3-2 LSI software update. …..……………………………………………….… 3-2
Chapter 4 Electrical Performance Standards…………………………………………………...4-1
Chapter 5 Package (Inbox) and Block Diagrams ……………………………………………...5-1
Chapter 6 General Classification of Symptoms ……………………………………………….6-1
Chapter 7 Repair of Electronic Components.…………………………………………………..7-1
7-1 Repair of power board ……………………………………………………...7-1
7-2 Repair of decoding board …………………………………………………...7-5
7-3 Repair of KB board…………………………………….. …………………7-14
Chapter 8 Main-point Waveforms and Schematic Diagrams of Electronic Components
…………………………………………………………………………….……...8-1
8-1 Main-point reference waveforms of Power board ………………………….8-1
8-2 Schematic Diagrams of Power board ……………………………………….8-3
8-3 Main point reference waveforms of decoding board ……………………….8-4
8-8 Schematic Diagrams of KB board.……………………………………….8-18
Chapter 9 System decomposition 3-D diagram….……………………………………………..9-1
The BOM of the UNITS….……………………………………………. …………..9-2
8-4 Schematic Diagram of Decoding Board…………………………………….8-5
8-7 Main reference point waveforms of KB board ……………………………8-17
PRELIMINARY
CONFIDENTIAL
Chapter 1
Terminology and Abbreviations
PRELIMINARY
CONFIDENTIAL
PRELIMINARY
CONFIDENTIAL
Terminology & Abbreviations
Terminology & Abbreviations
AC-3 The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1 and
AC-2. Still used in some standards documents.
A/V Audio/Video
Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera angle.
Different angles can be chosen while viewing the scene.
ATAPI Advanced Technology Attachment (ATA) Packet Interface. An interface between a
computer and its internal peripherals such as DVD-ROM drives. ATAPI provides the
command set for controlling devices connected via an IDE interface. ATAPI is part of
the Enhanced IDE (E-IDE) interface, also known as ATA-2. ATAPI was extended for use
in DVD-ROM drives by the SFF 8090 specification.
CD Short for compact disc, an optical disc storage format developed by Philips and Sony.
CD-DA Compact disc digital audio. The original music CD format, storing audio information as
digital PCM data. Defined by the Red Book standard.
CD+G Compact disc plus graphics. A variation of CD, which embeds graphical data in with the
audio data, allowing video pictures to be displayed periodically as music is played.
Primarily used for karaoke.
CD-RAn extension of the CD format allowing data to be recorded once on a disc by using
dye-sublimation technology. Defined by the Orange Book standard.
Channel A part of an audio track. Typically there is one channel allocated for each loudspeaker.
Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT).
Closed Caption Text captions for video, which are not normally visible, as opposed to open
captions, which are a permanent part of the picture. In the United States, the official
NTSC Closed Caption standard requires that all TVs larger than 13 inches include
circuitry to decode and display caption information stored on line 21 of the video signal.
DVD-Video can provide closed caption data, but the sub picture format is preferred for
its versatility.
Component Video A video system containing three separate color component signals, either
red/green/blue (RGB) or chroma/color difference (YCbCr, YPbPr, YUV), in analog or
digital form. The MPEG-2 encoding system used by DVD is based on color-difference
PRELIMINARY
component digital video. Very few televisions have component video inputs.
Composite Video An analog video signal in which the luma and chroma components are
combined (by frequency multiplexing), along with sync and bu rst. Also called CVBS.
Most televisions and VCRs have composite video connectors, which are usually co lored
yellow.
Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and
accepted as an international standard. Dolby Digital is the most common means of
encoding audio for DVD-Video and is the mandatory audio compression system for
525/60 (NTSC) discs.
Dolby Surround The standard for matrix encoding surround-sound channels in a stereo signal
by applying a set of defined mathematical functions when combining center and
surround channels with left and right channels. The center and surround channels can
then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the
inverse of the mathematical functions. A Dolby Surround decoder extracts surround
CONFIDENTIAL
1-1
Terminology & Abbreviations
channels, while a Dolby Pro Logic decoder uses tally independent of the recording or
transmission format. Both Dolby Digital and MPEG audio compression systems are
compatible with Dolby Surround audio.
DTSDigital Theater Sound. A perceptual audio-coding system developed for theaters. A
competitor to Dolby Digital and an optional audio track format for DVD-Video.
DV Digital Video. A camcorder format for high-quality video, different from PEG. It is
converted into MPEG 2 Video when recorded on DVD+RW
DVDAn acronym that officially stands for nothing, but is often expanded as Digital Video
Disc or Digital Versatile Disc. The audio/video/data storage system based on 12-and
8-cm optical discs.
DVD+R
DVD+RW Discs can be written to and erased multiple times. Existing recordings can be deleted
EasyLink If your TV set and your video recorder are equipped with this feature, they can
I.LINK Also known as ‘FireWire’ and ‘IEEE 1394’. A cable fo r transfer of highbandwidth
Index Picture Screen A screen that gives an overview of a DVD+RW disc, with
JPEG Joint Photographic Experts Group. The international committee, which created its
Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently
Macro vision An ant taping process that modifies a signal so that it appears unchanged on
MPEG Motion Picture Experts Group. A collection of compression systems for digital audio and
Multiangle A DVD-Video program containing multiple angles allowing different views of a
Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more than
NICAM System for reception of digital stereo TV sound.
NTSC See TV system. NTSC is the most common color system in the U.S.
OTR One-Touch Recording. With this feature you can easily start a recording (by pushing just
OSD On-screen Display. The ‘user interface’ by which you can control the DVD recorder via
These discs can only be written to once. Existing recordings can be hidden but not
deleted. So, any disc space already used by a recording cannot be regained. DVD+R
discs are required to be "Finalized" before they will be compatible with standard DVD
Players. Once a disc is finalized, no further recordings can be made.
and disc space regained. These discs do not require a finalization procedure. As soon as
a recording is made, the disc will be compatible with standard DVD Players.
exchange information to adjust certain settings to each other, such as the TV channel
order and other user preferences
digital signals, as used by Digital Video camcorders.
‘indexpictures’ that each represent a recording.
namesake standard for compressing, still images.
inebriated people embarrass themselves in public by singing along to a music track.
Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting it
elsewhere.
PRELIMINARY
most televisions but is distorted and unmatchable when played back from a videotape
recording. Macro vision takes advantage of characteristics of AGC circuits and burst
decoder circuits in VCRs to interfere with the recording process.
video.
scene to selected during playback.
one language.
one button) and select the switch-off time in intervals of 30 minutes.
CONFIDENTIAL
1-2
Terminology & Abbreviations
the TV screen.
PAL See TV system.
PBC Playback Control. A special feature on a VCD 2.0 or Super VCD disc that enables
interactive use.
PBS Public Broadcast Service. The channel that transmits data for Auto Clock Set and VCR
Plus+ programming.
PCM Pulse Code Modulation. A digital audio encoding system.
PDC Program Delivery Control
RGB Red-Green-Blue. A top-quality video connection where red, green and blue components of
a video signal are carried through separate wires.
SCART cable Also known as Euro-AV cable. This standard cable is an easy way to connect
various AV devices and televisions. In addition to audio and video it can carry
control signals.
S/N Signal-to-noise ratio. Also called SNR.
Subtitle A textual representation of the spoken audio in a video program. Subtitles are often
used with foreign languages and do not serve the same purpose as captions for the
hearing impaired.
SECAM See TV system.
ShowView See VideoPlus+. ‘ShowView’ is a trademark of Gemstar Development Group.
S-video A video interface standard that carries separate luma and chrome signals, usually on a
four-pin mini-DIN connector. Also called Y/C. The quality of s-video is significantly
System menu The main menu of a DVD-Video disc, from which titles are selected. Also called
Title The largest unit of a DVD-Video disc (other than the entire volume or side). Usually a
TruSurround A system for simulating Multi-channel sound reproduction via a two channel
TV system There are various systems for transmitting television signals, for example PAL, PAL-I,
Video CD An extension of CD based on MPEG-1 video and audio. Allows playback of
VCR PLUS+ A system by which you can easily program the TIMER of your video recorder by
VCR Video Cassette Recorder
VPS Video Programming System
YUV In the general sense, any form of color-difference video signal containing one luma and
better than composite video since it does not require a comb filter to separate the signals,
but it’s not quite as good as component video. Most high-end televisions have s-video
inputs. S-video is often erroneously called S-VHS.
the title selection menu or disc menu.
movie, TV program, music album, or so on. A disc can hold up to 99 titles, which can be
selected from the disc menu.
PRELIMINARY
set-up, by SRS Labs, Inc.
CONFIDENTIAL
PAL-BG, SECAM, SECAM-DK, NTSC, etc. The TV system is country dependant.
near-VHS-quality video on a Video CD player, CD-I player, or computer with MPEG
decoding capability.
entering a code of maximum 9 digits, which is printed in TV guides. ‘Video
Plus+’ is a trademark of Gemstar Development Group.
two chroma components. Technically, YUV is applicable only to the process of encoding
component video into composite video.
1-3
Chapter 2
Safety Precautions
PRELIMINARY
PRELIMINARY
CONFIDENTIAL
CONFIDENTIAL
SAFETY PRECAUTIONS
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, the products are strictly inspected to conform with
the recognized product safety and electrical codes of the countries in which they are to
be sold. However, in order to maintain such compliance, it is equally important to
implement the following precautions when a set is being serviced.
·Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the
rear panel and certain parts of the product. When performing service, be sure to
read and comply with these and other cautionary notices appearing in the
operation and service manuals .
2. Parts identified by the symbol in schematic diagram parts are critical for safety.
Replace only with specified part numbers.
Note : Parts in this category also include those specified to comply with laser
emission standards for Products using cathode ray tubes and those specified
for compliance with various regulations regarding spurious radiation.
3. Use Specified internal wiring. Note especially:
1) Double insulated wires
2) High voltage leads
PRELIMINARY
!
CONFIDENTIAL
4. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulation sheets for transistor
5. Observe that wires do not contact heat producing
PARTS (heat sinks, oxide metal film resistors, fusible resistors, etc.)
2-1
SAFETY PRECAUTIONS
6.Check that replaced wires do not contact sharp edged or pointed parts.
7. 1) When a power cord has been replaced, check that A mark is made on the cord,
under strain, near the aperture, and the flexible cord is subjected 100times to a
pull of 40N for a duration of 1 second each.
2) During the test, the cord shall not be displaced by more than 2mm
8.Also check areas surrounding repaired locations.
9. The internal wiring is secured so as not to approach the heating parts and high
PRELIMINARY
CONFIDENTIAL
voltage parts by its shape.
So, these wires must be restored to its former state.
10. After updated the hazardous live part or accessible part, if the clearance or creep
age distance can’t accord with the safe request, then need adopt reinforced insulation
method for ensure safety.
SAFETY CHECK AFTER SERVICING
Examine the area surrounding the repaired location for damage or deterioration.
2-2
SAFETY PRECAUTIONS
Observe that screws, parts and wires have been returned to original positions.
Afterwards, perform the following tests and confirm the specified values in order to
verify compliance with safety standards.
·Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs
and externally exposed parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.) See table
below.
·Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and
exposed accessible parts of the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone jacks, etc.) See table below.
·Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d),
between soldered terminals, and between terminals and surrounding metallic
parts .See table below.
Table 1: Ratings for selected areas
AC Line VoltageRegion
PRELIMINARY
*110 to 240 v
110 to 230 v
CONFIDENTIAL
USA, Australia
Europe
Insulation
Resistance
F
4M/500VD
C
Dielectric
Strength
4kv/minute F 6mm(d)
Clearance
Distance(d),(d)
*Class ll model only.
Note. This table is unofficial and for reference only. Be sure to confirm the precise
values for your particular country and locality.
·Leakage Current test
Confirm specified or lower leakage current between B (earth ground, power cord plug
2-3
m
SAFETY PRECAUTIONS
prongs) and externally exposed accessible (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.)
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug prongs) and exposed
accessible parts .Use an AC voltmeter to measure across both terminals of load Z. See
figure and following table.
Table 2: Leakage current ratings for selected areas.
Leakage Current
Earth
AC Line Voltage
Region Load Z
(i)
Ground
(B) To:
Antenna
2k ohm
100 to 130 v
Europe
<Or= 0.7mA peak
earth
<Or= 2mA DC
Terminals
200 to 240 v
50k oh
Note. This table is for IEC member only. Be sur e to confirm the precise values for
your particular country and locality.
PRELIMINARY
Australia
<Or=0.7mA peak
<Or= 2mA DC
CONFIDENTIAL
Other
terminals
2-4
Chapter 3
Software Upgrade
PRELIMINARY
PRELIMINARY
CONFIDENTIAL
CONFIDENTIAL
Software update
1、RW loaderupgrade solution
1 How to make CD-R download disc for DRL-200.
a) Please add attached the file to be download (extension of the file name is CVT) to a blank
CD-R
CD-R downl oad disc should have only 1 file to be downloading , so you must add no other
files to CD-R Disc.
Set Recording Options as followings.
File Format (or Mode): CD-ROM Mode 1 format.
File System: ISO Level 2, Length of file name exceeds 8 (so Max 31 or Higher)
b) Please type the volume name of the CD-R/RW as "ATPLDR_DOWN" exactly.
The volume name is not case-sensitive.
c) When you are ready to make a CD-R download disc, you should make CD-R session
closed.
That is, CD-R download disc must be a single session disc.
2 The downloading procedure with CD-R download disc is as below.
a) Please power on your set without any disc.
b) Please eject the tray after confirming "No disc".
c) Please insert the download CD-R. Downloading program will be started automatically.
After DRL-100 reads all of the code to be downloaded, Tray is automatically opened.
c) Please remove the download CD-R and don’t close the Tray.
d) Writing the code to flash memory will be progressed.
e) Please certainly wait until tray closed of itself. Maybe it takes about 1 minute to end the
downloading.
f) If the tray is closed automatically, Download is successful,
Or if the tray is not closed automatically in several minutes, Download is failed.
PRELIMINARY
g) If success, please power off and on to reset it.
CONFIDENTIAL
3-1
LSI software upgrade
2. LSI+ATAPI (DMN8600/DMN8602) upgrade solution
1 How to make CD-R download disc for DMN8600/DMN8602
a) Please add attached the file to be download (extension of the file name is dmn8600.cub) to
a blank CD-R
CD-R downl oad disc should have only 1 file to be downloading , so you must add no other
files to CD-R Disc.
b) When you are ready to make a CD-R download disc, you should make CD-R session
closed.
That is, CD-R download disc must be a single session disc.
2 The downloading procedure with CD-R download disc is as below.
1) Please power on your set without any disc.
2) Please eject the tray.
3) Please insert the download CD-R. Downloading program will be started automatically.
a) After RW Loader reads the DMN8600 upgrade disc, the disc upgrade menu as blow
will be displayed on TV screen.
PRELIMINARY
b) Select Cancel to quit upgrade and the tray will auto open. Select OK to start upgrade,
then the disc upgrade menu will be changed..
CONFIDENTIAL
3-2
LSI software upgrade
b) After select OK to start upgrade, System will erase and Write the code to flash memory.
The schedule will indicate upgrade progressed status.
c) Aft er upgrade successfully, VFD will display FINISH character and TV will display the
Upgrade successfully menu. Then the tray is automatically opened, Please remove the
download CD-R,
d) Please select Ok to reset it. If can’t software reset, please power off and restart it.
Notes: A. If the upgrade menu display that upgrade failed, it perhaps the upgrade disc not be
PRELIMINARY
recorded successfully. Please make download disc again.
B. During upgrading, the RECORDER machine could not be operated;
C. If there is no picture, no sound after restarting, this is a hang-up during upgrading.
At this stage, the RECORDER machine could not be functional and a correct procedure of
FLASHMEMORY has to be replaced.
CONFIDENTIAL
3-3
Chapter 4
Electrical Performance Standards
PRELIMINARY
CONFIDENTIAL
Electrical Performance Standards
KEY PERFORMANCE LIST
ITEM TEST CONTENT UNIT SPECIFICATION
1 ANALOG OUTPUT LEVEL
2
A
U
3
D
I
O
4
5 THD+N dB ≤-60(1KHz)
6 CROSS-TALK dB ≥70
7 CHANNEL DIFFERENCE dB ≤1.5
C
H
A
R
A
C
8
T
E
R
9
10
11
12
13
14
15
V
I
D
E
16
PRELIMINARY
CHARACTER
17
18
O
COAXIAL OUTPUT LEVEL
20Hz dB ±2
125Hz dB ±2
FREQUENCY
RESPONSE
S/N RATIO(A-WTD) dB ≥90
LEVEL
NON-
LINEAR
DYNAMIC RANGE dB ≥75(1KHz)
DIGITAL OUTPUTLEVEL (Vp-p)LOAD 0.5±0.05
VIDEO OUTPUT LEVET Vp-p 1.0±0.2
R(red) channel output level
G(green) channel output level(Vp-p) LOAD0.7±0.14
B(blue) channel output level
Check whether the POWER cord is
connected well with the core o
decoding board?
Is it normal after correc
re-connection?
well with the power board and KEYboard?
Y
Check whether the wire is
connected well with the deco ding
board and KEYboard?
Y
Y
Is it normal after correct re-connection?
Is it normal after correct re-connection? Check whether the power cord is connecte
To repair flowchart of KB board K1
Class II:
Is the KB board OK?
Y
o Sound from TV
To repair flowchart of decoding board D1
To power board repair
PRELIMINARY
Check whether the audio cords
between the RW machine and the
CONFIDENTIAL
TV are connected correctly?
The right and left channels outpu
terminals of the machine are connecte
with the TV audio input termina l
Y
Are the SCART cords between the
machine and TV connected correctly?
Re-connect correctly
Y
Is the audio setting up o
the machine correct?
Y
Set up correctly according to the instruction manual
N
N
N
p
N
NYN
N
N
N
N
N
t
W
b
d
y
N
N
d
g
General Classification of Symptoms
Class III:
o display on TV
6-1
Check whether the vid eo cords between th e R
machine and TV are connected correctly?
The video output terminal of the
machine is connected with TV video
in
ut terminal
Are the SCART cords
etween the machine an
Is it normal after correct re-connection?
Y
Is the video setting up of the machine correct?
Is it normal when it is set up correctl
according to instruction manual?
Y
Check whether the wire is co nnected well between
the decoding board
Is it normal after correct re-connection?
Y
Check whether the ATTPI (fla
type) is connected well with the
decoding board and RW loader
PRELIMINARY
To repair flowchart of decoding board
Y
CONFIDENTIAL
Is it normal after correct re-connection?
Class IV:
The door of tray does not open
Is the door wedging the core in?
Y
Adjust the position of the core
Check whether the ATAPI cor
is connected well with the co re
of decodin
board?
Y
Is it normal after correct re-connection?
Ⅱ
Ⅰ
6-2
N
N
N
N N
NY N
g
n
m
n
h
t
Y
N
N
General Classification of Symptoms
Check whether the core, load er and the
decodin
When pressing the “open/cl ose” butto
on front panel, is there any wavefor
on the SO cord of KB board (PIN 4)?
When pressing the “open/close” button on
remote control, is ther e any waveform o
the SO cord of KB board (PIN 4)?
Class V:
Replace RW loader
Is the disc scratched or dirty?
PRELIMINARY
CONFIDENTIAL
Check whether the ATAPI
cord is connected well wit
the core of decoding board?
Check whether the wire (fla
type) is connected well with the
decoding board and RW loader?
Replace RW loader
Ⅰ
board are connected?
Y
Y
Disc cannot be read
Y
Ⅱ
Is it normal after correct re-connection?
To repair flowchart of KB board K3
To repair flowchart of KB board K2
To repair flowchart of decoding board
Y
Change the disc
Is it normal after correct re-connection?
Is it normal after correct re-connection?
6-3
N
N
N
General Classification of Symptoms
Class VI:
Class VII:
Class VIII:
PRELIMINARY
Abnormal output from coaxial
Picture/sound distorted
Y
Is the disc scratched or dirty?
To repair flowchart of decoding board
Check whether the connecti on between
the external decoding system and the
optical fiber/coaxial is OK?
Y
To repair flowchart of decoding
board
Disc reading stops
Replace the disc
Set up correctly according to
instruction manual
CONFIDENTIAL
Y
Is the disc scratched or dirty?
Replace RW loader
Replace the disc
6-4
General Classification of Symptoms
N N
N
N
h
t
Class IX:
Class X:
Class XI:
PRELIMINARY
Hang up while reading disc
Replace RW loader
Remote control does not operate normally
To repair flowchart of KB board K2
Hang up while recording disc
Is the disc scratched or dirty?
Check whether the ATAPI
cord is connected well wit
the core of decoding board?
Y
Check whether the wire (fla
type) is connected well with the
CONFIDENTIAL
decoding board and RW loader ?
Y
Replace RW loader
Replace the disc
Is it normal after correct re-connection?
Is it normal after correct re-connection?
To repair flowchart of decoding
board
6-5
N N
NY N
h
t
N
N
d
d
N
N
h
General Classification of Symptoms
Class XII:
Class XIII:
PRELIMINARY
Hang up while closing disc
Is the disc scratched or dirty?
Y
Check whether the ATAPI
cord is connected well wit
the core of decoding board?
Replace the disc
Is it normal after correct re-connection?
Check whether the wire (fla
type) is connected well with the
decoding board and RW loader ?
Is it normal after correct re-connection?
Y
Replace RW loader
Select recording source NO display on TV
Check whether the video cords between
the RW machine and source machine are
connected correctly?
CONFIDENTIAL
Y
To repair flowchart of decoding
board
The video output terminal of the
SOURCE machine is connected wit
machine video input terminal
Check whether the wire is connecte
well between the AV OUT boar
and decoding board
Is it normal after correct re-connection?
Y
To repair flowchart of decoding board
6-6
N
N
d
N
h
N
N
f
General Classification of Symptoms
Class XIIII:
Class XIV:
PRELIMINARY
Select recording source NO sound on output
Check whether the audio cords between
the RW machine and source machine are
connected correctly?
Check whether the wire is connecte
well between the decoding board
Y
To test flow chart of decoding board
Playback mosaic after record
Is the disc scratched or dirty?
Check whether the source
CONFIDENTIAL
video is normal?
Replace RW loader
Y
Y
Y
The audio output terminal of the
SOURCE machine is connected wit
machine audio input terminal
Is it normal after correct re-connection?
Replace the disc
To repair or replace machine o
source
6-7
Chapter 7
Repair of Electronic Components.
PRELIMINARY
CONFIDENTIAL
PRELIMINARY
CONFIDENTIAL
Repair of Electronic Components
7-1 Repair of Power Board
I. Power switch working principles
The internal parts of main power switch IC 2A365 (IC2) consist of: oscillation circuit,
error test and T-ratio over current overheating protection, under-voltage and over voltage
protection, and power-amp MOSFET. For descriptions of pins and block diagrams of internal
IC, see appendix.
1. Conversion from AC. to DC. circuit
230V/110V AC. current flows restrictively through F1 fuse, L1 and C1,C6,C7
combines to be share-mode and differential-mode filter circuit, filtering external
disturbance and preventing internal electromagnetic radiation, and through
D1~D2 and D5~D6 to combine as bridge rectification. After C2 undergoes
electrolytic filter, we can obtain a 320/140V DC. voltage (Uhv).
2. Process to start up the software
Connect R3, R8to the multi-functional VCC pin of IC2, test DC. input voltage Uhv.
This can effect as a protective function to restrict under-voltage current and reduce over
voltage T-ratio.
C44 and C24 are the charging circuits to start up software, and electric current
inside IC flows from control pin 1. When Vc reaches 5.3V, internal oscillation circuit
initiates, motivating power-amp MOSFET, forming AC. current on T1 P1~P3 primary
T ratio will increase (or decrease) and the output voltage will increase (or decrease).
winding, coupling to secondary winding. Power switch start-up has completed.
3. Bias winding
After starting the power, T1 P5~P6 bias winding supplies bias current and error
current to pin7l of IC2, through D10 and C13 rectifier filter .
4. Clamping protective circuit
C3, R2, D8 are connected to primary switch transformer, in order to fix the leakage
electrode voltage of IC2 and to prevent the voltage exceeding the limit of IC2 leakage
electrode voltage when switch transformer discharges at startup or overloading stage.
PRELIMINARY
5. Regulation process of output voltage
When the input current of control pin (FB) IC2 decreases (or increases), oscillation waveform will be regulated automatically so that
Output voltage feedback circuit is completed by Q5, U3.
Q5 (TL431) is a reference regulation IC, reference voltage is 2.5V:
Its pins are shown on the diagram below:
CONFIDENTIAL
7-1
Repair of Electronic Components
Main characteristics of TL431
(1) anode voltage Vka, anode change in voltage
(2) reference voltage, reference change in voltage
Secondary main winding, set 5V to output change in voltage△Vo; we can
deduce △V
From this formula we can deduce: If 5V Voltage rises, the voltage V
two ends of R25 will rise, error voltage increases by 356 times. V
voltage is added to the light-emitting diode of U3 optical coupling, so that the
emitting intensity increases. Coupling increases the current of U3 light-electric
triode. The control current of IC2 then rises and the T ratio of open/close power
reduces, thus reducing 5V output voltage.
On the other hand, if 5V voltage reduces, negative feedback will cause it
to rise automatically.
6. Output voltage for the first time
After 5V main feedback winding has been regulated, other windings will
be regulated relatively, and the voltage required by each circuit of the
RECORDER machine can be obtained.
it is damaged, the VFD cannot be lightened up.
II. Repair flowchart of open/close power:
Below are two flowcharts for troubleshooting which occur frequently when open/close power
among the open/close waveforms (the other half cycle voltage rises when the
input voltage rises), and the open/close frequency is as high as 130KHz,
so that all secondary class uses rectification.
Repair of Power Board
PRELIMINARY
=356△Vo
R305
of the
R25
error
R25
D3 provides a ground impedance bias voltage to filament voltage. When
Since there are only half of the cycle which is useful for regulation
CONFIDENTIAL
7-2
n
r
N
N
N
N
Repair of Electronic Components
1.
No voltage output
Measure each output terminal to
see whether it is short circuit
O
Measure the voltage of C2
About 320V/140
Measure the voltage of 5pin (Drain)
of IC2
About 320V/140
Measure whether the voltage of 7
pin IC2 (VCC) is equal to8.5V
O
Measure whether the voltage of 2
pin IC2 (M) is equal to 5.3V
O
Test whether the windings of T1 are
short circuit, open circuit
O
Measure other elements
PRELIMINARY
CONFIDENTIAL
YES
Far less than 320V/140
0V
YES
YES
YES
Eliminate short-circuit point
Check AC. and DC. conversio
elements such as FUSE, powe
switch, L1, D1,D2,D5,D6 etc.
Open circuit of 1~3 pins of T1
R3, R8 or IC2 are damaged
Check whether R19, C25 or U3 are
damaged
Replace T1
7-3
t
f
N
N
N
NoN
N
N
Repair of Electronic Components
1. 2.Unstable voltage output, decrease of carrier capability
Take out the output cord, connec
ormal output voltage
Abnormal
Measure the working temperature o
elements by infrared thermometer
ormal
Abnormal
Is the voltage of light-emitting tubes in
optical coupling at about 1V?
Yes
o
Is the reference voltage of Q5 at
2.5V?
Yes
Is the voltage of IC2 control pin
normal?
Yes
Is the voltage of C2 at 320V/140?
Yes
o
o
Test other elements
PRELIMINARY
CONFIDENTIAL
Other power boards overloaded
Analyze heating elements
Replace optical coupling
Is it normal after replacing TL431?
o
CheckR19,C25 or IC2
There is damage in D1,D2,D5,D6
forming half-wave rectification
7-4
N
Repair of LSI8602 Decoding Board
N
N
p
p
N
NO N
7-2 Repair of Decoding Board
D1
D2 Remote control does not function
D3 Buttons does not function
PRELIMINARY
o display on VFD
YES
Is the JP1 socket loose?
O
Is the JP2 socket loose?
YES
Repair Key board
Is control on standby mode?Is the JP2 soket loose?
YES
Replace DMN8602
Is control on standby mode ? Is the JP2 soket loose?
Check R49 R50 R51 R52 R53
deteriorated
Replace DMN8602
CONFIDENTIAL
YES
YES
OYES
Insert the JP1 plug tightly
Insert the JP2 plug tightly
Replace Key board
O
Replace Key board
7-5
YES
Insert the JP2
lug tightly
YES
O
YES
Insert the JP2
lug tightly
Replace R49 R50
R51 R52 R53
Repair of LSI8602 Decoding Board
N
f
d
NO N
y
N
R
N
D4 Disc can’t read
D5
Is the CN1 plug loose?
O
Check whether RW LOADE
has deterionated Repcace LOADER
YES
Replace DMN8602
o display, N o sound from TV
Is AV board + 12V, -12V 5V power suppl
normal?
Is decoding board +3.3V, 2.5V
1.8V power supply normal?
PRELIMINARY
Is the replacement circu it o
CONFIDENTIAL
DMN8602 normal?
Is DDR SDRAM(U4,U5) communications
normal?
Replace DMN8602
YES
O
O
YES
YES
Insert the CN1 plug tightly
YES
Repair POWER board
YES
Check the power circuit consisting
of U11,U12,U15
YES
Check U1(DMN8602) an
external circuit
YES
Check DDR SDRAM circuit
7-6
N
N
plug
y
V
NO N
N
V
N
N
Repair of LSI8602 Decoding Board
D6
There is display but no sound on the TV
Check whether U26(CS4360)
Output waveforms normal
YES
Repcace IC U26(CS4360)
Check whether U22(CD4052)
Output waveforms normal
O
YES
Repcace IC U22(CS4052)
O
Check whether U24 U25 U27
(JRC4558DR)Output waveforms normal
O
YES
Repcace IC U24 U25 U27
deteriorated
Check whether A
cable to RCA loose
YES
Insert the AV cable to
RCA plug tightly
D7
o display on the TV(SCART YUV S-VIDEO or composite video output) , normal sound
If lsi design,the R14 change to 10K,C17 change
to 10uF/16V,OPEN Q3 R15 C16 R12
工型
2
1
C38
1000U/10V
2
C10
in
GND
C171uF/16V
2
1
on/off
out
Q8
40N03P
2
3
Q3
TL431
2
Q4
40N03P
2
10U/25V
2
R21 2.2R
2
1
2
4
2
3
C16
1
0.22uF
1
R15
4.7K
、、、
3
1
C40
1
100U/25V
2
2
1N4007
1
2
D6
1N4007
1
C13
47u/25V
1N4007
1
2
1
D2
1N4007
R28
82K/2W
C2
100U/400V
470K/0.5W
470K/0.5W
R2
C3
82K/2W
1KV/10nF
1
2
2
D8
R3
BYV26C
1
2
FB301
R8
L3
5
6
7
8
NG
VCC
GND
CON5
2
1
2P/8.0
CON6
2P/8.0(open)
J1
JUMP
2
1
SCREW3
SC1
1
F1
250V T2A
3
2
1
4
C1
275V/0.1u
C6
Y cap 220p
2
C7
Y cap 220p
SCREW3
2
SC2
D1
L1
10mH/1A
D5
1
SCREW3
SC3
1
SCREW3
2
2
SC4
C18
1
C22
104
104
C44
0.68uF(OPEN)
SOFTSFBIsense
DrainDrain
4
3
2
1
C24
1uF
R24
C25
O.33Ω/0.5W
PRELIMINARY
473
2
R1
2
D4
10K
1
9.1V/.5W
1
3
Q1
2N5401
2
R5
C11
0.1U
4.7K
1
R10
10K
1
C34
R12
220U/16V
12K
2
2
1
R11
56R
2
1
2
1
C14
0.1U
1
2
1
R6
2
10K
2
1
R4
R13
4.7K
-12V
1K
1
2
2
1
1
C30
220U/25V
2
2
D13 1N5822(open)
1
1
D14 1N5822(open)
IF USE lSI ADD
C8
0.1U
+12V
+3.3V
1
2
2.5V/G
R7
4.7K
2.5V/5
TP1
1
C42
0.1U
2
TP2
+5V
2
1
C21
1
0.1U
1
2
220U/10V
R23
330
C39
5VSTB
2
2
cancel
M+12V
R17
10K
+12V
2
1
1
2
1
1
C23
0.1U
C41
2
2
1
C43
R16
0.1U
4.7k
2
1
Q9
78L05
3
cancel
1
OUTIN
GND
2
CON2
P3.96/4
-12V
GND
+12V
GND
+5V
1
2
3
4
5
6
7
7P/2.0
12V
GND
GND
5V
R26
1
F+
F-
-22V
GND
+5V
+12V
GND
GND
+5V
2
1k
CON4
1
2
3
4
5
5P/2.5
CON7
1
2
3
4
5
6
7
8
9
10
11
11P/2.0
CON8
2
1
2P/2.5(OPEN)
CON3
4
3
2
1
P3.96/4(open)
P_CTL
12V
GND
GND
5V
8-3
Waveforms of LSI8602Decoding
Waveforms of main reference points of decoding board
8-2 Reference waveforms of main points of LSI8602decoding board
TP1 13.5MHz XTAL TP2 -DRAMCLK 148.5MHz
TP3 14.31818MHz XTAL TP4 24.576 MHz XTAL
TP5 CVBS1 TP6 - AUDIO-L 1KHz
PRELIMINARY
CONFIDENTIAL
TP7 AUDIO-R 1KMHz TP9 AO_FSYNC 48KHz
TP10 AO_D1 TP11 AO_D2
8-4
TP12 AO_D3 TP13 AO_SCLK 3.072MHz
TP14 AO_MCLK 12.288MHz
PRELIMINARY
CONFIDENTIAL
8-5
FIGARO - 2
REVISION HISTORY
VER
REV
DATE
0
1
0
08/20/2003
09/27/2003
11/22/2003
A
A
B
1
02/02/2004
B
DMN8602MK Main Codec Board (DDR SDRAM)
DESCRIPTION
Initial Draft
1: Correct net name E5_SDRAM_DQ0(U27_M18) and E5_SDRAM_DQ1(U27_M19).
1. Redefine the analog video input for TVP5146 to support fast switch between Scart's RGB and CVBS.
2. Add +2.5V supply on J1 for 1.8V LDO's input. Use Sharp's LDO for 1.8V and 2.5V regulators.
3. Redifine AVIO connector to add SPI interface for AVIO board.
4. Redifine E-Link interface, use IDE-40pin connector for E-Link.
5. Re-arrange 8602's GPIO pin for TI's audio DAC(SPI interface) and audio input switch control.
6. For reduce the cost, chang all SMT electrolytic capacitor to through hole style, change all tantalum capacitor to multilayer ceramic capacitor,
change all SMT crystal to through hole style.
7. Delete U32(MM1623XF), remove analog video driver circuit to AVIO board.
8. Delete U21(74AHCT14), Add U1(TPS3809I50) and U2(PCA9515).
1. Remove R48,R49,R50,R438,R439,R453 on SCART interface j6, stuff J6 for
SCART GPIO.
2. Change R355 from 330ohm to 1K.
3. Remove CA11 in DDR-SDRAM power supply circuit, change all DDR_VDD net
to SSTL2_VDD.
4. Replace L7,L9 (2.7uh/0805) with ferrite bead (FBMJ2125HS420-T/0805).
5. Add R535 (2.2Kohm) to pull TVP5146 pin69 to ground.
6. Remove all pull up resistors (R33,R34,R35,R36,R38) on front panel
interface.
7. Remove pull up resistors R445,R446,R447,R448 on AVIO interface JP2.
8. Stuff R106 to support default 4MB flash. Use totally 64MB DDR-SDRAM
to support 'Yes Video'function.
9. Change R100/R101(SCL/SDA) pull up voltage from 5V to 3.3V.
9. Change ferrit bead part value from BK1608HM601-T to BK1608HM121-T
in audio/video/clock/atapi interface circuit.
10. Add choke coil T1 in 1394 interface to reduce EMI issue.