Omron CQM1H-PRO01-E, CQM1-PRO01-E, C200H-PRO27-E OPERATION MANUAL

OPERATION MANUAL

Programming Consoles

SYSMAC CS/CJ Series

CQM1H-PRO01-E/CQM1-PRO01-E/C200H-PRO27-E

Cat. No. W341-E1-05

SYSMAC CS/CJ Series CQM1H-PRO01-E/CQM1-PRO01-E/ C200H-PRO27-E Programming Consoles

Operation Manual

Revised October 2005

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program­ming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of
information.

 OMRON, 1999

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

v

Unit Versions of CS/CJ-series CPU Units

Unit Versions A “unit version” has been introduced to manage CPU Units in the CS/CJ

Series according to differences in functionality accompanying Unit upgrades.
This applies to the CS1-H, CJ1-H, CJ1M, and CS1D CPU Units.

Notation of Unit Versions
on Products

CS/CJ-series CPU Unit

The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.

Product nameplate

CS1H-CPU67H

CPU UNIT

Lot No.

Lot No. 031001 0000 Ver.2.0

OMRON Corporation MADE IN JAPAN

Unit version
Example for Unit version 2.0

• CS1-H, CJ1-H, and CJ1M CPU Units (except for low-end models) manu­factured on or before November 4, 2003 do not have a unit version given
on the CPU Unit (i.e., the location for the unit version shown above is
blank).

• The unit version of the CS1-H, CJ1-H, and CJ1M CPU Units, as well as
the CS1D CPU Units for Single-CPU Systems, begins at version 2.0.

• The unit version of the CS1D CPU Units for Duplex-CPU Systems, begins
at version 1.1.

• CPU Units for which a unit version is not given are called Pre-Ver. @.@
CPU Units, such as Pre-Ver. 2.0 CPU Units and Pre-Ver. 1.1 CPU Units.

Confirming Unit Versions
with Support Software

CX-Programmer version 4.0 can be used to confirm the unit version using one
of the following two methods.

• Using the PLC Information

• Using the Unit Manufacturing Information (This method can be used for
Special I/O Units and CPU Bus Units as well.)

Note CX-Programmer version 3.3 or lower cannot be used to confirm unit versions.

PLC Information

• If you know the device type and CPU type, select them in the Change
PLC Dialog Box, go online, and select PLC - Edit - Information from the

menus.

• If you don’t know the device type and CPU type, but are connected
directly to the CPU Unit on a serial line, select PLC - Auto Online to go
online, and then select PLC - Edit - Information from the menus.

vi

In either case, the following PLC Information Dialog Box will be displayed.

Unit version

Use the above display to confirm the unit version of the CPU Unit.

Unit Manufacturing Information

In the IO Table Window, right-click and select Unit Manufacturing informa-
tion - CPU Unit.

The following Unit Manufacturing information Dialog Box will be displayed

Unit version

Use the above display to confirm the unit version of the CPU Unit connected
online.

vii

Using the Unit Version
Labels

The following unit version labels are provided with the CPU Unit.

Ver.

2.0

Ver.

2.0

These Labels can be
used to manage
differences in the
available functions
among the Units.
Place the appropriate
label on the front of
the Unit to show what
Unit version is
actually being used.

Ver.

Ver.

These labels can be attached to the front of previous CPU Units to differenti­ate between CPU Units of different unit versions.

Unit Version Notation In this manual, the unit version of a CPU Unit is given as shown in the follow-

ing table.

Product nameplate

CPU Units on which no unit version is

given

Units on which a version is given

(Ver. @.@)

Meaning

Designating individual
CPU Units (e.g., the
CS1H-CPU67H)

Designating groups of
CPU Units (e.g., the
CS1-H CPU Units)

Designating an entire
series of CPU Units
(e.g., the CS-series CPU
Units)

Lot No. XXXXXX XXXX

OMRON Corporation MADE IN JAPA

N

Lot No. XXXXXX XXXX Ver.@@.@

OMRON Corporation MADE IN JAPA

Pre-Ver. 2.0 CS1-H CPU Units CS1H-CPU67H CPU Unit Ver. @.@

Pre-Ver. 2.0 CS1-H CPU Units CS1-H CPU Units Ver. @.@

Pre-Ver. 2.0 CS-series CPU Units CS-series CPU Units Ver. @.@

N

viii

Unit Versions and Lot Numbers

Series Model Data of manufacture

Earlier Sept. 2003 Oct. 2003 Nov. 2003 Dec. 2003 Later

CS
Series

CS1 CPU Units CS1@-CPU@@

CS1-V1 CPU Units CS1@-CPU@@-V1

CS1-H CPU Units CS1@-CPU@@H

No unit version

No unit version

Pre-Ver. 2.0 CPU Units

CPU Units Ver. 2.0
(Lot No.: 031105 on)

CJ
Series

Sup­port
Soft­ware

CS1D
CPU
Units

CJ1 CPU Units CJ1G-CPU@@

CJ1-H CPU Units CJ1@-CPU@@H

CJ1M CPU Units
except low-end mod­els

CJ1M CPU Units,
low-end models

CX-Programmer WS02-CXPC1-EV@

CPU Units
for Duplex­CPU Sys­tem

CPU Units
for Single­CPU Sys­tem

CS1D-CPU@@H

CS1D-CPU@@S

CJ1M-CPU@@

CJ1M-CPU11/21

Pre-Ver. 1.1 CPU Units

Pre-Ver. 2.0 CPU Units

Pre-Ver. 2.0 CPU Units

Pre-Ver. 2.0 CPU Units

Unit Ver. 2.0
(Lot No.: 031002 on)

Ver.3.2 Ver.3.3 Ver.4.0

CPU Units Ver.1.1
(Lot No.: 031120 on)

CPU Units Ver. 2.0
(Lot No.: 031215 on)

CPU Units Ver. 2.0
(Lot No.: 031105 on)

CPU Units Ver. 2.0
(Lot No.: 031105 on)

ix

Function Support by Unit Version

CS1-H CPU Units (CS1@-CPU@@H)

Function Unit version

Pre-Ver. 2.0 CPU

Units

Downloading and Uploading Individual Tasks --- OK

Improved Read Protection Using Passwords --- OK

Write Protection from FINS Commands Sent to CPU Units via Net­works

Online Network Connections without I/O Tables --- OK

Communications through a Maximum of 8 Network Levels --- OK

Connecting Online to PLCs via NS-series PTs OK from lot number

Setting First Slot Words OK for up to 8 groups OK for up to 64 groups

Automatic Transfers at Power ON without a Parameter File --- OK

Automatic Detection of I/O Allocation Method for Automatic Transfer
at Power ON

Operation Start/End Times --- OK

New Applica­tion Instructions

MILH, MILR, MILC --- OK

=DT, <>DT, <DT, <=DT, >DT, >=DT --- OK

BCMP2 --- OK

GRY OK from lot number

TPO --- OK

DSW, TKY, HKY, MTR, 7SEG --- OK

EXPLT, EGATR, ESATR, ECHRD, ECHWR --- OK

Reading/Writing CPU Bus Units with IORD/IOWR OK from lot number

PRV2 --- ---

--- OK

030201

--- ---

030201

030418

CPU Units Ver. 2.0

OK

OK

OK

x

CS1D CPU Units

Function CS1D CPU Units for Duplex-CPU Systems

Pre-Ver. 1.1 CPU

Functions
unique to
CS1D CPU
Units

Downloading and Uploading Individual Tasks --- --- OK

Improved Read Protection Using Passwords --- --- OK

Write Protection from FINS Commands Sent
to CPU Units via Networks

Online Network Connections without I/O
Ta bl e s

Communications through a Maximum of 8
Network Levels

Connecting Online to PLCs via NS-series PTs --- --- OK

Setting First Slot Words --- --- OK for up to 64

Automatic Transfers at Power ON without a
Parameter File

Automatic Detection of I/O Allocation Method
for Automatic Transfer at Power ON

Operation Star t/End Times --- OK OK

New Applica­tion Instruc­tions

Duplex CPU Units OK OK ---

Online Unit Replacement OK OK OK

Duplex Power Supply Units OK OK OK

Duplex Controller Link Units OK OK OK

Duplex Ethernet Units --- OK OK

--- --- OK

--- --- OK

--- --- OK

--- --- OK

--- --- ---

MILH, MILR, MILC --- --- OK

=DT, <>DT, <DT, <=DT, >DT,
>=DT

BCMP2 --- --- OK

GRY --- --- OK

TPO --- --- OK

DSW, TKY, HKY, MTR, 7SEG --- --- OK

EXPLT, EGATR, ESATR,
ECHRD, ECHWR

Reading/Writing CPU Bus
Units with IORD/IOWR

PRV2 --- --- ---

--- --- OK

--- --- OK

--- --- OK

(CS1D-CPU@@H)

CPU Unit Ver. 1.1 CPU Unit Ver. 2.0

Units

CS1D CPU Units

for Single-CPU

Systems

(CS1D-CPU@@S)

groups

xi

CJ1-H/CJ1M CPU Units

Function CJ1-H CPU Units

Downloading and Uploading
Individual Tasks

Improved Read Protection
Using Passwords

Write Protection from FINS
Commands Sent to CPU Units
via Networks

Online Network Connections
without I/O Tables

Communications through a
Maximum of 8 Network Levels

Connecting Online to PLCs via
NS-series PTs

Setting First Slot Words --- OK --- OK OK

Automatic Transfers at Power
ON without a Parameter File

Automatic Detection of I/O Allo­cation Method for Automatic
Transfer at Power ON

Operation Start/End Times --- OK --- OK OK

New
Applica­tion
Instruc­tions

MILH, MILR, MILC --- OK --- OK OK

=DT, <>DT, <DT,
<=DT, >DT, >=DT

BCMP2 --- OK OK OK OK

GRY OK from lot

TPO --- OK --- OK OK

DSW, TKY, HKY,
MTR, 7SEG

EXPLT, EGATR,
ESATR, ECHRD,
ECHWR

Reading/Writing
CPU Bus Units with
IORD/IOWR

PRV2 --- --- --- OK, but only for

--- OK --- OK OK

--- OK --- OK OK

--- OK --- OK OK

OK, but only if I/
O table alloca­tion at power
ON is set

OK for up to 8
groups

OK from lot
number 030201

--- OK --- OK OK

--- OK --- OK OK

--- OK --- OK OK

number 030201

--- OK --- OK OK

--- OK --- OK OK

--- OK --- OK OK

(CJ1@-CPU@@H)

Pre-Ver. 2.0

CPU Units

CPU Units Ver.

2.0

OK OK, but only if I/

OK for up to 64
groups

OK OK from lot

OK OK from lot

O table alloca­tion at power
ON is set

OK for up to 8
groups

number 030201

number 030201

CJ1M CPU Units,

except low-end models

(CJ1M-CPU@@)

Pre-Ver. 2.0

CPU Units

CPU Units Ver.

OK OK

OK for up to 64
groups

OK OK

OK OK

models with
built-in I/O

2.0

CJ1M CPU

Units, low-end

models

(CJ1M-CPU11/

21)

CPU Units Ver.

2.0

OK for up to 64
groups

OK, but only for
models with
built-in I/O

xii

Unit Versions and Programming Devices

CX-Programmer version 4.0 or higher must be used to enable using the func­tions added for CPU Unit Ver. 2.0. The following tables show the relationship
between unit versions and CX-Programmer versions.

Unit Versions and Programming Devices

CPU Unit Functions CX-Programmer Program-

CJ1M CPU Units, low­end models, Unit Ver. 2.0

CS1-H, CJ1-H, and
CJ1M CPU Units except
low-end models, Unit Ver.

2.0

CS1D CPU Units for Sin­gle-CPU Systems, Unit
Ver. 2 . 0

CS1D CPU Units for
Duplex-CPU Systems,
Unit Ver.1.

Functions added for
unit version 2.0

Functions added for
unit version 2.0

Functions added for
unit version 2.0

Functions added for
unit version 1.1

Using new functions --- --- OK No

Not using new functions --- OK OK

Using new functions --- --- OK

Not using new functions OK OK OK

Using new functions --- --- OK

Not using new functions

Using new functions --- --- OK

Not using new functions OK OK OK

Note As shown above, there is no need to upgrade to CX-Programmer version 4.0

as long as the functions added for unit version 2.0 or unit version 1.1 are not
used.

Ver. 3.2

or lower

Ver. 3.3 Ver. 4.0

or higher

ming Con-

sole

restrictions

Device Type Setting The unit version does not affect the setting made for the device type on the

CX-Programmer. Select the device type as shown in the following table
regardless of the unit version of the CPU Unit.

Series CPU Unit group CPU Unit model Device type setting on

CX-Programmer Ver. 4.0 or higher

CS Series CS1-H CPU Units

CS1D CPU Units for Duplex-CPU Systems CS1D-CPU@@H CS1D-H (or CS1H-H)

CS1D CPU Units for Single-CPU Systems

CJ Series CJ1-H CPU Units

CJ1M CPU Units CJ1M-CPU@@ CJ1M

CS1G-CPU@@H CS1G-H

CS1H-CPU@@H CS1H-H

CS1D-CPU@@S CS1D-S
CJ1G-CPU@@H CJ1G-H

CJ1H-CPU@@H CJ1H-H

xiii

Troubleshooting Problems with Unit Versions on the CX-Programmer

Problem Cause Solution

After the above message is displayed, a compiling
error will be displayed on the Compile Tab Page in the
Output Window.

“????” is displayed in a program transferred from the
PLC to the CX-Programmer.

An attempt was made using CX­Programmer version 4.0 or higher
to download a program contain­ing instructions supported only by
CPU Units Ver. 2.0 or later to a
Pre-Ver. 2.0 CPU Units.

An attempt was made using CX­Programmer version 4.0 or higher
to download a PLC Setup con­taining settings supported only by
CPU Units Ver. 2.0 or later (i.e.,
not set to their default values) to a
Pre-Ver. 2.0 CPU Units.

CX-Programmer version 3.3 or
lower was used to upload a pro­gram containing instructions sup­ported only by CPU Units Ver. 2.0
or later from a CPU Unit Ver. 2.0
or later.

Check the program or change
the CPU Unit being down­loaded to a CPU Unit Ver. 2.0
or later.

Check the settings in the PLC
Setup or change the CPU Unit
being downloaded to a CPU
Unit Ver. 2.0 or later.

The new instructions cannot
be uploaded using CX-Pro­grammer version 3.3 or lower.
Use CX-Programmer version

4.0 or higher.

xiv

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi

SECTION 1

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1 Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Using the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-3 Programming Console Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-4 Unsupported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1-5 Functions and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-6 Programming Console Connection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1-7 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SECTION 2

Using the Programming Console . . . . . . . . . . . . . . . . . . . . . 17

2-1 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2-2 Connecting the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2-3 Using the Programming Console for the First Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2-4 Inputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2-5 Checking Program Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SECTION 3

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3-1 Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3-2 Changing Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3-3 Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3-4 Clearing Memory Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

3-5 Buzzer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3-6 Selecting Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3-7 I/O Table Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

SECTION 4

Writing and Editing Programs . . . . . . . . . . . . . . . . . . . . . . . 53

4-1 Inputting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4-2 Reading and Searching Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4-3 Editing Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

xv

TABLE OF CONTENTS

SECTION 5

Checking and Adjusting Programs . . . . . . . . . . . . . . . . . . . . 79

5-1 Reading Program Execution Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5-2 Simple I/O Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5-3 I/O Multipoint Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5-4 Monitor Display Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

5-5 Changing Word (16-bit) Present Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5-6 Forcing Bits ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

5-7 Differential Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

5-8 Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

SECTION 6

Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

6-1 Clock Read/Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

6-2 Cycle Time Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

6-3 Reading/Clearing Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

SECTION 7

Memory Card Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

7-1 File Memory Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

7-2 Memory Card Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

7-3 File Write. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

7-4 File Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

7-5 File Verify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

7-6 File Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

SECTION 8

PLC Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

8-1 PLC Setup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Appendices

A ASCII Coding Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

B Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

C PLC Setup Coding Sheets for Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

xvi

About this Manual:

This manual describes the installation and operation of the CQM1H-PRO01-E, CQM1-PRO01-E and
C200H-PRO27-E Programming Consoles for use with CS-series and CJ-series Programmable Con­trollers and includes the sections described below. The CS Series and CJ Series are subdivided as
shown in the following table.

Unit CS Series CJ Series

CPU Units CS1-H CPU Units: CS1H-CPU@@H

CS1 CPU Units: CS1H-CPU@@-EV1

CS1D CPU Units:
CS1D CPU Units for Duplex-CPU Systems:
CS1D-CPU@@H
CS1D CPU Units for Single-CPU Systems:
CS1D-CPU@@S
CS1D Process CPU Units:
CS1D-CPU@@P

Basic I/O Units CS-series Basic I/O Units CJ-series Basic I/O Units

Special I/O Units CS-series Special I/O Units CJ-series Special I/O Units

CPU Bus Units CS-series CPU Bus Units CJ-series CPU Bus Units

Power Supply Units CS-series Power Supply Units

Note: Use the special CS1D Power Supply

CS1G-CPU@@H

CS1G-CPU@@-EV1

Units for CS1D PLCs.

CJ1-H CPU Units: CJ1H-CPU@@H

CJ1G-CPU@@H

CJ1 CPU Units: CJ1G-CPU@@-EV1
CJ1M CPU Units: CJ1M-CPU@@

CJ-series Power Supply Units

Please read this manual and all related manuals listed in the table on the next page carefully and be
sure you understand the information provided before attempting to use the CQM1H-PRO01-E, CQM1­PRO01-E, or C200H-PRO27-E Programming Console to program, set up, or operate a PLC System.

Section 1 gives a brief overview of the functions performed by the Programming Console, as well as
Programming Console specifications and connection procedures. It also lists the differences between
the operation of the Programming Consoles for CS/CJ-series PLCs and previous Programming Con­soles.

Section 2 provides information on how to set up the Programming Console for operation. It also
describes how to write a simple program from the Programming Console.

Section 3 describes the basic operations of the Programming Console, including initializing memory
and creating I/O tables. The three input modes available on the Programming Console are also
described.

Section 4 describes how to create and edit programs from the Programming Console.

Section 5 describes how to monitor programs in different display modes to check and modify the user

programs. Change values from various displays is also described.

Section 6 includes information on reading and setting the clock, reading the cycle time, and reading/
clearing error messages.

Section 7 provides information on how to format Memory Cards before use, and procedures for trans­ferring data between Memory Cards and the CPU Unit.

Section 8 lists the settings in the PLC Setup.

Appendix A provides a ASCII coding list, Appendix B provides a list of operating error messages,
and Appendix C provides a PLC Setup Setting Sheets.

xvii

About this Manual, Continued

Name Cat. No. Contents

SYSMAC CS/CJ Series
Programming Consoles Operation Manual
CQM1H-PRO01-E, CQM1-PRO01-E,
C200H-PRO27-E

SYSMAC CS Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H
Programmable Controllers Operation Manual

SYSMAC CJ Series
CJ1G-CPU@@, CJ1G/H-CPU@@H
Programmable Controllers Operation Manual

SYSMAC CS Series
CS1D-CPU@@H CPU Units
CS1D-CPU@@S CPU Units
CS1D-DPL01 Duplex Unit
CS1D-PA/PD@@@ Power Supply Unit
Duplex System Operation Manual

W341 Provides information on how to program and operate

CS/CJ-series PLCs using a Programming Console.
(This manual)

W339 Describes the installation and operation of the CS-

series PLCs.

W393 Describes the installation and operation of the CJ-series

PLCs.

W405 Describes the installation and operation of the Duplex

System based on CS1D CPU Units.

SYSMAC CS/CJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H/S, CJ1G-CPU@@,
CJ1G/H-CPU@@H
Programmable Controllers Programming Manual

SYSMAC CS/CJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,
CS1D-CPU@@H/S, CJ1G-CPU@@,
CJ1G/H-CPU@@H
Programmable Controllers
Instructions Reference Manual

SYSMAC
CX-Programmer Operation Manual
WS02-CXP@@-E

SYSMAC
CX-Programmer Operation Manual
WS02-CXP@@-EV4

W394 Describes the ladder diagram programming functions

and other functions supported by CS-series and CJ­series PLCs.

W340 Describes the ladder diagram programming instructions

supported by CS-series and CJ-series PLCs.

W414 Provides information on how to use the CX-Program-

mer, a programming device that supports the CS/CJ­series PLCs, and the CX-Net contained within CX-Pro-

W425

grammer.

!WARNING Failure to read and understand the information provided in this manual may result in per-

sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

xviii

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xix

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

xx

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other
reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xxi

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PLC) and related devices.

The information contained in this section is important for the safe and reliable application of the Programmable
Controller. You must read this section and understand the information contained before attempting to set up or
operate a PLC system.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi

xxiii

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifica­tions described in the operation manuals.

Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man­ual close at hand for reference during operation.

!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-

fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned appli­cations.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing

so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do

so may result in malfunction, fire, or electric shock.

!Caution The CPU Unit refreshes I/O even when operation has been stopped in PRO-

GRAM mode. Always confirm safety before changing data in the output area
allocated to the Output Units or changing data in any memory area allocated
to Special I/O Units or CPU Bus Units using any of the following operations.
The loads connected to the Output Units, Special I/O Units, or CPU Bus Units
may operate unexpectedly.

• Transferring I/O memory to the CPU Unit using a peripheral device (per­sonal computer software).

• Changing the present value using a peripheral device.

• Force-setting/resetting using a peripheral device.

• Transferring I/O memory files to the CPU Unit from the Memory Card or
EM File Memory.

xxiv

Operating Environment Precautions 4

• Transferring I/O memory data from other personal computers or host
computers on the network.

!Caution Confirm that the equipment is operating safely before starting actual opera-

tion.

!Caution Execute online edit only after confirming that no adverse effects will be

caused by extending the cycle time. Otherwise, the input signals may not be
readable.

!Caution Confirm that no adverse effect will occur in the system before executing online

edit.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following places:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified
in the specifications.

• Locations subject to condensation as the result of severe changes in tem­perature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

!Caution The operating environment of the PLC System can have a large effect on the

longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Be sure that the operating environment is within the specified condi­tions at installation and remains within the specified conditions during the life
of the system.

xxv

Application Precautions 5

5 Application Precautions

Observe the following precautions when using the PLC System.

!WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

• Always connect to a class-3 ground (to 100
Units. Not connecting to a class-3 ground may result in electric shock.

• Always turn OFF the power supply to the PLC before attempting any of
the following. Not turning OFF the power supply may result in malfunction
or electric shock.

• Mounting or dismounting I/O Units, CPU Unit, Power Supply Units, In­ner Boards, or any other Units.

• Assembling the Units.

• Setting DIP switches or rotary switches.

• Connecting or wiring the cables.

• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of

the PLC or the system, or could damage the PLC or PLC Units. Always heed
these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.

• Interlock circuits, limit circuits, and similar safety measures in external cir­cuits (i.e., not in the Programmable Controller) must be provided by the
customer.

• Install external breakers and take other safety measures against short-cir­cuiting in external wiring. Insufficient safety measures against short-cir­cuiting may result in burning.

• Be sure that all the mounting screws, terminal screws, and cable connec­tor screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.

• Always use the power supply voltage specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.

• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.

• Do not apply voltages to the Input Units in excess of the rated input volt­age. Excess voltages may result in burning.

• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.

• Wire the Unit correctly.

• Mount the Unit only after checking the terminal block completely.

Ω or less) when installing the

xxvi

Application Precautions 5

• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.

• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction.

• Remove the label after the completion of wiring to ensure proper heat dis­sipation. Leaving the label attached may result in malfunction.

• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.

• Check the orientation and polarity of terminal blocks and connectors
before connecting them.

• Be sure that the terminal blocks, expansion cables, and other items with
locking devices are properly locked into place. Improper locking may
result in malfunction.

• Double-check all the wiring before turning ON the power supply. Incorrect
wiring may result in burning.

• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera­tion.

• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PLC.

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Transfer any essential data for restarting the PLC, such as data memory
and hold bits to the CPU Unit before restarting the PLC.

• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.

• Do not place objects on top of the cables. Doing so may break the cables.

• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.

• Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static built-up. Not doing so may result in mal­function or damage.

xxvii

SECTION 1

Installation

This section describes the Programming Console used with CS/CJ-series PLCs. It includes a brief overview of the functions
performed by the Programming Console, as well as Programming Console installation procedures.

1-1 Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 Using the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1-3 Programming Console Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-4 Unsupported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-5 Functions and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1-5-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1-5-2 The Mode Switch and Operating Modes . . . . . . . . . . . . . . . . . . . . . 10

1-5-3 Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1-6 Programming Console Connection and Installation . . . . . . . . . . . . . . . . . . . . 14

1-7 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1

Applicable Models Section 1-1

1-1 Applicable Models

Applicable Programming
Consoles

CS/CJ

CS1W-KS001-E
Key Sheet

Connecting Cable
provided with the
CQM1H-PRO01-E

CQM1H-PRO01-E

Any of the following Programming Consoles can be used with CS/CJ-series
PLCs: CQM1H-PRO01-E, CQM1-PRO01-E and the C200H-PRO27-E. The
Key Sheet and Connecting Cables listed below are required.

Programming

Console

CQM1H-PRO01-E

-PRO01-ECS1W-CN114 (0.05 m)

CQM1
C200H-PRO27-ECS1W-CN224 (2.0 m) or CS1W-CN624

CS/CJ

CS1W-KS001-E
Key Sheet

CQM1-PRO01-E

Key Sheet Connecting Cables

CS1W-KS001-E

2-m cable included

(6.0 m)

CS/CJ

CS1W-N114
Connecting Cable:

0.05 m

Connecting Cable
provided with the
CQM1H-PRO01-E

CS1W-KS001-E
Key Sheet

C200H-PRO27-E

CS1W-CN224: 2.0 m
CS1W-CN624: 6.0 m

The Programming Console is connected to the peripheral port on the CPU
Unit. It cannot be connected to the RS-232C port.

In a CS1D Duplex-CPU System, the Programming Console is connected to
the active CPU Unit.

Applicable CPU Units

Series CPU Units Abbreviation in this manual

CS Series CS1H-CPU6@-V1

CS1 CPU Unit

CS1G-CPU4@-V1
CS1H-CPU6@H

CS1-H CPU Unit

CS1G-CPU4@H
CS1D-CPU6@H

CS1D CPU Unit

CS1D-CPU@@S

CJ Series CJ1G-CPU4@ CJ1 CPU Unit

CJ1H-CPU6@H

CJ1-H CPU Unit

CJ1G-CPU4@H
CJ1M-CPU@@ CJ1M CPU Unit

2

Using the Programming Console Section 1-2

Operational Differences
for CPU Units

The operation of the Programming Console will vary with the CPU Unit that is
connected as shown in the following table. These are the only differences in
Programming Console operation that vary with the CPU Unit.

Operation CS Series CJ Series

CS1

CPU Units

Operating mode when at startup
(when PLC Setup is set to the
default setting and the Program­ming Console is not connected)

Selecting the display language Pin 3 on DIP

PROGRAM RUN

switch on
front panel
of CPU Unit

CS1-H

CPU Units

Programming Console key switch

CJ1

CPU Units

CJ1-H

CPU Units

1-2 Using the Programming Console

Programming Console The Programming Console for CS/CJ-series PLCs is used to write, to make

on-site adjustments to, and to protect user programs. To create and edit rela­tively large user programs, the CX-Programmer (running on a Windows com­puter) should be used.

Programming Console
Features

Programming is started by using the CX-Programmer, a programming and
monitoring software package that runs on a Windows computer, to create the
program. Programming is completed by debugging the program on the PLC.
The Programming Console is used after programming has been completed to
change the operating mode, change sections of the ladder program, monitor
operation, change present values in I/O memory, change the PLC Setup, and
read error information. The Programming Console can also be used to trans­fer and verify data between EM File Memory and the PLC.

3

Using the Programming Console Section 1-2

One Cyclic Task More than One Cyclic Task

Programming

Programming

Checking the program

Indicates operations
which can be performed
from the Programming
Console

Creating I/O tables

PLC Setup

Setting DM allocations

Transferring program to PLC

Debugging

OK?

Ye s

Trial operation

Monitoring

First rack words cannot be set.

Modifying the program

Online Editing

No

Changing the set values

for timers/counters

Making changes to

PLC Setup

Setting DM allocation

OK?

Ye s

Actual operation

Monitoring

Reading error information

on current errors

No

Formatting Memory

Cards/EM File Memory

Transferring data between

Memory Cards/EM files

and the PLC

Verifying data between

Memory Cards/EM files

and the PLC

Note The Programming Console cannot be used to create programs with more

than one cyclic task. Use the CX-Programmer if more than one cyclic task is
required.

4