAX check
ASMAX value shows the value of RF level.
Status: [Foucs closed] of TEST MODE
No.DiscCheck PointThresholdRemarks:
8 digits value of
1
GGV1025
2TCD-782
ASMAX
on display0000 0600
8 digits value of
ASMAX
on display0000 0C00
more than
more than
Only four last digits are
displayed according to
the product.
Only four last digits is
displayed according to
the product.
In this case, the value is displayed for a split second.
When you tried to perform [FOCS CLOSE],
the display will charge automatically in the following order.
<Check> Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
STANBY-DGND1ALL
1
Specification value
VCC33 V-
Unit
V
0.6 V or more
Side A
A
B
C
Fig 1.1: STANBY check point
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DGND1
VCC 12_1
VCC 33
VDD 5_3
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
A
VDD5
VDD5
F.E. driver control system
IC1007
3.3 V output regulator
IC1008
DC/DC converter
1.2 V output
VCC33 (= 3.3 V )
VCC12 (= 1.2 V )
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
B
Fig 2.1: Power supply configuration
<Check> Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
VDD5_3 - DGND1
1
VCC33_3 - DGND1
2
VCC12_1 - DGND1
3
ALL
ALL
ALL
Specification value
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
Unit
V
V
V
Side A
C
D
E
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Fig 2.2: VDD5, VCC33, VCC12 voltage check points
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DGND1
XRES
Check 3: Reset OK?
<Check> Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.Specification valueUnit
1 XRES-DGND1ALL
Side A
VCC33 ×
0.7 or more
V
A
B
Fig 3.1: RESET check point
C
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DGND1
VSENS
Check 4: Is VSENS OK?
CN1901
A
HOST I/F
VD8VSENS
IC1003
detection IC
IC1501
DVD-LSI
VDD5
B
IC1007
Regulator
IC1008
DC/DC converter
VCC33
VCC12
STANBY
XRES
Fig 4.1: Power supply configuration and VSENS
<Check> Check the voltage at the “VSENS” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check point
VSENS - DGND1ALL
Module No.
Specification value
VCC33 × 0.7
or more
C
Side A
Unit
V1
D
E
Fig 4.2: VSENS check point
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DGND1
IC1501 169pin
Check 5: 27 MHz Normal?
<Outline> Each clock is created inside the IC1501 using the 27 MHz master crystal oscillator (X1501).
IC1501
DVD-LSI
X1501
OSCO
27 MHz
crystal
OSCI
VCC33VCC12
Fig 5.1: Clock configuration
<Check method> Turn the power on, and check with DGND being the reference.
In case of NG, check the applicable line, periphery of IC1501,
soldering of the peripheral components and defective components.
NO.Check pointModule No.
2 IC1501 169pinALL
Specification value
27 MHz
± 50 ppm
Unit
ppm
A
B
C
GND
Side A
Specification
value
Fig 5.2: Clock specification value
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E
Fig 5.3: 27 MHz check point
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Check 6: Is SDRAM I/F OK?
A
<Outline> In order to secure the MPEG stream data as the buffer,
the capacity of communication I/F SDRAM between the LSI and the memory is 128Mbit.
Be careful as XCSM, XWE, XCAS, XRAS and XSCM of IC1481 are called differently in IC1501,
namely NCSM, NWE, NCAS, NRAS, NCSM.
<Check> Check the conductivity at “check point 1” and “check point 2” without power.
In case of NG, check the soldering and defective components throughout the
“output t input” of the applicable section.
A
NO.
Signal nameCheck point 1Check point 2Specification value
1
2
3
4
5
6
7
8
9
<Check> Check the voltage at the “VD8_1, VD and VCC5_1” test point while the power is on.
Use the “PGND3 and AGND1” test point at the reference.
NO.Check pointModule No.Specification valueUnit
VD8_1 - PGND3
1
VD - PGND3
2
VCC5_1- AGND1
3
ALL
ALL
ALL
8.0 ± 0.4
8.0 ± 0.4
5.0 ± 0.1
V
V
V
Side A
B
C
Fig 7.2: VD8, VCC5 voltage check points
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PGND3
AVC C5
GNDAU
VD
Check 8: Is AVCC5 voltage OK?
A
VDAVCC5 (= 5.0 V )
<Check> Playback DVD-REF-A1 TITLE 1 and check the voltage at the stylus.
Check with PGND and GNDAU being the reference.
IC1005
REG IC
for AVCC 5 V.
Fig 8.1: Power supply configuration
IC1801
Audio-DAC
B
NO.Check point
VD - PGND_3
1
AVCC5 - GNDAU1
2
Module No.Specification valueUnit
ALL
ALL
8.0 ± 0.4
5.0 ± 0.1
V
V
Side A
C
D
E
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Fig 8.2: VD8, AVCC5 voltage check points
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Check 9: Is DACCLK normal?
<Outline> DACCLK for Audio-DAC is created by IC1501 using the 27 MHz master crystal oscillator (X1501).
IC1501
A
IC1801
Audio-DAC
27 MHz
DVD-LSIX1501
DACCLK
crystal
VCC33 VCC12
Fig 9.1: Clock configuration
<Check method>
DVD: DVD-REF-A1 TITLE 1
CD: Playback a normal CDDA.
Common to all DVD-V compatible modules.
Check with DGND being the reference.
In case of NG, check the applicable line, the periphery of IC1501, soldering of the peripheral components and
defective components.
NO.
Check point 1 (stylus)
12DACCK
DACCK
MediaSpecification value 1 Specification value 2 Specification value 3
DVD
CD
2.0 V~VCC33 V
2.0 V~VCC33 V
DGND~0.8 V
DGND~0.8 V
36.864 0 MHz ± 300 ppm
33.868 8 MHz ± 300 ppm
Specification
value 1
Specification
value 2
Specification
value 3
B
C
GND
Side A
Fig 9.2: Clock specification value
D
E
Check point 2 (IC1501 172 pin)
Check point 1 (stylus)
Fig 9.3: 27 MHz, DACCLK check point
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SRCK
LRCK
ADOUT3
Check 10: Is the audio circuit OK?
<Outline> The serial 3 lines digital output + DACCLK, output from DVD-LSI (IC1501), are converted to analog audio
A
signal at Audio-DAC (IC1801) and are output from the HOST I/F (CN1901).
Simultaneously, the analog MUTE signal is also output from DVD-LSI (IC1501) via the HOST I/F.
The digital audio signal (IECOUT), output from DVD-LSI (IC1501), is output via CN1852.
CN1901
HOST I/F
IC1501
DVD-LSI
LRCK LO
ADOUT3
IC1801
Audio-DAC
SRCK RO
B
GNDAU
CN1852
IEC
Fig 10.1: Audio circuit
<Check method> Playback DVD-REF-A1 TITLE 2 CHAPTER 1 (48 k/16 bit 1 kHz 0 dB),
and check with DGND being the reference.
In case of NG, check the applicable line, periphery of major components as described in the above drawing,
soldering of the peripheral components and defective components.
C
NO.Check point 1 (stylus)
1
ADOUT3
2
SRCK
3
LRCK
Specification value 1
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
Specification value is the root-mean-square value (rms).
Fig 10.4: Analog audio out (LO, RO) specification value.
B
C
D
Fig 10.5: Analog audio out check point
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IEC
Check with DGND being the reference.
Check 2pin cord after connecting it to a jig, etc.
A
NO.Check point 1 (stylus)Specification value 1
6 IECVCC33 V-0.6 V or higher0.4 V or lowerWaveform 5
Side A
B
Specification value 2
Reference waveform
C
Fig 10.6: Digital audio signal (IECOUT) check point
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<Outline> At the time of 6ch digital out, the serial 6 lines output from DVD-LSI (IC1501) is output via CN1581.
Furthermore, at the time of ripping, the serial 3 lines digital output + SUBC, output from DVD-LSI (IC1501),
is output in 4 times speed via CN1851.
A
IC1501
LSI
ADOUT0/SUBC
ADOUT1/BLKCK
ADOUT2/CLDCK
IC1851 buffer SW,
ripping or 6ch digital out.
SRCK
LRCK
DATA
IC1852 buffer SW,
ripping or 6ch digital out.
ININ
RIPP
SBCK
BMUTE
EMPH
IEC/IPFLG
The signal at CN1851 for 6ch digital out/Ripping.
Pin No.Pin name
SRCK
23
LRCK
21
AD0/SUBC
19
AD1/BLK
17
AD2/CLD
15
AD3/DATA
13
IEC/IPFLG
11
-
9
SBCK
7
BMUTE
5
MCKENA
4
RIPP
3
EMPH
2
6ch digital outRipping
SRCK
LRCK
ADOUT0
ADOUT1
ADOUT2
ADOUT3
IEC
-
BMUTE
Low
High
EMPH
SRCK
LRCK
SUBC
BLKCK
CLDCK
DATA
IPFLG
SBCK
High
Low
EMPH
Pins 1, 6, 8, 10, 12, 14, 16, 18, 20, 22 and 24 are GNDD.
OUT
IC1853 buffer SW,
ripping or 6ch digital out.
CN1851
MCKENA
B
C
D
Fig 10.7: 6ch digital out/Ripping circuit
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Playback DVD-REF-A1 TITLE22 CHAPTER 1, and check with GNDD being the reference.
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
A
Check 24pin FFC after connecting it to a jig, etc.
NO.Check point 1 (stylus)
SRCK
7
LRCK
8
ADOUT0
9
ADOUT1
10
ADOUT2
11
IEC
12
MCKENA
13
B
Rip common CDDA, and check with GNDD being the reference.
Specification value 1
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
In case of NG, check the applicable line, the periphery of the major components in the drawing above,
soldering of the peripheral components and defective components.
Check 24pin FFC after connecting it to a jig, etc.
NO.Check point 1 (stylus)
SRCK
14
LRCK
15
SUBC
16
BLKCK
17
CLDCK
18
DATA
C
19
20
21
SBCK
RIPP
Specification value 1
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
VCC33 V-0.6 V or higher
-
Specification value 2
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
0.4 V or lower
VCC33 V x 0.3 V or lower
Specification
value 1
GNDSpecification value 2
D
Fig 10.8: 6ch digital out/Ripping specification value
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Side A
SRCK
LRCK
ADOUT3
ADOUT2
ADOUT1
ADOUT0
RIPP
MCKENA
SBCK
5 678
A
B
Side B
C
D
E
Fig 10.9: 6ch digital out/Ripping check point
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Check 11: Is the video circuit OK?
<Outline> Composite signal and component signal are output from DVD-LSI (IC1501), and are output from the
A
HOST I/F (CN1901) via a buffer circuit.
CN1901
IC1501
DVD_LSI
Video
Composite
Component Y
Component Cb
Component Cr
AVCC5
Video buffer circuit
NoMount
COMPO
DAC
section
B
Fig 11.1: Video circuit
<Checking method> Playback DVD-REF-A1 TITLE2 CHAPTER5 (WHITE 100%), and monitor COMPO signal with
an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to “TV trigger” and
the trigger line to “150 line”.
Check point 1 (stylus)
NO.
C
1 COMPO1 000 mVpp ± 5 %Waveform 6
Specification valueReference waveform
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of the
peripheral components and defective components.
PEAK
HOST I/F
COMPO signal
Reference
value
Adjust this level within the
range of 1.0 ± 0.02 Vpp.
Color burst
Pedestal level
BOTTOM
Horizontal sync signal
D
Fig 11.2: Waveform for the case of composite white 100% output
<Video level readjustment method>
In case the video composite output is outside of the specification value, readjust the level according to the method
described below.(Note : Units are exchanged, the video output is not adjusted. )
Turn the volume (VR1671) to adjust the video level within the range of 1.0 ± 0.02 Vpp.
The adjustment specification is 1.0 ± 0.02 Vpp.
CN1901
AVCC5
E
IC1501
LSI
Video
DAC
YY
Q1701(NoMount)
Video buffer circuit
CbCb
Q1702(NoMount)
Video buffer circuit
HOST I/F
section
CrCr
Q1704(NoMount)
Video buffer circuit
Fig 11.3: Video circuit (component)
F
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Y
COMPO
Cr
Cb
<Checking method> Playback DVD-REF-A1 TITLE2 CHAPTER19 (100% Color Bars), and monitor Y, Cb, and Cr
signal with an oscilloscope with GNDV1 (stylus) being the reference. Set the trigger mode to
“TV trigger” and the trigger line to “150 line”.
NO.Check point 1 (stylus)Specification valueReference waveform
2
Y
3
Cb
4
Cr
1 000 mVpp ± 5%
700 mVpp ± 5%
700 mVpp ± 5%
Waveform 7
Waveform 7
Waveform 7
In case of NG, check the applicable line, the periphery of the major components in the drawing above, soldering of
the peripheral components and defective components.
PEAK
A
Y signalSpecification value
BOTTOM
PEAK
Cb signalSpecification value
BOTTOM
PEAK
Cr signalSpecification value
BOTTOM
100% Color Bars signal
Fig 11.4 Waveform for the case of component 100% Color Bars output
Side A
B
C
D
Fig 11.5: VIDEO signal check point
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Check 12:How to judge whether the flash memory has reached its life or not.
A
If the reaction to user operation is slow or operation is slow in general, there is a possibility that the flash memory
has reached its life.
Make judgment regarding the flash memory life by looking at the display of the LD energizing time.
1.Let the LD energizing time displayed.
(Refer to the FE test mode for the method of displaying the LD energizing time.)
2.If the second digit from the left of the energizing time display is showing E,
such as “ E ”, it means that the flash memory has reached its life.
Open
Read Error
Focus Error(Focus Error
in mechanism set up)
Surface Error
Address not found
(Invalid Track)
Spindle Lock
Carriage HOME
ID/SUBCODE Read Error
AV CHIP decode Error
AV CHIP Recovery NG
Error of PLAY BACK Mode
Status
Disc Data Error
Temp Error
(In Case of High
Temperature)
No Disc
(including Disc loading
and ejecting)
Loading_Mecha Error
DRM Error
Region code Error NG
CPPM*3 Key Error *4
AWM*5 Error *4
REQUEST error
Failure in issuing read
command (chip dependent)
Adjustment of L0 is NG.
Adjustment of L1 is NG.
LD system NG
Gain adjustment system NG.
Gain determining system NG.
Servo initial setting related items NG.
Disc is not clamped yet.
Tracking system NG.
Media setting system NG.
Focus Error
Error of PLAY BACK
Mode Status
Error of PLAY BACK
Mode Status
Undefined Error
X: Cancel the error by operation. -: Error is not cancelled by operation. *: No setting
*1 A content displayed on OSD. As for the items having multiple display patterns, the upper row is for the Japanese version Full GUI, and the lower row is for
the Touch Panel model and Full GUI (English version).
*2 A parameter of UART command, such as “receipt error notice”, that the DVD mechanism transmits.
*3 CPPM(Content Protection for Prerecorded Media) : A copyright protection technique used in DVD-A. The protection is realized by using the keys recorded
on the media and the device key held by the player.
*4 DVD-A compatible model only.
When an error has occurred, only the audio output will be muted but playback operation will continue. Furthermore, acceptance of the user operation will be
the same as usual.
*5 AWM (Audio WaterMark): Electronic watermark. Information on the copyright owner or CCI (copy control information) are recorded so that illegally copied
discs can be identified.
*6 Notice as an error status will not be given
*7 CPRM(Content Protection for Recordable Media) : A copyright protection technique for digital contents used for re-writable DVD or memory card.
(DVD-VR model only)
It is a disc unable to be played back.
NON-PLAYABLE DISC
(No display)
ERROR-02-99
ERROR-02-90
ERROR-02-9E
ERROR-02-80
ERROR-02-91
ERROR-02-92
ERROR-02-94
ERROR-02-9A
ERROR-02-9B
ERROR-02-9C
ERROR-02-9D
Temperature protection circuit is
being activated.
THERMAL PROTECTION IN MOTION
(No display)
(No display)
It is a protected disc.
PROTECTED DISC
Region code is incorrect.
DIFFERENT REGION DISC
It is a disc unable to be played back.
NON-PLAYABLE DISC
NON-PLAYABLE DISC
(No display)
ERROR-02-A0
ERROR-02-A1
ERROR-02-A2
ERROR-02-A3
ERROR-02-A4
ERROR-02-A5
ERROR-02-A6
ERROR-02-A7
ERROR-02-A8
ERROR-02-A9
ERROR-02-AA
ERROR-02-AB
ERROR-02-B0
ERROR-02-B1
ERROR-FF-FF
OSD *1
*2
00h
A disc containing the unplayable Format only.
10h
Door open error
20h
Transfer start error
21h
Focus error
Focus error during set up
22h
(A focus has never been achieved with that
disc.)
23h
Address not found.
Spindle lock NG
24h
(the disc cannot rotate)
Carriage home NG
25h
(The pick up tries to return to carriage
home, but it cannot go back and stopped.)
ID/SUBCODE Read Error (ID/SUBCODE
26h
cannot be read due to scratch or stain.)
AV CHIP decode NG
2Ah
(AV chip cannot be decoded.)
2Bh
AV CHIP recovery NG
Playback state error
2Ch
(An error due to software bug.)
2Dh
Disc Data NG
High temperature
30h
(Playback is stopped because the pick up
temperature is 89 C or higher.)
Disc has not been inserted.
40h
(Including Load in process or Eject in process.)
Loading mechanism error
50h
(The disc cannot be clamped.)
DRM error
70h
(All music cannot be played back due to DRM.)
Region code NG (Unable to be played back
90h
due to incorrect mechanism region.)
Key Error for playback
91h
Key Error for playback
93h
Playback the illegally copied disc by DVD-A
*6
(Mute the sound on the mechanism side.)
A0h
REQUEST error
A1h
Failure in issuing the read command
A2h
L0 adjustment is NG.
A3h
L1 adjustment is NG
A4h
LD system NG
A5h
Gain adjustment system NG.
A6h
Gain determining system NG.
A7h
Servo initial setting related items NG.
A8h
Disc is not clamped yet.
A9h
Tracking system NG
AAh
Media setting system NG
ABh
JUMP over layers NG
B0h
Navigation command error
B1h
Retry over
FFh
Undefined error
Meaning
ACC
Off/On
Method of reset
Source
Off/On
****
XXXX
XXXX
XXXX
X
X
X
X
X
X
X
X
X
*
X
-
-
--
- -X-CPRM Key Error *7
XXX -
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
*
-
-
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Eject
X-XX
X
X
X
X
X
X
X
X
-
*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Play Key
X
X
X
X
X
X
X
X
-
*
-
-
-
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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A
B
C
D
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5.5 CONNECTOR FUNCTION DESCRIPTION
A
1.FR-
2.RR-
3.FR+
4.RR+
5.FL-
6.RL-
USB
7.FL+
8.RL+
9.P.B.
B
10.MUTE
11.B.REM
12.ILM
13.VGND
14.ACC
15.GND
16.B.UP
POWER SUPPLY,
SPEAKER OUTPUT
1. F/W GND
2. F/W PWR
3. TXiPod
4. ACCID
5. LOUT
6. RXiPod
7. VOUT
C
1
2
15
16
iPod
5
1
8. ROUT
9. GNDD
10. ACCPW
11. ACCDET
12. V_RETURN
13. A_RETURN
21
16
11
15
10
4
1.RDS_DATE
2.DGND
3.DO
4.DI
5.RDS_HSLK
6.RDS_CK
7.DGND
8.ROMVDD33
9.LDET
10.CK
11.R
12.DGND
13.RDS_LOC
14.DSEN
15.CEI
16.BEGND
17.L
18.B.UP
19.SL
20.OSCGND
21.CE2
IP-BUS IN
8 9 10 11
56 7
4
123
D
1. IPBUS+
2. IPBUSG
3. IPLG
4. NC
5. IPBUS-
7. IPL+
8. ASENBO
9. IPR+
10. IPR-
11. IPL-
6. IPRG
REVERSE GEAR
SIGNAL INPUT
E
REAR
MONITOR
OUTPUT
REAR
VIEW
CAMERA
IN
VIDEO
INPUT
AUDIO
INPUT
REAR/
SUBWOOFER
DEQ OUTPUT
FRONT OUTPUT
F
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R678
R678
5.6 SIMPLE OPERATION CHECK METHOD
- How to check the operation without the tuner box
The main unit of this product needs to be connected with the tuner box for its complete operation.
If you want to check the basic operation without the tuner box, do as mentioned bellow.
Short between two lands of R678 on the B side of DVD AMP UNIT.
A
B
Expansion
C
D
E
<NOTE>
Do not forget to remove the solder or the part between lands of R678 after repair.
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6. SERVICE MODE
6.1 DVD TEST MODE
A
Image of the test mode.
Test mode starting procedure
[SOURCE key] + [EJECT key] press
Test mode stopping procedure Reset or ACC OFF-ON.
[2 key of remote control assy] press
Legend:
Remote Control Assy SW
Start of the test mode.
TEST
B
(1)(2)
FE test selectionEDC1 test selection
Hereafter, to FE test
mode image.
[Note] In order to move on to another test after selecting a test (FE/EDC1/EDC2), it is necessary to restart the DVD mechanism in the test mode.
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
(3)
EDC2 test selection
Hereafter, to EDC2
test mode image.
(4)
LD power on time
mode selection
Hereafter, to LD power on
time mode image.
… Key operation
… Operation state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
FE test mode
0 x 00 0000
(1)
D
Power on
0FFF 0000
1 x 00 0000
(1)(2)
F closeF search
E
1FFF 0000
Focus close state
(2)
F
ab
FE offset coefficient
TE offset coefficient
AS offset coefficient
ENV offset coefficient
TG offset coefficient
DBAL coefficient
VIN1 offset cancel value
VIN2 offset cancel value
VIN3 offset cancel value
VIN4 offset cancel value
VIN5 offset cancel value
VIN6 offset cancel value
VIN7 offset cancel value
VIN8 offset cancel value
VIN9 offset cancel value
VIN10 offset cancel value
1A00 0000
(2)
F search
1100 0000
FEMAX level
FEMIN level
ASMAX level
ENVMAX level
FE normalization coefficient
Spindle gain coefficient
TEMAX level indication
TEMIN level indication
S curve
measurement
(2)
Disc type DVD1
layer
0000 0000
Activates while the key
1B00 0000 : CRG+
(3),(4)
CRG+/-
is being pressed.
1C00 0000 : CRG-
(3)
Disc type DVD2
layer
0100 00000200 0000
LD-ON/OFF
When LO-ON: 1100 0000
When LD-OFF: 1000 000
[Note] If no action is taken for approximately 10 seconds after LD-ON, it will become LO-OFF automatically.
If F close is selected during LD-OFF, it will become an error.
During focus search (S character measurement mode), too, safety regulation applies if LD_OFF is not selected
within 10 seconds. Therefore, even if focus search is selected after LD-ON, it will become LD-OFF after 9 seconds.
In order to F close after focus search (S character measurement mode), set to Power_OFF first then power on again
before F close.
Disc type CD
(5)
(4)(5)
Disc type CD-RW
0300 0000
(6)
CRG_HOME
1D00 0000
Power_OFF
EJECT
EJECT
(8)
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(2)
ab
2 x 00 0000
(1)
Tracking balance
2FFF 0000
TBAL coefficient (layer 0)
TBAL coefficient (layer 1)
TE normalization coefficient (layer 0)
TE normalization coefficient (layer 1)
Off track adjustment result
3000 0000
(1)(3),(4)
Tracking close
3FFF 0000
(2)
Focus Jump
When L0 layer: 2000 0000
When L1 layer: 2100 0000
CRG +/-
It operates while the key
is being pressed.
3B00 0000 : CRG+
3C00 0000 : CRG-
(3),(4)
CRG +/-
It operates while the key
is being pressed.
2B00 0000 : CRG+
2C00 0000 : CRG-
Tracking close state
RF level is informed
(5)
RF level value
3FFF 0000
5000 0000
(1)(2)
RF level value
indication start
every 500msec.
(1)
RF level value
indication end
Performed including the tracking close processing.
FBAL coefficient (layer 0)
FBAL coefficient (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Error rate
measurement
Error rate
(8)
Power_OFF
(8)
Power_OFF
(7)(8)
T.OPEN
To (2)
A
B
Power_OFF
C
Tracking close state
4000 0000
4 x 00 0000
(1)(2)
Error rate
measurement
Error rate
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Error occurrence
Error display
(8)
Power_OFF
Error occurrence at Power_OFF
Error display
FBAL coefficient (layer 0)
FBAL coefficient (layer 1)
Focus gain coefficient (layer 0)
Focus gain coefficient (layer 1)
Tracking gain coefficient (layer 0)
Tracking gain coefficient (layer 1)
AS normalization adjustment value (layer 0)
AS normalization adjustment value (layer 1)
Playback speed
DVDX1.3~
CDX4CLV:
4x00 0000
L0 layer DVD X CAV,CD X 2CLV:4000 0000
L0 layer DVD X 1CLV,CD X 1CLV:4200 0000
L1 layer DVD X CAV:4100 0000
L1 layer DVD X 1CLV:4300 0000
L0 layer DVD X 1.3~1.6CAV, CD X 4CLV :4000 0000
L1 layer DVD X 1.3~1.6CAV:4100 0000
[Note] If an error occurs at Power_OFF, reset cannot be made. In such a case, it is necessary to turn the power off and start the test mode once again.
switching
1.6CAV
V Change
V
(5)
Focus Jump
When L0 layer: 4x00 0000
When L1 layer: 4x00 0000
(6)(3),(4)
ID Search
4A00 0000
(1)-(4)(3)
ID designation
ID display
(5)(5)
Search start
The number for designation of the track number shall be selected from the track numbers previously prepared.
Switch to cyclic by (3). Fix by (4).
For CD: Tracks 1, 4, 10, 11 and 32
For DVD: Tracks 1, 4, 10, 11, 32, 64 and 100
Change the method for ID address designation.
Designation of digit by command (1) and (2). UP/DOWN of numbers by command (3) and (4). Fix by command (5).
T.Jump+/-
Jump+ : 4B00 0000
Jump- : 4C00 0000
Track number
designation
Track number
indication
Jump start
(7)(8)
T.OPEN
To (2)
The higher 2 digits of the designated ID are the value showing the test state.
The lower 6 digits show the ID.
Example) If 300000 is desired to be designated as the ID, designated ID: 4A03 0000.
Power_OFF
D
E
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EDC. Image of the test mode
Legend:
A
EDC1/2 test mode
0000 0000
(1)(2)
Layer 0 selectionLayer 1 selection
B
C
0000 00000100 0000
1003 00001103 0000
(1)-(4)
ID designation
Layer 0: 10** ****
Layer 1: 11** ****
[Note] ** **** is the ID designation value
(5)
EDC1/2 start
[Note] Image is the same for both EDC1 and EDC2.
… Key operation
… Operational state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
EJECT operation
[Note] Eject can be effected any time during the EDC test mode.
Eject
Test mode Eject
After completion of EJECT operation
Layer 0: 20** ****
Layer 1: 21** ****
[Note] ** **** is the present ID designation value
**** ****
[Note] **** **** is the present ID designation value
Image of the LD power on time mode.
D
E
LD power on time mode
0000 0000
(1)
CD LD power on
time indication
10** ****
[Note] ** **** is the CD LD
power on time.
[Note] The display is updated at 0.5 seconds interval until 0/1 layer is selected or Eject is effected.
Legend:
(2)
DVD LD power on
time indication
20** ****
[Note] ** **** is the DVD LD
power on time.
… Key operation
… Operational state
… The content displayed on the DVD mechanism (video only)
8 characters data is sent to the product side (HOST) by UART communication.
Not for service use
(5)
CD LD power on
time setting
[Note] ** **** is the setting time.
(1)-(4)
30** ****
Setting time
designation
(5)
Setting time
registration
(8)
(6)
DVD LD power on
time setting
[Note] ** **** is the setting time.
(1)-(4)
40** ****
Setting time
designation
(5)
Setting time
registration
(8)
10** ****
[Note] ** **** is the CD LD
power on time.
[Method of setting time designation]
Designate the digit by command (1) and (2). UP/DOWN of numbers by command (3) and (4).
F
[Note] If the power on time is 999999 hours or more, it is always reported as 999999 hours.
[Note] If the power on time is “*E** ****”, the value may not be correct due to the life of the flash memory.
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Fix by command (5). Cancel by command (8).
20** ****
[Note] ** **** is the DVD LD
power on time.
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6.2 CALIBRATION TEST MODE
Refer to “Touch Panel Adjustment” from the page 87 in “Each setting and adjustment”.
6.3 MONITOR TEST MODE
Refer to “Monitor Adjustment” from the page 95 in “Each setting and adjustment”.
A
B
C
D
E
F
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7. DISASSEMBLY
Removing the Grille Assy (Fig.1)
A
Remove the two screws.
1
Remove the two screws and then
2
remove the Holder.
1
1
Grille Assy
Disconnect the connector and then remove
3
the Grille Assy.
B
3
2
2
Holder
C
Fig.1
- How to separate the Drive Unit and the
- Chassis Assy (Fig. 2)
(Rear Side)
Remove the seven screws and then sepa-
1
rate the Drive Unit and the Chassis Assy.
1
D
(Left Side)
Drive Unit
1
11
E
Chassis Assy
(Right Side)
1
11
F
Fig.2
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Removing the DVD Mechanism Module (Fig.3)
Remove the four screws and then bring
1
down the Bracket toward the Drive Unit.
See Fig.3(1/2)
Bracket
2
2
A
11
B
11
Remove the four screws and then bring
2
down the DVD Mechanism Module toward
the Drive Unit. See Fig.3(1/2)
Disconnect the three connectors and then
3
remove the DVD Mechanism Module.
See Fig.3(2/2)
2
2
DVD Mechanism Module
3
3
Drive Unit
Fig.3(1/2)
C
Drive Unit
3
D
DVD Amp Unit
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DVD Mechanism Module
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Fig.3(2/2)
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Removing the Holder and the Panel (Fig.4)
Remove the screw.
A
1
2
Panel
2
2
2
Remove the seven screws and then remove
2
the Panel.
Straighten the tabs at two locations indicated
3
and then remove the Holder.
B
1
Holder
2
2
2
3
C
3
Fig.4
Removing the DVD Amp Unit (Fig.5)
D
Remove the three screws.
1
2
Straighten the tabs at three locations indi-
2
cated and then remove the DVD Amp Unit.
2
2
1
E
11
DVD Amp Unit
F
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Removing the Monitor PCB 1/2 (Fig.6)
Remove the two screws and then remove
1
the two Guids(Right side, Left side).
Pull out the Monitor Assy in the direction
2
indicated by an arrow.
1
Monitor Assy
Bracket
A
B
1
2
C
Remove the three screws and then remove
3
the Cover.
Disconnect the connector.
4
Cover
3
3
4
3
D
E
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Monitor Assy
7
Fig.6
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Removing the Monitor PCB 2/2 (Fig.7)
Remove the two screws and then remove
1
A
B
the Holder.
Remove the eight screws and then remove
2
the Monitor Assy.
Remove the Cover Unit.
3
4
Disconnect the connector.
Remove the two screws and then remove
5
the Monitor PCB and the Invertor PCB.
22
Holder
1
4
1
22
[Caution]
The Monitor Assy cannot be removed
unless the Cover Unit is removed in
advance after removing the screws.
C
2222
3
Monitor AssyCover Unit
Invertor PCB
5
5
D
Monitor PCB
E
Fig.7
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- How to hold the mechanism section (Fig 1)
1. Hold the main frame and the top frame.
2. As the mechanical strength of the front part of the top frame is not strong, do not hold this part.
3. Do not touch the switches provided on the top face of the mechanism section.
4. Be careful not to pull the flexible PCB on the side face.
Fig 1
Do not touch this part.Do not touch this part.
Do not touch this part.
A
B
C
- How to remove the module PCB (Fig 2, Fig 3)
1. Put the mechanism section in locked state (disc load standby position).
2. Hold the mechanism module with its top face down.
3. Make the lands at 2 locations on the pick up flexible PCB short.
4. Disconnect the connectors of the pick up flexible PCB and the SPDL flexible PCB.
(Be sure to disconnect the connectors as the flexible PCB will be damaged if the PCB is removed without removing
the flexible PCB.)
5. Remove the solder joint of the lead wire of the load motor and the clamp SW.
6. Remove the two screws, and then remove the module PCB.
(Lift up point A slightly and remove it toward B direction. Be careful as the point C is connected with a flexible PCB.)
7. Disconnect the connector of the 8-12 detection flexible PCB from the PCB.
Fig 2
Module PCB
Short
Connector
(pick up flexible)
B
Connector
(8-12 detection flexible)
D
E
Solder land
(load motor, lead wire of the clamp SW.)
56
Connector (SPDL flexible)
AVH-P5000DVD/XN/UC
A
C
7
Fig 3
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- How to remove the CRG motor assy (Fig 4)
1. Remove the module PCB according to the instructions in “How to remove the module PCB”.
2. Remove the Mylar tape.
A
3. Remove the flexible PCB of the CRG motor from the connector of the spindle motor.
4. Remove the two screws, and then remove the CRG motor assy.
Set screw (CRG)
CRG motor assy
Set screw (CRG)
Feeding screw
PU rack
B
Mylar tape
Fig 4
C
- How to remove the PU unit (Fig 5)
1. Remove the module PCB according to the instructions in “How to remove the module PCB”.
2. Hang the main shaft holding spring to the CRG chassis temporary hanger.
3. Remove the CRG motor assy according to the instructions in “How to remove the CRG motor assy”.
4. Remove the holding plate spring of the main shaft.
5. While lifting up the tip of the pick up rack, slide the main shaft, and remove the PU unit.
(Note) When mounting the PU unit again, make sure to do the adjustments of the devices mounted thereon
according to the descriptions of the service manual. Furthermore, make sure to hang the main shaft
holding spring permanently.
Holding plate spring
D
Main shaft
PU unit
Main shaft holding spring
E
Sub shaft
Fig 5
CRG chassis temporary hanging section
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Permanent hanging
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8. EACH SETTING AND ADJUSTMENT
8.1 DVD ADJUSTMENT
A
1) Precautions
This product uses 5 V and 3.3 V as standard voltages.
The electrical potential that is the reference for signals,
is not GND, but VREF (approximately 2.2 V) and VHALF
(approximately 1.65 V) .
During product adjustments, if the reference voltage is
mistakenly taken as GND, and a grounding contact is
made, not only would it be impossible to measure the
accurate electrical potential, but also the servo motor
would malfunction, resulting in the application of a
strong impact on the pick up. The following precautionary measures should be strictly adhered to, in order to
avoid such problems.
The reference voltage and GND should not be confused
when using the minus probe of a measurement device.
When an oscilloscope is being used special care should
be taken to make sure that the reference voltage is not
connected to the probe of ch1 (on the minus side),
while the probe of ch2 (on the minus side), is connected
to GND. Further, since the body frame of most measurement devices have the same electrical potential as
the minus side of the probe, the body frame of the measurement device should be set to floating ground.
If the reference voltage is connected to GND by mistake, turn the regulator OFF immediately, or turn the
power OFF.
Remove the filters and wires used for measurements
only after the regulator has been turned OFF.
After the power supply is turned on, regulator ON the
following adjustment and measurement are promptly
done.
Whenever the product is in the test mode, the software
will not take any protective action. For this reason,
special care should be taken to make sure that no
mechanical or electrical shock could be applied to the
product when taking measurements in the test mode.
Whenever the EJECT key is pressed to eject the disk,
no other keys, other than the EJECT key, should be
pressed until the disk eject action has been completed.
Press the EJECT key only after the disk has stopped
completely.
If the product hangs up turn the power OFF immedi-
ately.
Laser didoes may be damaged, if the volume switch for
the laser power adjustment of the pick up unit, is turned.
B
C
D
E
F
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- SKEW adjustment
A
When one of the following replacements has taken place, SKEW adjustment for the pick up will be required.
(1) Replacement of the pick up unit
(2) Replacement of the spindle motor
(3) Replacement of the carriage chassis
(4) Replacement of the main shaft of the pick up unit
(5) Replacement of the sub shaft of the pick up unit
Measurement equipment and tools/jigs: Oscilloscope
Driver for SKEW adjustment t TORX driver (T2) (GGK1095)
Bond for fixing the SKEW (GEM1033)
Bond for locking the screw (Locking agents(1401M : produced by THREE BOND))
Symptom in case the adjustment is not adequate: Worsening of the error rate 10
(Normally 10 or less.)
-4
-3
Large RF jitter
RF waveform distortion
Tracking drawing/Unstable servo
* Caution: Do not look into the laser light during adjustment.
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There are two adjustment methods: one in which adjustment is performed monitoring RF waveform with an oscilloscopes
(method 1), and another in which adjustment is performed checking the numerical value of RF level with OSD (method 2).
Adjustment procedures are described below, but please refer to the section of service mode for how to start the test
mode and the operation procedures therein.
Replacement of PU Unit
For replacement of PU unit, refer to "Disassembly - How to Remove PU Unit."
After mounting PU unit, roughly adjust the skew screw so that the outer periphery without PU becomes horizontal
to CRG chassis.
Skew adjustment screw
A
B
Adjustment Procedure:
1. Connect to the jigs (refer to jig connection diagram) to enable the adjustment of pickup, and turn over DVD
mechanism module.
To prevent the disc from being scratched as it is turned over, first place a coin having the thickness of about
1.5 mm on the desk, and turn over and set so that the part “ ” shown in the figure comes right above the coin.
2. In case of method 1:
Referring to the connection diagram, connect an oscilloscope so that RF signal can be monitored using AGND2 as
the reference.
RF
C
D
E
AGND2
In case of method 2:
There is no need for setting equipment. Please go on to step 3.
3. Turn on the power in the test mode, and load the adjustment disc (GGV1025).
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4. From ServMecha , select DVD-1 layer in FE Test Mode (Front End Test Mode).
(For the details of the test mode, refer to ServMecha in the test mode menu in "6. Test Mode")
A
5. Select Power On, and after the automatic offset adjustment is completed, move the pickup to the inner
periphery (CRG-Home).
After turning on LD by selecting LD ON/OFF, select Focus Close to close the focus.
B
The value after the automatic offset adjustment is displayed.
6. After the automatic adjustment is completed in FE Test Focus Close screen, select T.Bal.
After the automatic adjustment, select Tracking Close to close the tracking.
C
The value after the automatic adjustment is displayed.
7. Use ID Search to perform middle periphery (ID: 100000) search to move PU to the middle periphery.
D
Explanation of ID Search
ID: 4A000000
E
[Example]
To search ID: 40000, select [2] Cursor Left and press [Enter] for 5 times to move
the cursor to the 5th digit, and select [3] Cursor Up and press [Enter] for 4 times.
When the display is changed to ID: 40000, select [5] Start ID Search and press [Enter].
F
* If Search operation is failed, please restart from the top menu of ServMecha in the test mode.
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8. In case of method 1:
Please go on to step 9.
In case of method 2:
Perform all automatic adjustments after Tracking Open once, and then close the tracking with the command that is
available for RF display.
9. Using torx driver (T2) (GGK1095) ,
In case of method 1:
Turn the skew adjustment screw A slightly while monitoring RF waveform level in the oscilloscope and set the level
to the maximum.
At the middle periphery of pickup, turn the skew adjustment screw B slightly and set the level to the maximum.
At the middle periphery of pickup, turn the skew adjustment screw A slightly again and set the level to the maximum.
(Adjustments should be performed in the order of A, B, A, and please make sure each adjustment is completed as
the screws turned to the right.)
A
In case of method 2:
Turn the skew adjustment screw A slightly while monitoring RF level in OSD and set the level to the maximum.
At the middle periphery of pickup, turn the skew adjustment screw B slightly and set the level to the maximum.
At the middle periphery of pickup, turn the skew adjustment screw A slightly again and set the level to the maximum.
(Adjustments should be performed in the order of A, B, A, and please make sure each adjustment is completed as
the screws turned to the right.)
B
A
B
A
[Criterion for Skew Adjustment OK]
(DVD) Search inner periphery (ID: 40000) and outer periphery (ID: 200000), and respective error rate should be
less than 1.000E - 3. If this is not satisfied, start over from step 9.
(Disc used: GGV1025)
(CD) Conduct a search after moving to the home position by CRG HOME, the error rate should be less than
2.500E - 3. If this is not satisfied, start over from step 9.
(Disc used: TCD-782)
B
C
D
* If the error rate does not fall within the abovementioned range by method 2, start over by method 1.
10. In FE Test Mode screen, after confirming the disc is stopped by Power OFF, eject the disc by Disc Eject.
11. Apply adhesive agent for fixing the skew, and lock the screws.
Refer to the next section for the part to be adhered.
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SKEW adhesive locations(GEM1033)
A
RAD-SKEW adhesive locations
PU case
D
Adhesive application locations
C
C
E
Sheet metal (yoke base) section
B
TAN-SKEW adhesive locations
D & E
PU case
Sheet metal (yoke base) section
Cross section of R-SKEW adhesive locations.
Resin (suspension support) section
* Caution: Make a cross link to both the resin section
and the sheet metal section.
C
Adhesive application locations
* Caution: Make a cross link to both the case section and the sheet metal section.
Screw locking adhesive location(1401M : produced by THREE BOND)
D
Screw locking adhesive location
Apply the locking agent for more than half of the screw head
circumference.
* Caution: The locking agent shall not overflow to outside of
the PU case.
E
F
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Precautions in handling the PU.
* Caution: Do not touch the shaded section in the drawing below.
RF level adjustment section
Do not touch the optical parts.
Do not touch the springs.
Hologram (be careful for the static electricity)
GRT adjustment section
A
B
C
D
E
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8.2 DVD AMP UNIT ADJUSTMENT
A
Adjustment point
B
DVD Amp Unit(Side A)
1
VR1401
C
DVD Amp Unit(Side B)
D
E
TP1406
TP605
TP607
IC1401
CN851
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A
Adjusting
B
Input signalOutput signalMeasuringSpecs
Mode
conditions)
IC601 : 83 pin(TP607)
DDC5V - GND
20 ohm(over 1.2 W)
C
D
E
adjustment(input test pin,specs,other(measuring point,waveform)instrumentspoint
Conditions for lighting of the adjustment complete mark “ ”.
Outermost circumference inspection :
16 points adjustment :
Conditions for the adjustment complete mark “ ” to go out
Outermost circumference inspection :
16 points adjustment :
<CALIBRATIONTEST>
FL I CKER:OK
EEPROM : OK 3C
Se tTP
*1.
*
[UP, DOWN] : Cursor movement
[A.MENU] : Menu select i on
[ACC OFF ] : End of t est
Operational specifications are displayed
In case the outermost circumference inspection has been completed normally.
In case the calibration has been completed normally.
In case the outermost circumference inspection has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
In case the 16 points adjustment has never been performed.
In case the EEPROM initialization has been performed.
In case the adjustment value has been initialized.
Flicker initialized state
D
E
F
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[Outermost circumference inspection]
A
[Outline]
Outermost circumference value of X and Y is obtained by tracing the outermost circumference of the touch panel screen.
When exiting the menu screen by pressing ENTER key, the captured value is stored in the EEPROM.
Furthermore, when storing the value, checking is made as to whether the value is within the range or not.
If the value is within the range, OK is displayed, and X/Y upper and lower limit value and normal ending information,
total of 5 byte data, are written in the EEPROM. (In or out of the range check is conducted according to the
[Table of allowable range of setting value] shown below.
In the following cases, however, NG will be displayed without storing the EEPROM captured value.
When the set value is outside of the range. (When the value exceeded the [Table of allowable range of setting value] below.
However, "adjustment NG information" (1 byte) is written into the EEPROM.
When writing into the EEPROM failed.
The transition of the state for the above described outermost circumference inspection is outlined below.
X/Y information of [MIN] and [MAX] of the outermost circumference are displayed.
[BEFOR] indicates the value stored in the EEPROM.
[AFTER] indicates MIN/MAX of the A/D value currently captured.
Touch the cursor [+] displayed on the screen.
When correctly touched, the cursor will disappear, and the next cursor will appear. Calibration is conducted by repeating this process 16 times.
When the 17th point has been finally touched, setting information for the 16 points and the normal ending information, total of 17 byte data,
are written into the EEPROM, and the screen returns to the TOP menu.
In the following cases, however, NG will be displayed without storing the EEPROM captured value.
When the menu is exited before touching the 17th point.
However, ’adjustment NG information’ (1 byte) is written into the EEPROM.
When writing into the EEPROM failed.
The transition of the state for the above described 16 points adjustment is outlined below.
AD:AD data value (X direction, Y direction), representing the coordinate of the point pressed, is displayed.
VD EP2:VD value (the value registered at the time of circumference setting) preset in the EEPROM.
VD:VD value currently being pressed.
NORMAL:The coordinate (X direction, Y direction), which is the result of normalizing the AD data value currently
being pressed within the effective range, is displayed.
CALIBRATION: The coordinate (X direction, Y direction), which is the result of applying the correction by calibration
to the normalized coordinate, is displayed.
rdi nates
oo
(
(
33,38
(
(
(
test
0,0
0,0
0,0
0,0
>
)
)
)
)
)
C
D
Display is made in HEX.
E
[Key operation specifications]
Operational
description
To top menu
Remote
controller
key
MENU_ENTER
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[Calibration verification]
A
[Outline]
After calibrating, the operation of normal correction is confirmed by this menu.
Touch the cursor “+” displayed on the screen. The correct touch will delete the cursor and another cursor will be displayed.
The incorrect touch will make the characters of cursor turn red.
Repeat this for 4 points, and “OK” is displayed upon the last press of 4th point.
By regarding the designated “+” mark as a center, the accepted range shall be set as the DA value of ±3 in X direction
and ±6 in Y direction (a value after 0-255 conversion).
For example, the coordinate of 1st point is shown in the following figure.
Result of outermost circumference inspection and of calibration inspection (corrected value) are returned to their initial values.
As for the initialized items, the initial values are written into the EEPROM and the adjustment information is cleared.
Conditions for the adjustment completion mark (*) to be lighted up.
(The mark will be lighted up if one of the multiple conditions is met.)
Outermost circumference inspection
When the outermost circumference inspection of the calibration for line has been completed normally.
C
16 point adjustment
When the 16 point adjustment of the calibration for line has been completed normally.
User outermost circumference inspection
When the user outermost circumference inspection of the calibration for line has been completed normally.
User 16 point adjustment
When the user 16 point adjustment of the calibration for line has been completed normally.
Conditions for the adjustment completion mark (*) to go out.
Outermost circumference inspection
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
D
16 point adjustment
When the above mentioned lighting conditions are not applicable.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
User outermost circumference inspection
When the above mentioned lighting conditions are not applicable.
In case the outermost circumference inspection of the calibration for line or the 16-point adjustment is normally terminated
after normal termination of the outermost circumference inspection for user calibration.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
User 16 point adjustment
When the above mentioned lighting conditions are not applicable.
In case the outermost circumference inspection of the calibration for line or the 16-point adjustment is normally terminated
E
after normal termination of the outermost circumference inspection for user calibration.
When the adjusted value has been initialized (Data initialize).
When the EEPROM has been initialized.
<TP data intialize >
Fac t o r y Range i n i t
*
Factory Cal ibration ini t
*
Use r Range i n i t
*
Use r Ca l i b r a t i on i n i t
*
[B A C K ]:Da t a i n i t i a l i z e
[ A . M E N U ]:
Return to menu
[key operation spesifications]
Operational
description
Determination of initializing item
Selected cursor up movement
Selected cursor down movement
To top menu
F
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Remote
controller
key
BACK
MENU_ENTER
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8.6 MONITOR ADJUSTMENT
Perform the monitor adjustment on the monitor test mode.
[Outline of monitor test mode]
It is a mode used to adjust each preset value stored in the EEPROM for storing the preset values.
The adjusted values are stored in the EEPROM for storing the preset value.
[Method for Mode IN]
The method for Mode IN varies depending on the operational environment.
- When operated as a unit
Reset the monitor micro computer while the [STEST1] terminal is set to Low and the [EPRTEST] terminal is set to Low.
- When operated as a product
Reset the monitor micro computer while the [STEST1] terminal is set to High and the [EPRTEST] terminal is set to Low.
Or, turn the power ON while pressing DISP key and HALF key.
A
[Composition of menu of monitor setting value adjustment mode]
- The monitor setting value adjustment mode is the following menu composition.
.
Flicker adjustment menu
.
Line adjustment 1 menu
.
Line adjustment 2 menu
.
Line adjustment 3 menu
.
Line adjustment 4 menu
.
Line adjustment 5 menu
.
Line adjustment 6 menu
.
Line adjustment 7 menu
.
Line adjustment 8 menu
.
Line adjustment 9 menu
.
Line adjustment 10 menu
.
Dimmer parameter setting menu
.
Horizontal stripes
.
Vertical stripes
.
Lattice
.
Window & One line stripe
.
Color
.
Ramp & 10 step
.
All screens (BLUE)
.
All screens (GREEN)
.
All screens (RED)
.
All screens (BLACK)
.
All screens
.
All screens
- When mode IN is done, the flicker adjustment menu is displayed first.
(GRAY)
(WHITE)
[Operational specifications(menu commonness)]
Operational description
Menu page select-V.ADJBAND/ESC
Menu page select+ENTBACK
Selection cursor upward movement
Selection cursor downward movement
Item content adjustment -DISPr
Item content adjustment +DISPt
Select a item desired to be adjusted by using the key allocated for "selection cursor up/down movement",
and value is adjusted by using the key allocated for "Item content adjustment +/-".
Moreover, the page is switched with a key allocated in "Menu page select +/-".
The page changes by the toggle.
BAND/ESC
ATT
Remote control keyUpper key
i
u
Main unit ke
PGM
y
(TA/NEWS)
DISP
-
-
-
-
B
C
D
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[Basic explanation of each menu]
A
- In the "setting content", adjustment range, initial value, and displayed character string of the items preset in each menu are described.
RGB simultaneous contrast(SA0C[D7-0])
Common inverted output amplitude adjusted value
R output DC offset(SA1A[D11-8])
G output DC offset(SA1C[D11-8])
B output DC offset(SA1E[D11-8])
Main Y contrast(SA0F[D5-0])
Sub Y contrast(SA13[D5-0])CMP CNTRST
Dither bit(SA0D[D15])
- The bright value is determined by the image quality setting table based on the user setting step and the
common inverted output amplitude adjusted value (COM AMPAJ).
This bright value controls the output of [DACDI] of the monitor micro computer terminal.
Supplement 1) When the bright value is changed in the test mode, however, it will not be reflected in the user setting step value.
Supplement 2) In the test mode during monitor unit operation, the user setting step will not be reflected in the bright value calculation.
Note 1… The "black density (=bright)"adjustment by the user is accomplished only by controlling
the common inverted output amplitude, and the brightness of the double window IC is not used.
Note 2… The content of bright and of RGB simultaneous contrast are reference values (adjustable though)
only when adjusting other items, and are not stored in the EEPROM.
Note 3… Be careful as the content of R (G/B) output DC offset, mainY contrast and sub Y contrast are different
between the displayed values (EEPROM written values) and the register setting values in the double window IC.
(Because the relationship between the double window IC register value and the screen output value is not linear,
there is a need for conversion by software.)
RGB & YS horizontal positioning(SA2B[D15-8])
YS sampling phase 1(SA2D[D15-1])
AD sampling phase B(SA2D[D11-8])
AD sampling phase G(SA2D[D7-4])
AD sampling phase R(SA2D[D3-0])
YS internal delay adjustment(SA2F[D3-0])
- The content adjusted by "A" reflects equivalence in the reference value corresponding to each item.
Supplement) Each reference value is an initial value set in the line.
Note 1… Be careful as the displayed value (EEPROM written value) and the register setting values in
the double window IC are different for the following items.
(Because the relationship between the double window IC register value and the screen output
value is not linear, there is a need for conversion by software.)
Main horizontal enhancer gain(SA10[D13-12])
Main horizontal enhancer limiter(SA10[D11-10])
Main horizontal enhancer f0(SA10[D8])
Main vertical enhancer gain(SA10[D7-6])
Main vertical enhancer return(SA10[D5-4])
Sub horizontal enhancer gain(SA10[D13-12])
Sub horizontal enhancer limiter(SA10[D11-10])
Sub horizontal enhancer f0(SA10[D8])
Sub verticall enhancer gain(SA10[D7-6])
Sub verticall enhancer return(SA10[D5-4])
Sub verticall enhancer corering(SA10[D3-2])
Note 1… Be careful as the displayed value (EEPROM written value) and the register setting values in
the double window IC are different for the following items.
(Because the relationship between the double window IC register value and the screen output
value is not linear, there is a need for conversion by software.)
During TV, Sub PLL0(SA26[D15-8])
During TV, Sub PLL1(SA26[D7-0])SUB PLL1 TV0-255136
Other, Sub PLL0(SA27[D15-8])
Other, Sub PLL1(SA27[D7-0])SUB PLL10-255141
During TV, Sub PLL2(SA28[D15-8])SUB PLL2 TV0-255100
During TV, Sub PLL3(SA28[D7-0])SUB PLL3 TV0-25568
Other, Sub PLL2(SA29[D15-8])SUB PLL20-255152
Other, Sub PLL3(SA29[D7-0])SUB PLL30-255137