Omron M12 DATASHEET
NEW
XS5
Round Water-resistant Connectors
XW3D
Connector Terminal Boxes
Simple, Twist-and-Click Connection.
Meet the Next-generation
M12 Connector!
New Assembly Connectors Added to the Lineup.
Many Sensors for Easier Application.
NEW
XS5G
XS5M
XS5P
XW3D
NEW
XS5C
XS5R
XS5
The simple, XS5 Connector is completely compatible with conventional
screw-type M12 connectors.
A simple twist is all it takes to connect the Smartclick XS5, making it an ideal next-generation M12
connector. It's also easy to introduce to existing facilities because it takes only 1/4 the time of
ordinary wiring processes, and it's compatible with conventional, screw-type connectors.
The connector solves the problems of previous screw-type connectors.
1
Problem
Solution
It's troublesome to screw the connectors together.
It's a twist-and-click connection.
An innovative new lock structure makes connection extremely simple. The lock
mechanism is internal, so it will no longer become jammed by sputtered fluids or
dust. Also, the use of a movable lock bolt makes it possible to connect the
Smartclick XS5 to a screw-type M12 connector.
All combinations are connectable.
XS5 Smartclick Socket
Connector
M12 socket connector
XS5 Smartclick
Plug Connector
Twist-and-click connection
Screw connection
M12 plug connector
Screw connection
Screw connection
3
Problem
Solution
It's difficult to keep track of locking torque values.
XS5
Locking is done with approximately 1/8th of a turn.
The Smartclick XS5 has the industry's
shortest locking rotation of 1/8th of a
turn. There's no need to keep
track of locking torque, and
this greatly reduces time
and effort when wiring.
Insert all the
way in.
Click!
Patent Pending
1/8th of a turn
2
Problem
Solution
There's nothing to tell you that it's
connected.
The Smartclick XS5 "clicks"
to tell you it's connected.
A positive clicking feel tells you for sure that the
Connector is securely locked.
Click!
4
Problem
Solution
The connection sometimes
vibrates loose.
A bayonet lock mechanism is used.
By using a bayonet mechanism, which is a common
locking method, the Smartclick XS5 eliminates any
concerns about loosening.
Note: is a registered trademark of the OMRON Corporation.
New Product
Round Water-resistant Connectors
XS5
Round Water-resistive Smartclick
Connectors That Reduce Installation
Work
• A newly developed lock mechanism that is compatible with
round M12 connectors.
• Simply insert the Connectors, then turn them approximately
1/8 of a turn to lock.
• A positive click indicates locking.
• Features the same degree of protection (IP67) as M12
connectors.
• A full line-up of models is planned.
• Connectors with Cables are UL approved.
Ratings and Specifications
Rated current 4 A
Rated voltage 250 VDC
Contact resistance (connector) 40 mΩ max. (20 mV max., 100 mA max.)
Insulation resistance 1,000 MΩ min. (at 500 VDC)
Dielectric strength (connector)
Degree of protection IP67 (IEC60529)
Insertion tolerance 50 times min.
Lock strength Tensile: 100 N/15 s, Torsion: 1 N·m/15 s
Cable holding strength 100 N/15 s (for cable diameter of 6 mm)
Lock operating force 0.1 N·m to 0.25 N·m
Ambient operating temperature range
1,500 VAC for 1 min (leakage current:
1 mA max.)
−25 to 70°C
Recommended Cables
2
2
Core sizes
Soldering
models
0.5 mm2 max.4 mm 4 to 5 mm
Screw-on
models
0.18 to 0.75 mm
Cable outer
diameter (mm)
8 mm 7 to 8 mm
7 mm 6 to 8 mm
6 mm 5 to 6 mm
3 mm 3 to 4 mm
Crimping
models
--- ---
Two types of contacts are available.
0.18 to 0.3 mm
0.5 to 0.75 mm
Materials and Finish
Item Model XS5F/H/W/R XS5M/P XS5C/G
Materials Phosphor bronze Brass
Contacts
Finish Nickel base, 0.4-µm gold plating
Fixtures Nickel-plated zinc alloy
Pin block PBT resin (UL94V-0)
O-ring Rubber
Overmolding/
Cover
Standard
cable
Vibrationproof
Cable
robot
cable
Oil-resistant polyurethane
cable
Seal resin ---
Power supply
2
wires
Polyester elastomer
UL AWM2464,
6-mm dia.
4 cores × AWG20
(0.12/49)
UL AWM2464,
6-mm dia.
4 cores × AWG20
(0.08/110)
6 dia.
4 cores × 0.5 mm
(0.12/45)
--- UL1007 AWG20 ---
---
---
---
2
---
Epoxy resin
(UL94V-0)
PBT resin
(UL94V-0)
---
Connection Combinations
OMRON model no.
XS5F, XS5C,
Smartclick Socket
Connectors
M12 Socket
Connectors
XS5W (socket side)
XS5R (socket side)
XS5P
XS2F, XS2C,
XS2W (socket side),
XS2R (socket side),
XS2P
is a registered trademark of the OMRON Corporation.
4
Smartclick Plug Connectors M12 Plug Connectors
XS5H, XS5G,
XS5W (plug side),
XS5R (plug side), XS5M
XS2H, XS2G,
XS2W (plug side),
XS2R (plug side), XS2M
❍
❍❍
: Connected by .
❍: Connected by screwing.
Note: The XS@M and XS@P
cannot mate with each
other.
XS5
XS5W Connectors Connected to Cable, Socket and Plug on Cable Ends
● Standard Cable XS5W-D42@-@81-A
●
Vibration-proof Robot Cable XS5W-D42@-@81-F
●
Oil-resistant Polyurethane Cable XS5W-D42@-@81-P
Dimensions (Unit: mm)
Straight/straight
6 dia.
M12
40.7
L (Cable length)
44.7
Angled/angled
M12
28.3
Straight/angled
6 dia.
L (Cable length)
M12
6 dia.
40.7
L (Cable length)
32.3
32.3
Wiring Diagram for 4 Cores
Terminal No.
1
2
3
4
Cable color of
core sheath
1
Brown
2
White
3
Blue
4
Black
Angled/straight
28.3
6 dia.
L (Cable length)
Note: The overmolding on the Standard Cable (XS5W-D42@-@81-A) and the Oil-resistant Polyurethane Cable (XS5W-D42@-@81-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5W-D42@-@81-F) is warm gray.
M12
44.7
5
XS5
Model Number Legend
XS5W-D42@-@81-@
83 4
2 6 951
1. Type
W: Connector connected to cable, plug on cable
ends
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
5. Cable Connection Direction
1: Straight/straight
2: Angled/angled
3: Straight (XS5F)/angled (XS5H)
4: Angled (XS5F)/straight (XS5H)
Ordering Information
Cable specifi-
cations
Standard Cable
Vibration-proof
Robot Cable
Oil-resistant
Polyurethane
Cable
Cable
length L (m)
1 XS5W-D421-C81-A ---
2 XS5W-D421-D81-A XS5W-D422-D81-A
3 XS5W-D421-E81-A ---
5 XS5W-D421-G81-A XS5W-D422-G81-A
10 XS5W-D421-J81-A ---
1 XS5W-D421-C81-F ---
3 XS5W-D421-E81-F ---
5 XS5W-D421-G81-F ---
10 XS5W-D421-J81-F ---
2 XS5W-D421-D81-P ---
10 XS5W-D421-J81-P --- 5
7
Straight/straight Angled/angled
Model
Use this model number legend to identify products
from their model number. When ordering, use a model number from the table in Ordering Information.
6. Cable Length
C: 1 m D: 2 m E: 3 m
G: 5 m J: 10m
7. Connections
8: A Brown, B White, C Blue, D Black (Numbers
inside circles are terminal numbers)
8. Connectors on One End/Both Ends
0: Both ends
9. Cable Specifications
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane Cable
Minimum
order
10
5
102 XS5W-D421-D81-F ---
5
10
UL
Yes
---5 XS5W-D421-G81-P ---
Cable specifi-
cations
Standard Cable
6
Cable
length L (m)
2 XS5W-D423-D81-A XS5W-D424-D81-A 10
5 XS5W-D423-G81-A XS5W-D424-G81-A 5
Straight/angled Angled/straight
Model
Minimum
order
UL
Yes
XS5
XS5F Connector Connected to Cable, Socket on One Cable End
● Standard Cable XS5F-D42@-@80-A
●
Vibration-proof Robot Cable XS5F-D42@-@80-F
●
Oil-resistant Polyurethane Cable XS5F-D42@-@80-P
Dimensions (Unit: mm)
Straight
14.9 dia.
M12
Angled
40.7
25.3
L (Cable length)
L (Cable length)
6 dia.
6 dia.
30 5
50
Wiring Diagram for 4 Cores
Terminal No.
1
2
3
4
Cable color of
core sheath
Brown
White
Blue
Black
28.3
Note: The overmolding on the Standard Cable (XS5F-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5F-D42@-@80-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5F-D42@-@80-F) is warm gray.
30 5
50
Model Number Legend
XS5F-D42@-@80-@
83 4
2 6 951
1. Type
H: Connector connected to cable,
plug on one cable end
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
7
5. Cable Connection Direction
1: Straight
2: Angled
6. Cable Length
C: 1 m D: 2 m E: 3 m
G: 5 m J: 10 m
7. Connections
8: A Brown, B White, C Blue,
D Black (Numbers inside circles are
terminal numbers.)
Use this model number legend to identify products
from their model number. When ordering, use a model number from the table in Ordering Information.
8. Connectors on One End/Both Ends
0: One end
9. Cable Specification
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane Cable
Ordering Information
Cable specifica-
tions
Standard Cable
Vibration-proof
Robot Cable
Oil-resistant
Polyurethane Cable
Cable length
L (m)
1 XS5F-D421-C80-A XS5F-D422-C80-A
2 XS5F-D421-D80-A XS5F-D422-D80-A
3 XS5F-D421-E80-A XS5F-D422-E80-A
5 XS5F-D421-G80-A XS5F-D422-G80-A
10 XS5F-D421-J80-A XS5F-D422-J80-A
1 XS5F-D421-C80-F XS5F-D422-C80-F
3 XS5F-D421-E80-F XS5F-D422-E80-F
5 XS5F-D421-G80-F XS5F-D422-G80-F
10 XS5F-D421-J80-F XS5F-D422-J80-F
2 XS5F-D421-D80-P XS5F-D422-D80-P 10
10 XS5F-D421-J80-P XS5F-D422-J80-P
Straight Connectors Angled Connectors
Model
Minimum
order
10
5
102 XS5F-D421-D80-F XS5F-D422-D80-F
5
5
UL
Yes
---5 XS5F-D421-G80-P XS5F-D422-G80-P
7
XS5
XS5H Connector Connected to Cable, Plug on One Cable End
● Standard Cable XS5H-D42@-@80-A
●
Vibration-proof Robot Cable XS5H-D42@-@80-F
●
Oil-resistant Polyurethane Cable XS5H-D42@-@80-P
Dimensions (Unit: mm)
Straight
M12
Angled
L (Cable length)
44.7
25.3
L (Cable length)
6 dia.
6 dia.
30 5
50
Wiring Diagram for 4 Cores
Terminal No.
1
2
3
4
Cable color of
core sheath
Brown
White
Blue
Black
32.3
M12
Note: The overmolding on the Standard Cable (XS5H-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5H-D42@-@80-P) is black, and
the overmolding on the Vibration-proof Robot Cable (XS5H-D42@-@80-F) is warm gray.
30 5
50
Model Number Legend
XS5H-D42@-@80-@
83 4
2 6 951
1. Type
H: Connector connected to cable,
plug on one cable end
2. Mating Section Form
D: DC
3. Connector Poles
4: 4 poles
4. Contact Plating
2: 0.4-µm gold plating
7
5. Cable Connection Direction
1: Straight
2: Angled
6. Cable Length
A: 0.3 m C: 1 m D: 2 m
G: 5 m
7. Connections
8: A Brown, B White, C Blue,
D Black (Numbers inside circles
are terminal numbers)
Use this model number legend to identify products
from their model number. When ordering, use a model number from the table in Ordering Information.
8. Connectors on One End/Both
Ends
0: One end
9. Cable Specifications
A: Standard Cable
F: Vibration-proof Robot Cable
P: Oil-resistant Polyurethane
Cable
Ordering Information
Cable specifica-
tions
Standard Cable
Vibration-proof
Robot Cable
Oil-resistant
Polyurethane Cable
Cable length
L (m)
0.3 XS5H-D421-A80-A XS5H-D422-A80-A
1 XS5H-D421-C80-A XS5H-D422-C80-A
2 XS5H-D421-D80-A XS5H-D422-D80-A
5 XS5H-D421-G80-A XS5H-D422-G80-A 5
0.3 XS5H-D421-A80-F XS5H-D422-A80-F
2 XS5H-D421-D80-F XS5H-D422-D80-F
5 XS5H-D421-G80-F XS5H-D422-G80-F 5
0.3 XS5H-D421-A80-P XS5H-D422-A80-P
5 XS5H-D421-G80-P XS5H-D422-G80-P 5
8
Straight Connectors Angled Connectors
Model
Minimum
order
10
101 XS5H-D421-C80-F XS5H-D422-C80-F
10
UL
Yes
---2 XS5H-D421-D80-P XS5H-D422-D80-P
XS5
XS5G Assembly Connector Plugs
Dimensions (Unit: mm)
XS5G-D4C@ (Crimping Model)
XS5G-D42@ (Soldering Model)
Straight Connectors
M12
XS5G-D42@ (Soldering Model)
Angled Connectors
M12
37.7
14.9 dia.
49.3
14.2 dia.
XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm)
Straight Connectors
58.7
14.9 dia.
16 dia.20 dia.
XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
Straight Connectors
58.7
14 dia.20 dia.
XS2G-D@S@ (Screw-on Connectors)
Angled Connectors
14.9 dia.
39.7
20 dia.
39.6
14.9 dia.
23
14 dia.
Ordering Information
No. of
Connection
poles
method
Crimping
Soldering
4
Screw-on
5 Screw-on
Suitable cable dia.
(mm)
6 mm (5 to 6) XS5G-D4C1 ---
4 mm (4 to 5)
3 mm (3 to 4)
6 mm (5 to 6) XS5G-D421 XS5G-D422
4 mm (4 to 5)
3 mm (3 to 4)
6 mm (5 to 6) XS5G-D4S1 XS5G-D4S2
4 mm (4 to 5)
3 mm (3 to 4)
8 mm (7 to 8)
7 mm (6 to 7)
6 mm (5 to 6) XS5G-D5S1 ---
4 mm (4 to 5)
3 mm (3 to 4)
8 mm (7 to 8)
7 mm (6 to 7)
Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs.
Straight Connectors Angled Connectors
Model
XS5G-D4C3 ---
XS5G-D4C5 ---
XS5G-D423 XS5G-D424
XS5G-D425 XS5G-D426
XS5G-D4S3 XS5G-D4S4
XS5G-D4S5 XS5G-D4S6
XS5G-D4S7 ---
XS5G-D4S9 ---
XS5G-D5S3 ---
XS5G-D5S5 ---
XS5G-D5S7 ---
XS5G-D5S9 ---
Minimum order
50
9
XS5
XS5U (Crimping Pin for XS5G)
Dimensions (Unit: mm)
XS5U-312@
Plug Pin
1 dia.
Ordering Information
Suitable core size (mm2) Model Minimum order
0.18 to 0.3 XS5U-3121
0.5 to 0.75 XS5U-3122
Note: Orders are accepted in multiples of the minimum order.
* A special tool must be used for crimping. For details, refer to page 16.
Slit
C dia.
1.5
B
A
100
Dimensions
2.3 dia.2 dia.
Model
XS5U-3121 0.18 to 0.3 22.6 6.1 0.8 1
XS5U-3122 0.5 to 0.75 22.7 6.2 1.3 0
Suitable core
size (mm
Dimension (mm)
2
)
A B C
No. of
slits
10
XS5
XS5C Assembly Connector Sockets
Dimensions (Unit: mm)
XS5C-D4C@ (Crimping Model)
XS5C-D42@ (Soldering Model)
Straight Connectors
M12
14.9 dia.
43.4
14.2 dia.
XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm)
Straight Connectors
20 dia.
14.9 dia. 16 dia.
XS5C-D4C@ (Crimping Model)
XS5C-D42@ (Soldering Model)
Angled Connectors
M12
54.9
31.8
14.9 dia.
23
XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
Straight Connectors
54.9
20 dia.
14.9 dia. 14 dia.
XS5C-D@S@ (Screw-on Connectors)
Angled Connectors
20 dia.
14.9 dia.
35.9
39.6
14 dia.
Ordering Information
No. of
Connection
poles
method
Crimping
Soldering
4
Screw-on
5 Screw-on
Suitable cable dia.
(mm)
6 mm (5 to 6) XS5C-D4C1 XS5C-D4C2
4 mm (4 to 5)
3 mm (3 to 4)
6 mm (5 to 6) XS5C-D421 XS5C-D422
4 mm (4 to 5)
3 mm (3 to 4)
6 mm (5 to 6) XS5C-D4S1 XS5C-D4S2
4 mm (4 to 5)
3 mm (3 to 4)
8 mm (7 to 8)
7 mm (6 to 7)
6 mm (5 to 6) XS5C-D5S1 ---
4 mm (4 to 5)
3 mm (3 to 4)
8 mm (7 to 8)
7 mm (6 to 7)
Straight Connectors Angled Connectors
Model
XS5C-D4C3 XS5C-D4C4
XS5C-D4C5 XS5C-D4C6
XS5C-D423 XS5C-D424
XS5C-D425 XS5C-D426
XS5C-D4S3 XS5C-D4S4
XS5C-D4S5 XS5C-D4S6
XS5C-D4S7 ---
XS5C-D4S9 ---
XS5C-D5S3 ---
XS5C-D5S5 ---
XS5C-D5S7 ---
XS5C-D5S9 ---
Minimum order
50
11
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