Pace TD-100, MT-100 Maintenance Manual

Operation and Maintenance Manual for the TD-100

and MT-100 Handpieces

P/N 5050-0532

TITLE PAGE

Safety Guidelines...........................................................................................................3

Handpiece Connection...................................................................................................3

Tip Cartridge Installation................................................................................................3

Accessory and Replacement Parts................................................................................4

Tips.................................................................................................................................5

Corrective Maintenance................................................................................................10

Service ..........................................................................................................................10

PACE WORLDWIDE LIMITED WARRANTY STATEMENT.........................................11

Contact Information.......................................................................................................12

Safety Guidelines

The following are safety precautions that personnel must understand and follow when using or servicing this product.

1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE products should be performed by Qualified Service Personnel only. Line voltage parts may be exposed when the equipment is disassembled. Service personnel must avoid contact with these parts when troubleshooting the product.

2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and other applicable safety standards.

3. Heater Cartridge Tips are hot when the handpiece is powered on and for a period of time after power off. DO NOT touch the cartridge. Severe burns may result.

4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner that protects the user from accidental burns. Always store the handpiece in its holder. Be sure to place the handpiece in its holder after use and allow for cooling before storing.

5. Always use PACE systems in a well ventilated area. A fume extraction system such as those available from PACE are highly recommended to help protect personnel from solder flux fumes.

6. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions recommended by the manufacturer.

Handpiece Connection

Connect the handpiece connector plug into the Power Receptacle in the following manner.

1. Align guide on the connector with slot on power receptacle.

2. Insert connector into power receptacle.

3. Turn the connector housing clockwise to lock in place.

Tip Cartridge Installation

Both TD-100 and MT-100 tip cartridges are fitted with a key lock device. This feature ensures that tip cartridges are held firmly in position and will maintain their orientation. MT-100 tip cartridges CANNOT be fully inserted into the TD-100 and TD-100 tip cartridges CANNOT be fully inserted into the MT-100. To install a tip cartridge, please follow the procedure below.

1. Line up the key lock feature on the tip cartridge with the notch on the front

of the handpiece.

2. Push the tip cartridge all the way into the handpiece.

To remove a tip cartridge, use the included hot grip removal pad to grasp the tip cartridge and pull the tip cartridge out of the handpiece. Be careful when completing this procedure as the tip cartridge may be hot and direct contact can cause injury.

Tips

cartridges can be changed at any time and without turning off the power to the unit.

Accessory and Replacement Parts

Tip Case – Holds 10 Tips

Description PACE Part Number

1310-0034-P1

(Tips not included)

Tip Stand – Allows for an additional 10 tips to be stored on the tool stand. (Shown with TD-100 Tool Stand, tips not included)

TD-100 Handpiece (Tip cartridge not included)

Replacement TD-100 cord

assembly

Replacement O-rings for

TD-100. Package of 5. TD-100 Tool Stand (TD-100

Handpiece and tips not included)

1321-0639-P1

6010-0132-P1

3008-0131-P1

1213-0090-P5

1257-0258-P1

Hot Grip Removal Pad 1100-0307-P1

MT-100 Handpiece (Tips

not included)

6010-0140-P1

MT-100 Tool Stand 6019-0069-P1

Available Tips

A wide variety of tip cartridges are available for use with the TD-100 and the MT-100 Handpieces. Please refer to the table below for available tip cartridge styles.

PACE P/N

Description

1124-0001-P1 1/32" Conical Sharp Extended

1124-0002-P1 1/64" Conical Sharp

1124-0003-P1 1/64" Conical Sharp Bent 30 Degrees

1124-0004-P1 1/64" Conical Sharp Extended

1124-0005-P1 1/32" Conical

1124-0006-P1 3/128" Conical

1124-0007-P1 1/16" 90 Degree Chisel

1124-0008-P1 3/64" 30 Degree Chisel

1124-0009-P1 3/64" 30 Degree Bevel

1124-0010-P1 13/64" Chisel

1124-0011-P1 1/64" 60 Degree Bevel

1124-0012-P1 1/32" 30 Degree Chisel

1124-0013-P1 3/32" 30 Degree Chisel

1124-0014-P1 5/64" 60 Degree Bevel

1124-0015-P1

1/64" Conical, Sharp, Bent 30 Degrees, Extended

1124-0016-P1 3/64" Chisel Bent 30 Degrees

1124-0017-P1 1/16" 60 Degree Chisel

1124-0018-P1 1/32" Conical Sharp Extended

1124-0019-P1 1/16" 30 Degree Chisel

1124-0020-P1 1/8" 90 Degree Chisel

1124-0021-P1 3/128" Conical Sharp Bent 30 Degrees

1124-0022-P1 1/16" Conical Sharp

1124-0023-P1 1/8" 90 Degree Chisel Extended

1124-0024-P1 1/16" 30 Degree Bevel

1124-0025-P1 1/16" Conical Sharp Extended

1124-0026-P1 1/16" Chisel Bent 30 Degrees

1124-0027-P1 3/128" Conical Sharp, Extended

1124-0028-P1 3/64" Chisel, Bent 30 Degrees, Extended

1124-0029-P1 1/32" 30 Degree Bevel

1124-0030-P1 1/32" Conical Sharp

1124-0031-P1 Heat Staking

1124-0032-P1 MiniWave

1124-0033-P1 Angled MiniWave, 3.3 mm

1124-0034-P1 Single Sided Chisel

1124-0035-P1 Angled MiniWave, 2.4mm

1124-0036-P1 1/128" Conical

1124-0037-P1 1/4 Flat Blade

1124-0038-P1 Single Sided Chisel, Fine Pitch

1124-0039-P1 Angled MiniWave, Fine Pitch

1124-0040-P1

MicroFine Single Sided Chisel, 0.9mm (.035”)

1124-0041-P1

MicroFine Single Sided Chisel, 1.1mm (.045”)

1124-0042-P1 MicroFine Conical, 0.25mm (.01”)

1124-0043-P1 MicroFine Bent Conical, 0.75mm (.03”)

1124-0044-P1 MicroFine Bent Conical, 0.5mm (.02”)

1124-0045-P1 Angled Micro-Wave Tip

1124-0046-P1 Micro-Wave Tip

Surface Mount Removal Tips for TD-100 Soldering Iron

Component

Dimension A Dimension B Part

Type

Number

Chip 402 Angle

Chip 1808

Chip 402

SOT 23

SOT 89

Chip 1206

2.2mm (.085”) 1124-0518-P1

5mm (.195”) 1124-0520-P1

1mm (.04”) 1124-0521-P1

1.8mm (.07”) 1124-0522-P1

2.8mm (.11”) 1124-0523-P1

3.6mm (.142”) 1124-0524-P1

Chip 0805

SOIC 14/16 SOIC 20 SOP 28 SOP 40 SOP 44 TSOP 56 TSOP 28 SOIC 8 TSOP 40 PLCC 28 Socket PLCC 32 PLCC 44 QFP 144 PLCC 28 QFP 100/128 PLCC 20 PLCC 18 TQFP 80 PLCC 52 QFP 80/100 Blade Blade Blade Blade

Surface Mount Removal Tips for MT-100 MiniTweez

PACE P/N

2.4mm (.095”) 1124-0525-P1

5.2mm (.205”) 10.5mm (.415”) 1124-0504-P1

9.6mm (.377) 13.6mm (.535”) 1124-0505-P1

10.8mm (.426”) 18.6mm (.734”) 1124-0506-P1

11.9mm (.467”) 25.7mm (1.01”) 1124-0507-P1

13.1mm (.516”) 28.4mm (1.12”) 1124-0508-P1

18.8mm (.739”) 14.1mm (.557”) 1124-0509-P1 12mm (.471”) 8.5mm (.333”) 1124-0510-P1

5.1mm (.202) 4.65mm (.183”) 1124-0519-P1

18.8mm (.74”) 10.4mm (.410) 1124-0526-P1

9.3mm (.365”) 9.3mm (.365”) 1124-0511-P1

14.2mm (.561”) 11.7mm (.459”) 1124-0512-P1

16.8mm (.662”) 16.8mm (.662”) 1124-0513-P1

20.6mm (.81”) 20.6mm (.810”) 1124-0514-P1

11.8mm (.465”) 11.8mm (.465”) 1124-0515-P1 22mm (.865”) 16mm (.628”) 1124-0516-P1

9.3mm (.365”) 9.3mm (.365”) 1124-0527-P1

7.6mm (.3”) 12.8mm (.505”) 1124-0528-P1

12.5mm (.491”) 12.5mm (.491”) 1124-0529-P1

19.4mm (.762”) 19.4mm (.762”) 1124-0530-P1

26.6mm (1.05”) 26.6mm (1.05”) 1124-0531-P1

10.8mm (.425”) 1124-0501-P1 16mm (.630”) 1124-0502-P1

21.2mm (.835”) 1124-0503-P1 25MM (.984”) 1124-0532-P1

Description

1124-1001-P1

Chip

0.2mm (.008”)

1124-1002-P1

Chip

0.5mm (.02”)

1124-1003-P1

Chip 1mm (.04”)

1124-1004-P1

Chip 2mm (.08”)

1124-1005-P1

SOP 6 6mm (.24”)

1124-1006-P1

SOP 8 8mm (.31”)

1124-1007-P1

SOP 10 10 mm (.39”)

1124-1008-P1

SOP 13 13mm (.51”)

Corrective Maintenance

The TD 100 handpiece features a replaceable O-ring that protects the contact area from flux fume and other contamination. The Oring may need to be replaced over time. To replace the O-ring follow the procedure below:

1. Disconnect the TD 100 from the power source

2. Remove the tip cartridge

3. Unscrew the cap from the back of the TD 100

4. Slide the connector assembly out of the handle

5. Remove and replace the old O-ring from the connector assembly (Old “O-ring” may remain in handle)

6. Reinstall the connector assembly. Be sure to line up the keyways on the handle and connector assembly. Do not force the connector assembly into the handle.

7. Reinstall the cap and make sure it is fully seated against the handle

8. Install a tip cartridge

The O-rings on the MT-100 do not need to be replaced.

Handpiece Troubleshooting

Most malfunctions are simple and easy to correct. Refer to Table 3.

Symptom Probable Cause Solution

Defective Heater Change Tip Cartridge Handpiece will

not heat

Power Source Malfunction

Contact PACE

Table 3: Troubleshooting

Service

Please contact PACE or your local distributor for service and repair.

End Cap

O-ring

Tip Cartridge

PACE Incorporated retains the right to make changes to specifications contained herein at any time, without notice. Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications.

The following are trademarks and/or service marks of PACE, Incorporated, MD, USA:

INSTACAL POWERPORT TEKLINK

™

, FUMEFLO™, HEATWISE™, PACEWORLDWIDE™, PERMAGROUND™,

™

, POWERMODULE™, TEMPWISE™, TIP-BRITE™, AUTO-OFF™, and

™

.

The following are registered trademarks and/or service marks of PACE Incorporated, Annapolis Junction Maryland U.S.A.

ARM-EVAC SODRTEK VISIFILTER

®

, FLO-D-SODR®, MINIWAVE®, PACE®, SENSATEMP®, SNAP-VAC®,

®

, SODR-X-TRACTOR®, THERMOFLO®, THERMOJET®, THERMOTWEEZ®,

®

, THERMO-DRIVE®, and TOOLNET®.

PACE products meet or exceed all applicable military and civilian EOS/ESD, temperature stability and other specifications including MIL STD 2000, ANSI/JSTD 001, IPC7711, and IPC A-610.

Additional copies of this manual or other PACE literature may be obtained from:

www.paceworldwide.com

PACE USA PACE Europe

9030 Junction Drive Sherbourne House Annapolis Junction, MD 20701 Sherbourne Drive USA Tilbrook, Milton Keynes MK7 8HX United Kingdom

Tel: (301) 490-9860 (44) 01908-277666 Fax: (301) 498-3252 (44) 01908-277777