osai 10 CNC Installation Manual
10 Series CNC
Software Release 7.5.4
Installation Manual
Code: 45006687N
Rev. 18
PUBLICATION ISSUED BY:
OSAI S.p.A.
Via Torino, 14 - 10010 Barone Canavese (TO) – Italy
Phone: +39-0119899711
Web: www.osai.it
e-mail: sales@osai.it
service@osai.it
Copyright 2001-2006 by OSAI
All rights reserved
Edition: April 2006
IMPORTANT USER INFORMATION
This document has been prepared in order to be used by OSAI. It describes the latest release of
the product.
OSAI reserves the right to modify and improve the product described by this document at any time
and without prior notice.
Actual application of this product is up to the user. In no event will OSAI be responsible or liable for
indirect or consequential damages that may result from installation or use of the equipment
described in this text.
abc
UPDATE
10 Series CNC Software Installation Manual
SUMMARY OF CHANGES
General
This document was published following the issue of Software Release 7.5.4 (E69); it contains
information about the new functions of the 10 Series CNC.
NOTE:
This document contains the updates related to the issue of Software Release 7.5 (FIXUP 4) and to
the management of the 10 Series Systems, based on CPU PROX-1635.
PAGE TYPE OF MODIFICATION
INDEX
PREFACE
CHP. 0
CHP. 1
Page 1
Updated
Summary and all references to the software release updated
Added a new chapter “Important warnings”
All references to software release updated
Updated note
CHP. 3 New chapter describing changes and improvements introduced with
the new release
APP. A
Page 3
APP. D
Updated compatibility tables
Modified description in the paragraph “Mass storage size compatibility”
Updated appendix containing a list of changes compared to earlier
releases.
At the end of the description of each Release (from release 6.0 on), added
the relative table as given in Appendix A.
10 Series CNC Software Installation Manual (18)
abc
abc
Preface
10 Series CNC Software Installation Manual
PREFACE
This manual describes the methods for correct installation of release 7.5 on 10 Series CNC
systems, the new features and the differences from the previous release, so that operators can
tune their systems to obtain optimum performance.
We have written this manual for OEM and end user personnel charged with installing,
characterising and developing system applications.
REFERENCES
For more information about 10 Series read the following:
• 10 Series CNC User Manual
• 10 Series CNC AMP - Software Characterisation Manual
• 10 Series CNC Programming Manual
• 10 Series CNC PLUS Language and PLUSEDIT
• 10 Series CNC PLUS Application Manual
10 Series CNC Software Installation Manual (17) 1
Preface
10 Series CNC Software Installation Manual
SUMMARY
This manual provides the operator with procedures for correct SW installation, a brief description of
the feature enhancements of the new release, and the major differences with respect to previous
release.
1. Installation
Describes SW installation procedures
2. OSAI security
Contains a description of the E69 software option, OSAI Security.
3. Modifications and enhancements introduced with release 7.5
Contains a description of the new features and the improvements on the previous release
A. Options compatibility tables
B. Error messages
Lists the error messages displayed by the system during installation
C. Instructions for CNC Set-up
Contains a description of the setup utility for selecting the type of Operator Panel connected to
the basic unit.
D. Summary of modifications made with earlier releases
Contains a description of the new functions or enhancements introduced on 10 Series
systems with releases earlier than 7.5.
2 10 Series CNC Software Installation Manual (17)
Preface
10 Series CNC Software Installation Manual
GENERAL CONVENTIONS
Following are a number of terms used in this document:
Control is the 10 Series numerical control system with front panel and basic unit.
Front Panel is the machine/operator interface module. It has a monitor where all
messages are displayed and a keyboard for data inputs. It is connected
to the basic unit.
Basic Unit is the hardware-software unit that handles the machine functions. It is
connected to the front panel and the machine tool.
WARNINGS
For correct control operation, it is important to follow the information given in this manual. Take
particular care with topics bearing one of the mentions: WARNING, CAUTION or IMPORTANT,
which indicate the following types of information:
WARNING
CAUTION
IMPORTANT
Draws attention to facts or circumstances that may cause damage to the
control, to the machine or to operators.
Indicates information to be followed in order to avoid damage to equipment
in general.
Indicates information that must be followed carefully in order to ensure full
success of the application.
10 Series CNC Software Installation Manual (17) 3
Preface
10 Series CNC Software Installation Manual
END OF PREFACE
4 10 Series CNC Software Installation Manual (17)
INDEX
IMPORTANT WARNINGS
INSTALLATION PROCEDURE
Index
10 Series CNC Software Installation Manual
Installation Procedure............................................................................................ 1-2
Installing the Release ............................................................................................ 1-4
Installing Fixup and Options .................................................................................. 1-5
Backing-up the Release ........................................................................................ 1-6
Installing the Macros.............................................................................................. 1-8
OSAI SECURITY
GENERALITIES .............................................................................................................. 2-1
Hardware Requirements........................................................................................ 2-2
Software Requirements ......................................................................................... 2-2
Functionalities........................................................................................................ 2-4
Preliminary operations........................................................................................... 2-4
New hard disk installed.......................................................................................... 2-4
Impossibility of connecting the CNC through the net ............................................ 2-5
INSTALLATION AND ACTIVATION............................................................................... 2-6
“OSAI SECURITY” user interface.......................................................................... 2-7
Information on Fixup .............................................................................................. 2-9
Information on Options .......................................................................................... 2-10
Security protection levels....................................................................................... 2-11
Name of the CN in the net ..................................................................................... 2-12
Password ............................................................................................................... 2-13
Product Authorization Key ..................................................................................... 2-14
SETUP FUNCTIONALITY............................................................................................... 2-15
Installation on a new control .................................................................................. 2-15
Release update...................................................................................................... 2-17
Backup ................................................................................................................... 2-18
Restore .................................................................................................................. 2-19
Import files ............................................................................................................. 2-20
10 Series CNC Software Installation Manual (18) i
Index
10 Series CNC Software Installation Manual
MODIFICATIONS AND IMPROVEMENTS INTRODUCED WITH
RELEASE E69 V7.4
FOREWORD ....................................................................................................................3-1
Changes made to the SYSTEM environment........................................................ 3-2
Changes made to the AMP environment............................................................... 3-3
Changes made to the PLUS, WINPLUS, I/O environment.................................... 3-4
Changes made to the PROCESS, AXES environment .........................................3-5
OPTIONS COMPATIBILITY TABLES
OPTIONS .........................................................................................................................A-1
Mass storage size compatibility ............................................................................. A-3
ERROR MESSAGES
ERROR MESSAGES LIST .............................................................................................. B-1
INSTRUCTIONS FOR CNC SETUP
SETUP UTILITY............................................................................................................... C-2
BIOS UTILITIES (E104, E109, E113, E114) ...................................................................C-4
E104 .................................................................................................................................C-6
Bios loading procedure for 10/565,10/585 CNC systems with 10.4" tft
operator panel or 10.4” tft operator panel WinLink ................................................ C-6
Bios loading procedure for 10/110 CNC systems.................................................. C-6
Bios loading procedure for 10/510, 10/100 10.4" CNC systems ........................... C-6
Bios loading procedure for 10/510 WinLink 12.1" systems, CNC side.................. C-7
Bios loading procedure for 10/510 WinLink 12.1" systems, PC side..................... C-7
Bios loading procedure for 10/565, 10/585 CNC systems with WinLink
12.1" tft operator panel........................................................................................... C-7
Bios loading procedure for 12.1" tft operator panel WinLink systems ...................C-8
Bios loading procedure for 10.4" tft operator panel WinLink systems ...................C-9
E109 .................................................................................................................................C-10
Bios loading procedure for 10/510i WinLink 12.1" systems, CNC side ................. C-10
Bios loading procedure for 10/510i WinLink 12.1" systems, PC side.................... C-10
Bios loading procedure for 10/150i 10.4” CNC systems........................................ C-11
E113 .................................................................................................................................C-12
Bios loading procedure for 10/510s and 10/110 light 10.4” CNC
systems ..................................................................................................................C-12
E114 .................................................................................................................................C-13
Loading the Bios for WinMedia systems with 15” TFT - ProX 3655
CPU........................................................................................................................ C-13
SUMMARY OF MODIFICATIONS MADE WITH EARLIER
RELEASES
RELEASE 5.0................................................................................................................... D-1
Changes to SYSTEM environment ........................................................................ D-2
Changes to AMP environment ............................................................................... D-2
ii 10 Series CNC Software Installation Manual (18)
Index
10 Series CNC Software Installation Manual
Changes to PROGRAMMING environment .......................................................... D-3
Changes to PLUS environment ............................................................................. D-4
Changes to OPERATOR INTERFACE ................................................................. D-5
Changes to EMERGENCY START-UP environment ............................................ D-5
Changes to PERIPHERAL environment ............................................................... D-6
Changes to "SERVO MONITOR" environment ..................................................... D-6
RELEASE 5.1 .................................................................................................................. D-7
Changes made to the AMP environment .............................................................. D-8
Changes made to the PROGRAMMING environment .......................................... D-10
Changes made to the PLUS environment............................................................. D-12
Changes made to the OPERATOR INTERFACE ................................................. D-13
Changes made to the TABLE EDITOR ................................................................. D-13
Changes made to the EMERGENCY START-UP environment............................ D-13
Changes made to the SECURITY environment .................................................... D-14
Changes made to the ASSET environment .......................................................... D-14
Changes made to the PHERIPERAL environment ............................................... D-14
RELEASE 5.2 .................................................................................................................. D-15
Changes made to the AMP environment .............................................................. D-15
Changes made to the PROGRAMMING environment .......................................... D-16
Changes made to the PLUS environment............................................................. D-16
Changes made to the PROCESS environment..................................................... D-18
Changes made to the EMERGENCY START-UP environment............................ D-18
Changes made to the OPERATOR INTERFACE environment ............................ D-18
RELEASE 5.3 .................................................................................................................. D-19
Changes Made to the AMP Environment .............................................................. D-19
Changes Made to the PROGRAMMING Environment.......................................... D-20
Changes Made to the PLUS Environment ............................................................ D-20
Changes Made to the PROCESS Environment .................................................... D-21
RELEASE 6.0 .................................................................................................................. D-22
Changes made to the SYSTEM environment ....................................................... D-22
Changes made to the AMP environment .............................................................. D-22
Changes made to the PLUS environment............................................................. D-24
Changes made to the PROCESS environment..................................................... D-25
Changes made to the PERIPHERALS environment ............................................. D-25
Options .................................................................................................................. D-26
RELEASE 6.1 .................................................................................................................. D-27
Changes made to the AMP environment .............................................................. D-27
Changes made to the PLUS environment............................................................. D-28
Changes made to the PROCESS environment..................................................... D-29
Changes made to the PERIPHERALS environment ............................................. D-29
Options .................................................................................................................. D-30
RELEASE 7.0 .................................................................................................................. D-31
Changes made to the SYSTEM environment ....................................................... D-31
Changes made to the AMP environment .............................................................. D-32
Changes made to the PLUS environment............................................................. D-33
Changes made to the PROCESS environment..................................................... D-35
Changes made to the SECURITY environment .................................................... D-37
Options .................................................................................................................. D-38
RELEASE 7.1 .................................................................................................................. D-39
Changes made to the SYSTEM environment ....................................................... D-39
Changes made to the AMP environment .............................................................. D-40
Changes made to the PLUS environment............................................................. D-41
Changes made to the PROCESS environment..................................................... D-41
Options .................................................................................................................. D-42
RELEASE 7.2 .................................................................................................................. D-43
10 Series CNC Software Installation Manual (18) iii
Index
10 Series CNC Software Installation Manual
Changes made to the SYSTEM environment........................................................ D-43
Changes made to the AMP environment............................................................... D-44
Changes made to the PLUS environment .............................................................D-45
Changes made to the PROCESS environment ..................................................... D-45
Changes made to the SECURITY environment ....................................................D-46
Options................................................................................................................... D-47
RELEASE 7.3................................................................................................................... D-49
Changes made to the SYSTEM environment........................................................ D-49
Changes made to the AMP environment............................................................... D-50
Changes to PLUS/WINPLUS environment............................................................ D-51
Changes made to the PROCESS environment ..................................................... D-53
Changes made to the SECURITY environment ....................................................D-53
Options................................................................................................................... D-54
RELEASE 7.4................................................................................................................... D-56
Changes made to the SYSTEM environment........................................................ D-56
Changes made to the AMP environment............................................................... D-58
Changes made to the PLUS, WINPLUS, I/O environment.................................... D-59
Changes made to the PROCESS, AXES environment .........................................D-63
Changes made to the ASSET environment........................................................... D-64
Changes made to the SECURITY environment ....................................................D-64
Options................................................................................................................... D-65
END OF INDEX
iv 10 Series CNC Software Installation Manual (18)
IMPORTANT WARNINGS
WARNING
Chapter 0
IMPORTANT
When installing 10 Series systems based on PROX-1635 CPU, some important rules must be
followed when installing the complete software or a complete system backup:
1) The minimum level of software release compatible with PROX-1635 CPU are:
E69 v7.3 Fix up 9 – E69 v7.4 Fix up 7 – E69 v.7.5 Fix up 4
2) The Fix up must be installed immediately after the main software release without
powering down or rebooting the CN
If such procedure is not accurately followed, the network drivers risk to be overwritten and it won’t
be possible to connect again with the WinNBI Setup.
In case the above mis-operation would have happened, in order to restore the network
communication it will be necessary to restore the network drivers using the E108 “CNC Recovery
Disk” floppy disk through the external floppy drive directly connected to the CNC.
After having installed the E108 disk, the network drivers will be restored and then, through the
WinNBI Setup, it will be possible to re-start the procedure.
10 Series CNC Software Installation Manual (18) 0-1
Chapter 0
Important warnings
The following table shows the software levels compatible with PROX-1635 CPU:
E 69 V7.3 E 69 V7.4 E 69 V7.5
OPTION Level Level Level
Problem Fix fixup lev. 4 fixup lev. 7 fixup lev. 4
BIOS utilities E116 v1.0 E116 v1.0 E116 v1.0
CNC Init Disk E107 v7.3.3 E107 v7.4.1 E107 v7.5.1
CNC Recovery Disk E108 v7.3.3 E108 v7.4.1 E108 v7.5.1
NOTE:
In case of operation in Windows 98 environment, in order to correctly execute the “in sequence”
installation of problem-fix immediately after software or backup installation, it is necessary to use
WinNBI C07 v2.5.1
The 10 Series Systems equipped whit PROX-1635 CPU, can be identified from the following Part
Numbers, shown on a label on the CNC chassis:
10/510i Light 93000659U
10/510i 93000660N
10/510i Blink 93000661F
10/510i OPLink 93000662H
10/510i WinLink 93000663B
END OF CHAPTER
0-2 10 Series CNC Software Installation Manual (18)
Chapter 1
INSTALLATION PROCEDURE
For security reasons, the software release is not installed on the hard disk when the system is
shipped to you. Therefore, the first operation you must perform on receipt of your system is to
install the software supplied with the machine.
Read carefully the instructions on the Operator Panel setup given in Appendix
C of this manual before proceeding to install the software release.
WARNING
NOTE:
There is no Operator Panel setup for the 10/110 and 10/510 systems
The first diskette in the kit contains a program for installing and backing up the system software
and the user data. You must run this program in order to install the software release but may also
use it for:
Saving the OEM release: to complete the application, the original equipment manufacturer (OEM)
may create diskettes containing the customised software release complete with configuration,
interface logic, options and fixups. Then the OEM can supply these diskettes to the end user,
which will use them to install the software or when a service intervention on the hard disk is
required. It is in fact advisable to clear the hard disk before relocating the machine. This way the
end user is forced to install the OEM release on receipt of the machine, thus ensuring the integrity
of the hard disk data;
Saving user data: the end user may save the part programs and user data contained in the user
disk. For a good system performance after technological programs have been set up, it is
advisable to back these programs up, reinstall the user disk and bootstrap the user disk and
confirm the bootstrap prompt. This procedure permits to recover fragmented files and optimise
their reallocation on the disk.
NOTE:
The control hard disk is divided into 4 logical partitions; C: and D: are system disks containing the
supplied software release.
E: disk is for User and contains all data generated by the User of the control except for part
program. F: disk is the User disk containing part program.
For disk partitions size and compatibility, see appendix A.
10 Series CNC Software Installation Manual (17) 1-1
Chapter 1
Installation Procedure
Installation Procedure
IMPORTANT
Release 7.5 CANNOT be installed on HDU smaller than 80 Mbytes.
IMPORTANT
To install release 7.5 not on a new control but on a machine with release 5.3
or lower, you must:
1) Back up user data (read this manual carefully to make sure there are
user data to be backed up before installing the new release).
2) Install the release as if the control were new.
3) Restore user data.
The installing procedure must be executed using the disks of the release 7.5.
The installation and back up procedure is very simple and is thoroughly guided: at each step the
system displays a prompt with the steps to follow.
1. If the CNC is equipped with a new hard disk, use the E107 initialisation floppy disk to partition it
(create partitions C,D,E and F).
2. Before switching the system on, insert the first diskette in the disk drive (floppy A).
3. Switch the system on. The following screen will appear, asking for the language in which
prompts will be displayed during installation/back up.
1) English Language
2) Italian Language
3) German Language
4) French Language
5) Spanish Language
Type your choice and press ENTER [ ]
or press ESC to exit
1-2 10 Series CNC Software Installation Manual (17)
Chapter 1
Installation Procedure
3. After the language choice has been made, the system displays the following menu of
operations.
1) Install
2) Backup
3) Reset fixed disk to ship
Type your choice and press ENTER [ ]
or press ESC to exit
The meaning of each operation is as follows:
1. Installs the release or backs up the one created with selection 2.
2. Creates a system back up.
3. If the machine is transported elsewhere, the contents of the hard disk may be corrupted.
Therefore, to guarantee a correct machine start-up, you must delete all system and user data
stored in the hard disk and completely re-install the release after the machine has been
positioned in its new location. This option clears the hard disk.
IMPORTANT
With selection 3, all the data and the programs stored in the hard disk will
be deleted. For security reasons only use it before relocating the machine.
10 Series CNC Software Installation Manual (17) 1-3
Chapter 1
Installation Procedure
Installing the Release
If you select the first option (Install), the system prompts you to select the type of installation
required, with the following screen.
During installation, the program checks for compatibility between the selected type and the
contents of the back up diskettes. If there is no compatibility, an error message will be displayed.
1) Complete installation
2) Install Release
Type your choice and press ENTER [ ]
or press ESC to exit
The meaning of each selection is as follows:
1 With this selection, the program formats the C,D,E and F partitions of the hard disk, and installs
the release or the backup. The hard disk must have been partitioned beforehand with option
E107.This selection is convenient both when the OEM receives a new control and must install
its system software release, and when the end user receives the machine tool and must install
the release supplied by the manufacturer.
2 With this selection, the program installs all the system files and initialises only the system disks
(C: and D:). The data stored in user disks E: and F: will not be altered. This selection is
mandatory when the release installed on a control or a machine tool must be updated.
1-4 10 Series CNC Software Installation Manual (17)
Chapter 1
Installation Procedure
Installing Fixup and Options
When release is installed, the program offers the possibility to install options or fixups that are not
standard with the system by displaying the following message:
Do you want to install any option or fixup?
Press ENTER to confirm, ESC to exit
If the [Enter] key is pressed the system will display the following message:
Insert option or fixup floppy number 1
Press ENTER to confirm, ESC to exit
If the [Enter] key is pressed, the program starts to install the contents of the diskette in the drive. If
the [Esc] key is pressed, the installation procedure will be aborted.
10 Series CNC Software Installation Manual (17) 1-5
Chapter 1
Installation Procedure
Backing-up the Release
If you have selected 2 (backup) the procedure requests you to choose a type of back from the
following menu.
1) Backup all the control
2) Backup system disk
3) Backup user disk
Type your selection and press ENTER [ ]
or press ESC to exit
The meaning of each selection is as follows:
1 With this selection, the program backs up the system files (disks C: and D:) and, if they exist,
the user disk files (E: and F:). It is this selection that permits the OEM to create their own
release with the control configured and custom prepared for a specific machine tool. The OEM
can then deliver the set of diskettes obtained from this operation to the end user.
2 With this selection, the program backs up system files only. It can be used by the manufacturer
that is building similar machines, i.e. with the same release, fixups and options but with different
characterisations (AMP and PLUS). In this case, the manufacturer may back up the control
system disks that contain only the basic release and the options. Later the OEM can use
selection 3 to back up the specific characterisation of each machine.
3 With this selection, the program opens a data entry for the user to back up user disks.
If you want to back up the user area of a system with a previous release in
IMPORTANT
order to download this back up on a machine with release 7.5, you need to
start the back up from the first diskette of release 7.5. Thus a back up version
appropriate is generated and can be installed on any system with such a
release 7.5.
The user can back up the user disk or the part program disk or both (if the system features an 80
Mb HDU).
1-6 10 Series CNC Software Installation Manual (17)
If you select 3, the following data entry will be displayed:
BACKUPPING USER DISK
Press ENTER to confirm, ESC to skip
Then the following prompt will be displayed:
BACKUPPING PART PROGRAM DISK
Press ENTER to confirm, ESC to skip
After you press [Enter], only the selected disks will be backed up.
Chapter 1
Installation Procedure
To make a back up copy you need a set of diskettes. They can be new (and unformatted) or used
(and contain data you no longer need). In any case, they are always reformatted by the system
before back up starts. NEVER use the original diskettes supplied with the release for back up
purposes.
The number of diskettes needed for this operation varies with the configuration.
The program prompts you to insert the diskettes on which the back up will be copied starting from
the second diskette. The first diskette will be requested at the end of the back up, because it
contains all the information needed for subsequent restore, such as diskette numbers and file
allocations. Therefore, pay particular attention to the displayed prompts as well as to labels
attached to each diskette.
If the disks are new (unformatted) or they contain data, they must be reformatted before the
execution of the backup.
IMPORTANT
If during the back up operation the program finds that a file in the user
disk cannot be compressed to a single diskette, it will display a warning.
When this happens, use the DOS SHELL backup utility to save these
files.
IMPORTANT
When files are backed up with the DOS SHELL utility, files are not
compressed. Therefore, the number of diskettes you need to backup your
disk may be considerably higher.
10 Series CNC Software Installation Manual (17) 1-7
Chapter 1
Installation Procedure
Installing the Macros
In order to use the macros, the files present in the PMM directory of partition E must be transferred
to the work directory of partition F which contains the machining part programs.
This operation is to be performed using the DOS SHELL utility.
END OF CHAPTER
1-8 10 Series CNC Software Installation Manual (17)
Chapter 2
OSAI SECURITY
GENERALITIES
“OSAI Security” is an application that supplies a number of functionalities for the
installation/fixup/options of the release and the saving/restore of the present data of the 10 Series
Numeric Control through a remote PC, connected via Ethernet.
The application “OSAI Security” is part of the software package WinNBI (kit 93000494G), that
includes all the interface sections that can be used for the CNC configuration, the control of the
bootstrap phases and of the working phases of the piece.
The basic functionalities offered by the new program “OSAI Security” are similar to the ones that
can be found in the installation program on 10 Series system and in “Remote Setup” E103 option.
The option E103 “Remote Setup cannot be used from E69 v7.1 Software Release onwards. The
application “OSAI Security” can be used with Software Release E69 v.7.1 including Fixup 1 (or
following ones). OSAI Security substitutes the Remote Setup for all the CNC that are provided
with E69 v.7.1.1 or following versions.
In any case the compatibility of the files of the previous releases saved with the “Remote setup” is
guaranteed by a function that converts them in a format that is compatible with “Osai Security”.
10 Series CNC Software Installation Manual (16) 2-1
Capitolo 2
Osai Security
Hardware Requirements
• The personal computer must be equipped with an Ethernet communication interface.
• Also the numeric control must be equipped with an Ethernet communication net integrated
with OSAI .
Software Requirements
• The Personal computer must use Windows 98, Windows 2000 or Windows XP Professional as
operative systems. The installation of the net board PC side is the default Netbeui protocol.
• The 10 Series control must have the initialised hard disk and the part C already charged with
the net drivers (for further details see paragraph “preliminary operations” in the next pages).
WARNING: OSAI’S CNC are delivered already configured with the net name “NCLOAD”
• The software of the release to be installed on the CNC is distributed with a CD-ROM entitled
C09 MC Software Kit which contains the following elements:
1. MC (E69) system release and a number of software options aligned with the version of the
system release. The files are in a format which can be read by the Security (file.CAB). In
particular the software releases that are available are:
E 041 TOOL MAGAZINE
E 042 MANUAL DIGITIZING
E 043 DOS GRAPHIC INTERFACE
E 058 DOS REAL TIME INTERFACE
E 059 ELECTRONIC CAM
E 069 MACHINING CENTER
E 070 ENGLISH HELP
E 071 HELP ITALIANO
E 073 ASSET from PART PROGRAM
E 074 END USER DOS
E 075 MULTIPROCESS
E 077 GERMAN HELP
E 078 FRENCH HELP
E 087 SUPER MULTIPROCESS
E 090 CONTINUOUS LASER DIGITIZING
E 096 HIGH SPEED INTERPOLATION
E 099 SPANISH HELP
2. Files in Winlmage format (.EXE), each of which has got the image of one of the installation
floppy disk of the MC Software release (six disks). From these it is possible to generate the
floppy disks for an installation through FDU on CNC.
2-2 10 Series CNC Software Installation Manual (16)
Capitolo 2
Osai Security
3. Files in Winlmage format (.EXE) each of which contains the image of a software option.
The options are aligned with the version of the software release MC in the CD-ROM. From
these it is possible to generate the floppy disks for an installation of the software options
through FDU on the CNC. The available software options are the following:
E 041 TOOL MAGAZINE
E 042 MANUAL DIGITIZING
E 043 DOS GRAPHIC INTERFACE
E 058 DOS REAL TIME INTERFACE
E 059 ELECTRONIC CAM
E 069 MACHINING CENTER
E 070 ENGLISH HELP
E 071 HELP ITALIANO
E 073 ASSET from PART PROGRAM
E 074 END USER DOS
E 075 MULTIPROCESS
E 077 GERMAN HELP
E 078 FRENCH HELP
E 087 SUPER MULTIPROCESS
E 090 CONTINUOUS LASER DIGITIZING
E 096 HIGH SPEED INTERPOLATION
E 099 SPANISH HELP
E 106 PATH OPTIMIZER
4. A file in Winlmage format (.EXE) which contains the image of a restore floppy disk, code
E108 “CNC Recovery disk”, to use when the C partition of the Hard Disk of the CNC
cannot be used.
5. A file in Winlmage format (.EXE) which contains the image of the initialisation floppy disk
of CNC, code E107 “CNC Init Disk”. It divides the disk in the four parts C, D,E,F,
cancelling them and it charges the software just of part C.
6. A file in WinImage (.EXE) format, containing the image of the floppy disk with the firmware
for OS 3 drivers: “ OS 3 Firmware”, code E110.
7. A directory (code E111 OS 3 Motors Library) containing all the OSAI motors library files.
The files must be installed directly from Windows (Setup.exe).
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Capitolo 2
Osai Security
Functionalities
The application “OSAI Security” allows the following operations:
• Release installation, fixup and options
• Partitions saving
• Partitions restore
Preliminary operations
No particular operation must be done on the CNC, you just have to bootstrap it. Infact the CNC’s
hard disk is already divided into partitions and the partition C is already loaded for the connection
via Ethernet in order to communicate with the Security.
New hard disk installed
If the control should have a newly installed hard disk (usually this happens when substituted
because broken) you will have to use the initialising floppy (E107 ”CNC Init Disk”) that executes the
following operations:
1) Creates 4 partions C, D, E, F.
2) Formats the partitions C, D and E (the partition F is formatted while installing the base
software)
3) Loads the partition C with the necessary software in order to execute the first bootstrap and the
connection via Ethernet to communicate with the Security
The operations for the initialisation of the whole hard disk are:
1) Insert Floppy E107 “CNC Init Disk” in the floppy drive of the CNC
2) Bootstrap the CNC
3) Wait for the visual and acoustic message that signals the end of the operations
After these operations all the disks of the CNC will be initialised and after
WARNING
having turned the CNC on and OFF, the net name of the CNC will be
“NCLOAD”.
2-4 10 Series CNC Software Installation Manual (16)
Capitolo 2
Osai Security
Impossibility of connecting the CNC through the net
This situation should never occur. If the original configuration of net protocol and the name of CNC
is unique the CNC should always be visible in Ethernet with the NetBEui protocol.
After having verified that the cables are connected properly, the configuration of the communication
protocols, the unique name of the CNC, you may hypothesise that the files that allow the CNC to
connect to the net (installed on disk C) are damaged and so it is necessary to restore them.
The necessary operations to restore CNC software are:
1) insert Floppy E108 “CNC Recovery Disk” in the floppy drive of the CNC
2) turn on the CNC
3) wait for the visual and acoustic message that signals the end of the operations
WARNING
After having turned the CNC ON and OFF, the net name of the CNC will be
“NCLOAD”.
After these operations only the disk C will be initialised. The user’s data will
not be cancelled.
10 Series CNC Software Installation Manual (16) 2-5
Capitolo 2
Osai Security
INSTALLATION AND ACTIVATION
“OSAI Security” is a WinNBI tool, so in order to use it, it is necessary to install C07 software
supplied on CD-ROM (commercial code 93000494G)
The installation is a step by step program according to the Windows standard. Once the WinNBI is
installed an icon called “ProVideo” will appear on the desktop. Double click on it to activate it, wait
for the message that indicates that the communication with the CNC is active. To activate “OSAI
Security” choose the function tool [Utility], and then choose [Security].
According to the state in which the connected CN is, the program will have all the function keys
enabled (CN in Setup mode), otherwise it will have only the Options and Fixup keys available.
− To enable all the functions in “OSAI Security” environment, it is necessary to boot the CN in
the Setup mode through the program “Boot Controller” of WinNBI
− You must activate the BootController (ProVideo, menu [Utility], choose [Boot Controller]).
− Select menu [Mode] and choose [Setup mode]
− Rebootstrap the CN through the menu command [Boot], and then [Re-Boot]
At the end of the bootstrapping the CNC will be in Setup mode and the program “OSAI Security”
will have all its commands enabled.
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Osai Security
“OSAI SECURITY” user interface
Once the program is activated the video page is visualised from which it is possible to choose the
type of function to execute. If the CN is in the Setup mode all the functions are enabled, if the CN is
in Emergency mode only the Option functions and the Fixup will be enabled.
To enable all the functions you must follow the procedure that is explained previously.
The main screen is as follows :
The screen is divided in three principal panels:
• The panel on the left visualises the data of the connected control.
• The panel on the right visualises the data and the keys that concern the operation selected by
the user
• The lower panel visualises the control messages when an operation is activated and a
progression bar is visualised during the elaboration time
The commands are activated by a drop down menu, through the softkey bar at the bottom and the
activation bar on the right. When the user selects an operation all these commands are not
enabled.
10 Series CNC Software Installation Manual (16) 2-7
Capitolo 2
Osai Security
“OSAI Security” can visualise and manage:
• Information on installed software Fixup
• Information on enabled options on CNC
• The access authorisations
• passwords for all levels
• the product Authorization Key
it is also possible:
• to install the software, the options and the fixup of the CNC
• to backup the existing files on the CNC
• to restore files on the CNC
• to modify the CNC’s name in the net
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