PHILIPS FW C155 25 Service Manual

Mini System
Service Service
Service
FW-C155/22/25
Service Manual

TABLE OF CONTENTS

Location of PCBs & Version variations ......................1-2
Technical Specifications .............................................1-3
Measurement setup....................................................1-4
Service Aids, Safety Instruction, etc...........................1-5
Preparations & Controls .............................................2-1
Disassembly Instructions & Service positions ...........3-1
Service Test Programs ...............................................3-3
Set Block diagram ......................................................4-1
Set Wiring diagram .....................................................5-1
Front & Combi Board..................................................... 6
ECO Power Board ......................................................... 7
Tape Mechanism............................................................ 9
3CDC-LLC-MCD1 Module........................................... 10
Set Mechanical Exploded view & parts list ................. 11
COMPACT
DIGITAL AUDIO
Page
©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by SL 0
Version 1.0
301 Service AudioPrinted in The NetherlandsSubject to modification
CLASS 1
LASER PRODUCT
GB
3140 785 32440
1-2

LOCATION OF PRINTED CIRCUIT BOARDS

CD BOARD
FR BO
ONT
A
RD
ECO POW
CO
ER BOARD
BI BOARD
M
VERS ION VARIATIONS:
Type /Versions: FW-C155
Features & Board
in used:
/21 /22 /34
Incredible Surround Karaoke News RDS Rotary Encoder (volume control) Jog Shuttle Voltage Selector x Aux Input Digital Outp ut Headphone So ck et x x Line Output Subwoofer Output Surround Output Matrix Surround Loudspeakers Standby - Cloc k Di sp la y x x Standby - Dar k ECO Power Standby (Clock Display Off) ECO6 Tuner Board - System Cenelec ECO6 Tuner Board - System Non-Cenelec
x
/25
x
x
x x
x x
/37
x
x
x
x
x
x

SPECIFICATIONS

%
1-3
GENERAL:
Mainsvoltage  :230V ±10%
Mains frequency:50Hz Power consumption : 11W at Standby
0.5W at ECO Standby
30W Active Clock accura cy : < 4 second s pe r da y Dimension ce nt re uni t
Weight (w/o speakers) : 4.6Kg
:265 x 310 x 330mm  
TUNER: FM
Tuning range:87.5-108MHz Grid : 50kHz IF frequency:10.7MHz ± 20kHz Aerial input : 75W coaxial Sensitivit y at 26d B S/ N : < 22mV Selectivit y at 300 kH z ba nd widt h : > 25dB Image reject io n,98MHz : > 80dB Distortion at RF =1 mV, dev. 75 kH z : < 3%
-3dB Limitin g po in t : < 23.5 mV Crosstalk at RF= 1m V, dev. 40 kH z : > 18dB
MW
Tuning range:531-1602kHz Grid : 9kHz IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial, 18.1 µH Sensitivit y at 26d B S/ N : < 4.4mV/ M Selectivity at 300kHz bandwidth : > 18dB IF rejection : > 45dB Image reject io n : > 28dB Distortion at RF =5 0m V, m=80% : < 5%
AMPLIFIER:
Output power
1)
:2 x 3.5W ± 1dB Frequency response wit hi n -3 dB : 50Hz-15kHz Dynamic Bass Boost : DBB1, DBB2, DBB3, DBB Off Digital Soun d Co nt ro l : Jazz , Techno, Optimal, Rock
2)
Headphone ou tp ut at 32 W : 900mV ± 1dB (max Vol.)
CASSETTE RECORDER:
Frequency response
: 80 - 12500Hz (8dB) Number of trac k : 2 x 2 stereo Tape speed : 4.76 cm/sec +2.5/-1.5 Wow and flutter : < 0.35% DIN Fast-wind/rewind time C60 : 130 sec Bias system : 75kHz ± 5kHz Rec/Pb frequency response within 8dB : 80Hz - 10kHz Signal to nois e ra ti o (A-weighted) :
48dBA
COMPACT DISC:
Measurement done at output conn. of the CDC module. Frequency response wit hi n ± 1.5dB: 20Hz - 20kHz Output level (in Vrms) : 550mV, Z
= 100W
out
Signal/Noise ratio (A-weighted) : > 80dBA Distortion at 1kHz : < 0.003% Channel unba la nc e at 1kH z : ±1dB Channel sepa ra ti on at 1k Hz : > 60dB De-emphasis : 0 or 15/50 mS (Switched by subcode
on the disc)
1)
3W, 1 kHz, 10% THD
2)
Frequency response in each setting is software controlled.
2)

MEASUREMENT SETUP

Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette Fe SBC420 4822 397 30071
LF Generator
e.g. PM5110
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

SERVICE AIDS

1-5
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc...................................... 4822 395 10216

HANDLING CHIP COMPONENTS

ESD Equipment: Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1M)............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box).................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products)......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
WARNING
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
F
ATTENTION
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
1-6
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
WAARSCHUWING
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
“Pour votre sécurité, ces documents doivent être utilisés par des spécia­listes agréés, seuls habilités à réparer votre appareil en panne”.
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Warning !
S
Varning !
3122 110 03420
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
"After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA."
Varoitus !
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.

PREP ARATIONS AND CONTROLS

Preparations

Rear connections
The type plate is located at the rear of the
system.
A
Po w e r
Before connecting the AC power cord to the
wall outlet, ensure that all other connections
have been made .
WARNING!
–For optimal performance, use only the
original power cable .
–Never make or change any connections
with the power switched on.
B
Antennas Connection
Connect the supplied AM loop antenna and FM
antenna to the respective terminals. Adjust the
position of the antenna for optimal reception.
AM Antenna
Fix the claw
to the slot
Position the antenna as far as possible from a TV,
VCR or other radiation source
.
R
+
–
L
speaker
(right)
speaker
(left)
FM wire antenna
AM loop
antenna
A
B
C
+
–
AC power cord
VOLTAGE
SELECTOR
110V-
127V
220V-
240V
For user s in the U.K.: please follow the
instructions on page 2-3.
Preparations
FM Antenna
For better FM stereo reception, connect an
outdoor FM antenna to the FM ANTENNA
terminal.
C
Speakers Connection
Front Speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "R" and left speaker to
"L", coloured (marked) wire to "+" and black
(unmarked) wire to "-".
1
2
Fully insert the stripped por tion of the speaker
wire into the terminal as shown.
Notes:
–For optimal sound performance, use the
supplied speakers.
–Do not connect more than one speaker to any
one pair of +/- speaker terminals.
–Do not connect speakers with impedance lower
than the speakers supplied. Please refer to the
SPECIFICATIONS section of this manual.
Inserting batteries into the
remote control
Insert two batteries type R03 or AAA (not
supplied) into the remote control with the
correct polarity as indicated by the "+" and
"-" symbols inside the battery compartment.
CAUTION!
– Remove batteries if they are exhausted
or will not be used for a long time.
–Do not use old and new or different
types of batteries in combination.
– Batteries contain chemical substances, so
they should be disposed off properly
.
2-1
PREP ARATIONS AND CONTROLS
TUNER TAPE
CD
1
CD 2 CD 3
BAND
TAPE 1 • 2
DYNAMIC
BASS BOOST
DIGITAL
SOUND CONTROL
MASTER VOLUME
STOP•CLEAR / DEMO STOP
SEARCH•TUNING SEARCH•TUNING
PLAY• PAUSE
PRESET
CLOCK•TIMER DIM MODEPROGRAM
PRESET
PREV/
NEXT/
OPEN/
CLOSE
DISC
CHANGE
CD
STANDBY
ON
MINI HIFI SYSTEMFW-C155
DC
3
CHANGER
CD/CD
-
R/CD
-
RW COMPATIBLE
PLAY
/ REC
ECO
POWER
VOLUME
DSC
T
E
C
H
N
O
O
P
T
I
M
A
L
J
A
Z
Z
K
C
O
R
1
7
6
2
4
5
8
9
0
!
*
&
^
%
$
#
@
3
£
4
DSC DBB MUTE
2
CD 1/2/3
REPEA
T SHUFFLE SLEEP
TUNER TAPE 1/2 D
MUTE
NEWS/TA
á
á
ë
í
Å
É
Ç
VOL
(
)
^
5
%
2
8
¡
2
#

Controls

Controls on the system and
remote control
1
STANDBY ON y
–to switch the system on or to standby mode .
2
TUNER (B AND)
–to select waveband : FM or MW.
TAPE (TAPE 1•2)
–to select tape mode .
3
–to switch the system on or to Eco Power
standby mode .
4
CD 1/ CD 2/ CD 3 (CD 1/2/3)
–to select disc tray 1, 2 or 3.
5
DSC (DIGITAL SOUND CONTROL)
–to select the desired sound effect :
JAZZ, ROCK, TECHNO or OPTIMAL.
6
OPEN/CLOSE
–to open or close the disc tray.
7
DISC CHANGE
– to change disc(s).
8
DBB (DYNAMIC BASS BOOST)
–to select the desired bass boost level.
9
PROGRAM
for CD .................to programme disc tracks.
for Tuner .............to programme preset radio
stations.
for Clock ............ to select 12- or 24-hour clock
mode .
for Timer ............. to select CD programme mode
as the wake up source.
0
Ta pe deck 1 operation
â .......................... to star t recording.
É .......................... to start playback.
à / á ............... to rewind or fast forward.
70 ........................ to stop playback/recording or to
open the tape door.
Å .......................... to interrupt playback or
recording.
!
Ta pe deck 2 operation
É ..........................to star t playback.
à / á ...............to rewind or fast forward.
70 ........................ to stop playback or to open the
tape door .
Å ..........................to interrupt playback.
@
CLOCK•TIMER
–to view the clock, set the clock or set the timer .
#
DIM MODE (DIM)
–to select different brightness for the display
screen : DIM 1, DIM 2, DIM 3 or DIM OFF .
$
n
–to connect headphones.
%
MASTER VOLUME (VOL +/-)
–to increase or decrease the volume .
^
Mode Selection
PLAY•PAUSE ÉÅ
for CD................. to start or interrupt playback.
for Plug & Play…(on the system only) to initiate
and start plug & play mode.
SEARCH•TUNING à á
for CD ................. to search backward/f orward.
for Tuner ............. to tune to a lower or higher
radio frequency.
for Clock ............(on the system only) to set the
hour.
STOP•CLEAR / DEMO STOP Ç
for CD ................. to stop playback or to clear a
programme.
for Tuner ............. (on the system only) to stop
programming or to erase a
selected preset.
for Demo........... (on the system only) to activate /
deactivate the demonstration.
for Clock ............ (on the system only) to exit clock
setting or cancel timer.
for Plug & Play…(on the system only) to exit plug
& pla
y mode
.
ECO POWER
2-2
PREP ARATIONS AND CONTROLS
PREV í / PRESET 4
NEXT ë / PRESET3
for CD ................. to skip to the beginning of the
cur rent, previous, or next track.
for Tuner ............. to select a preset radio station.
for Clock ............(on the system only) to set the
minute.
&
Display screen
–to view the current status of the system.
*
Disc tray
(
REPEAT
–to playback track(s)/disc(s)/programme
repeatedly.
)
SHUFFLE
–to playback all a vailable discs and their tracks/
programme in random order.
¡
MUTE
–to interrupt or resume sound reproduction.
SLEEP
–to activate/deactivate or set the sleep timer .
£
B
–to switch the system to standby mode .
–to switch the system to Eco Power standby
mode .
Notes for remote control:
– First, select the source you wish to
control by pressing one of the source select
keys on the remote control (CD 1/2/3 or
TUNER, for example).
– Then select the desir ed function (
É
,
í
,
ë
, fo r e
xample).
Controls
Important notes for users in the
U.K.
Mains plug
This apparatus is fitted with an approved 13
Amp plug. To change a fuse in this type of plug
proceed as follows:
1
Remove fuse cover and fuse.
2
Fix new fuse which should be a BS1362 5 Amp,
A.S.T.A. or BSI approved type.
3
Refit the fuse cover.
If the fitted plug is not suitable for your socket
outlets, it should be cut off and an appropriate
plug fitted in its place.
If the mains plug contains a fuse, this should
have a value of 5 Amp. If a plug without a fuse
is used, the fuse at the distribution board
should not be greater than 5 Amp.
Note: These vered plug must be disposed of to
avoid a possible shock hazard should it be
inserted into a 13 Amp socket else where.
How to connect a plug
The wires in the mains lead are coloured with
the following code: blue = neutral (N),
brown = live (L).
As these colours ma y not cor respond with the
colour mar kings identifying the terminals in
your plug, proceed as follows:
– Connect the blue wire to the terminal
marked N or coloured black.
– Connect the brown wire to the terminal
marked L or coloured red.
– Do not connect either wire to the earth
terminal in the plug, marked E (or e) or
coloured green (or green and yellow).
Before replacing the plug cover, make certain
that the cord grip is clamped over the sheath
of the lead - not simply over the two wires.
Copyright in the U.K.
Recording and playback of material may
require consent. See Copyright Act 1956 and
The Performer’s Protection Acts 1958 to 1972.
Norge
Typeskilt finnes på apparatens underside.
Observer : Nettbryteren er sekunder t
innkoplet. Den innebygde netdelen er
derfor ikke frakoplet nettet så lenge
apparatet er tilsluttet nettkontakten.
For å redusere faren for brann eller elektrisk
støt, skal apparatet ikke utsettes for regn eller
fuktighet.
Italia
DICHIARAZIONE DI CONFORMITA’
Si dichiara che l’apparecchio FW-C717 Philips
risponde alle prescrizioni dell’ar t. 2 comma 1
del D.M. 28 Agosto 1995 n. 548.
Fatto a Eindhoven
Philips Consumer Electronics
Philips, Glaslaan 2
5616 JB Eindhoven, The Netherlands
CAUTION
Use of controls or adjustments or
performance of procedures other than
herein may result in hazar dous
radiation exposure or other unsafe
operation.
2-3

Maintenance

Cleaning the Cabinet
Use a soft cloth slightly moistened with a mild
detergent solution. Do not use a solution
containing alcohol, spirits, ammonia or abrasives.
Cleaning Discs
When a disc becomes dirty,
clean it with a cleaning cloth.
Wipe the disc from the centre
out. Do not wipe in a circular
motion.
Do not use solvents such as
benzene , thinner, commercially
available cleaners, or antistatic spray intended for
analogue records.
Cleaning the disc lens
After prolonged use, dirt or dust may
accumulate at the disc lens. To ensure good
playback quality, clean the disc lens with Philips
CD Lens Cleaner or any commercially available
cleaner. Follow the instructions supplied with the
cleaner.
Cleaning the Heads and the Ta pe Paths
To ensure good recording and playback quality,
clean the heads
A
, the capstan(s)
B
, and
pressure roller(s)
C
after every 50 hours of
tape operation.
Use a cotton swab slightly moistened with
cleaning fluid or alcohol.
You also can clean the heads by pla ying a
cleaning tape once.
C
CB
B
A
Demagnetising the heads
Use a demagnetising tape available at your
dealer.

Tr oubleshooting

WARNING
Under no circumstances should you try to repair the system your self, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed belo w before taking the system for repair. If you
are unable to remedy a problem by following these hints , consult your dealer or service centre.
Problem Solution
CD OPERATION
NO DISC is displayed. – Insert a disc.
– Check if the disc is inserted upside down.
–Wait until the moisture condensation at the lens
has cleared.
– Replace or clean the disc, see “Maintenance”.
DISC NOT FINALIZED is displayed. – Use a finalised CD-R(W) or CD-R.
Tr oubleshooting
RADIO RECEPTION
Radio reception is poor. – If the signal is too weak, adjust the antenna or
connect an external antenna for better reception.
–Increase the distance between the Mini HiFi
System and your TV or VCR.
TAPE OPERATION/RECORDING
Recording or playback cannot be made. –Clean deck par ts, see “Maintenance”.
–Use only NORMAL (IEC I) tape.
–Apply a piece of adhesive tape over the missing
tab space.
The tape deck door cannot open. – Remo ve and reconnect the AC power plug and
switch on the system again.
GENERAL
The system does not react when buttons – Remove and reconnect the AC power plug and
are pressed. switch on the system again.
Sound cannot be heard or is of poor – Adjust the volume .
quality. –Disconnect the headphones.
– Check that the speaker s are connected correctly.
–Check if the stripped speaker wire is clamped.
The left and right sound outputs are –Check the speaker connections and location.
reversed.
The r
emote control does not function
– Select the source (CD or
TUNER, for example)
properly. before pressing the function button (É,í,ë).
– Reduce the distance between the remote control
and the system.
– Insert the batter ies with their polar ities
(+/– signs) aligned as indicated.
– Replace the batter
ies.
–Point the remote control in the direction of the
system’ s IR sensor .
The timer is not working. – Set the clock correctly.
– Press TIMER ON/OFF to switch on the timer.
–If recording is in progress, stop recording.
Not all lighted buttons are showing light. – Press DISPLAY to select NORMAL or MODE 1
display mode .
The Clock/Timer setting is erased. –Power has been interrupted or the power cord
has been disconnected. Reset the clock/timer .
The system displays features – Press and hold DEMO STOP Çon the system
automatically and buttons start flashing. to switch off the demonstra
tion.
MAINTENANCE AND TROUBLESHOOTING
2-4

DISMANTLING INSTRUCTIONS

Dismantling of the Lens Cassette
1) Uncatch 4 catches along the edge of the Cassette door (pos 5) as shown in figure 1 and 2 to remove the Lens cassette (pos 2).
2-1 2-1
Figure 2: Left Cassette door
Figure 1
Dismantling the 3CDC Module
1) Loosen the 4 screws, slide Cover top (pos 30) towards the rear and remove it upwards.
2) Loosen 3 screws slide the Panel right (pos 26) towards the rear and remove it outwards. Do likewise for the Panel left (pos 27).
3) Push the gear slowly towards the front as shown in figure
Figure 4
Dismantling of the Panel Rear
3 until the CDC tray starts to move out of the Front Cabinet (pos 8). The CDC tray is now disengage and can be pulled out completely.
1) Loosen 6 screws C on the Panel rear (pos 24).
2) Press the 2 catches C1 inwards and dismantle the Panel rear by pulling it towards the rear.
4) Remove the Cover Tray (pos 29) as shown in figure 4.
5) Loosen 4 screws A to remove the CDC Module (pos 28) as shown in figure 3.
A
A
A
C1
2
Pull Rear Panel out
Turn the Gear towards the Front till the CDC Tray starts to open
1 Press Inwards
Figure 3
Figure 5
2-2
Dismantling of the Front Panel and Bottom Panel assembly
1) Remove 8 screws D mounting the Front board.
2) Remove 1 screw E supporting the bracket, Combi board (pos 33) to the Panel front (pos 8).
3) Remove 1 screw F (see figure 5) mounting the Mains transformer body to the Panel Bottom (pos 25).
Note: Care must be taken not to damage the board
because of the heavy Mains transformer.
2-2
Service pos A
4) The Front and Combi boards together with the Mains transformer can now be remove.
5) Loosen 6 screws G and eject both cassette doors to remove the Tape mechanism (pos 12).
Note: During re-assembly of the Tape mechanism
and Front board care must be taken to ensure the wires are properly dressed and not touch­ing any moving parts on the Tape mechanism.
Figure 6
Figure 8
Figure 7
Note: After re-assembly, it is very important to ensure the
wires from the Tape mechanism are routed properly to ensure that they do not touch/obstruct all moving parts.
Service pos B
3-1
3-1

SERVICE TEST PROGRAM

TUNER TEST
TUNER
Button pressed?
Y
Display Tuner Version
"ccc"
N
copied to the RAM (see Table1)
N
PRESET
1 2 3 4 5 6 7 8
9 10 11
TUNER
Button pressed?
Y
Service frequencies are
Tuner works normally
except:
PROGRAM button
Disconnect
Mains cord ?
Y
Service Mode left
Europe
"EUR"
87.5MHz 108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz 98MHz
Note: * Depending on the selected grid frequency (9 or 10kHz)
By holding the TUNER and R buttons depressed while switching on the Mains supply, one of the undermentioned features will be activated:
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. (/34) version.
N
East Eur. Extended-band
"EAS"
65.81MHz 108MHz
74MHz
87.5MHz 531kHz
1602kHz
558kHz
1494kHz
98MHz
70.01MHz
65.81MHz
Table 1
To start service test program
plugging in the mains cord
Display shows the
QUARTZ TEST
O
Button pressed?
Y
Display shows
32K
Output at (Front Board)
pin 80 of uP = 2048Hz
O
Button pressed?
Y
Display shows
8M
Output at (Front Board)
pin 80 of uP = 1,953.125Hz
9
Button pressed?
Y
Note: During the 3CDC tray may "jerks" open
& close or the carousel may rotates slightly. This is due to sharing of control lines during the Service test program.
East Eur.
"EAS"
87.5MHz 108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
USA
"USA"
87.5MHz 108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
N
N
N
Oversea
"OSE"
87.5MHz 108MHz
530/531kHz*
1700/1602kHz*
560/558kHz*
1500/1494kHz*
98/87.5MHz*
87.5MHz
87.5MHz
87.5MHz
87.5/98MHz*
hold P & TAPE depressed while
ROM version *
"S-Vyy"
(Main menu)
S refers to Service Mode. V refers to Version. yy refers to Software version number of Processor.
(Counting up from 01 to 99)
SERVICE PLAY MODE
STANDBY-ON
Button pressed?
Y
Set is in Service PLAY Mode.
In case of failures, error
codes according to table 2
will be displayed.
The Service Play Mode is intended to detect and identify the failures in the CD Mode.
In this mode the electronics will still function even when an error is detected so that repair activities can be carried out.
Error code
E1000
Error Description Focus Error
Triggered when the focus could not be found within a certain time when starting up the CD or when the focus is lost for a certain time during play.
E1001
E1002
Radial Error Triggered when the radial servo is off-track for a certain time during play.
Sledge In Error The sledge did not reach its inner position (inner-switch is still close) before approximately 6 Sec. have passed by. Inner-switch or sledge motor problem.
E1003
Sledge Out Error The sledge did not come out of its inner position (inner-switch is still open) before approximately 250 mSec. have passed by. Inner-switch or sledge motor problem.
E1005
Jump-offtrack error Triggered in normal play when the jump destination could not be found within a certain time. When this error occurred, software will try to recover by initiating the jump command again. If it is recoverable, the disc will continue to play.
E1006
E1007
E1008
Subcode Error Triggered when a new subcode was missing for a certain time during play.
PLL Error The Phase Lock Loop could not lock within a certain time.
Turntable Motor Error Generated when the CD could not reached 75% of speed during startup within a certain time. Discmotor problem.
E1020
E1070
E1071
E1079
Focus Search Error The focus point has not been found within a certain time.
This happens when the carousel switch is defective and closed all the time, or when the carousel is blocked when it is located exactly at a disc position.
This happens when the carousel switch is defective and does not closed electrically, or when the carousel is blocked in between two disc positions. The time-out is approximately 5 Sec.
The drawer could not open or enter the inside position and is opening again. This happen when the drawer is blocked and cannot go fully inside or when the drawer switch is defective and does not close.
N
note 1 : JAZZ & TECHNO are on while OPTIMAL is off, other LEDs status
are not important (applicable only for sets with LEDs)
Figure 1
note 2 : OPTIMAL is on while JAZZ & TECHNO are off, other LEDs status
are not important (applicable only for sets with LEDs)
Figure 2
Table 2
Mini 2002 FW-C1xx, C2xx, C3xx Dated: wk141
DISPLAY TEST
DIM
Button pressed?
Y
Display shows Fig. 1
and selected LEDs on
(see note 1)
DIM
Button pressed?
Y
Display shows Fig. 2
and selected LEDs on
(see note 2)
9
Button pressed?
Y
TEST
Activated with
EEPROM TEST A test pattern will be sent to the EEPROM.
9 to Exit
ROTARY ENCODER TEST
LEAVE SERVICE TESTPROGRAM
Volume Knob
Jog Shuttle knob
Disconnect mains cord
N
N
N
Various
other Tests
ACTION
R
QEEPROM FORMAT Load default data. Display shows "NEW"
or
DBBDEMO
"PASS" is displayed if the uProcessor read back the test pattern correctly, otherwise "FAIL" will be displayed.
for 1 second.
Caution! All presets from the customer will be lost!!
Display shows value for 2 seconds. Values increases or decreases in steps of 1 until 0 (Min.) or 40 (Max.) is reached.
DEMO will toggle on or off. The message: "DEMO ON" or "DEMO OFF" will scroll across the display to show the new status of the set.

BLOCK DIAGRAM

4-1
4-1
FW-C155 Block diagram dd wk142-5

SET WIRING DIAGRAM

5-1
5-1
FW-C155 Wiring Diagram dd wk142-5
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