Please read and understand this document before using the products. Please consult your OMRON
representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT
DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED
UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer
to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the product may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
key specifications for your application on your request. Please consult with your OMRON representative
at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirety.
ÇÕǹÇ?ÇëÊ
Preface
Section 1
Section 2
Section 3
Section 4
Section 5
Introduction, Contents, Precautions for Safe Use,
Precautions for Correct Use, and How to Use This Manual
Introduction2
Contents3
Precautions for Safe Use7
Precautions for Correct Use8
How to Use This Manual10
Section 1Features13
ZX-T Features14
1
èÕëÊ
2
èÕëÊ
3
èÕëÊ
4
èÕ
Section 2Preparations for Measurement19
Basic Configuration20
Part Names and Functions21
Installing the Amplifier Unit24
Installing Sensor Heads26
Connections30
Wiring Output Cables34
Confirming Warm-up Completion36
Pressing Force Alarm37
AppendicesIndex
Operation Manual
ZX-T
3
PrefaceContents
PREFACE
Section 3Basic Operation39
Flow of Operation40
Basic Knowledge for Operation42
Function Transition Charts47
Section 4Main Applications and Setting Methods51
Measuring Thickness52
Measuring the Height of a Step and Flatness57
Measuring Depth62
Other Measurements67
Section 5Detailed Settings69
Setting Number of Samples to Average70
Using Hold Functions71
Inverting Positive and Negative Values (Scale Inversion)75
Entering Threshold Values77
Linear Output81
Calculating Measured Values90
Using the Zero Reset Function92
Error Output Function98
4
ZX-T
Operation Manual
PREFACE
Section 6Auxiliary Functions101
Changing the Number of Display Digits102
Reversing the Display103
Actuators112
Troubleshooting115
Error Messages and Countermeasures116
Q&A118
Glossary119
Specifications and Dimensions120
Characteristic Data131
Quick Reference for Displays132
1
èÕëÊ
2
èÕëÊ
3
èÕëÊ
4
èÕ
AppendicesIndex
Index 134
Revision History 136
ZX-T
Operation Manual
5
PrefaceContents
PREFACE
6
ZX-T
Operation Manual
Precautions for Safe Use
Always observe the following precautions to ensure safety.
■ Environment
• Do not use the Smart Sensor in locations subject to explosive or flammable gases.
• To ensure safety in operation and maintenance, do not install the Smart Sensor near
high-voltage equipment or power devices.
■ Power Supply and Wiring
• Do not impose voltages exceeding the rated voltage (12 to 24 VDC ±10%).
• When supplying power to the Sensor, make sure that the polarity of the power is correct, and do not connect to an AC power supply.
• Do not short-circuit the load for the open collector output.
• Do not lay the power supply cable for the Smart Sensor together with high-voltage
lines or power lines. Doing so, or placing them into the same duct, can cause induction and lead to malfunction or damage.
• Always turn OFF the power supply before wiring and before connecting or disconnecting connectors.
• Use a DC power supply equipped with measures to counter generation of high voltages (safety overvoltage/undervoltage circuits) or use a UL Class 2 DC power supply.
Do not ground the positive terminal on the secondary side (i.e., the DC side).
PREFACE
PrefacePrecautions for Safe Use
■ Settings
• When setting the threshold value with the Smart Sensor connected to an external
device, turn ON the Amplifier Unit's judgement output hold input to prevent the
judgement from being output to the external device.
■ Others
• The ZX-L-series Smart Sensors (Laser Type), ZX-E-series Smart Sensors (Linear
Proximity Type), and ZX-W-series Smart Sensors (Microwave Type) are not compatible. Do not use ZX-L, ZX-E, or ZX-W-series Smart Sensors together with ZX-T-series
Smart Sensors.
• Do not attempt to disassemble, repair, or modify the Smart Sensor.
• When disposing of the Smart Sensor, treat it as industrial waste.
Operation Manual
ZX-T
7
PREFACE
PrefacePrecautions for Correct Use
Precautions for Correct Use
Always observe the following precautions to prevent operation failures, malfunctions, and
adverse effects on performance and equipment.
Smart Sensor Installation
■ Environment
Do not install the Smart Sensor in the following locations:
• Locations where the ambient temperature exceeds the rated temperature range.
• Locations subject to rapid changes in temperature (causing condensation).
• Locations where the relative humidity exceeds the range of 35% to 85%.
• Locations subject to corrosive or flammable gases.
• Locations where dust, salt, or metallic powder accumulate on the Sensor.
• Locations subject to direct vibration or impact.
• Locations subject to direct sunlight.
• Locations subject to exposure to water, oil, chemicals, etc.
• Locations subject to strong electromagnetic or electrical fields.
• Locations subject to water vapor.
Installation and Handling of Components
■ Power Supply and Wiring
• Do not extend the Sensor Head cable by more than 8 m. Use a ZX-XC@A Extension
Cable (order separately) to extend the cable from the Sensor.
• Use a shielded cable to extend the Amplifier cable. The shielded cable must have the
same specifications as that of the Amplifier cable.
• When using a commercially available switching regulator, ground the FG (frame
ground) terminal. (ZX-TDS01T and ZX-TDS04T-@)
• If the power supply line is subject to surges, connect a surge absorber that meets the
conditions of the application environment.
• When connecting multiple Amplifier Units, connect the linear grounds of all the Amplifier Units.
• The Sensor Head is not flame resistant (ZX-TDS10T-@@).
8
ZX-T
Operation Manual
PREFACE
■ Sensor Head
• The Sensor Head is a high-precision device. Do not drop it or otherwise expose it to
shock.
• Do not expose the plunger to forces exceeding the limits in the following diagram.
Doing so may damage the plunger.
PrefacePrecautions for Correct Use
Plunger
Rubber boot
Actuator
30 N30 N1 N0.15 N•m
• Take measurements within the range that does not set off the Pressing Force Alarm.
• Do not remove the rubber boot. Without the rubber boot, foreign matter may enter the
Sensor Head, possibly causing the Sensor Head to malfunction.
• Mount the Sensor Head and Preamplifier in the specified location and under the specified load. Excessive force during installation may damage the Sensor Head or
Preamplifier.
• Replace worn actuators.
Replacing Actuators, p. 113
• Do not use the Sensor to measure objects that are revolving or moving (i.e., dynamic
measurement).
• Do not use air pressure outside the rated range when using a vacuum retract (VR) or
air push (AP). The measured pressure will fluctuate due to the air pressure, so the air
pressure must be regulated. An air vacuum device and a solenoid are required (ZXTDS10T-V@ only).
• Supply dry air with filtration of 5
µm max. (ZX-TDS10T-V@ only).
• The ZX-TDS10T-L can be mounted only facing downward.
■ Warming Up
After turning ON the power, allow the Smart Sensor to warm up for 15 minutes minimum prior to use. The circuitry is not stable immediately after turning the power ON,
and the values gradually change until the Sensor is completely warmed up.
■ Maintenance and Inspection
• Always turn OFF the power supply before adjusting or removing the Sensor Head.
• Do not use thinners, benzine, acetone, or kerosene to clean the Sensor Head or
Amplifier Unit.
Operation Manual
ZX-T
9
PREFACE
d
.
n
e
PrefaceHow to Use This Manual
How to Use This Manual
Page Format
Section Title
Main Heading in
a Section
Linear Output
This function is used to set the output to external devices.
Output Settings (Monitor Focus)
A linear output refers to a measurement result that is converted an
output as a current between 3 and 21 mA or a voltage between -5 and +5 V
Using the Zero Reset Functio
Zero reset is canceled when the monitor focus setting is set. Set the
Section 5
Detailed Settings
Indicates page contents.
Outline
Provides an outline or gives a
flowchart of the operation described under the main heading.
Sub-heading
Index Label
Gives the section number and
subject matter.
Changing to T Mod
Set the mode switch to T.
Set the switch to the threshold value to
be set.
Press any Cursor Key.
The first digit of the threshold value displayed on
the sub-display will flash and direct input will be
enabled.
Change the threshold value with the Cursor
Keys.
To cancel the selected setting, use the LEFT
Key to move the cursor to the leftmost digit
and press the LEFT Key again. he display will
return to the current setting.
Procedure and Additional Explanations
Information useful during the operation and reference
pages are provided here with special marks to indicate the
kind of information being provided.
Function Outline and
Suggestions
Operation
Indicates the operation to be
performed next.
ZX-T
Operation Manual
91
Display Area
Shows the display status after
a step in an operation.
Keys and Switches
Provides an illustration of the keys or
switches used during the operation.
10
ZX-T
Operation Manual
* This page does not actually exist in
this manual.
Notation
■ Menus
Items that appear on the digital displays are set in ALL-CAPS.
■ Procedures
The order for the procedures is indicated by numbered steps.
■ Visual Aids
PREFACE
PrefaceHow to Use This Manual
Provides information on important operating procedures, gives advice on how to use functions, and
highlights important performance information.
Indicates pages with relevant information.
Indicates useful information for when problems arise.
Operation Manual
ZX-T
11
PREFACE
PrefaceHow to Use This Manual
12
ZX-T
Operation Manual
Section 1
FEATURES
ZX-T Features14
Section 1FEATURES
Operation Manual
ZX-T
13
Section 1
FEATURES
ZX-T Features
Section 1 ZX-T Features
The ZX-T-series Smart Sensor measures the height of sensing objects and minute steps (i.e.,
height differences).
The small-diameter Sensor Heads
enable multiple-point measurements on
small components
ZX-T
Operation Manual
Section 1
FEATURES
Many, Simple Functions
■ Measurement Ready at Power ON
The Smart Sensor can be used simply by installing and wiring it. Simply turn ON the
power and it’s ready to operate.
The measurement distance is displayed on the Amplifier Unit.
■ Simple Calculation Settings
Use Calculating Units to easily calculate step heights and thicknesses through multipoint measurements.
Section 1 ZX-T Features
p. 51
Calculating Units
Amplifier Units
(8 Units max.)
Operation Manual
ZX-T
15
Section 1
FEATURES
Compatibility between Sensor Heads and Amplifier Units
Amplifier Units do not need to be changed when Sensor Heads are changed for main-
Section 1 ZX-T Features
tenance or to switch to new products.
Extendable Sensor Head Cables
An extension cable with a maximum length of 8 m can be connected. The ZX-XC-A
Extension Cable is required to extend the Sensor Head cable.
p. 20
Extension Cable
Up to 8 m
16
ZX-T
Operation Manual
Convenient Notification Functions
Section 1
FEATURES
■ Preventing Malfunctions Caused by Excessive Pressing Force
Malfunctions caused by excessive plunger pressing force for unexpected measurements can be detected in advance and a signal can be output to stop the measurement
or otherwise prevent malfunction.
p. 37.
Direction of sensing object movement
■ Warming Up Display
The display shows the warming-up status when the power is turned ON. This enables
measurements to be started when the status has stabilized after warming up has been
completed.
p. 36.
Section 1 ZX-T Features
POWERENABLEZERO
SUB
The sub-display flashes
W-UP during warm-up.
(mm)
Below specified
resolution
Fluctuation of measured value
Warming up
in progress
Warming up
completed
Time lapsed after power up (min.)
Operation Manual
ZX-T
17
Section 1
FEATURES
Monitoring Measurement Status
Section 1 ZX-T Features
Use an Interface Unit and Smart Monitor V3 to view measurement waveforms and log
measurement data on a personal computer. This function is useful for making on-site
measurement adjustments and for day-to-day quality control.
p. 20
Interface Unit
Smart Monitor V3
Amplifier Unit
(5 Units max.)
■ Confirm Measurement Status on a Personal Computer
18
ZX-T
Operation Manual
Section 2
PREPARATIONS FOR
MEASUREMENT
Basic Configuration20
Part Names and Functions21
Installing the Amplifier Unit24
Installing Sensor Heads26
Connections30
Wiring Output Cables34
Confirming Warm-up Completion36
Pressing Force Alarm37
Section 2PREPARATIONS FOR MEASUREMENT
Operation Manual
ZX-T
19
Section 2 Basic Configuration
Section 2
PREPARATIONS FOR MEASUREMENT
Basic Configuration
The basic configuration of the ZX-T-series Smart Sensors is shown below.
ZX-L-series Smart Sensors (Laser Type), ZX-E-series Smar t Sensors (Linear Proximity Type), and ZX-Wseries Smart Sensors (Microwave Type) are not compatible. Do not use ZX-L-series, ZX-E-series, or ZX-Wseries Smart Sensors together with ZX-T-series Smart Sensors.
Basic Configuration
Smart Monitor
(software)
ZX-SW11
(Version 3.0 or later)
Controls Amplifier
Units from a
personal computer
and monitors
measured values.
Personal
computer
Sensor
Heads
ZX-TDS@@T
Sensor Heads
measure sensing
objects.
p. 26
Extension
Cables
ZX-XC1A (1 m)
ZX-XC4A (4 m)
ZX-XC8A (8 m)
Used between
Sensor Heads and
Amplifier Units.
20
Interface Unit
ZX-SF11
(Version 2.0 or
later)
Used when
connecting a
programmable
controller.
p. 33
ZX-T
Operation Manual
Amplifier Units
ZX-TDA11/41
Process measurements and output
measurement results.
p. 21
Power Supply
12 to 24 V DC (±10%)
Calculating Units
ZX-CAL2
Used when connecting
multiple Amplifier
Units.
• Perform calculations.
p. 31
PREPARATIONS FOR MEASUREMENT
(12)
y(
Part Names and Functions
Amplifier Units
Controls (❋)
Display area (❋)
Section 2
Section 2 Part Names and Functions
(4) Output cable
(1) Input cable
❋ Details of Controls
and Display Area
(8) HIGH indicator
(9) PASS indicator
(10) LOW indicator
(11) Main display
Sub-displa
(3) Connectors (one on each side, two total)
(2) Current/voltage switch (back of Unit)
(5) Power ON indicator
(6) Zero reset indicator
(7) ENABLE indicator
13) Threshold switch
(15) Operating Keys
(14) Mode switch
(1) The input cable connects the Sensor Head.
(2) The current/voltage switch selects either a current or voltage linear output.
Current/voltage
output selector
Monitor focus settings are also required when switching the output.
Voltage output
Current output
p. 81
(3) The connectors connect Calculation and Interface Units.
(4) The output cable connects to the power supply and external devices, such as sync sensors or
programmable controllers.
(5) The Power ON indicator lights when the power is turned ON.
(6) The Zero Reset indicator lights when the zero reset function is enabled.
(7) The ENABLE indicator lights when the measurement result is within the rated measurement
distance.
(8) The HIGH indicator lights when the judgement result is HIGH.
(9) The PASS indicator lights when the judgement result is PASS.
(10) The LOW indicator lights when the judgement result is LOW.
(11) The main display shows measured values and function names.
(12) The sub-display shows additional information and function settings for measurements.
Reading Displays, p. 43
(13) The threshold switch selects whether to set (and display) the HIGH or LOW threshold.
(14) The mode switch selects the operating mode.
Switching Modes, p. 42
(15) The Control Keys set measurement conditions and other settings.
Key Operations, p. 44
Operation Manual
ZX-T
21
Section 2
PREPARATIONS FOR MEASUREMENT
Sensor Heads
Section 2 Part Names and Functions
Actuator
Rubber boot
Plunger
Sensor Head
Calculating Units
Display (*)
Connector
Preamplifier
Connectors (one on each side, two total)
Connects to Amplifier Unit.
Connects to Amplifier Unit.
❋Display Detail
Connector indicators
Light when Calculating Unit is connected
to Amplifier Units.
22
ZX-T
Operation Manual
Interface Units
(2) Amplifier Unit Connector
(1) Communications Connector
Section 2
PREPARATIONS FOR MEASUREMENT
Display (❋)
Section 2 Part Names and Functions
❋Display Detail
(3) Power supply indicator
(4) Sensor communications indicators (BUSY and ERR)
(5) External terminal communications indicators (BUSY and ERR)
(1) The communications connector connects the communications cable to the Programmable
Controller.
(2) The Amplifier Unit connector connects to the Amplifier Unit.
(3) The power supply indicator lights when the power is turned ON.
(4) BUSY: Lights during communications with the Smart Sensor.
ERR:Lights if an error occurs during communications with the Smart Sensor.
(5) BUSY: Lights during communications with the Programmable Controller.
ERR:Lights if an error occurs during communications with the Programmable Controller.
Operation Manual
ZX-T
23
Section 2
PREPARATIONS FOR MEASUREMENT
Installing the Amplifier Unit
Amplifier Units can be easily mounted to 35-mm DIN Track.
Section 2 Installing the Amplifier Unit
DIN Track (order separately)
PFP-100N (1 m)
PFP-50N (0. 5 m)
PFP-100N2 (1 m)
End Plates (order separately)
PFP-M
■ Installation
Hook the connector end of the Amplifier Unit on the DIN Track and press in at the bottom until the Unit locks into place.
Hook on the connector end
Always hook the connector end of the Amplifier Unit on the DIN Track first. Mounting strength
may decrease if the output cable end is hooked on the DIN Track first.
24
ZX-T
Operation Manual
PREPARATIONS FOR MEASUREMENT
■ Removal Method
Push the Amplifier Unit up and pull out from the connector end.
Section 2
Section 2 Installing the Amplifier Unit
Operation Manual
ZX-T
25
Section 2
PREPARATIONS FOR MEASUREMENT
Installing Sensor Heads
This section describes how to install Sensor Heads and Preamplifiers.
Secure the connector so that it is not subjected to vibration or shock.
Section 2 Installing Sensor Heads
Sensor Heads
■ Installation
Do not clamp the Sensor Head directly on the end of the screw. Otherwise, the Sensor Head may
be damaged.
❚ Mounting Jig
ZX-TDS01T/TDS04T-@
Mount the Sensor Head using M3 screws and a mounting torque between 0.6 and
0.8 N·m.
Unit: mm
1.50
10
6 dia., H7
4
20
26
A
8
3.50 dia.
6.50 dia.
32
8
A
3.50
M3
Two, 3.50 dia.
Material: Aluminum
18
Recommendation: Misumi Corp.
Model: SHSTA6-20
ZX-TDS10T-@@
Mount the Sensor Head using M4 screws and a mounting torque between 2 and 3 N·m.
Unit: mm
18
2
63
02
6
42
A
8 dia., H7
A
M4
11
10
4.5
Cross-section
View A-A
30
4 dia.
8 dia.
Two, 4.5 dia.
Material: Aluminum
Recommendation: Misumi Corp.
Model: SHSTA8-20
26
ZX-T
Operation Manual
• Mounting Jig for an 8-diameter Stand
Section 2
PREPARATIONS FOR MEASUREMENT
6
+0.01
0
dia.
1
dia.
0
−0.03
8
1
12 dia.
5
15
Material: Brass
Section 2 Installing Sensor Heads
Operation Manual
ZX-T
27
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