Orion RAC-S10C, RAS-S10C User Manual
2,300mm or more
6
4
5
3
Plug
●
about 1.6m
about
0.9m
20
Cut away shaded
portion, and finish
the edge of the
opening so that
there is no burr.
0.85m
below
5mm
Please bend at a small
radius to form an arc
about 15cm
Projection
Temporary stand
Hook
Bending
upwards
Stagment
water
Drain
Stagment
water
Openings
Power line, pipe and
drain hose must be
tied together with
plastic tape.
!
!
Coolant pipes
Power cord
Heat insulation
pipe
Carefully read through the procedures of proper
installation before starting installation work.
●
The sales agent should inform customers regarding
the correct operation of installation.
HITACHI SPLIT-UNIT AIR CONDITIONER
INSTALLATION MANUAL
Indoor Unit
RAS-S10C
Outdoor Unit
RAC-S10C
Tools Needed For Installation Work
●
+ – Screwdriver ● Measuring Tape ● Knife
●
Saw ● ø 65mm Power Drill ● Allen Key ( 4mm)
●
Wrench (14, 17, 19, 22mm)
●
Gas Leakage Detector ● Pipe Cutter
●
Plastic Tape ● Pliers ● Flare Tool
SAFETY PRECAUTION
●
Read the safety precautions carefully before operating the unit.
●
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
!
WARNING ........ Incorrect methods of installation may cause death or serious injury.
!
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating
the unit as described in the user’s guide.
THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
WARNING
●
The unit should be mounted at stable, non-vibratory location which
can provide full support to the unit.
CAUTION
●
No nearby heat source and no obstruction near the air outlet is
allowed.
●
The clearance distances from top, right and left are specified in
figure below.
●
The location must be convenient for water drainage and pipe
connection with the Outdoor unit.
●
To avoid interference from noise please place the unit and its
INDOOR UNIT
remote controller at least 1m from the radio, television and inverter
type fluorescent lamp.
●
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
●
The installation height of indoor unit must be 2.3m or more in a
non public area.
Names of Indoor Components
QtyNo. Component’s Name
Mounting Plate
1
1
The Length of Indoor Unit
Power Cord
Do not alter the power cord.
●
The outdoor unit must be mounted at a location which can support heavy weight. Otherwise, noise and vibration will increase.
●
Do not expose the unit under direct sunshine or rain. Besides,
ventilation must be good and clear of obstruction.
●
The air blown out of the unit should not point directly to animals
or plants.
●
The clearances of the unit from top, left, right and front are specified
in figure below. At least three of the above sides must be open
air.
●
Be sure that the hot air blown out of the unit and noise do not
disturb the neighbourhood.
OUTDOOR UNIT
●
Do not install at a location where there is flammable gas, steam,
oil and smoke.
●
The location must be convenient for water drainage.
●
Place the outdoor unit and its connection wire at least 1m away
from the antenna or signal line of television, radio or telephone.
This is to avoid noise interference.
Figure showing the Installation
of Indoor and Outdoor Unit.
!
WARNING
!
CAUTION
!
WARNING
●
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you
do the installation work yourself.
●
Please observe the instructions stated in the installation manual during the process of installation. Improper installation may
cause water leakage, electric shock and fire.
●
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the
units may collapse and impose danger.
●
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when
dealing with the electrical work. Use power cables approved by the authorities of your country.
●
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections are tight
after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating
and fire.
●
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage, electric shock
and fire may occur.
●
Be sure to use the specified piping set for R22. Otherwise, this may result in broken copper pipes or faults.
●
When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise,
pressure in the refrigeration cycle may become abnormally high so that a rupture may be caused.
●
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous
gas may occur.
●
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks
into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
●
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner
technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.
!
CAUTION
●
A circuit breaker or fuse (20A time delay) must be installed. Without a circuit breaker or fuse the danger of electric shock
exists.
A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.
●
Do not install the unit near a location where there is flammable gas. The outdoor unit may
catch fire if flammable gas leaks around it.
●
Please ensure smooth flow of water when installing the drain hose.
●
Piping shall be suitable supported with a maximum spacing of 1m between the supports.
Screw for Mounting Plate
2
Holder for Remote
Controller
3
AAA Size Battery
4
Screw for holder of
Remote Controller
5
Remote Controller
6
Purifying Filter
7
(4.1x32)
(3.1x16)
6
1
Direction of Piping
2
2
There are 6 directions
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right,
1
horizontally out to left,
horizontally out to right,
vertically down from left.
Don’t form the piping
downward at the left of the unit.
2
Dimension of Mounting Stand
(unit : mm)
Connection
of the outdoor unit
mounting stand
500
Horizontally
perpendicular
to the unit
35
12
8
35
100
225
!
CAUTION
In case the pipe length is more than 8m, add refrigerant R22 at
10 gram per every meter exceeds. However, pipe length shall
not exceed 15m.
Be sure to
completely
seal any
gap with
putty.
● The difference in height
between the indoor and
outdoor unit should be
kept below 5m.
● The connecting pipe, no
matter big or small,
should all be insulated
with insulation pipe and
then wrapped with plastic
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
The connection of insulated
drain hose.
1
Installation of Mounting Plate, Wall Penetration and Installation of Protection Pipe
!
CAUTION
●
The draining of the water container inside the indoor unit can be done from the left.
Therefore the mounting plate must be fixed horizontally or slightly tilted towards the
side of drain hose. Otherwise, condensed water may overflow the water container.
Direct Mounting On The Wall
●
Please use hidden beams in the wall to hold the mounting plate.
External dimension of
indoor unit
180mm
45mm
180mm
298mm
Mounting
Plate
200mm
45mm
30mm
1030mm
80mm
Drain Hose
2
Installation of the Indoor Unit
VERTICALLY DOWNWARD PIPING
Preparation
●
Connect power cord.
●
Pull out the pipe, power cord and drain hose.
Installation
●
The upper part of the indoor unit is hanged
on the mounting plate.
●
The projection at the lower part of the indoor
unit is hooked onto the mounting plate.
Mounting Plate
Protection
Pipe
Drain Hose
Level
HORIZONTAL PIPING
Preparation
Change of Drain Hose and Installation Procedures.
●
Screw for Mounting plate
Please use more
than 4 screws.
Line
Mark
Hole for
pipe
Exchange the location of drain hose and drain cap during horizontal piping as shown
in figure below. Be sure to plug in the drain hose until the insulating material folds upon
itself.
Coolant pipe
Power Cord
Lift the body
of the unit
upwards and
then force
it downwards.
Projection
Hook
Mounting
Plate
!
CAUTION
Please pull the lower part
of the indoor unit
outwards to check if the
unit is hooked onto the
mounting plate. Improper
installation may cause
vibration and noise.
Please use insulated drain
hose for the indoor piping
(commercial product).
INSTALLATION OF COOLANT PIPES AFTER CONNECTION
●
The coolant pipes should be adjusted to fit into the
hole on the wall and then ready for further connection.
●
The terminals of 2 connected pipes must be covered
Drain hose
with insulator used for terminal connection.
●
Connect the power cord.
●
After adjustment, fit the power cord and pipes into
the space available under the indoor unit.
Pipe
Power cord
!
CAUTION
●
The rubber strap used for
fixing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
Pipe
water condensation.
Rubber strap tied with great force
Pipe
THE CONNECTION OF COOLANT PIPE DURING THE
INSTALLATION OF INDOOR UNIT
Preparation To Install Coolant Pipes
●
Coolant pipes and power cord must be tied together.
●
The front part of the coolant pipes are at locations
marked with “
” symbol.
!
CAUTION
●
Please fix in the plastic
core after flaring to avoid
plastic chips entering the
pipes.
INDOOR UNIT
Procedures of Installation and Precautions
●
Procedures to fix the mounting plate.
1.Drill holes on wall. 2.Fix the mounting plate on
(As shown below) wall with 4.1 x 32 screw
(As shown in figure below)
●
Procedures to fix the holder of remote control.
1.Drill holes on wall.
(As shown below)
Wall Penetration and Installation of Protection Pipe
●
Drill a ø 65mm hole on wall
which is slightly tilted
towards the outdoor side.
Drill the wall at a small angle.
●
Cut the protection pipe
according to the wall
thickness.
●
Empty gap in the sleeve of
protection pipe should be
completely sealed with putty
to avoid dripping of rain
water into the room.
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Indoor
Protection
pipe
WALL
Seal with
putty
Sleeve of
protection
pipe
Outdoor
2~5mm
!
CAUTION
Be sure that the wire is not
in contact with any metal
in the wall. Please use the
protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
●
Please use pliers to pull out the drain cap.
(This is an easier way to remove the drain cap).
Drain hoseDrain cap
Drain cap
●
Remove the cap for drain hose installation
Drain cap
Please insert
until here
!
CAUTION
Condensed water may leak out if not inserted properly.
Drain hose
Drain hose
Please insert
until here
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
●
During horizontal or downward piping, use a knife to cut
openings as shown in figure. Then smoothen the edges
of openings with a file.
Pipe
support
●
Transform the piping while holding down the lower portion
Pull up the pipe after
bending downward
of pipe-support by hand.
Installation
Hang the indoor unit onto the mounting plate. Use the temporary
stand at the back of the indoor unit to push its lower part 15cm
forwards.
●
Place the drain hose through the hole on the wall.
●
Insulate the connecting portion of coolant pipe with insulator.
●
Connect the power cord.
●
After adjustment, the power cord and coolant pipes are placed
into the space available under the indoor unit.
●
The projection of indoor unit must hook to the mounting
plate.
Protection
Pull this to the front
during the connection
of coolant pipes to
ease task.
3
Installation of Drain Hose
!
CAUTION
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth flow of condensed water of the indoor
unit during installation. (Carelessness may result in water leakage.)
pipe
Drain hose
Connecting cord
!
CAUTION
Be sure that the
drain hose is not
loosely connected
or bent.
Holder
Connected
section
●
Please face this side (suction side)
of the unit to the wall
Please remove
the cover for
wire connection.
Hook
Spanner
Torque
wrench
Hexagon
screw nut
!
The body of
service valve
Cap of
valve core
Allen key
Cap of valve head
Cap of valve head
A
Mould
Mould
Copper pipe
Copper pipe
Trimming tool
!
!
!
!
Insulation material for pipe connection
Sleeve of
protection pipe
Putty
!
!
Connection wire
is put under here
Side cover
Blue
ll
A
Brown
II
B
Connection wire
Screw for earth line
Indoor Unit
AC 220-240V
Outdoor Unit
Connecting Cord
Strip Wires
Indoor
Unit
Outdoor
Unit
GRN + YEL
GRN + YEL
BABA
Line Cord
Brown (L)
Blue (N)
Green & Yellow
2.0
45mm
10mm
30mm
10mm
10mm
70mm
35mm
A, B,
A, B,
AB
AUTO
RESTART
SWITCH
1
2
1
3
4
Screw
Cover
Front panel
Front Cover
Vertical Air Deflector Handle
Screw
7
6
5
5
1
1
2
2
Remote
Controller
Holder
Please mount the outdoor unit on stable ground
to prevent vibration and increase of noise level.
●
Decide the location for piping after sorting out
the different types of pipe available.
1
●
Use a pipe cutter to cut the copper pipe.
CAUTION
●
Jagged edge will cause leakage.
●
Point the side to be trimmed downwards during trimming to prevent copper chips from
entering the pipe.
●
Before flaring, please put on the hexagon screw cap.
3
Removal Of Air From The Pipe And Gas Leakage Inspection Preparation of Pipe
Procedures of using Vacuum Pump for Air Removal
As shown in figure on the right, remove
the cap of valve head and valve core
1
and then connect them to the vacuum
pump and sub-division valve.
Fully tighten the “Hi” shuttle of the subdivision valve and completely unscrew
the “Lo” shuttle. Run the vacuum pump
2
for about 10–15 minutes, then completely
tighten the “Lo” shuttle and switch off
the vacuum pump.
Procedure to remove the cover of
OUTDOOR UNIT
●
Remove the screw (1
piece).
●
Hold the projected part at
the lower left of the cover
and push the cover
upwards to remove it.
●
To close the cover, insert
the upper part of the
cover into the body of
outdoor unit, then be sure
that the hook below the
cover is plugged in before
screwing.
wiring terminals
Outer
Diameter (ø)
6.35 (1/4")
9.52 (3/8")
2
Pipe Connection
●
Please be careful when bending the copper pipe.
●
Applied frozen grease to the connection points and then screw in manually. After that, use
Imperial flaring tool
0.8 – 1.5
1.0 – 1.8
A (mm)
Rigid flaring tool
0 – 0.5
0 – 0.5
a torque wrench to tighten the connection.
INSTALLATION OF COOLANT PIPES AND AIR REMOVAL
Small diameter side
Big diameter side
Valve head cap
Valve core cap
Outer
diameter
of pipe
6.35 (1/4")
9.52 (3/8")
Torque N.m
●
cm)
(kgf
13.7 – 18.6 (140 – 190)
34.3 – 44.1 (350 – 450)
19.6 – 24.5 (200 – 250)
12.3 – 15.7 (125 – 160)
AIR REMOVAL
Completely unscrew the spindle of the
service valve (at 2 places) in anti-
3
clockwise direction to allow the flow of
coolant (using Allen key).
Remove the connection pipe and tighten
the cap of valve head. The task is then
4
completed.
Gas Leakage Inspection
Please use gas leakage detector to check if leakage occurs at
the connection of hexagon screw nut as shown on the right.
If gas leakage occurs, further tighten the connection to stop
leakage.
●
WARNING
THIS APPLIANCE MUST BE EARTHED.
Power supply shall be connected at the rated voltage, otherwise the unit will be broken or could not reach the specified capacity.
Procedures of Wiring
Detail of cutting the connecting cord
To remove the connecting wires for
the indoor unit, please remove the low
cover panel in front of the unit.
WARNING
●
The naked part of the wire core should be 10 mm and fix it to the terminal tightly. Then try to pull the individual wire to check
CONNECTION OF POWER CORD
if the contact is tight. Improper insertion may burn the terminal.
●
Be sure to use only power cables approved from the authorities in your country. For example in Germany: Cable type: NYM
3x1.5mm2, (fuse = 20A time delay)
●
Please refer to the installation manual for wire connection to the terminals of the units. The cabling must meet the standards of
electrical installation.
●
There is a AC voltage of 220V between the L and N terminals. Therefore, before servicing, be sure to remove the plug from the
AC outlet or switch off the main switch.
Wiring Of The Indoor Unit
●
For wire connection of the Indoor unit, you need to remove front panel and electrical cover.
Method to remove front panel
●
Refer to “How to Remove The Front Cover”.
Method to remove electrical cover
●
Remove the screw and electrical cover.
●
Insert the connecting cord (A, B) from the bottom of unit.
●
Fixed the wire to terminal wires firmly as shown in figure at right side.
Connect the
Electrical cover
Screw
earth cord
After remove the
screw and band,
put the connecting
cords and fix the
band with screw.
Wiring Of The Outdoor Unit
●
Please remove the side cover for wire connection.
●
You may not be able to close the side cover due to
the connecting cord, under such situation, please
press against the wait of side cover to fix it.
WARNING
●
Be sure that the hooks (2 places) are plugged in.
Otherwise, water leakage may occur and this causes
short circuit or faults.
Use 20A time delay FUSE
1
Insulation And Maintenance Of Pipe Connection
●
The connected terminals should be completed sealed with
heat insulator and then tied up with rubber strap.
●
Please tie the pipe and power line together with plastic tape
as shown in the figure of installation of both the indoor and
outdoor units. Then fix their position with holders.
●
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
●
Completely seal any gap with putty.
2
Installation Of Remote Control
●
The remote controller can be placed in its holder which is
fixed on wall or beam.
●
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be fixed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the florescent light. Therefore, during
the installation of the remote control holder, please switch on
the light, even during day time, to determine the mounting
location of the holder.
The controller should be insert from top into bottom side of
the holder as shown in figure below.
3
Earth Line And Circuit Breaker
CAUTION
●
The earth line terminal of the outdoor unit is below the
service valve.
●
To avoid short circuit, it is necessary to install circuit breaker
depending on the mounting location of the unit.
●
Do not place earth line near the following objects:
(1) Water pipe
(2) Gas pipe – There is danger of catching fire.
(3) The earth line of lightning conductor and telephone —
short circuit may occur during lightning.
4
Power Source And Operation Test
Power Source
WARNING
●
Do not alter the plug of power cord.
Do not make extension to the power cord.
CAUTION
●
Please use a new socket. Accident may occur due to the
use of old socket because of poor contact.
●
Please plug in and then remove the plug for 2 – 3 times.
This is to ensure that the plug is completely plugged into
the socket.
●
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor
contact.
●
Do not fix the power cord with U-shape nail.
Operation Test
●
Please ensure that the air conditioner is in normal operating
condition during the operation test.
●
Explain to your customer the proper operation procedures
as described in the user’s manual.
How to Remove the Front Cover
●
●
●
●
●
How to Install the Front Cover
●
●
●
FINAL STAGE OF INSTALLATION
Open the cover and remove the screw.
After open the front panel, remove the screw and open the
6
cover .
Remove the filter, release the axis by pulling the center portion of
front cover in the direction of arrow .
Push vertical air deflector handle to the right or left side.
After raise the front cover from bottom side as , release the front
cover by pull the right or left sides as .
Insert the two hooks at the upper side certainly.
Open Front Panel, push the center down in the direction of the arrow
to insert the axis at the center of the front cover into the hook at the
outlet frame.
Fixed the screw and cover and .
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