Pilz PDP67 F 8DI ION HP User Manual

Operating Manual PDP67 F 8DI ION HP

Operating Manual PDP67 F 8DI ION HP

PDP67 F 8DI ION HP

Decentralised periphery

Operating Manual — No. 1002225-EN-03

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Scope of supply 2-1

2.1.2 Unit features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

Chapter 4 Function description

4.1 Unit properties 4-1

4.1.1 Operation 4-1

4.1.1.1 Inputs 4-1

4.1.1.2 Outputs 4-1

4.1.2 Data download 4-1

4.1.3 Diagnostics 4-2

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

Chapter 6 Supply Voltage

Chapter 7 Wiring

7.1 General wiring guidelines 7-1

7.2 Connector pin assignment 7-2

7.3 Wiring examples 7-4

7.3.1 Example: Single-channel, failsafe input de­vice, without test pulse

7.3.2 Example: Dual-channel input devices,
without test pulses

7.3.3 Example: Single-channel, failsafe input de­vice, with test pulse

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-4

7-5

7-7

1

Contents

7.3.4 Example: Dual-channel, failsafe input de­vice, with test pulse

Chapter 8 Operation

8.1 Messages 8-1

8.1.1 Display elements for device diagnostics 8-1

Chapter 9 Technical details

9.1 Technical details 9-1

9.2 Order reference 9-4

7-8

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-Einf Gltigkeit der Dokumentati onPDP67_VA

This documentation is valid for the products PDP67 F 8DI ION HP,
PDP67 F 8DI ION HP VA. It is valid until new documentation is pub-

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

lished.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product.

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-][BA Einf Übersicht PDP

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on in­tended use.

4 Function Description

This chapter describes the product's individual components.

5 Installation

This chapter explains how to install the product.

6 Supply Voltage

This chapter explains what you need to consider when connecting the
supply voltage.

7 Wiring

This chapter describes the product's wiring.

8 Operation

This chapter explains the display elements and advises on what to do if
a fault occurs.

1-2

9 Technical Details

This chapter contains the product's technical details and order refer­ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-3

1 Introduction

1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Scope of supply

Scope of supply2-Eigenschaften

2.1.2 Unit features

Unit features2-Gerätemerkmale_Verwendung_PDP_VA

Verwendung/Bildunterschrift_PDP_DI

Geraetemerkmale_Zusatz BA Einleitung

 Decentralised input module PDP67 F 8DI ION HP/PDP67 F 8DI ION

HP VA

 4 blind plugs 380 324

Application of the products PDP67 F 8DI ION HP, PDP67 F 8DI ION
HP VA:

Decentralised input module for connection to a Pilz control system, for
use in a rugged industrial environment up to protection type IP67.

Gertemerkmale_PDP_IP67

The product has the following features:

 Protection type IP67
 8 inputs for connecting 8 single-channel or 4 dual-channel sensors
 8 outputs, which can be configured as

– Standard outputs
– test pulse outputs
– 24 V outputs

 Separate output supply for applications with higher current consump-

tion

 Module is galvanically isolated from CAN bus
 LED for:

– Operating state
– Errors
– Connection status
– Supply voltage
– Input status at each input

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2-1

2 Overview

2.2 Front view

2.2Front view2200Front view2-Klemmenbelegung PDP67 8DI ION HP

2-2

Legende PDP IP67

Legend:

 X1 ... X4:

Inputs

 X5:

Interface to the control system or to X6 on the upstream module

 X6:

Interface to X5 on the downstream module

 X7:

Interface to the 24 V supply or to X8 on the upstream module

 X8:

Interface to the 24 V supply or to X7 on the downsteam module

 LEDs:

–Device
–Fault
–Traffic
– Load Supply
– IO0 ... IO7

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_PDP_DI

Bestimmung/Gertebeschreibung_PDP_DI_HP_Anschluss_Multi

Bestimmung/Gerätebeschreibung_EMV+Ausschluss

The products PDP67 F 8DI ION HP, PDP67 F 8DI ION HP VA are de­centralised input modules designed for use in a rugged industrial envi­ronment up to protection type IP67.

The module can be connected to a link module PNOZ ml2p or PNOZ
mml2p from the configurable control system PNOZmulti.

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the product
 Use of the product outside the areas described in this manual
 Use of the product outside the technical details (see chapter entitled

“Technical Details”)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-1

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulations3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung_ohne_Veränderungen...

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual or

 Operating personnel are not suitably trained.

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]