118 1
118 3
Instruction Manual
118 1 - D
1183-D
This instruction manual applies to machines from the
following serial numbers onwards:
# 6 001 000
296-12-18 709/002
Betriebsanleitung engl. 05.05
This Instruction Manual is valid for all models and subclasses listed in the
chapter " Specifications ".
The adjustment manual for the machines can be downloaded free of charge
from the internet address
www.pfaff-industrial.com/de/service/download/index.php3.
As an alternative to the internet download the adjustment manual can also be
ordered in book form under part no. 296-12-18 710/002.
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in
part, is only permitted with our previous authorization and with written reference to the
source.
PFAFF Industrie Maschinen AG
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Contents
Contents ...............................................................................Chapter - Page
1 Safety ........................................................................................................................ 1 -1
1.01 Directives ...................................................................................................................1- 1
1.02 General notes on safety ............................................................................................. 1 - 1
1.03 Safety symbols .......................................................................................................... 1 - 2
1.04 Important points for the user ..................................................................................... 1 - 2
1.05 Operating and specialist personnel ............................................................................ 1 - 3
1.05.01 Operating personnel ................................................................................................... 1 - 3
1.05.02 Specialist personnel ................................................................................................... 1 - 3
1.06 Danger .......................................................................................................................1 - 4
2 Proper use................................................................................................................. 2 - 1
3 Specifications ........................................................................................................... 3 - 1
3.01 PFAFF 1181, PFAFF 1183 .......................................................................................... 3 - 1
3.02 Models and subclasses .............................................................................................. 3 - 2
4 Disposal of the machine .......................................................................................... 4 - 1
5 Transport, packaging and storage .......................................................................... 5 - 1
5.01 Transport to the customer ......................................................................................... 5 - 1
5.02 Transport within the customer’s premises ................................................................ 5 - 1
5.03 Disposal of the packaging .......................................................................................... 5 - 1
5.04 Storage ......................................................................................................................5- 1
6 Explanation of the symbols ..................................................................................... 6 - 1
7 Controls .................................................................................................................... 7 - 1
7.01 On/off switch ............................................................................................................. 7 - 1
7.02 Keys on the machine head ......................................................................................... 7 - 1
7.03 Pedal .......................................................................................................................... 7 - 2
7.04 Lever for lifting the presser foot................................................................................. 7 - 2
7.05 Feed regulator disk / Reverse feed lever .................................................................. 7 - 3
7.06 Knee lever .................................................................................................................. 7- 3
7.07 Thread trimmer –731/01 ............................................................................................. 7 - 4
7.08 Switch for thread wiper -909/04 ................................................................................. 7 - 4
7.09 Control panel .............................................................................................................. 7 -5
7.09.01 Screen displays .......................................................................................................... 7- 5
7.09.02 Function keys .............................................................................................................7 - 5
8 Mounting and commissioning the machine .......................................................... 8 - 1
8.01 Mounting .................................................................................................................... 8- 1
8.01.01 Adjusting the table-top height .................................................................................... 8 - 1
8.01.02 Adjusting the V-belt tension ....................................................................................... 8 - 2
8.01.03 Mounting the upper V-belt guard................................................................................ 8 - 2
8.01.04 Mounting the lower V-belt guard ................................................................................ 8 - 3
8.01.05 Mounting the spool holder ......................................................................................... 8 - 3
8.02 Connecting the plug-in connections and earth cables ................................................ 8 - 4
Contents
8.03 Start inhibitor ..............................................................................................................8- 5
8.03.01 Mounting the start inhibitor ........................................................................................ 8 - 5
8.03.02 Checking the start inhibitor function .......................................................................... 8 - 5
8.04 Basic setting of the machine drive unit ...................................................................... 8 - 6
8.05 Commissioning the machine ...................................................................................... 8 - 7
8.06 Switching the machine on/off .................................................................................... 8 - 7
8.07 Table top cutout. ........................................................................................................ 8 - 8
8.08 Mounting the table top ............................................................................................... 8 - 9
9 Preparation ............................................................................................................... 9 - 1
9.01 Inserting the needle ................................................................................................... 9 - 1
9.02 Winding the bobbin thread, adjusting the thread tension ........................................... 9 - 2
9.03 Removing/Inserting the bobbin case .......................................................................... 9 - 3
9.04 Inserting the bobbin case / Adjusting the bobbin thread tension ................................ 9 - 3
9.05 Threading the needle thread / Adjusting the needle thread tension ........................... 9 - 4
9.06 Entering the start and end backtacks ......................................................................... 9 - 5
Contents ...............................................................................Chapter - Page
10 Sewing .................................................................................................................... 10 - 1
10.01 Darning program ...................................................................................................... 10 - 2
10.02 Counted seam .......................................................................................................... 10 - 2
10.03 Error messages ........................................................................................................ 10 - 3
10.04 Explanation of the error signals ................................................................................ 10 - 4
10.05 Parameter settings................................................................................................... 10 - 5
10.05.01 Selecting the user level ............................................................................................ 10 - 5
10.05.02 Example of a parameter input .................................................................................. 10 - 6
10.05.03 Liste der Parameter ................................................................................................. 10 - 7
11 Care and maintenance ........................................................................................... 11 - 1
11.01 Cleaning the machine ............................................................................................... 11 - 1
11.02 Topping up the oil tank ............................................................................................. 11 - 2
12 Wearing parts ......................................................................................................... 12 - 1
1 Safety
1.01 Directives
This machine is constructed in accordance with the European regulations contained in the
conformity and manufacturer’s declarations.
In addition to this Instruction Manual, also observe all generally accepted, statutory and other
regulations and legal requirements and all valid environmental protection regulations!
The regionally valid regulations of the social insurance society for occupational accidents or
other supervisory organizations are to be strictly adhered to!
1.02 General notes on safety
● This machine may only be operated by adequately trained operators and only after having
completely read and understood the Instruction Manual!
● All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read
before operating the machine!
Safety
● The danger and safety instructions on the machine itself are to be followed!
● This machine may only be used for the purpose for which it is intended and may not be
operated without its safety devices. All safety regulations relevant to its operation are to
be adhered to.
● When exchanging sewing tools (e.g. needle, roller presser, needle plate and bobbin),
when threading the machine, when leaving the machine unattended and during
maintenance work, the machine is to be separated from the power supply by switching
off the On/Off switch or by removing the plug from the mains!
● Everyday maintenance work is only to be carried out by appropriately trained personnel!
● Repairs and special maintenance work may only be carried out by qualified service staff
or appropriately trained personnel!
● Work on electrical equipment may only be carried out by appropriately trained personnel!
● Work is not permitted on parts and equipment which are connected to the power supply!
The only exceptions to this rule are found in the regulations EN 50110.
● Modifications and alterations to the machine may only be carried out under observance of
all the relevant safety regulations!
● Only spare parts which have been approved by us are to be used for repairs! We
expressly point out that any replacement parts or accessories which are not supplied by
us have not been tested and approved by us. The installation and/or use of any such
products can lead to negative changes in the structural characteristics of the machine.
We are not liable for any damage which may be caused by non-original parts.
1 - 1
Safety
1.03 Safety symbols
Danger!
Points to be observed.
Danger of injury for operating and specialist personnel!
Caution
Do not operate without finger guard and safety devices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.
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1.04 Important points for the user
● This Instruction Manual is an integral part of the machine and must be available to the
operating personnel at all times.
● The Instruction Manual must be read before operating the machine for the first time.
● The operating and specialist personnel is to be instructed as to the safety equipment of
the machine and regarding safe work methods.
● It is the duty of the user to only operate the machine in perfect running order.
● It is the obligation of the user to ensure that none of the safety mechanisms are removed
or deactivated.
1 - 2
● It is the obligation of the user to ensure that only authorized persons operate and work on
the machine.
Further information can be obtained from your PFAFF agent.
1.05 Operating and specialist personnel
1.05.01 Operating personnel
Operating personnel are persons responsible for the equipping, operating and cleaning of the
machine as well as for taking care of problems arising in the sewing area.
The operating personnel is required to observe the following points and must:
● always observe the Notes on Safety in the Instruction Manual!
● never use any working methods which could adversely affect the safety of the machine!
● not wear loose-fitting clothing or jewelery such as chains or rings!
● also ensure that only authorized persons have access to the potentially dangerous area
around the machine!
Safety
● always immediately report to the person responsible any changes in the machine which
may limit its safety!
1.05.02 Specialist personnel
Specialist personnel are persons with a specialist education in the fields of electrics,
electronics and mechanics. They are responsible for the lubrication, maintenance, repair and
adjustment of the machine.
The specialist personnel is obliged to observe the following points and must:
● always observe the Notes on Safety in the Instruction Manual!
● switch off the On/Off switch before carrying out adjustments or repairs, and ensure that
it cannot be switched on again unintentionally!
● wait until the luminous diode on the control box is no longer blinking or on before
beginning adjustment or repair work.
● never work on parts which are still connected to the power supply! Exceptions are
explained in the regulations EN 50110.
● replace the protective coverings and close the electrical control box afer all repairs or
maintenance work!
1 - 3
Safety
1.06 Danger
A working area of 1 meter is to be kept free both in front of and behind the
machine while it is in operation so that it is always easily accessible.
Never reach into the sewing area while sewing! Danger of injury by the needle!
Never leave objects on the table while adjusting the machine settings! Objects
can become trapped or be slung away! Danger of injury!
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4
Fig. 1 - 01
2
5
3
Do not operate the machine without its take-up lever guard 1!
Danger of injury due to the motion of the take-up lever!
Do not operate the machine without the finger guard 2!
Danger of injury by the needle!
Do not operate machines with integrated motor without start inhibitor 3!
Danger of injury if the machine is started accidentally!
If an external motor is used, do not operate the machine without the belt
guards 4 and 5!
Danger of injury by the drive belt!
1 - 4
2 Proper use
The PFAFF 1181 is an single-needle ultra-high-speed seamer with compound feed
The PFAFF 1183 is an single-needle ultra-high-speed seamer with drop feed
The PFAFF 1181-D is an oil-free single-needle high-speed seamer with compound feed
The PFAFF 1183-D is an oil-free single-needle high-speed seamer with drop feed
These machines are used in the industry for sewing lockstitch seams.
Proper use
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine! The
appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!
2 - 1
Specifications
3 Specifications
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3.01 PFAFF 1181, PFAFF 1181-D, PFAFF 1183, PFAFF 1183-D
Stitch type: .................................................................................................. 301 (lockstitch)
Needle system: .............................................................134 or 134 KK on subclass -731/01
Needle size in 1/100 mm:
Version A: ..................................................................................................................60 - 70
Version B: ................................................................................................................80 - 100
Version CN: ...........................................................................................................110 - 120
Effective balance wheel diameter: ........................................................................... 65 mm
Fabric clearance: ................................................................................................ 9 – 13 mm
Clear workspace width: .......................................................................................... 260 mm
Clear workspace height: ......................................................................................... 125 mm
Bed-plate dimensions: .................................................................................. 476 x 177 mm
Sewing head dimensions:
Length: ...................................................................................................... approx. 550 mm
Width: ....................................................................................................... approx. 180 mm
Height (above table): ................................................................................. approx. 300 mm
Max. stitch length:
Version A: ................................................................................................................ 3,0 mm
Version B: ................................................................................................................ 4.5 mm
Version CN: ............................................................................................................. 6.0 mm
Max. speed PFAFF 1181/ 1183
Version A and B: ............................................................................................... 5500 spm
Subclass -731/01: .............................................................................................. 4500 spm
Subclass -948/51: .............................................................................................. 5000 spm
Subclass -8/44: .................................................................................................. 3000 spm
Version CN: ....................................................................................................... 3000 spm
Max. speed PFAFF 1181-D / 1183-D
Version A and B: ............................................................................................... 4000 spm
Subclass -8/44: .................................................................................................. 3000 spm
Needle bar stroke: ........................................................................................... 30 or 36 mm
Power connection:
Operating voltage: ........................................................ 190 – 240 V 50/60 Hz, single-phase
Max. input: ............................................................................................................... 400 VA
Fuse: ............................................................................................................. 1 x 16 A, inert
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3 - 1
Specifications
Noise data:
Emission sound level at the workplace at appropriate speed
(Noise measurement in accordance with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)
PFAFF 1181-D at = 3200 spm: ................................................................. LpA < 76,0 dB(A)
PFAFF 1183-D at = 3200 spm: ................................................................ L
PFAFF 1181 at 4400 spm: ........................................................................ LpA < 80,0 dB(A)
PFAFF 1183 at 4400 spm: ........................................................................ LpA < 80,5 dB(A)
Net weight of sewing head: ........................................................................... approx. 30 kg
Gross weight of sewing head: ....................................................................... approx. 38 kg
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Subject to technical alterations
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3,800 s.p.m. with 36 mm needle bar stroke
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KpA = 2,5 dB
< 76,5 dB(A)
pA
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3.02 Versions and subclasses
Version A: .................................................................................... for sewing light materials
Version B: .............................................................................. for sewing medium materials
Version CN: ................................................................. for sewing medium-heavy materials
Work aids:
Subclass –731/01 ........................................................................................... edge trimmer
Subclass –900/24 ......................................................................................... thread trimmer
Subclass –909/04 ............................................................................................ thread wiper
Subclass –910/06 .................................................................................... automatic foot lift
Subclass -911/37 ..........................................................automatic back-tacking mechanism
3 - 2
Disposal of machine
4 Disposal of machine
● The proper disposal of the machine is the responsibility of the customer.
● The materials used in the machines are steel, aluminium, brass and various plastics.
The electrical equipment consists of plastics and copper.
● The machine is to be disposed of in accordance with the locally valid environmental
protection regulations. If necessary, a specialist is to be commissioned.
Special care is to be taken that parts soiled with lubricants are separately
disposed of in accordance with the locally valid pollution control regulations!
4 - 1
Transport, packaging and storage
5 Transport, packaging and storage
5.01 Transport to the customer’s premises
The machines are delivered completely packed.
5.02 Transport within the customer’s premises
The manufacturer bears no liability for transport within the customer’s premises or to the in-
dividual locations of use. Make sure that the machines are always transported upright.
5.03 Disposal of the packaging
The packaging of these machines consists of paper, cardboard and VCE fiber. The proper
disposal of the packaging is the responsibility of the customer.
5.04 Storage
The machine can be stored for up to 6 months if not in use. During this time it should be
protected from dust and moisture.
For longer storage the individual parts of the machine, especially the moving parts, must be
protected from corrosion, e.g. by a film of oil.
5 - 1
Explanation of the symbols
6 Explanation of the symbols
In the following section of this Instruction Manual, certain tasks or important pieces of
information are accentuated by symbols.
The symbols used have the following meanings:
Note, information
Cleaning, care
Lubrication, greasing
Servicing, repairing, adjustment, maintenance
(only to be carried out by specialist personnel)
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