PIAGGIO beverly 500 User Manual

PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding
the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you well for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.
Beverly 500
The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs. Any operations not specifically described in this manual require the use of special tools and/or particular technical knowledge: to carry out these operations refer to any authorised Dealer of Service Centres.
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Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight those parts of the booklet that should be read with particular care. As you can see, each sign consists of a different graphic symbol, making it quick and easy to locate the various topics.
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INDEX
VEHICLE...................................................................................... 7
Dashboard................................................................................ 8
Analogue instrument panel....................................................... 8
Clock......................................................................................... 9
Key switch................................................................................. 10
Locking the steering wheel.................................................... 10
Releasing the steering wheel................................................ 10
Switch direction indicators........................................................ 10
Horn button............................................................................... 11
Light switch............................................................................... 11
Start-up button.......................................................................... 11
Engine stop button.................................................................... 12
The immobilizer system............................................................ 12
Keys...................................................................................... 12
Immobilizerdevice enabled indicator led............................... 13
Operation............................................................................... 13
Programming the immobilizer system................................... 14
Accessing the fuel tank............................................................. 15
Power supply socket................................................................. 16
Identification.............................................................................. 17
Saddle opening button.............................................................. 18
Rear top box opening................................................................ 18
Helmet Anti-theft Device........................................................... 19
USE.............................................................................................. 21
Checks...................................................................................... 22
Refuelling.................................................................................. 22
Tyre pressure............................................................................ 24
Shock absorbers adjustment.................................................... 25
Running in................................................................................. 26
Starting up the engine............................................................... 26
Difficult start up......................................................................... 27
Stopping the engine.................................................................. 28
Stand......................................................................................... 28
Automatic transmission............................................................. 29
Safe driving............................................................................... 30
Accessories............................................................................... 31
MAINTENANCE........................................................................... 33
Engine oil level.......................................................................... 34
Engine oil level check............................................................ 34
Engine oil top-up................................................................... 34
Warning light (insufficient oil pressure)................................. 34
Engine oil change.................................................................. 35
Hub oil level.............................................................................. 36
Tyres......................................................................................... 38
Spark plug dismantlement........................................................ 40
Removing the air filter............................................................... 41
Air filter cleaning....................................................................... 42
Cooling fluid level...................................................................... 43
Checking the brake oil level...................................................... 44
Braking system fluid top up................................................... 45
Battery....................................................................................... 46
Use of a new battery............................................................. 47
Checking the electrolyte level................................................ 47
Long periods of inactivity.......................................................... 47
Fuses........................................................................................ 48
Front light group........................................................................ 53
Headlight adjustment............................................................. 53
Front direction indicators........................................................... 55
Rear optical unit........................................................................ 55
Number plate light..................................................................... 57
Helmet compartment lighting bulb............................................ 57
Rear-view mirrors...................................................................... 57
Front and rear disc brake.......................................................... 58
Puncture.................................................................................... 59
Periods of inactivity................................................................... 60
Cleaning the vehicle.................................................................. 60
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TECHNICAL DATA...................................................................... 65
Kit equipment............................................................................ 69
SPARE PARTS AND ACCESSORIES........................................ 71
Warnings................................................................................... 72
PROGRAMMED MAINTENANCE............................................... 75
Scheduled maintenance table................................................... 76
Selènia Moto Rider................................................................... 81
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Beverly 500
Chap. 01
Vehicle
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01_01
Dashboard (01_01)
A = Ignition key-switch B = Starter button C = Throttle control D = Front brake lever E = Cooling hatch F = Turn signal switch G = Light switch with passing H = Rear brake control I = Horn button L = Switch pre-installation M = Bag hook N = Saddle opening electric switch O = Switch pre-installation PI = Engine cut-off switch Q = Instrument panel
01_02
Analogue instrument panel (01_02)
A = Speedometer (km/h) B = Odometer C = Trip odometer D = Oil pressure warning light E = High-beam warning light
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F = Water temperature gauge G = Immobilizer LED H = Fuel gauge I = Low fuel warning light L = Headlight warning light M = Right turn indicator warning light N = Injection telltale light O = Odometer reset button P = Left turn indicator warning light Q = Speedometer (mph) R = Digital clock S = Clock controls
01_03
Clock (01_03)
Hours and minutes are displayed in a 1 to 12 format on the instrument panel; operating the function selection button «1», month, day and seconds are also displayed besides hours and minutes. Adjust above functions with button «2» until the desired function flashes and it can be adjusted using the key «1».
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1 Vehicle
01_04
Key switch (01_04)
LOCK= Ignition barred, key can be removed, mechanical antitheft device activated. OFF= Ignition barred, key can be removed, mechanical antitheft device deactivated. ON= Prestarting position, key cannot be removed, mechanical antitheft device deac-
tivated.
Locking the steering wheel
Turn the handlebar to the left as far as it will go, turn the key to position «LOCK» and remove the key.
Releasing the steering wheel
Reinsert the key and turn it to «OFF».
01_05
Switch direction indicators (01_05)
Lever towards "S" = Left turn indicator is switched on; Lever towards "D" = Right turn indicator is switched on; The lever returns automatically to position "0" and the turn indicator "B" remains on;
to switch off, push the lever again.
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01_06
Horn button (01_06)
Push the «C» button to sound the horn.
01_07
Light switch (01_07)
0 = Dipped beam/tail light 1 = Upper beam 2 = Passing (flashing) WARNING THE SIDELIGHT BULB REMAINS ALWAYS ON IF THE KEY IS SET TO «ON».
01_08
Start-up button (01_08)
Starter button «E»
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1 Vehicle
01_09
Engine stop button (01_09)
0 = OFF 1 = RUN
01_10
01_11
The immobilizer system
In order to enhance theft protection, the scooter is equipped with a «PIAGGIO IM­MOBILIZER » electronic engine locking device that is activated automatically when
the starter key is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system checks the starter key, and only if this key is recognised will the immobilizer system allow the scooter to be started.
Keys (01_10, 01_11, 01_12)
Two types of keys come with the vehicle. The red-handgrip key "A" is the "MAS­TER" key. Only a single copy of this key is supplied, which is necessary to program
all your other keys and for your dealer to perform some maintenance operations. For this reason it is advised that it be used only in exceptional circumstances. The black key "B" (single copy supplied) is used for normal operations such as:
- engine start up
- glove-box opening Together with the keys comes a CODE CARD which is imprinted with the mechanical
code of the keys.
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01_12
01_13
WARNING
LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE "PIAGGIO IMMOBIL­IZER" SYSTEM AND THE ENGINE CONTROL UNIT.
WARNING
KEEP THE "CODE CARD" AND THE RED HANDGRIP KEY IN A SAFE PLACE (NOT ON YOUR VEHICLE).
Immobilizerdevice enabled indicator led (01_13)
Activation of the «PIAGGIO IMMOBILIZER» system is signalled by a flashing warning light «G» (see «Analogue instrument panel» section).
In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning.
Should the system fail, different LED flashing patterns will be provided by an author-
ised Piaggio-Gilera service centre with information on the type of fault detected.
Operation
Every time the starter key is removed in the "OFF" or "LOCK" position, the safety system activates the immobilizer system. Turning the key to "ON" disables the engine lock, provided that the safety system recognises the code transmitted by the key. If the code is not recognised, turn the key first to "OFF" and then to "ON"; if the lock cannot be disabled, try with the other key supplied (red-coloured). If the engine cannot be started, contact an authorised Piaggio service centre, which is provided with the electronic equipment required to detect and repair the system. The immobiliser is ac­tivated even when the engine is switched off with the engine cut-off switch. This happens even if the starter key is in position "ON". When additional keys are required, please note that data storage (up to 7 keys max.) must be done on all keys, both new ones and existing ones. Take the key with the red grip and all the black keys supplied to an authorised Piaggio service centre. The codes of keys not submitted for the
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1 Vehicle
new storage procedure are deleted from the memory. Any lost keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED BY THE SYSTEM CONTROL UNIT.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY.
IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED-HANDGRIP KEY (AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BE TRANSFERRED TO THE NEW OWNER.
Programming the immobilizer system
The procedure for programming the «PIAGGIO IMMOBILIZER» system and/or for storing other key codes is described below.
The programming procedure should be carried out with the engine stop switch set to «RUN».
Procedure start - red key
Insert the red-handgrip key in the switch key (in "OFF" position) and turn it to "ON". After 1 - 3 seconds, turn the key to "OFF" again and pull it out.
Intermediate step - black key
After pulling out the red key, insert the black key within 10 seconds and promptly turn it to "ON". After 1-3 seconds, turn the key to "OFF" again and pull it out. In this way, a maximum of 7 black keys can be programmed by repeating the above procedure keeping the indicated times.
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Final step - red key
After pulling out the last black key, insert the red key again and turn it to "ON" (this operation should be performed within 10 seconds of pulling out the previous key). Leave it in this position for 1 to 3 seconds and return it to the «OFF» position.
Proper programming check
Insert the red key disabling the transponder (i.e., tilt the key cap by 90°) and turn the key to "ON". Perform the engine start-up operation. Ensure that the engine does not start. Insert the black key and repeat the start-up operation. Check that engine starts.
WARNING SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF),
OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEAT THE PROCEDURE FROM THE BEGINNING.
01_14
Accessing the fuel tank (01_14, 01_15)
Insert the key into the switch and press down until the glove box opens. In the event that the key switch is in «LOCK», turn the key to «OFF» or «ON» before pressing down. Press lever «B» and open the cover over the fuel tank cap «C».
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1 Vehicle
01_15
01_16
Power supply socket (01_16)
There is a plug socket "D" inside the helmet compartment. The plug socket may be used for external consumers (mobile phone, inspection light,
etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS­CHARGE OF THE BATTERY
Electric characteristic
Plug socket
12 V - 180 W MAX
Maximum power
180 W
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01_17
01_18
01_19
Identification (01_17, 01_18, 01_19)
The identification numbers consist of a prefix stamped on the chassis «B» covered by port «A» and on the engine «C», followed by a number.
These numbers must always be mentioned on spare parts requests. To read the chassis number, remove the relevant port «A» in the helmet compartment
placed under the mat. The chassis number stamped on the vehicle should be checked against that reported
onto the vehicle's documents.
CAUTION
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).
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1 Vehicle
01_20
01_21
Saddle opening button (01_20, 01_21)
With the key in position «OFF» or «ON» or with the engine on, you can electrically open the saddle by pressing button «E». If the electric opening does not work, use the emergency lever «A».
Rear top box opening
Insert the key into the switch and press down until the glove compartment opens. In the event that the switch is in «LOCK», turn the key to «OFF» or «ON» before pressing it.
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01_22
01_23
Helmet Anti-theft Device (01_22, 01_23)
Turn the key in anticlockwise direction and at the same time pulling out the retaining hook as far as it will go.
Insert the strap of the helmet inside the hook, then push the hook back inside the front rail of the luggage rack in order to avoid preventing starting.
CAUTION
IN ORDER TO AVOID ENDANGERING THE STABILITY WHEN RIDING, DO NOT RIDE THE SCOOTER WITH THE HELMET INSERTED INTO THE ANTITHEFT DE­VICE.
N.B. IN ORDER TO SIMPLIFY OPERATION WHILE INSERTING THE HOOK INTO THE
RAIL, IT MAY BE NECESSARY - AS WHEN OPENING - TO TURN THE KEY IN ANTICLOCKWISE DIRECTION.
N.B. THE SCOOTER IS EQUIPPED WITH A WATERPROOF BAG TO COVER THE
HELMET WHEN IT IS FASTENED TO THE ANTITHEFT DEVICE TO BE USED IN THE EVENT OF RAIN.
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1 Vehicle
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Beverly 500
Chap. 02
Use
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Checks
Before using the vehicle, check:
1. There is enough fuel in the fuel tank.
2. Front and rear brake fluid level
3. That tyres are properly inflated.
4. The correct functioning of the tail lights, the headlight, and the turn indicators.
5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. The engine oil level.
8. The coolant level
02_01
Refuelling (02_01, 02_02)
Fuel: open the door as described in the section «Access to the gas tank» and turn the cap«A».
Recommended fuel:
Minimum 95 octane unleaded gasoline. The level of remaining fuel is indicated by the turning on of light «B»
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY INFLAMMABLE. DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD. DO NOT INHALE FUEL FUMES.
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02_02
DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS.
CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. CAUTION
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE.
CAUTION
DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL; IN THE EVENT THAT THIS SHOULD OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE KEY SWITCH TO OFF AND TOP-UP THE TANK AS SOON AS POSSIBLE. FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND/OR THE CATALYTIC CONVERTER.
Characteristic
Fuel Tank Capacity
13, 2 litres
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2 Use
02_03
Tyre pressure (02_03)
Check periodically (about every 500 km) the pressure and wear of the tyres. The tyres are equipped with wear indicators, according to which the tyres should be
changed before these indicators come to the surface of the tread. Check also that the tyres do not have tears on their sides or an irregular pattern of
wear on the tread; if this occurs, go to an authorised workshop or at least equipped to perform the replacement.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR­RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID­ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW.
Characteristic
Rear tyre pressure
2.2 bar with driver only
Rear tyre pressure
2.3 bar with passenger.
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02_04
Shock absorbers adjustment (02_04)
The preloading of the springs can be adjusted to 4 positions using the ring nut located in the lower part of the shock absorbers and the specific spanner supplied.
Minimum preloading Position 1: driver only Medium preloading Position 2: driver and top-box Medium preloading Position 3: rider and passenger Maximum preloading
Position 4: driver, passenger, and top-box. The specific shock absorber wrench must be used to perform this operation. If there
is too much resistance use the spark-plug wrench together with the shock absorber wrench.
CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM­FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA­TION IN ORDER TO AVOID INJURIES.
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2 Use
WARNING
WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADING
02_05
Running in (02_05)
WARNING
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP­ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX­IMUM PERFORMANCE.
02_06
Starting up the engine (02_06, 02_07)
The vehicle is equipped with an ignition prevention system controlled by the side stand.
The engine cannot be started if the side stand is lowered. If the engine is on, it will turn itself off if the side stand is lowered. To start the engine it is necessary, before pressing the starter button, to pull and keep
pulled the front or rear brake lever, which activates the appropriate switch allowing start-up.
1. Rest the vehicle on its centre-stand, ensuring the rear wheel is not touching the ground.
2. Keep the hand grip accelerator at the minimum.
3. Insert the key into the ignition switch «A» and turn to position «ON».
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