Omron CQM1, CQM1H OPERATION MANUAL

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Cat. No. W238-E1-10

SYSMAC CQM1H/CQM1 Series

Dedicated I/O Units

OPERATION MANUAL

CQM1H/CQM1Series Dedicated I/O Units

Operation Manual

Revised November 2003

Notice:

r f

OMRON products are manufactured for use accordin g to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to ind icate and classify pr ecautions in this manual . Always heed the information provided with them . Failure to heed precautions can result in in jur y to people or damage to property.

!DANGER Indicates an immine ntly hazardous situation whi ch, if not avoided, will result in death or

serious inj ury.

!WARNING Indicates a potentially hazardous situatio n which, if not avoided, could resu lt in death or

serious inj ury.

!Caution Indicates a potentially hazardous si tuation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displ ays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC" means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left co lumn of the manual to help you locate different types of information.

 OMRON, 1993

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in an y fo rm, o by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o OMRON.

No patent liability is assumed with respect to th e use of the in fo rmation c ontain ed he rein. M oreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Note Indicates information of pa rticular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

PART I

B7A Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 3

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-5 Bit Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SECTION 2

Nomenclature and Settings . . . . . . . . . . . . . . . . . . . . . . . 11

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 3

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3-1 Connections to B7A Link Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PART II

G730 Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 29

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SECTION 2

Nomenclature and Settings . . . . . . . . . . . . . . . . . . . . . . . 35

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

SECTION 3

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3-1 Transmission Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3-2 External Output Connection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

SECTION 4

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4-1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-2 Handling Power On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4-3 Transmission Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

vii

TABLE OF CONTENTS

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PART III

I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 65

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-3 Connecting Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-4 Word Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

SECTION 2

Nomenclature and Settings. . . . . . . . . . . . . . . . . . . . . . . . 69

2-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

SECTION 3

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3-1 SYSMAC BUS Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

PART IV Analog Input Unit and Analog Power Supply Units . . . 79

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 81

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-3 Connecting Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-4 System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

SECTION 2

Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 85

2-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

2-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

SECTION 3

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

3-1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3-2 Bit Number Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3-3 Programming and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

viii

TABLE OF CONTENTS

PART V Analog Output Unit and Analog Power Supply Units. . 109

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 111

1-1 Features of Analog Output Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

SECTION 2

Nomenclature and Functions. . . . . . . . . . . . . . . . . . . . . . 115

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

2-2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

SECTION 3

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

3-1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

3-2 Bit Number Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

3-3 Programming and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

PART VI

Sensor Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 133

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

1-4 System Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

SECTION 2

Nomenclature and Functions. . . . . . . . . . . . . . . . . . . . . . 137

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

SECTION 3

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

3-1 Wiring Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

3-2 Mounting and Dismoun ting the Sensor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 148

3-3 Connection of CQM1-TU001 Remote Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

3-4 Connection of a Variety of Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

SECTION 4

Sensor Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 153

4-1 Operation without CQM1-TU001 Remote Console. . . . . . . . . . . . . . . . . . . . . . . . 154

SECTION 5

Remote Console Operation . . . . . . . . . . . . . . . . . . . . . . . 161

5-1 Mode Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

5-2 Sensitivity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

TABLE OF CONTENTS

PART VII

Linear Sensor Interface Units . . . . . . . . . . . . . . . . . . . . . 175

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . 177

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

SECTION 2

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

2-1 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

2-2 Timing Hold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

2-3 Scaled Conversion Data/Comparison Result. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

2-4 Teaching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

2-5 Forced Zero (Zero-shift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

2-6 Voltage Monitor Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

SECTION 3

Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 191

3-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

3-2 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

SECTION 4

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

4-1 Mounting and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

SECTION 5

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

5-1 Operating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

5-2 Programming Console Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

5-3 Operation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

5-4 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

5-5 Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5-6 Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

SECTION 6

Applied Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

6-1 Scaling Value Teaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

6-2 Set Value Teaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

6-3 Forced-zero Shift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

6-4 BCD Value Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

6-5 Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

SECTION 7

Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

7-1 Command Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

7-2 List of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

7-3 Commands and Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

B Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

C Data Processing Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

D Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

TABLE OF CONTENTS

PART VIII

Temperature Control Units . . . . . . . . . . . . . . . . . . . . . . . 239

SECTION 1

Temperature Control Unit Model Numbers . . . . . . . . . 241

SECTION 2 CQM1-TC20@/TC30@ Temperature Control Units. . . 243

2-1 Features and Word Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

2-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

2-3 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

2-4 Terminology and Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

2-5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

2-6 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

2-7 IOTC(––). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

2-8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

2-9 Command Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

SECTION 3 CQM1-TC00@/TC10@ Temperature Control Units. . . 271

3-1 Features and Word Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

3-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

3-3 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

3-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

3-5 Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

3-6 AT (Expansion Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

3-7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

About this Manual:

This manual descr ib es the i nst all ati on and op eration of the CQM1H/CQM1-series Dedicated I/O Un its and includes the p ar ts and section s descri bed below. The CQM1H/CQM1-series Dedicated I/O Un its consist of the Units listed below.

Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CQM1H/CQM1-series Dedicated I/O Units.

Part I: B7A Interface Units

Section 1 describes th e general features, system configuration, and word allocati on of the B7A Interface Units.

Section 2 provides the nomenclature and switch settings for the B7A Interface Units. Section 3 describes the connections between the B7A Interface Units and B7A Link Terminals.

The Appendix provides the specifications for the Units. Part II: G730 Interface Units

Section 1 describes the general features, system configuration, and word allocation of the G730 Interface Units.

Section 2 provides the nomenclature and switch settings for the G730 Interface Units. Section 3 describes the connections between the G730 Interface Units and G730 Remote Terminals. Section 4 provides the operational procedures for the G730 Interface Unit.

The Appendices provide the specifications, dimensions, and troubleshooting procedure for the Units. Part III: I/O Link Unit

Section 1 descr ibes the general features, system configuration, and word allocation of the CQM1LK501 I/O Link Unit.

Section 2 provides the nomenclature and switch settings for the CQM1-LK501 I/O Link Unit. Section 3 describes the SYSMAC BUS cable connections for the CQM1-LK501 I/O Link Unit.

The Appendix provides the specifications for the Unit. Part IV: Analog Input Unit and Analog Power Supply Units

Section 1 provides the features and system configuration relating to the Analog Input Unit and Analog Power Supply Units.

Section 2 provides the nomenclature and functions of the Analog Input Unit and Analog Power Supply Units.

Section 3 provides the operational pr ocedures for the Analog Input Unit and Analog Power Supply Units.

The Appendices provide the sp ecifications, internal configuration , dimension s, and troubleshooting procedure for the Units.

Part V: Analog Output Unit and Analog Power Supply Units

Section 1 provides the features and s ystem configuration relating to the A nal og O utpu t Un it and A nalog Power Supply Units.

Section 2 provides the nomenclature and functions of the Analog Output Unit. Section 3 provides the operational procedures for the Analog Output Unit.

The Appendices provide the specifications and troubleshooting procedures for the Units.

!WARNING Failure to read and under stand the informati on provided i n this ma nual may result in p er-

sonal injury or death, damage to th e product, or product failure. Please rea d ea ch section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

xiii

Part VI: Sensor Unit

Section 1 provides the features and system con figuration relating to t he Sensor Unit and dedicated sensor modules.

Section 2 provides the nomencla ture and switch setting s for the CQM1-SEN01, CQM1- TU001, E3XMA11, E3C-MA11, and E2C-MA11.

Section 3 describes the connections between the CQM1-SEN01 and E3X-MA11, E3C-MA11, E2CMA11, and CQM1-TU001.

Section 4 provides information on the operation of the CQM1-SEN01. Section 5 provides information on the operation of the CQM1-TU001 Remote Console.

The Appendix provides the specifications for the Units. Part VII: Linear Sensor Interface Units

Section 1 provides the features and system configuration relating to the Linear Sensor Interface Unit. Section 2 provides an explanation o f the scal ing, timin g hold, mea sured value, teaching , forced-zero

shift, and monitor output functions. Section 3 provides the nomencla ture, and ter mi nal an d indicato r func tions of the Linear Sens or Inter-

face Unit.

Section 4 describes the connections of the Linear Sensor Interface Unit. Section 5 descr ibes the basic operation of the Linear Senso r Interface Unit using the Programming

Console. Section 6 descr ibes the app lied opera tion of t he L inear Se nsor Inte rface Unit us ing the Programmin g

Console. Section 7 provides details on the commands and responses of the Linear Sensor Interface Unit. The Appendices provide the s peci fications, block dia gram, data proces sing timin g, and troubleshoot-

ing for the Units.

Part VIII: Temperature Control Units

Section 1 lists the Temperature Control Unit model numbers and the basic specifications for each Unit. Section 2 describes the features and operation of the CQM1-TC20@/TC30@ Temperature Control

Units. Section 3 describes the features and operation of the CQM1-TC00@/TC10@ Temperature Control

Units. The Appendix provides the specifications for the Unit.

xiv

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) and related devices.

The information contained in this section is important for the safe and reliable application of the Programmable Controller. You must read this section and understand the information contained before attempting to set up or operate a PC system.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate t he product according to t he performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the produ ct to nuclear control s ystems, railroad systems, aviation systems, vehicles, combustion systems, medic al equipmen t, amusement machines, safety equipment, and oth er systems, machines, and equi pment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performan ce charact er is ti cs of the pr od uc t are sufficient for the systems, machi nes, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides informat ion for programming and operat ing the Un it. B e sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.

!WARNING It is extremely impor tant th at a PC and all PC Units be u sed for the spe cified

purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC Sy stem to the above-mentioned a pplic ations.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing

so may result in electric shock.

!WARNING Do not touch any of the te r minals o r ter minal blocks while the power is bein g

supplied. Doing so may result in electric shock.

!WARNING Provide safety measures in external circuits, i.e., not in the Programmable

Controller (CPU U nit and associated Units; referred to as “PC”), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another extern al factor affecting the PC operation. Not doing so may result in serious a cci dent s.

• Emergency stop ci rcuits, inte r lock circuits, limit c ircuits, and s imilar safety measures must be provided in external control circuits.

• The PC will tur n OFF all outputs when its self-diagnos is function detects any error or when a severe failure alarm (FALS) instruction is executed. As a counterme asure for such errors, external safety measures must be provided to ensure safety in the system.

xvi

Operating Environment Precautions 4

• The PC outputs may remain O N or OFF due to deposition or burnin g of the output relays or destr uction of the output transistors. As a cou ntermeasure for such problems, extern al safety measures must be provide d to ensure safety in the system.

• When the 24-VDC ou tput (ser vice power supply to the PC) is overloaded or short- circuited, the voltage may drop and result in the outputs b eing turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

!Caution Execute online edit only after confirming that no adverse effects will be

caused by extending the cycle time. Other wise, the input signals may not be readable.

!Caution Confirm safety at the destination node before transferring a program to

another node or editing the I/O area. Doing either of thes e withou t confir m ing safety may result in inju ry.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do

so may result in malfunction, fire, or electric shock.

!Caution Provide appropriate safety measures, such as overheat prevention and alarm

systems, in separate circuit s to ens ure safety of the en tire s ystem even when the Temperature Controller malfunctions.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following places:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in the specifications.

• Locations subject to condensation as the result of severe changes in temperature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient c ountermeasures whe n installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

xvii

Application Precautions 5

!Caution The operating environment of the PC System ca n have a large effect on the

longevity and reliability of the sy stem. Improper operating environme nts can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the op erating environmen t is within the sp ecified c onditions at installation and remai ns within the specifi ed conditions dur ing the life of the system.

5 Application Precautions

Observe the following precautions when using the PC System.

!WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

• Always ground to 100 grounding may result in electric shock.

• Always turn OFF the power supply to the PC before attempting any of the following. Not turnin g OFF the power s upply may result in malfunct ion or electric shock.

• Assembling t he Units.

• Setting DIP switches or rotary switches.

• Connecting or wiring the cables.

• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of

the PC or the system, or could damage the PC or PC Units. Always heed these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnorm al signals caused by broken signal lines, momentary power interruptions, or other causes.

• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures agai nst short-circuiting may result in burning.

• Mount the Unit only after checking the terminal block completely.

• Be sure th at al l the mou nti ng s c rews, ter m ina l s c rews, and cable co nne ctor screws are tightene d to the torque s pecified in the r elevant manuals. Incorrect tightening torque may result in malfunction.

• Always use the power supply voltage specified in this operation manual. An incorrect voltage may result in malfunction or burning.

• Take appropriate m easures to ensure that the specified power with the rated voltage and frequency is supplied. Be partic ularly car eful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

• Leave the label attached to the Unit when wiring. Removing the label may result in malfunction.

• Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.

• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

Ω or less when installing the Units. Improper

xviii

Application Precautions 5

• Do not appl y voltages to the Inp ut Units in excess of the rate d input voltage. Excess voltages may result in burning.

• Do not apply voltages or connect loads to t he Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.

• Be sure that the te rminal blocks, Memory Units, expansion cables, and other items with locking devices are prop erly locked into place. Impro per locking may result in malfunction.

• Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.

• Double-check all the wiring and switch settings before turning ON the power supply. Incorrect wiring or switch settings may result in burning.

• Check that the DIP switches and data memory (DM) are properly set before starting operation .

• Check the user program for proper execution before actually r unn ing it o n the Unit. Not checking the program may result in an unexpected operation.

• Resume operat ion only after transferring to the new CPU Unit the contents of the DM and HR Areas required for resuming operation. Not doing so may result in an unexpected operation.

• Confir m that no adverse effect will occur in the syste m before attempting any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PC.

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.

• Do not place objects on top of the cables. Doing so may break the cables.

• When repl acing par ts, be sure to confir m that the rating of a new par t is correct. Not doing so may result in malfunction or burning.

• Before touching the Unit, be sure to firs t to uch a grou nde d m etal lic obj ec t in order to discharge any static built-up. Not doing so may result in malfunction or damage.

• Do not tur n OFF the power supply to the Unit while data is being transferred.

• When transporting or storing the product, cover the PCBs with electrically conductive materials to prevent LSIs and ICs from being damaged by static electricity, and also keep the product within the specified storage temperature range.

• Install the Unit properly as specified in the operation manual. Improper installation of the Unit may result in malfunction.

• Provide a co ntrol circuit s o that the power to the I/ O circuits will turn ON after the power to the PC turns ON. If the power to the I/O circuits tur ns ON before the power to the PC turns ON, the system may malfunction temporarily.

• If the I/O Hold Bit (SR 25212) is turn ed ON, the outp uts from the PC wi ll not be turn ed OFF and wi ll ma intai n their previous status when t he PC is switched from RUN or MONITOR mode to PROGRAM mode. Make sure that the external loads will not produce dangerous conditi ons when this occurs. (When operation stops for a fatal error, including those produced

xix

Application Precautions 5

with the FALS(07) instruction, all outputs from Outpu t Unit will be turned OFF and only the internal output status will be maintained.)

• When assem bling the Units or mounting the end cover, be sure to lock them securely as shown in the following illustrations. If they are not properly locked, desired functionality may not be achieved.

• Be sure to mount the end cover to the rightmost Unit.

• Be sure that the connectors, terminal blocks, connection cables, and other items with locking devices are prop erly locked into place. Impro per locking may result in malfunction.

• Be sure to confirm the orientation and polarities when connecting terminal blocks and connectors.

• Do not touch the ba ck side of circuit boards or the components mo unted to them with your bare hands. There ar e sharp l eads and other par ts on the boards that may cause injur y if hand led impr ope rly.

• Provide sufficient clearances around the Unit and other devices to ensure proper heat dissipation. Do not cover the ventilation openings of the Unit.

• Do not allow metallic objects or conductive wires to enter the Unit.

• Set the operatin g settings of t he Temperature Control ler proper ly according to the system to be controlled.

• Allow at least 30 mi nutes after tur ning ON the Temperature Control ler as warmup time.

• Do not use thinner to clean the product. Use commercially available cleaning alcohol.

PART I B7A Interface Unit

CQM1-B7A02 CQM1-B7A03 CQM1-B7A12 CQM1-B7A13 CQM1-B7A21

SECTION 1

Features and System Configuration

This section describes the general features, system configuration, and word allocation of the CQM1-B7A@@ Interface Units.

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-3-2 B7A Link Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1-5 Bit Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Features Section 1-1

1-1 Features

• The CQM1-B7A@@ Interface Unit incorporates the B7A transmission operations for the CQM1H/CQM1 I/O Unit.

• The following five models of CQM1H/CQM1 B7A Inter face Unit are available.

Model No. of points

Input Output

CQM1-B7A21 16 16 CQM1-B7A13 32 0 CQM1-B7A03 0 32 CQM1-B7A12 16 0 CQM1-B7A02 0 16

• Each Unit ca n be connected to the same number of poin ts on 16-point B7A Link Terminals as provided by the Unit. For example, two B7A Link Terminal Units with 1 6 input points each can be connected to a CQM1B7A13.

• The transm ission de lay time can be switched betwe en STANDARD (19.2 ms rated) or RAPID (3 ms rated).

• The data pr ocessing when a transmission error oc curs can be switched between HOLD (see note 1) and LOAD OFF (see note 2).

• The CPU treats the B7A Interface Units as the equivalent number of points. It can handle remo te I/O e quipme nt, su ch as switches and la mps, without recognizing communications.

Differences Between CQM1-B7A01 and CQM1-B7A21

Note 1. HOLD: When an error occurs, the input bit s tatu s imm edi ate ly prior to the

error is held.

2. LOAD OFF: When an error occurs, all input bits turn off. The B7A Link Terminal is a terminal board that incorporates a communicatio n

function, connects to exter nal I/O devices, and com municate s wit h a P C over a single cable, thus reducing wiring effort.

CQM1-B7A21 is an upgraded version of the CQM1-B7A01 and can repl ace the CQM1-B7A01.

The features listed in the table below have been added to the CQM1-B7A21.

Item CQM1-B7A01 CQM1-B7A21

Transmission delay time STANDARD only STANDARD/RAPID

switchable

Transmission error processing

HOLD HOLD/LOAD OFF switchable

Note CQM1-B7A01 is no longer in production. Use the upgraded CQM1-B7A21.

System Configuration Section 1-2

1-2 System Configuration

The following is a CQM1H/CQM1 sy stem configuration with a B7A Interface Unit.

Note The maximum transmission di stance depe nds on the transmiss ion del ay time

and the power supply wiring. Refer to 3-1 Connections to B7A Link Terminals.

1-3 Connecting Devices

1-3-1 CPU

The B7A Interface Unit connects to the following CPUs.

CQM1H-series CPU CQM1H-CPU11

CQM1-series CPU CQM1-CPU11-E

CQM1H/CQM1

B7A Interface Unit

Transmission distance: 500 m max.

B7A Link Terminal (for input) B7A Link Terminal (for output)

Switch Sensor Lamps

Name Model

CQM1H-CPU21 CQM1H-CPU51 CQM1H-CPU61

CQM1-CPU21-E CQM1-CPU41-EV1 CQM1-CPU42-EV1 CQM1-CPU43-EV1 CQM1-CPU44-EV1

1-3-2 B7A Link Terminal

The B7A Interface Unit connects to the following 16-poin t B7 A Link Terminals with a standard I/O delay of 19.2 ms (typical).

Input

Screw terminal models B7A-T6@1 STANDARD (19.2 ms)

Module models B7A-T6D2 STANDARD (19.2 ms)

PC connector models B7A-T@E3 STANDARD (19.2 ms)

Name Model Transmission delay time

B7AS-T6@1 B7A-T6@6 RAPID (3 ms) B7AS-T6@6

B7A-T6D7 RAPID (3 ms)

B7A-T@E8 RAPID (3 ms)

Word Allocation Section 1-4

Output

Name Model Transmission delay time

Screw terminal model B7A-R6@@1 STANDARD (19.2 ms)

B7AS-R6@@1 B7A-R6@@6 RAPID (3 ms) B7AS-R6@@6

Module model B7A-R6A52 STANDARD (19.2 ms)

B7A-R6A57 RAPID (3 ms)

PC connector models B7A-R@A@3 STANDARD (19.2 ms)

B7A-R@A@8 RAPID (3 ms)

Note Combine B7A Interface Units and B7A Link Terminals with equal transmission

delay times. Transmission errors will occur if the transmission delay times used in the combination are not equal. Do not connect B7A Link Terminals with 10 points and I/O mi xed points. Connect only 16-point transmission models.

1-4 Word Allocation

The CPU treats the B7A Int erface Unit as an equi valent numbe r of co nne cted I/O Units. The words allocation is identical to that for I/O Units, with inputs and outputs allocated from left to right.

Bit Allocation Section 1-5

Words from 000 including the input bits incorporated by the CPU are allocated for input and words from 100 are allocated for output as shown in the following illustration. Refer to the CQM1H or CQM1 Operation Manual for details on I/O word allocation.

CQM1H/CQM1

PS : Power Supply Unit CPU : CPU IN : Input Unit and terminals OUT : Output Unit B7A21 : B7A Interface Unit

(16 input and 16 output points)

B7A12 : B7A Interface Unit

(16 input points)

B7A03 : B7A Interface Unit

(16 output points)

B7A Link Terminal (for output)

Word 103

Points: 0 to 15 Bit no.: 10300 to 10315

Word

B7A Link Terminal (for input)

16 pts

B7A12

16 pts

OUT

B7A21

16 pts

Connection terminals 1

B7A03

Connection terminals 2

Word 001

Points: 0 to 15 Bit no.: 00100 to 00115

B7A Link Terminal (for input)

Word 003

Points: 0 to 15 Bit no.: 00300 to 00315

1-5 Bit Allocation

CQM1-B7A21

B7A Link Terminal (for output)

Word 102

Points: 0 to 15 Bit no.: 10200 to 10215

B7A Link Terminal (for output)

Word 100

Points: 0 to 15 Bit no.: 10000 to 10015

The bit allocation for each model is described below.

I/O Word no. Termi-

Input n Output

(see note 3)

(see note 2) m

(see note 2)

nal

1See 2 Output bits

15 14 to 12 11 to 8 7 to 4 3 to 0

Input bits

note 1

Bit

Bit Allocation Section 1-5

CQM-B7A13

CQM1-B7A03

CQM1-B7A12

CQM1-B7A02

I/O Word no. Termi-

nal

Input n 1 See Input n + 1 2 See

I/O Word no. Termi-

nal

Output (see note 3)

I/O Word no. Termi-

Input n 1 See note

I/O Word no. Termi-

Output (see note 3)

m 1 Output bits

m + 1 2 Output bit s

nal

m 1 Output bits

15 14 to 12 11 to 8 7 to 4 3 to 0

Input bits

note 1

Input bits

note 1

15 to 12 11 to 8 7 to 4 3 to 0

15 14 to 12 11 to 8 7 to 4 3 to 0

Input bits

15 to 12 11 to 8 7 to 4 3 to 0

Note 1. Bit 15 of the input addre ss is allocated as follows, accordi ng to the DIP

switch input mode setting. 15-point input + 1 error mode setting = transmission error bit 16-point input = input bit 15 Refer to 2-2 Switch Settings.

2. Start word address (n: input, m: output)

3. See the following caution.

Bit

!Caution The minimum input time (minimum required time to read input signal from

CPU) at output bit of the B7A Interface Unit is as follows:

Transmission delay time Minimum input time

STANDARD (19.2 ms) 16 ms RAPID (3 ms) 2.4 ms

When a user program is created, make sure the ON/O FF signal range from the CPU to the B7A Interface Unit’s output bit is larger th an th e above values. If smaller than the above values, data might not be correct transmitted.

Transmission Errors

Power On If the input mode is set to 15IN+ERR, the transmission error bit becomes OFF

when the CQM1H/CQM1 power is turned on. The transmission error bi t tur ns O N if nor m al transmi ssion wit h the inpu t B7A

Link Terminal is not established within 10 ms. All input bits remain OFF from the tim e CQM1H/CQM 1 is turn ed on until nor-

mal transmission is established.

Bit Allocation Section 1-5

Inputs When a transmission error occurs, the input bits are proces sed according to

the transmission error processing setting: HOLD or LOAD OFF. If the input mode is set to 15IN+ERR, the transmission error bit turns ON. The transmission error bit turns OFF when nor mal transmission is re-est ab-

lished. The normally received signals are then input to the input bits.

Outputs A transmission error with an output B7A Link Terminal can only be detected at

the Link Terminal . Co nfirm the error wi th the L ink Terminal ERR indicator and error output.

Nomenclature and Settings

This section provides the nomenclature and switch settings for the CQM1-B7A@@ Interface Units.

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 2

Nomenclature Section 2-1

2-1 Nomenclature

CQM1-B7A21

Front View

Indicators (see following table)

B7A Link Terminal connection terminals 1

For connection of a 16-point output B7A Link Terminal.

B7A Link Terminal connection terminals 2

For connection of a 16-point Input B7A Link Terminal.

Indicators

External power terminals

Required for transmission with the B7A Link Terminal. Connect a 12- to-24 VDC power supply.

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Name Color Function

RD Y Unit ready Green Lit while the CQM1H/CQM1 is supplied w ith

ERR Input

3ms Transmission

LOAD OFF

15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.

transmission error

delay time

Transmission error processing

Red Lit if the B7A Link Terminal for input is mal-

Orange Lit while transmission delay time is set to

Orange Lit while transmission error processing is

power.

functioning or the B7A Link Terminal for input is disconnected.

RAPID (3 ms). Not lit when set to STANDARD (19.2 ms).

set to LOAD OFF. Not lit when set to HOLD .

Not lit when set to 16IN.

Nomenclature Section 2-1

CQM1-B7A13

Front View

Indicators (see following table)

B7A Link Terminal connection terminals 1

For connection of a 16-point Input B7A Link Terminal. Inputs least-significant word (n) data.

B7A Link Terminal connection terminals 2

For connection of a 16-point Input B7A Link Terminal. Inputs most-significant word (n+1) data.

External power terminals

Required for transmission with the B7A Link Terminal. Connect a 12- to 24-VDC power supply.

Indicators

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Name Color Function

RD Y Unit ready Green Lit while the CQM1H/CQM1 is supplied w ith

power.

3ms Transmission

LOAD OFF

15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.

ERR1 Input 1

ERR2 Input 2

delay time

Transmission error processing

transmission error

Orange Lit while transmission delay time is set to

RAPID (3 ms). Not lit when set to STANDARD (19.2 ms).

Orange Lit while transmission error processing is

set to LOAD OFF. Not lit when set to HOLD .

Not lit when set to 16IN.

Red Lit when normal tra nsm is s ion with th e Input

B7A Link Terminal connecte d to conne ction terminals 1 is not possible or when no Input B7A Link Terminal is connected.

Red Lit when normal tra nsm is s ion with th e Input

B7A Link Terminal connecte d to conne ction terminals 2 is not possible or when no Input B7A Link Terminal is connected.

Nomenclature Section 2-1

CQM1-B7A03

Front View

Indicators (see following table)

B7A Link Terminal connection terminals 1

For connection of a 16-point output B7A Link Terminal. outputs least-significant word (m) data.

B7A Link Terminal connection terminals 2

For connection of a 16-point output B7A Link Terminal. outputs most-significant word (m+1) data.

External power terminals

Required for transmission with the B7A Link Terminal. Connect a 12- to 24-VDC power supply.

Indicators

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Name Color Function

RD Y Unit ready Green Lit while the CQM1H/CQM1 is supplied with

power.

19ms/3ms Transmission

delay time

Orange Lit while transmission delay time is set to

RAPID (3 ms). Not lit when set to STANDARD (19.2 ms).

Nomenclature Section 2-1

CQM1-B7A12

Front View

Indicators (see following table)

B7A Link Terminal connection terminals 1

For connection of a 16-point Input B7A Link Terminal.

External power terminals

Required for transmission with the B7A Link Terminal. Connect a 12- to-24 VDC power supply.

Indicators

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Name Color Function

RD Y Unit ready Green Lit while the CQM1H/CQM1 is supplied w ith

ERR Input

3ms Transmission

LOAD OFF

15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.

transmission error

delay time

Transmission error processing

Red Lit if the B7A Link Terminal for input is mal-

Orange Lit while transmission delay time is set to

Orange Lit while transmission error processing is

power.

functioning or the B7A Link Terminal for input is disconnected.

RAPID (3 ms). Not lit when set to STANDARD (19.2 ms).

set to LOAD OFF. Not lit when set to HOLD .

Not lit when set to 16IN.

Nomenclature Section 2-1

CQM1-B7A02

Front View

Indicators (see following table)

B7A Link Terminal connection terminals 1

For connection of a 16-point output B7A Link Terminal.

External power terminals

Required for transmission with the B7A Link Terminal. Connect a 12- to 24-VDC power supply.

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Indicators

Name Color Function

RD Y Unit ready Green Lit while the CQM1H/CQM1 is supplied w ith

19ms/3ms Transmission

delay time

Left-side View Common to all models.

power.

Orange Lit while transmission delay time is set to

RAPID (3 ms). Not lit when set to STANDARD (19.2 ms).

Operation setting DIP Switch

Sets to the operation of the B7A Interface Unit (see page

15). Set the switches before

mounting the B7A Interface Unit in CQM1H/CQM1. To set after mounting, remove the terminal block and make the setting from the front face.

Switch Settings Section 2-2

→

2-2 Switch Settings

Remove the terminal block to expose the DIP switch under n eat h. Refer to the

CQM1H Operation Manual (W 363) or the CQM1 Operation Manual (W226)

for the method of removing the terminal block. Use a thin-tipped object, such as a small screwdriver, to set the pins.

DIP switch

CQM1-B7A21/CQM1-B7A12

Pin no. Setting OFF ON

4 Transmission delay

time

3 Transmission error

processing 2 Input mode 16IN 15IN+ERR 1 ERR indicator Not lit Lit

STANDARD (19.2 ms) RAPID (3 ms)

HOLD LOAD OFF

→

Note On delivery from the factory, pin 1 is set ON and all others OFF.

CQM1-B7A03/CQM1-B7A02

Pin no. Setting OFF ON

4 Transmission delay

time 3 Not used (set OFF) ––– ––– 2 Not used (set OFF) ––– ––– 1 Not used (set OFF) ––– –––

STANDARD (19.2 ms) RAPID (3 ms)

Note On delivery from the factory, all pins set OFF.

CQM1-B7A13

Pin no. Setting OFF ON

6 Transmission delay

time 5 Transmission error

processing 4 Input mode 16IN 15IN+ERR 3 ERR1 indicator Not lit Lit 2 ERR2 indicator Not lit Lit 1 Not used (set OFF) ––– –––

STANDARD (19.2 ms) RAPID (3 ms)

HOLD LOAD OFF

Note On delivery from the factory, pins 2 and 3 are set ON and all others OFF.

!Caution Turn off the CQM1H/CQM1 power before setting the pins.

Switch Settings Section 2-2

Transmission Delay Time Setting

Sets the transmission delay time for the B7A Interface Unit.

Setting Transmission Delay Time

ON RAPID (3 ms) OFF STANDARD (19.2 ms) (factory setting)

Set the transmission delay time to RAPID to enable transmis sion with highspeed B7A Link Terminals with a transmission delay time of 3 ms. Set the transmission delay time to STANDARD to enable transmission with standar d B7A Link Terminals with a transmission delay time of 19.2 ms.

Set the pin to match the transmis sion delay time of the type of B7 A Link Terminal connected. A transm ission erro r will oc cur if t he sett ing doe s n ot matc h the transmission delay time of the B7A Link Terminal.

The transmission delay time setting is made for the entire Uni t. It is no t pos sible to make separate settings for each word if multiple words are used.

Transmission Error Processing Setting

This setting deter mines whether the input bit status immed iately prior to th e error is held when a transmission error occurs (HOLD) or whether all input bits turn off (LOAD OFF).

Setting Transmission error processing

ON LOAD OFF OFF HOLD (factory setting)

Input Mode Setting Set the input mode (the use of bit 15) from the Input B7A Link Terminal to one

of the modes shown in the table below. Match the pin setting to the Input B7A Link Terminal.

Setting Input mode Description

ON 15-point input + 1 error

(15IN+ERR)

OFF 16-point input (16IN) Bit 15 also used as a normal input bit. The

Bit 15 used as transmission error bit. The bits available for input are the 15 bits from 00 to 14.

bits available for input are the 16 bits from 00 to 15. (factory setting)

ERR Indicator Lighting Setting

Sets whether the ERR indicator lights when an input transmission error occurs.

Setting Description

ON ERR indicator lights (factory setting) OFF ERR indicator does not light

To avoid indicator lighting unnecessari ly, set pin OFF if the input side of the B7A Interface Unit is not used.

SECTION 3 Connections

This section describes the connections between the CQM1-B7A@@ Interface Units and B7A Link Terminals.

3-1 Connections to B7A Link Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-1-1 Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-1-2 Connecting Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Connections to B7A Link Terminals Section 3-1

3-1 Connections to B7A Link Terminals

3-1-1 Recommended Cables

The B7A Interface Unit can be connected to the input an d output B7A Link Terminals using the following cables.

Standard Transmission Delay-time Type

Cabtire Cable Use a VCTF 0.75 x 3 C cabtire cable (100 m max.) if a power supply is shared

and a VCTF 0.75 x 2 C cabtire cable (500 m max.) if power is s upplied independently.

Rapid Transmission Delay-time Type

Shielded Cable Use a 0.75 x 3 C shielded cable (50 m max.) if a power supply is shared and a

0.75 x 2 C shielded cable (100 m max.) if power is supplied independently.

!Caution If shielded cable is not used for the high-sp eed transmission delay-time Link

Terminal, the transmission distance is not to exceed 10 m regardless of whether power supply is shared or wired separately.

3-1-2 Connecting Terminals

CQM1-B7A21

CQM1-B7A13

Connect the input and output B7A Link Terminals to the B7A Interface Unit via the following terminal s using cr imp-style term inals used for CQM1H /CQM1 I/ O Units.

Connect to the SIG terminal of the output B7A Link terminal.

Unused

Connect to the negative power supply terminal of the output B7A Link Terminal.

Connect to the SIG terminal of the input B7A Link Terminal.

Connect to the negative power supply terminal of the input B7A Link Terminal.

Connect to the SIG terminal of the input B7A Link terminal.

Connect to the negative power supply terminal of the input B7A Link Terminal.

Connect to the SIG terminal of the input B7A Link Terminal.

Connect to the negative power supply terminal of the input B7A Link Terminal.

Word m

Word n

Word n + 1

Connections to B7A Link Terminals Section 3-1

CQM1-B7A03

Connect to the SIG terminal of the output B7A Link terminal.

Connect to the negative power supply terminal of the output B7A Link Terminal.

Connect to the SIG terminal of the output B7A Link Terminal.

Connect to the negative power supply terminal of the output B7A Link Terminal.

Connect to the SIG terminal of the input B7A Link terminal.

Connect to the negative power supply terminal of the input B7A Link Terminal.

Unused

Word m

Word m + 1

Word n

CQM1-B7A12

Unused

CQM1-B7A02

Connect to the SIG terminal of the output B7A Link terminal.

Word m Connect to the negative power supply terminal of the output B7A Link Terminal.

Unused

Connectors Crimp connectors for I/O Unit wiring should be l ess than 6.2 mm wide (M 3),

and the wire should be AWG22 to 18 (0.3 to 0.75 mm

Terminal screws should be tightened with a torque of 0.5 N • m.

6.2 mm max.

!Caution Forked crimp connectors are required by UL and CSA standards.

Wiring Section 3-2

3-2 Wiring

Wiring between the B 7A Interface Unit, input B7A Link Terminal, and output B7A Link Terminal s haring a si ngle power supply differs from wi ring between Units using independent power supplies as shown in the following diagrams.

Standard Transmission Delay-time Link Terminal

Single Power Supply

B7A Interface Unit

Terminal screws: M3

–

12 to 24 VDC

Independent Po wer Supplies

B7A Interface Unit

Terminal screws: M3

Terminal screws: M3.5

Transmission distance: 100 m max.

–

Transmission cable: VCTF 0.75 mm

Transmission distance: 500 m max.

min.

Terminal screws: M3.5

12 to 24 VDC

B7A Link Terminal

12 to 24 VDC

–

12 to 24 VDC

Transmission cable: VCTF 0.75 mm

min.

B7A Link Terminal

Note 1. The transmission distance depends on the type of wiring used.

2. The size of termi nal s crew differs for the B7A In terface Unit a nd B7A Link T erminal. Consider the size of the terminal screws when using crimped terminals.

Wiring Section 3-2

3. Locate transmission c ables away from power cables and high -voltage c ables to eliminate the effects of noise.

Rapid Transmission Delay-time Link Terminal

Single Power Supply

Terminal screws: M3.5

B7A Interface Unit

Terminal screws: M3

–

12 to 24 VDC

Independent Po wer Supplies

B7A Interface Unit

Terminal screws: M3

Ground

Transmission distance: 50 m max.

Shielded cable:

0.75 mm

Transmission cable: shielded, 0.75 mm

Transmission distance: 50 m max.

min.

Terminal screws: M3.5

12 to 24 VDC

B7A Link Terminal

12 to 24 VDC

–

Ground

Shielded cable:

0.75 mm

min.

Transmission cable: shielded, 0.75 mm

12 to 24 VDC

min.

B7A Link Terminal

Ground

Note 1. The transmission distance depends on the type of wiring used.

2. The size of termi nal s crew differs for the B7A In terface Unit a nd B7A Link T erminal. Consider the size of the terminal screws when using crimped terminals.

3. It is recommend that the shield wire be grounded.

Wiring Section 3-2

4. If shielded cable is not us ed, the transmission distan ce is not to exceed 10 m regard less of whe ther power supply i s common or wired sep arately

(using VCTF 0.75 mm

5. Locate transmission c ables away from power cables and high -voltage cables to eliminate the effects of noise.

min.).

Appendix A

Specifications

Standard Specifications

The standard specifications of the B7A Interface Unit conform to those of the CQM1H/CQM1 PC.

Performance Specifications

Item Specification

I/O points B7A21: 16 input points (see note 1), 16 output points

B7A13: 32 input points (see note 2) B7A03: 32 output points B7A12: 16 input points (see note 1) B7A02: 16 output points

I/O word allocation B7A21: 1 word each for input and output (2 words in total)

B7A13: 2 words for input B7A03: 2 words for output B7A12: 1 word for input

B7A02: 1 word for output Communication method Unidirectional, time-division multiplex Transmission distance

(see note 3) Transmission delay time STANDARD: 19.2 ms (rated delay), 31 ms max.

Minimum input time (see note 4)

Power consumption 100 mA at 5 VDC External power supply 12 to 24 VDC ±10% (excluding the power required by the B7A Link Terminals)

Weight 200 g max. Dimensions 32 x 110 x 107 (W x H x D) mm

STANDARD: 500 m max.

RAPID: 100 m max.

RAPID: 3 ms (rated delay), 5 ms max.

STANDARD: 16 ms

RAPID: 2.4 ms

B7A21: 0.11 A min.

B7A13: 0.07 A min.

B7A03: 0.10 A min.

B7A12: 0.05 A min.

B7A02: 0.04 A min.

1. Input mode setting allows selection between 16-point input and 15-point+1 error input.

2. Input mode setting allows selec tion between 32- point input and 30-point+2 err or input. Re fer to 2-2 Switch Settings.

3. The maximum transmission distance of the B7A Interface Unit varies with the transmission delay time and the method of wiring. Refer to 3-1 Connections to B7A Link Terminals for details.

4. Minimum input time is the minimum required time to read an input signal from the CPU. The ON/OFF signal range from the CPU to the B7A Inter face Unit’s output bit should be larger than the mi nimum input time.

Specifications Appendix A

Dimensions

These dimensions are the same for all B7A Interface Unit models.

(Unit: mm)

PART II G730 Interface Unit

CQM1-G7M21 CQM1-G7N01 CQM1-G7N11

SECTION 1

Features and System Configuration

This section describes the general features, system configuration, and word allocation of the G730 Interface Units.

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

1-3-2 G730 Remote Terminal (Slave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Features Section 1-1

1-1 Features

The CPU handles the Interface Units as I/O Units, thereby eliminating tedious procedures. Using a G730 Interface Unit allows signa ls for remote I/O equipment, such as switches and lam ps, to b e ha ndl ed and co ntr olled by the G730 Remote Terminal.

The G730 Remote Termin al is a terminal block with added communications functions. It is connected to remote I/O equipment and PC s. Connecti on to the PC by a single pair of cables reduces wiring effort.

For more information about the G730 Remote Terminal, refer to the I/O T ermi- nal Series Catalog (X044).

CQM1-G7M21 Master Switch settings on the Master allow simultaneous connection of G730

Remote Terminals (Slaves) with up to 32 input points and 32 output points. Up to two Expansion Maste rs c an be con nec te d to ea ch Mas ter ( one syst em)

to permit control of up to 128 points. Multiple Masters can be used. Connection of multiple Masters in separate systems permits control within the

range permitted for the CPU. The number of inpu t points a nd ou tput poin ts can in depend ently be switche d

between 32 and 16. The HOLD/HOLD OFF setting d etermines whether the si gnals into the CPU

are held (HOLD) or cleared (HOLD OFF) when a transmission error occurs.

CQM1-G7N@1 Expansion Master

An Expansion Master is used if the Master alone does not allow connection of sufficient points. The Exp ansion Ma sters are always connected in series with the Master and up to two Expansion Mas ters can be c onnected to eac h Master.

Expansion Masters are available as Input Units (G7N11) and Output Units (G7N01). Switch settings allow connection of G730 Remote Terminals (Slaves) with up to 32 points.

The number of inpu t points a nd ou tput poin ts can in depend ently be switche d between 32 and 16 for both Input Units and Output Units.

System Configuration Section 1-2

1-2 System Configuration

The following are CQM1H/CQM1 system configu ration examples with G730 Interface Units.

Configuration with One Master

Master (32 input points/32 output points max.)

CQM1H/CQM1

RS-485, 200 m max.

G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)

Switch Sensor Lamp ValveSwitch

Note 1. Sw itches o n the M aster allow in put and output to be i ndepen dently set t o

2 words (32 points) or 1 word (16 points). Connect Slaves according to the set number of points.

2. If both input and output are set to 2 words (32 points), up to eight Input Units and eight Output Units can be connected, if 4-point Slaves are used.

System Configuration Section 1-2

Configuration as a Single System with Expansion Masters

Master (32 input points/32 output points max.) Expansion Master Unit 1 (max. 32 input points or 32 output points)

CQM1H/CQM1

RS-485, 200 m max.

G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)

Switch Sensor Lamp ValveSwitch

Expansion Master Unit 2 (max. 32 input points or 32 output points)

Note 1. Use one Master in any system. The systems must be separated if multiple

Masters are used. (See page 33)

2. Up to two Expansion Masters can be connected to each Master.

3. When two Expansion Masters are used, set one as Unit 1 and the other as Unit 2. The Slave address for Unit 2 can only be used for an 8-point or 16point Slave. It cannot be used for a 4-point Slave.

4. The combination of one Master with two Expansion Masters allows control of up to 128 points.

5. The maximum number o f connectable Slaves is 24 4-poi nt Slaves and 4 8-point Slaves, making a total or 28 Units.

System Configuration Section 1-2

Configuration as Multiple Systems

Master, System 1 (32 input points/32 output points max.) Expansion Master Unit 1 (max. 32 input points or 32 output points) Expansion Master Unit 2 (max. 32 input points or 32 output points)

Master, System 2 (32 input points/32 output points max.) Expansion Master Unit 1 (max. 32 input points or 32 output points)

RS-485, 200 m max.

G730-VI (input model) G730-VO (output model) G730-RI (input model)

Switch Sensor Lamp ValveSwitch

G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)

Switch Sensor Lamp ValveSwitch

G730-RO (output model)

Note 1. Wh en multi ple Ma st er s ar e us ed , al lo ca te s ystem numbers to them i n s e-

quence from 1, starting from the Master nearest the CPU. The system numbers have no special significance. Refer to 4-1 Word Allocation.

2. Up to two Expansion Masters can be connected to each Master.

4. Masters and Expansion Masters can be used in any combination, provided that the maximum numb er of input and output points remains with in the range permitted for the CPU.

Connecting Devices Section 1-3

1-3 Connecting Devices

1-3-1 CPU

The G730 Interface Unit connects to the following CPUs.

Name Model Max. I/O Points (see note)

CQM1H-series CQM1H-CPU11 256 (16 words)

CQM1H-CPU21 CQM1H-CPU51 512 (32 words) CQM1H-CPU61

CQM1-series CQM1-CPU11-E 128 (8 words)

CQM1-CPU21-E CQM1-CPU41-EV1 256 (16 words) CQM1-CPU42-EV1 CQM1-CPU43-EV1 CQM1-CPU44-EV1

Note The number of points includes the CP U internal 16 input poin ts (one word).

Therefore, the actual maximum number s of points usable by the G73 0 Interface Unit are 112 points (7 words), 240 points (1 5 words), and 49 6 points (3 1 words) respectively.

1-3-2 G730 Remote Terminal (Slave)

The following G730 Remote Terminals can be connected to a G730 Inter face Unit.

Model I/O type I/O points

G730-RID04 Relay input (DC) 4 G730-RIA04 Re lay input (AC) G730-ROC04 Re lay output G730-ROC04-A Relay output (with error detection function) G730-VID04 DC inp ut, NPN (comm on +) G730-VOD04 Transistor output , NPN (common –) G730-ROC08 Re lay output 8 G730-AOM08 Relay output (power MOS FET) G730-VID08 DC inp ut, NPN (comm on +) G730-VID08-1 DC input, PNP (common –) G730-VOD08 Transistor output , NPN (common –) G730-VOD08-1 Transistor output, PNP (common +) G730-ROC16 Relay output 16 G730-AOM16 Relay output (power MOS FET) G730-VID16 DC inp ut, NPN (comm on +) G730-VOD16 Transistor output , NPN (common –)

For more information about the G730 Remote Terminal, refer to the I/O T ermi- nal Series Catalog (X044).

Nomenclature and Settings

This section provides the nomenclature and switch settings for the G730 Interface Units.

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

SECTION 2

Nomenclature Section 2-1

2-1 Nomenclature

CQM1-G7M21 Ma st er

Front View

Indicators (see following table)

Transmission terminal

(Refer to 3-1 Transmission Cables)

Transmission Ready terminals

(Refer to 3-2 External Output Connection Cables)

Terminals shorted while in transmission status with power on. Read signal at CPU and confirm transmission ready status before enabling data.

Refer to 4-2 Handling Power On.

The output from these ter-

minals linked to ON/OFF status of the T/R RDY indicator.

ALM output terminals

(Refer to 3-2 External Output Connection Cables)

Terminals shorted if an error occurs in the output of a unit with error detection function (G730-ROC04-A).

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

–

For connection of transmission cable to Expansion Master or Slave.

Indicators

Name Color Function

RDY Unit Ready Green Lit wh en power is on and if CQM1H/

CQM1 recognizes a Master.

IN 1CH IN Mode Orang e Lit while number of inputs s et to 1 word

(16 points). Not lit when set to 2 words (32 points).

OUT 1CH OUT Mode Orange Lit while nu mber of outputs set to 1

word (16 points). Not lit when set to 2 words (32 points).

T/R RDY Transmission

Ready

Green Lit while in transmission status with

power on. Not lit while in transmission error.

HOLD HOLD Setting Orange Lit while DIP switch set to HOLD (data

held when a tr ansmission error occu rs).

T/R Transmitting Red Flashes while searching for terminator

or during transmission with power turned on. Lit when there is a transmission error. Not lit when there is an erro r in the Master.

END Terminator Red Lit when the power is turned on. Goes

out when the terminator is found. Flashes when multiple terminators are present.

Nomenclature Section 2-1

Name Color Function

NODE Slave Setting

Error

ALM Slave Alarm Red Lit after error occurs with Slave output

Red Lit when Slave set to #28 to #30.

Flashes for other address setting error (refer to Appendix B Troubleshooting for details ).

(G730-ROC04-A).

Note ALM Output:

The Slave address and bit address cannot be checked after a failure occurs. It is not possible to differentiate between Open and Short modes.

For more information about the G730 Remote Terminal, refer to the I/O T ermi- nal Series Catalog (X044).

CQM1-G7N11 Input Master

Front View

Indicators (see following table)

Indicators

Transmission terminal 1

For connection of transmission cable from

–

Master or Expansion Master.

Transmission terminal 2

For connection of transmission cable to next

–

Expansion Master or Slave.

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Name Color Function

RDY Unit Ready Green Lit wh en power is on and if CQM1H/

IN 1CH IN Mode Orange Lit while number of inp uts s et to 1 word

ADR No.2 Unit 2 Orange Lit when Unit 2 set. Not lit when Unit 1

T/R T r ansmitting Red Flashes during transmissio n with powe r

CQM1 recognizes a Master.

(16 points). Not lit when set to 2 words (32 points).

set.

turned on. Lit when there is a transmission error. Not lit when there is an erro r in the Expansion Master.

(see page 44)

Nomenclature Section 2-1

CQM1-G7N01 Output Master

Front View

Indicators (see following table)

Indicators

Transmission terminal 1

–

For connection of transmission cable from Master or Expansion Master.

Transmission terminal 2

–

For connection of transmission cable to next Expansion Master or Slave.

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

(see page 44)

Name Color Function

RDY Unit Ready Green Lit wh en power is on and if CQM1H/

CQM1 recognizes a Master.

OUT 1CH OUT Mode Orange Lit while nu mber of outputs set to 1

word (16 points). Not lit when set to 2 words (32 points).

ADR No.2 Unit 2 Orange Lit when Unit 2 set. Not lit when Unit 1

set.

T/R T r ansmitting Red Flashes during transmissio n with powe r

turned on. Lit when there is a transmission error. Not lit when there is an erro r in the Expansion Master.

Note The positive and negative terminals of the trans mis s io n te rminals 1 and 2 are

shorted internally. Transmission terminals 1 and 2 can be connected in any order.

Switch Settings Section 2-2

2-2 Switch Settings

Remove the terminal block to expose the DIP switch under n eat h. Refer to the

CQM1H Operation Manual (W 363) or the CQM1 Operation Manual (W226)

for the method of removing the terminal block. Use a thin-tipped object, such as a small screwdriver, to set the switches.

DIP switch

CQM1-G7M21 Ma st er

All pins are factory-set to OFF

→

OFF↔ON

Pin 4 Not used (set to OFF). Pin 3 HOLD/HOLD OFF Setting:

Sets the HOLD/HOLD OFF function. This setting determines whether the signal input status to the CP U is held wh en a transmissio n error oc curs (HOLD) or whether all input bits are cleared (HOLD OFF).

Setting Description

ON Signal input status held when a transmission error occurs (HOLD). OFF Signal input status cleared when a transmission error occurs (HOLD

OFF).

Pin 2 Output Word Setting:

Sets the number of output words (points) occupied at the Master.

Setting Description

ON One word (16 points) of outputs. OFF Two words (32 points) of outputs.

Pin 1 Input Word Setting:

Sets the number of input words (points) occupied at the Master.

Setting Description

ON One word (16 points) of inputs. OFF Two words (32 points) of inputs.

Note 1. Even when sel ec ted , the HOLD function does not operate in the following

cases:

Error in the Master (CPU ou t of c ontrol, etc.)

Error in Expansion Master (CPU out of control, etc.)

Cable discontinuity between Master and Expansion Master

Shorting in transmission route

HOLD inoperative for Master and Expansion Masters.

HOLD operative for Master but inoperative for Exp ansion Mas ters.

Switch Settings Section 2-2

2. Disconnection between Slaves: HOLD operative for Slaves connected to Master. Inoperative for output Slaves after the discontinuity. These status es determined by the output Slave HOLD/HOLD OFF setting.

CQM1-G7N11 Input Expansion Master

All pins are factory-set to OFF

→

OFF↔ON

Pins 3 and 4 Not used (set to OFF). Pin 2 Expansion Master Unit # Setting:

Sets the Expansion Master Unit Numb er

Setting Description

ON Expansion Master is Unit 2 OFF Expansion Master is Unit 1

Pin 1 Input Word Setting:

Sets the number of input words (points) occupied at the Expansion Master.

Setting Description

ON One word (16 points) of inputs. OFF Two words (32 points) of inputs.

Note 1. Turn the CQM1H/CQM1 power off before setting the DIP switch. The

switch settings are enabled when the CQM1H/CQM1 power is turned on.

2. Use a different Unit number for each of the two Expansion M asters used with a single Master.

3. Slave address for Unit 2 can only be used for an 8-point or 16-point Slave. It cannot be used for a 4-point Slave.

CQM1-G7N01 Output Expansion Master

All pins are factory-set to OFF

→

OFF↔ON

Pins 3 and 4 Not used (set to OFF). Pin 2 Expansion Master Unit # Setting:

Sets the Expansion Master Unit Numb er

Setting Description

ON Expansion Master is Unit 2 OFF Expansion Master is Unit 1

Switch Settings Section 2-2

Pin 1 Output Word Setting:

Sets the number of output words (points) occupied at the Expansion Master.

Setting Description

ON One word (16 points) of outputs. OFF Two words (32 points) of outputs.

Note 1. Turn the CQM1H/CQM1 power off before setting the DIP switch. The

switch settings are enabled when the CQM1H/CQM1 power is turned on.

2. Use a different Unit number for each of the two Expansion M asters used with a single Master.

3. Slave address for Unit 2 can only be used for an 8-point or 16-point Slave. It cannot be used for a 4-point Slave.

SECTION 3 Connections

This section describes the connections between the G730 Interface Units and G730 Remote Terminals.

3-1 Transmission Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3-2 External Output Connection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Transmission Cables Section 3-1

3-1 Transmission Cables

Connect wiring in ser ies from the Master, with positive terminals connected together and negative terminals co nne cted together.

Set the last connected Slave as the term inator. Do not set an inter mediate Slave as a terminator.

Total cable length per system: 200 m max. The size of termina l screw differs for the Master and S lave. Consider the size

of the terminal screws when using solderless terminals. Master termin al: M3 (optimum tightening torque: 0.5 N • m); Slave terminal:

M3.5 (optimum tightening torque: 0.8 N • m) Locate transmission c ables away from power cables and high-voltage cables

to eliminate the effect s of noise.

Recommended Cables The G730 Interface Unit can be connected to the G730 Remote Terminal

using the following cable. Cable: VCTF 0.75 x 2C

Master to Slave Connection

G730 Interface Unit Master

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

Master and Expansion Master to Slave Connection

The connection method of a Master to Slaves is shown in the diagram below.

G730 Remote Terminal Slave

−

Terminal screws: M3.5 (Optimum tightening torque: 0.8 N • m)

G730 Remote Terminal Slave

−

Set as terminator.

The connection method of a Master and Expansion Master to Slaves is shown in the following diagram.

Connect wiring o f each system in series fr om Master, Expansion Master to Slave with positive terminals connecte d togethe r and negative ter min als connected together.

Expansion Master ter minals B0 to B2 and B1 to B3 are shorted internally. They can be used in any combination.

Set the last connected Slave as the term inator. Do not set an inter mediate Slave as a terminator.

Total cable length per system: 200 m max. The size of terminal screw differs for the Master/Expansion Master and Slave.

Consider the size of the terminal screws when using crimped terminals. Master/Expansion Master terminal: M3; Slave terminal: M3.5

External Output Connection Cables Section 3-2

Locate transmission c ables away from power cables and high-voltage cables to eliminate the effect s of noise.

G730 Interface Unit Master

G730 Interface Unit Expansion Master

*1 *1

G730 Interface Unit Expansion Master

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

G730 Remote Terminal Slave

–

Set as terminator. Terminal screws: M3.5

–

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

–

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

G730 Remote Terminal Slave

–

(Optimum tightening torque: 0.8 N • m)

3-2 External Output Connection Cables

The G730 Interface Unit Master rel ay contact external out puts are the Transmission Ready output and ALM output.

–

Recommended Cables The external outputs can be connected using the following cable.

Cable: AWG22 to 18 (0.3 to 0.75 mm

)

External Output Connection Cables Section 3-2

Connections Transmission Ready termin als are shorte d when Transmission Ready status

occurs.

Example of external output connections

G730 Interface Unit Master

Transmission Ready output

ALM output

Terminal screws: M3 (Optimum tightening torque: 0.5 N • m)

The ALM output terminals are shorted if an error occurs in the output of a Unit with error detection function (G730-ROC04-A).

Transmission Ready output/ALM output Max. switching capacity: 24 VDC/2 A Min. switching capacity: 5 VDC/10 mA

to CQM1H/CQM1 Input Unit, etc.

Emergency stop circuit

Power supply

To system control circuit

This section provides the operational procedures for the G730 Interface Unit.

4-1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-1-1 CQM1H/CQM1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-1-2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4-1-3 G730 Remote Terminal Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . 51

4-1-4 Word Allocation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4-2 Handling Power On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4-3 Transmission Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

SECTION 4

Operation

Word Allocation Section 4-1

4-1 Word Allocation

4-1-1 CQM1H/CQM1 Word Allocation

Number of I/O Words The number of I/O words for the G730 Interface Unit Master and E xpansion

Master can be switched b etween 1 word and 2 words usi ng the DIP switch. The number of I/O words s et affects the word all ocations and num ber o f connected Slaves. Set the required number of words to suit the Slave I/O type, number of points, and number of Units.

Unit Number of Expansion Master

Up to two Expansion Masters can b e connec ted to each Ma ste r. Set a unique Unit number for each Expansion Master us ing the DIP switch. Either Expansion Master can be set as Unit 2, but a Slave address for Unit 2 can only be used for an 8-point or 16-point Slave. It cannot be used for a 4-point Slave.

If only one Expansion Master is used, set it as Unit 1.

Word Allocation Word addresses are allocated sequentially from left to right to all I/O and other

mounted units, starting from 001 for inputs (000 is the CPU internal input) and from 100 for outputs, independent of the Master and E xpansion Master Unit number.

In multiple systems (using multiple Masters), the word addresses are allocated to the inputs and outputs sequentially from the leftmost mounted uni t, independent of the system number.

DIP Switch Set the DIP switch before turning the CQM1H/CQM1 power on. The switch

settings are enabled when the CQM1H/CQM1 power is turned on.

Master (G7M21)

Set OFF

HOLD function setting Number of output

words setting Number of input words setting ON: 1 word (16 points)

OFF: 2 words (32 points)

Expansion Master (G7N11)

Expansion Master (G7N01)

All pins are factory-set to OFF.

Example of Number of I/O Words and Unit No. Settings

Set OFF

Unit # setting

Number of input words setting ON: 1 word (16 points)

OFF: 2 words (32 points)

ON: Unit 2 OFF: Unit 1

Set OFF

Unit # setting

Number of output words setting ON: 1 word (16 points)

OFF: 2 words (32 points)

ON: Unit 2 OFF: Unit 1

The mounting positions of the Master and Expansion Master are not specified but the wiring must be connected in the or der: Master to Expans ion Mas ter to Slave. The I/O addresses are allocate d s equ enti al ly i n th e or de r the Uni ts ar e mounted (refer to 4-1-2 Precautions).

Word Allocation Section 4-1

The Slave address for Unit 2 can only be used for an 8-point or 16-point Slave. It cannot be used for a 4-point Slave.

System 1

System 2

Master (G7M21) Number inputs: 2 words

Number of outputs: 2 words

Number of output words setting

→→

Master (G7M21) Number inputs: 2 words

Number of outputs: 1 word

→→

Number of input words setting

Number of output words setting

Number of input words setting

Expansion Master (G7N01) Set as Unit 1

Number of outputs: 1 word

Unit # setting Number of output

words setting

Expansion Master (G7N11) Set as Unit 1

Number of inputs: 1 word

Unit # setting Number of input

words setting

System 1

System 2

Expansion Master (G7N11) Set as Unit 2

Number of inputs: 1 word

Unit # setting Number of input

→

words setting

CQM1H/CQM1

Unit

Input word

Output word

4-1-2 Precautions

16 points

I/O Output

Input I/O Input

Master

Expansion Master

Unit 1

Expansion Master

Unit 2

Master

Expansion Master

Unit 1

Avoid the following cases, which lead to complex word all ocation and wiring connections.

Expansion Master Unit No. Out of Mounting Order

Take care of the allocation of Expansion Master Unit 1 and Unit 2 word addresses.

If one Expansion Mast er is used for input and another for output, take care that the Expansion Mas ter Unit numbers and the Unit 1/Unit 2 Slave address settings are not reversed.

A 4-point Slave cannot be used as a Unit 2 Slave address.

Word Allocation Section 4-1

Connect the transmission cables in series from the Master, regardless of the Unit number settings.

CQM1H/CQM1

16 points

I/O Input

Master

Expansion Master

Input

Expansion Master

Unit 1

Unit 2

Unit

Input word

Output word

Expansion Masters Mounted Left of the Master

Take care of the allocation of Master, Expansion Master Unit 1 and Unit 2 word addresses.

If one Expansion Mast er is used for input and another for output, take care that the Expansion Mas ter Unit numbers and the Unit 1/Unit 2 Slave address settings are not reversed.

A 4-point Slave cannot be used as a Unit 2 Slave address. Connect the transmission cables in series from the Master.

CQM1H/CQM1

Unit

Input word

Output word

16 points

Input

I/OOutput

Master

Expansion Master

Unit 1

Expansion Master

Unit 2

Word Allocation Section 4-1

Additional Unit Mounted Between Master and Expansion Master or Between Two Expansion Masters

Take care of the allocation of Expansion Master word addresses.

CQM1H/CQM1

16 points

I/O Output

Master

Expansion Master

16 points

Unit 1

Input

Expansion Master

Unit 2

Unit

Input word

Output word

Master of Another System is Mounted Between the Master and Expansion Master or Between Two Expansion Masters of a System

Take care that the transmission cables of System 1 and System 2 are not wired together. Each system must be wired separately.

System 2

System 1

Input

CQM1H/CQM1

System 1 I/O Output

16 points

Master

Expansion Master

Unit 1

Master

Expansion Master

Unit 2

Unit

Input word

Output word

4-1-3 G730 Remote Termin al Allocation

Slave Address Allocation Using one Mas ter and two Ex pansion Mas ters in on e system all ows the con-

nection of up to 28 Slaves (G730 Remote Terminals). Use the DIP switch to set the Slave address for each Slave to a value from #0

to #27. Addresses #2 4 to #27 cannot be set for 4-point Slaves. The Master and Expansion Masters recognize the controlled Slave by the Slave address.

Word Allocation Section 4-1

Relationship Between Master/Expansion Masters and Slave Address

The Slave addresses correspondi ng (i.e. controlled by) each Master/Expansion Master are shown in the table below.

The Slave addresses correspondin g to each Master and Expansion Master Unit number are fixed.

Master/

Expansion

Master

Master Output n #0 00 to 03 #0 00 to 07 #0 00 to 15

Expansion Master, Unit 1

Expansion Master, Unit 2

I/O type Word 4-point Slave 8 -point Slave 16-point Slave

Address Bit Address Bit Address Bit

#1 04 to 07 #2 08 to 11 #2 08 to 15 #3 12 to 15

n+1 #4 00 to 03 #4 00 to 07 #4 00 to 15

#5 04 to 07 #6 08 to 11 #6 08 to 15 #7 12 to 15

Input m #8 00 to 03 #8 00 to 07 #8 00 to 15

#9 04 to 07 #10 08 to 11 #10 08 to 15 #11 12 to 15

m+1 #12 00 to 03 #12 00 to 07 #12 00 to 15

#13 04 to 07 #14 08 to 11 #14 08 to 15 #15 12 to 15

Input (Output)

j #16 00 to 03 #16 00 to 07 #16 00 to 15

#17 04 to 07 #18 08 to 11 #18 08 to 15 #19 12 to 15

j+1 #20 00 to 03 #20 00 to 07 #20 00 to 15

#21 04 to 07 #22 08 to 11 #22 08 to 15 #23 12 to 15

k Expansion Master Unit 2 is

k+1 #26 00 to 07 #26 00 to 15

for 8-/16-point Slaves only. Do not set 4-point Slaves between #24 and #27.

#24 00 to 07 #24 00 to 15 #25 08 to 15

#27 08 to 15

Note 1. Addr es se s n,m, j,k ar e the st art addresses alloc ate d i n CQM1H/CQM1 for

the Master or Expansion Master, as shown above.

2. Expansion Master Unit 2 is for 8-/16-point Slaves only. Do not set 4-point Slave addresses between #24 and #27.

3. If the number of I/O words for the Master and Expansion Master is set to 1 word (16 points), the corresponding Slave address (n+1), (m+1), (j+1), (k+1) (the shaded areas) are invalid. An error resu lts if th ese s etting s ar e incorrect. In particular, if the Master outpu t is set t o 1 word but t he outpu t Slave address is mistakenly set between #4 and #7, the Slave outputs the same data as the n address. All Slave outputs corresponding to the Expansion Master are OFF (0).

4. The following bits are allocated as Master and Expansion Master addresses and cannot be used by the Slaves. Input bits: always OFF Output bits: can be used as work bits

Word Allocation Section 4-1

4-1-4 Word Allocation Example

In this example, the Master and output Ex pansion Master Unit 1 ar e set to 2 words and the Slaves compri s e five 16- point Units and two 4-point Units. The Slave I/O bit addresses corresp onding to Unit I/O words and Slave address allocations are shown in the table below.

I/O type CPU internal

input word

Master

word

Slave address Expansion

Master Unit 1

Slave address

word

Output --- 100 #0 (16-point output model) 102 #16, #17 (two 4-point Out-

put Units)

101 #4 (16-point output model) 103 #20 (16-point Output Unit)

Input 000 001 #8 (16-point input model) ---

002 #12 (16-point input model)

In the following example, the Slaves are connected in order of ascending Slave address. However, the connection order is independent of the Slave address. The only requirement is that they are connected in series.

Set the Slave connected at the end as th e termina tor, regardless of its Slave address.

Master (I/O set to 2 words) Expansion Master Unit 1

(output set to 2 words)

CQM1H/CQM1

Word 100

16-point output

Word 101

16-point output

RS-485 total length 200 m

Word 001

Bit address (IN) 00100 to 00115

16-point input

#12

Word 002

Bit address (IN) 00200 to 00215

16-point input

Bit address (OUT) 10000 to 10015

#16

Word 102

Bit address (OUT) 10200 to 10203

4-point output

Bit address (OUT) 10100 to 10115

#17

Word 102

Bit address (OUT) 10204 to 10207

4-point output

Set as terminator

#20

Word 103

Bit address (OUT) 10300 to 10315

16-point output

Handling Power On Section 4-2

4-2 Handling Power On

After the power is tur ned on, the Master takes several seconds to recognize all the Slaves. To start operation immediately at power on, write a program for CQM1H/CQM1 to read the Transmission Ready si gnal and to wait until the Transmission Ready signal turns ON.

The Master Transmission Ready s ignal is conn ected to CP U internal input bit 00000 and is used as a vir tu al flag by the Output Read y flag in the wor k bits (02000).

Program Example

Connection Example

Transmission Ready output

00000 02000

Output Ready flag

MOV(21)

DM0000

100

The contents of DM 0000 is output to the Slave at address 100 when the Output Ready flag and the Transmission Ready s ignal from the Master are ON simultaneously.

G730-VO (output type)

CQM1H/CQM1

24 VDC

Master

–

Transmission Ready output

#0 Word 100

Note It takes 1 s max. for the Transmission Ready output to turn OFF after a trans-

mission error occurs during normal operation. On a transmission error, the CPU input and Slave output is determined by the

HOLD function setting of each Unit.

4-3 Transmission Delay Time

The transmission delay time aris es because th e G730 Interface Unit communications is cond ucted by polling from the Mas ter to the Expansion Maste rs and Slaves.

The maximum transmissio n delay time (Tmax) is calcula ted using the following formula.

Calculation of Transmission Delay Time

Maximum transmission delay time (Tmax): Tmax = ((no. Slaves + no. Expansion Masters + 2) x 1. 2 x 2) + S lave I/O ON/

OFF delay time (ms) This calculation does not i nclude the response times between the CQM1H/

CQM1 and units.

Transmission Delay Time Section 4-3

Refer to the CQM1H Operation Manual ( W 363) or the CQM1 O peration Manual (W226) for details about the CQM1H/CQM1 and unit response times.

Refer to I/O Ter minal Series Catalog (X044) for details a bout the Slave I/O ON/OFF delay times.

For the system shown in the word allocati on example on pa ge 5 3, the time (Tmax) between the input type Slave input signal turning ON, being read by the Slave, and then being read by CQM1H/CQM1 from the Ma ster is calculated as follows (assuming the Slave input ON delay time is 1.5 ms.).

Example calculation of transmission delay time: The maximum transmission del ay time (Tmax) for a system comprising seven

Slaves and one Expansion M aster is Tmax = (7+1+2) x 1.2 x 2 + 1.5 = 25.5 ms.

Reducing Transmission Delay Time

Existing System

Unit 1

Master

Expansion Master

Transmission delay time (Slave I/O delay time = 1.5 ms) Tmax = ((28+2+2) x 1.2 x 2 ) + 1.5 = 78.3 ms

Modified System

System 1

Input Slaves 8 x 4-point, total 32 points

Master

4-point input Slave

The transmission delay time can be reduced by replacing a large system using multiple Ex pansion Masters with multiple Mas ters configured a s separate systems.

Unit 2

Expansion Master

4-point input Slave

Input Slaves 16 x 4-point, total 64 points

4-point input Slave

OUT

4-point input Slave

Output Slaves 8 x 4-point + 4 x 8-point, total 64 points

4-point input Slave

Output Slaves 4 x 4-point + 2 x 8-point, total 32 points

4-point output Slave

8-point output Slave

System 2

Input Slaves 8 x 4-point, total 32 points

Master

4-point input Slave

Transmission delay time (Slave I/O delay time = 1.5 ms) Tmax = ((14+0+2) x 1.2 x 2 ) + 1.5 = 39.9 ms

4-point input Slave

Using one 16-point Un it instead of two 8-point Un its reduces the number of Units, and therefore decreases the transmission delay time.

Output Slaves 4 x 4-point + 2 x 8-point, total 32 points

4-point output Slave

8-point output Slave

Appendix A

Specifications

Standard Specifications

The standard specifications of the G730 Interface Units conform to those of the CQM1H/CQM1 PC.

Communications Performance Specifications

Item Specification

Communications method Two-wire, semi-duplex Synchron i zation method Start-stop Transmission path 2-core cable (VCTF 0.75 X 2 C is recommended) Interface RS-485 Transmission speed 187.5 kbps Transmission distance 200 m max (total per system)

Performance Specifications - Master

CQM1-G7M21

Item Specification

I/O points Input: 2 words (32 points)/1 word (16 points)

External output Transmission Ready output: G6D, SPST-NO, 24 VDC/2 A max.

Internal current co nsumption 250 mA at 5 VDC Weight 250 g max. Dimensions 32 (W) x 110 (H) x 107 (D) mm

Output: 2 words (32 points)/1 word (16 points) Set with DIP switch.

ALM output

Performance Specifications - Input Expansion Master

CQM1-G7N11

Item Specification

I/O points Input: 2 words (32 points)/1 word (16 points)

Output: 2 words (32 points)/1 word (16 points)

Set with DIP switch. Internal current consumption 8 0 mA at 5 VDC Weight 200 g max. Dimensions 32 (W) x 110 (H) x 107 (D) mm

Performance Specifications - Output Expansion Master

CQM1-G7N01

Item Specification

I/O points Input: 2 words (32 points)/1 word (16 points)

Output: 2 words (32 points)/1 word (16 points)

Set with DIP switch.

Internal current consumption 80 mA at 5 VDC Weight 200 g max. Dimensions 32 (W) x 110 (H) x 107 (D) mm

Specifications Appendix A

Dimensions

Common for Master and Expansion Master.

Unit: mm

Appendix B

Troubleshooting

Indicator Status During Normal Operation

❍: Lit, ▲: Flashing, X: Not lit

Master Expansion

Master

RDY T/R

RDY

❍❍▲

T/R END NODE ALM RDY T/R PWR T/R

XX X

❍▲❍▲

Any other indicator display indicates an error. Refer to the table below.

Indicator Alarm Table

The table below shows the description and remedy of an error occurring in the G730 Interface Unit. ❍: Lit, ▲: Flashing, X: Not lit, “––”: Status not relevant.

Error Master Expansion

Errors before or after normal operation

Errors before normal operation

RDY T/R

X–––––– –– – X –– Power not turned on. Turn the power on.

–– X X X X X –– –– Abnormal Master. Turn power off and back on.

❍ X ▲❍❍X––❍❍Slave address set between #28

❍ X ▲❍

❍ X ▲▲X––❍❍Multiple terminators set Set only the final Slave to termi-

T/R END NODE ALM RDY T/R

RDY

––

Master

Units not completely connected. End cover not attached.

and #30.

❍❍No terminator set. Set the Slave connected at the

Multiple terminators exists in a system.

Different types of communications Master exist.

Transmission path shorted. Transmission path discontinuity. Transmission path + and – wiring reversed.

Expansion Masters exist with the same input/output type and duplicate unit #.

Expansion Masters exist with the same input/output type and duplicate system address.

The Slave set as terminator is not turned on.

The terminator is set to Slave address #31.

Slave Comments

All T/R indicators flash.

Description Remedy

Refer to unit manual and correct set up.

Replace Master if same error reoccurs.

Set Slave address between #0 and #27.

end as the terminator. Only one terminator allowed per

system. Wire separate systems with one Master each.

Do not mix Master (G7M21) with different types of communications Master.

Correctly wire the transmission path.

Correct settings to give unique unit # and Slave address.

Turn on the terminator Slave.

Set terminator Slave address between #0 and #27.

nator.

Troubleshooting Appendix B

Error Master Expansion

Errors before normal operation

Errors after normal operation

RDY T/R

❍❍▲X

❍ X ❍ X

❍❍▲XX ❍❍▲Error occurred in the output of a

T/R END NODE ALM RDY T/R

RDY

▲

––

Transmission to Slaves whose addresses are set correctly is possible for this display status. Slaves with errors can be identified by checking the T/R indicators, which will be lit on Slaves with errors.

Duplicate bit addresses set for

Master

❍▲Input/output type of Master/

❍❍▲Transmission path shorted.

Description Remedy

Expansion Master differs from input/output type of the corresponding Slave.

Expansion Masters exist with different input/output type but duplicate unit #.

Correct settings to give unique unit # and Slave address.

A 4-point unit is set between #24 and #27.

The Slave address of an 8-point unit is set to an odd value between #0 and #23. The Slave address of a 16-point unit is set to an odd value between #0 and #27.

4-, 8-, and 16-point units.

Transmission path discontinuity.

X Power off at Slave . Turn on the Slave power supply.

Slave CPU out of control Turn Slave power off and back

Slave with error detection function.

Match input/output type of Master/Expansion Master to input/ output type of the corresponding Slave.

Expansion Masters exist with different input/output type but duplicate Slave address.

The #24 to #27 area is reserved for 8-point and 16-point units. Set 4-point units between #0 and #23.

Refer to Word Allocations and correct the Slave address.

Correctly wire the transmission path.

on. Replace Slave if same error re-occurs.

Replace defective relay or normally return load line.

Note The error check shown in the table above is conducted when the CQM1H/CQM1 is turned on (even if the

CQM1H/CQM1 is not in RUN mode). The indicator disp lay on the CQM1H/CQM1 CPU is unrelated to the indicator display on the G730 Interface Unit.

System Error

The error shown below is a CQM1H/CQM1 error which prevents CQM1H/CQM1 operation.

Error Description Cause Remedy

I/O Unit overflow An I/O overflow error occurred in

the CPU.

The total number of I/O words in the system exceeds t he maximum I/O words of the CPU.

Correct the system, referring to

1-2 System Configuration and 4-1 Word Allocation.

Operation Flowchart and Indicator Status

The indicator status are shown below after CQM1H/CQM1 power on, during nor mal operation, and after a n error.

Status Master Expansion

RDY T/R

CQM1H/CQM1 power on XXXXXXXX CQM1H/CQM1 initial check OK ❍ X ▲❍XX❍ X G730 transmission line check – terminator found ❍* ❍* ▲*X*X*X*❍* ▲*

RDY

T/R END NODE ALM RDY T/R

Note *Normal operation status

Master

Troubleshooting Appendix B

Errors Master Expansion

RDY T/R

I/O word setting error I/O unit overflow Defective CQM1H/CQM1 unit connection No end cover CQM1H/CQM1 initial check NG

Master unit error ––XXXXX–––– Slave set between #28 and #30. ❍ X** ▲❍** ❍**(X) –– ❍❍** Incorrect transmission path setting. ❍ X** ▲❍** X –– ❍❍** Terminator not turned on. ❍ X** ▲❍** X –– ❍❍** Duplicate terminator setting. ❍ X** ▲▲** X –– ❍❍** Duplicate Expansion Master Unit #.

Slave address setting error Transmission path shorted/discontinuity ❍ X** ❍** X –– –– ❍❍**(▲) Slave power off/CPU out of control ❍ X** ❍** X –– –– ❍ X** Output error from Slave with error detection function. ❍❍▲XX❍** ❍▲

X* –– –– –– –– –– X ––

❍ ❍

RDY

X**

❍

T/R END NODE ALM RDY T/R

▲ ▲

❍**

X**

▲

–– ❍

Master

❍

❍** ▲

Note Indicators shown with “**” differ from normal status.

PART III I/O Link Unit

CQM1-LK501

SECTION 1

Features and System Configuration

This section describes the general features, system conf iguratio n, and w ord allocation of the CQM1-LK50 1 I/O Link Unit.

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

1-3-2 Remote I/O Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

1-4-1 CQM1H/CQM1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . 67

1-4-2 Master Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Features Section 1-1

1-1 Features

• The CQM1-LK5 01 I/O Link Unit can commun icate with other PCs via I/O points connected to the SYSMAC BUS Wired Remote I/O System.

• The CPU treats the CQM1-LK501 I/O Link Unit as an I/O Unit with 32 input and 32 outpu t p o in ts s o t hat the user can communic ate wi th remote PCs with ease.

The SYSMAC BUS Wired Remote I/O Syst em connects remote I/O devices and PCs. The SYSMAC BUS Wired Remote I/O System saves wiring effort because each PC is connected over a single wire. The CQM1-LK501 I/O Link Unit makes PC communications possible via I/O points in the SYSMAC BUS Wired Remote I/O System. Refer to SYSMAC C-series Rack PCs Wired Remote System Manual (W120) for details on the SYSMAC BUS system.

1-2 System Configuration

The following is a CQM1H/CQM1 system configuratio n example with CQM1LK501 I/O Link Units.

Remote I/O Master

CQM1H/CQM1 CQM1H/CQM1

CQM1-LK501 I/O Link Unit

PC (Master)

2-core cable

SYSMAC BUS system 200 m max.

1-3 Connecting Devices

1-3-1 CPU

The CQM1-LK501 I/O Link Unit connects to the following CPUs

Name Model

CQM1H-series CPU CQM1H-CPU11

CQM1-series CPU CQM1-CPU11-E

Other slave

CQM1H-CPU21 CQM1H-CPU51 CQM1H-CPU61

CQM1-CPU21-E CQM1-CPU41-EV1 CQM1-CPU42-EV1 CQM1-CPU43-EV1 CQM1-CPU44-EV1

CQM1-LK501 I/O Link Unit

Word Allocation Section 1-4

1-3-2 Remote I/O Master

The CQM1-LK501 I/O Link Unit connects to the following SYSMAC BUS Master Units.

Model PC

C500-RM201 C2000H

C1000H (F) C500 (F) CV2000 CV1000 CV500 CVM1

C200H-RM201 C200H/C200HS

C200HX/HG/HE

1-4 Word Allocation

The CQM1-LK501 I/O Link Unit is allocated two output and two input words.

Master

Master's area

SYSMAC BUS communication

For input (reading) For output (writing)

1-4-1 CQM1H/CQM1 Word Allocation

The CQM1H/CQM1 treats the CQM1 -LK501 I/O Link Un it as an I/O Unit wit h two output and two input words, to w hich words are allocate d from the le ft for both input and output . Words from 00 0 are all oc ate d for input and word s f ro m 100 are allocated for output.

CQM1H/CQM1

CQM1H/CQM1's area

For output (writing) For input (reading)

Word Allocation Section 1-4

1-4-2 Master Word Allocation

The Master treats the CQM1-LK501 I/O Link Unit as a SYSMAC BUS Remote I/O Slave Unit. Words are allocated to the SYSMAC BUS area and specified by the Master in the same way as other SYSMAC BUS Remote I/O Slave Units. All words to be used in the SYSMAC BUS area are set usin g the DIP switch of the CQM1-LK501 I/O Link Unit as shown in the following figure.

CQM1-LK501 I/O Link Unit's DIP switch

Example

→

x 0 + 23 x 1 + 24 x 1 = 24

Corresponds to each binary digit ON = 1, OFF = 0

Master's SYSMAC BUS area 0

Offset address

First offset address 24

The first word of the Master’s SYSMAC BUS area varies with the model as seen in the following table.

Model SYSMAC BUS area first word

C200H/C200HS C200HX/HG/HE C500 (F) Word 0 C1000H (F) C2000H CV2000 CV1000 CV500 CVM1

Word 200

Word 32x (Master base number)

Word 2300 + 32x (Master base number)

Nomenclature and Settings

This section provides the nomenclature and switch settings for the CQM1-LK501 I/O Link Unit.

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

SECTION 2

Nomenclature Section 2-1

2-1 Nomenclature

Indicators (see table)

Transmission terminal 1

(refer to 3-1 SYSMAC BUS Cable Connections.)

Transmission terminal 2

(refer to 3-1 SYSMAC BUS Cable Connections.)

Operation output terminals

Operation output terminals must be short-circuited if transmission is normal when the Master is in operating mode. These terminals are used to retrieve signals from the Master in operation.

Note To satisfy the EC directives (low-voltage

Terminal screws: M3

directives), provide reinforced insulation or double insulation for the power supply.

Indicators

Name Color Function

RDY Green Lit while the CQM1H/CQM1 is supplied with power. RUN Green Lit when the Master is in operating mode. ERR T/RRed Lit when there is a tr an smissi on error. Flashes during n ormal trans-

mission.

The terminat or setting switch and DIP switch are loc ated under the ter minal board.

The ERR T/R indicator is lit onl y when there is an error is and will flas h automatically when the transmission returns to normal.

Switch Settings Section 2-2

2-2 Switch Settings

There is a ter m inator s ettin g switch and DIP switch under the te rm inal boa rd. To disconnect the terminal board, refer to the CQM1H Operation Manual (W363) or the CQM1 Operation Manual (W226). Use a small flat- bla de scr e wdriver for setting the terminator setting switch and DIP switch.

Terminator Setting Switch The terminator setting switch of the CQM1-LK501 I/O Link Unit mount ed to

the CQM1H/CQM1 located at th e end of the SYSMAC BUS system must b e set to ON.

Master

SYSMAC BUS system

CQM1H/CQM1 (1)

Other Slave

Terminator setting switch

DIP switch (with output hold setting pin)

CQM1H/CQM1 (2)

Set the terminator setting switch of the CQM1-LK501 I/O Link Unit mounted to this CQM1H/CQM1 to ON.

Output Hold Setting Pin If this pin is set to OFF, when an error has occurred, the CQM1H/CQM1’s out-

put word (i.e., the Master ’s write word) wi ll ho ld the value just before the error has occurred. If this pin is set to ON, the value will be cleared.

DIP switch

Output hold setting pin:

Word setting pins

→

(see table below)

Word Setting

3 (x 24)

2 (x 2

)

1 (x 22) Word allocation

of Master

Switch Setting

00001111 00110011 01010101

Output Words

+0, 1

Input Words

+2, 3

Words +4, 5

Words +6, 7

Words +8, 9

Words +10, 11

Words +12, 13

Words +14, 15

Words +16, 17

Words +18, 19

Words +20, 21

Words +22, 23

Words +24, 25

Words +26, 27

Words +28, 29

Words +30, 31

Switch Settings Section 2-2

Example

If pins 1 and 2 are s et to OFF a nd pin 3 is set to ON on the C QM 1- LK501 I/O Link Unit, and the CQM1-LK501 I/O Link Unit is connected to the C200H Remote I/O Master, the following words will be allocated on the C200H. Output: words 216 and 217 Input: words 218 and 219

This section describes the SYSMAC BUS cable connections for the CQM1-LK501 I/O Link Unit.

3-1 SYSMAC BUS Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

SECTION 3 Connections

SYSMAC BUS Cable Connections Section 3-1

3-1 SYSMAC BUS Cable Connections

Connect VCTF 0.75 x 2 C SYSMAC BUS cables to the CQM1-LK501 I/O LInk Unit as shown in the following.

Connect the positive signal line from the Master.

Remote I/O Master

Note Nothing is connected to these terminals in the case of the terminator.

Connect the Master and Slaves as described in the following. The positive terminal of the Master must be connected to the positive terminal

of the Slave and the negative terminal of the Master must be connected to the negative terminal of the Slave, and between Slaves, the positive terminals must be connected together and the negative ter minals must be connected together as shown in the above diagram.

The end Slave of the system must be the terminato r of the sy stem. Any other Slave must not be the terminator.

CQM1-LK501 I/O LInk Unit

Connect the negative signal line from the Master.

Connect the positive signal line to the next Slave (see note).

Connect the negative signal line to the next Slave (see note).

+ –

Other Slave

–

+ –

+–

Terminator setting

Note 1. Connect the ter minals with c rimp-st yle ter minals a nd M3 ter minal sc rews

that are also used for CQM1H/CQM1 I/O Units.

2. Terminals B

and B2 are short-circui ted int ernally. T e rminals B1 and B3 are

also short-circuited internally.

3. Be sure to turn all the Sl aves on before turning on the Master. Any Slave turned on after the Master is turned on will not be recognized by the Master.

SYSMAC BUS Cable Connections Section 3-1

4. To satisfy the EC direc tives (low-voltage di re ctives), p rovide r ei nforced insulation or double insu lation for the power supply when RUN OUTPUT is used.

Appendix A

Specifications

Standard Specifications

The standard specifications of the CQM1-LK501 I/O Link Unit conform to those of the CQM1H/CQM1 PC.

SYSMAC BUS Standard Specifications

Item Specification

Transmission method Time-division multiplex cyclic Communication method Two-wire semi-duplex Transmission path 2-core cable (VCTF 0.75 x 2 C is recommended) Interface RS-485 Transmission speed 187.5k bps Transmission distance 200 m max.

Performance Specifications

Item Specification

Name I/O Link Unit Model CQM1-LK501 Current consumption 150 mA at 5 VDC I/O delay 8 ms/64 points I/O points 64 points (32 input points and 32 output points) External output Operating output: G6D, SPST-NO, 2 A max. Diagnostic function • Transmission error check (BCC + inverted double transmission collation)

• CPU error monitor

• Transmission path error check Weight 220 g max. Dimensions 32 x 110 x 107 (W x H x D)

Specifications Appendix A

Dimensions

These dimensions are the same for all G730 Interface Unit models.

(Unit: mm)

PART IV Analog Input Unit and Analog Power Supply Units

CQM1-AD041 CQM1-IPS01 CQM1-IPS02

SECTION 1

Features and System Configuration

This section provides the features and system configuration relating to the Analog Input Unit and Analog Power Supply Units.

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

1-1-1 Analog Input Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

1-1-2 Analog Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-3-2 Analog Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

1-4 System Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

1-4-1 Total Number of I/O Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

1-4-2 Total Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Omron CQM1, CQM1H OPERATION MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual

CQM1H/CQM1Series Dedicated I/O Units

About this Manual:

PRECAUTIONS

1 Intended Audience

2 General Precautions

3 Safety Precautions

4 Operating Environment Precautions

5 Application Precautions

PART I B7A Interface Unit

1-1 Features

1-2 System Configuration

1-3 Connecting Devices

1-3-1 CPU

1-3-2 B7A Link Terminal

1-4 Word Allocation

1-5 Bit Allocation

2-1 Nomenclature

2-2 Switch Settings

SECTION 3 Connections

3-1 Connections to B7A Link Terminals

3-1-1 Recommended Cables

3-1-2 Connecting Terminals

3-2 Wiring

PART II G730 Interface Unit

1-1 Features

1-2 System Configuration

1-3 Connecting Devices

1-3-1 CPU

1-3-2 G730 Remote Terminal (Slave)

2-1 Nomenclature

2-2 Switch Settings

SECTION 3 Connections

3-1 Transmission Cables

3-2 External Output Connection Cables

4-1 Word Allocation

4-1-1 CQM1H/CQM1 Word Allocation

4-1-2 Precautions

4-1-3 G730 Remote Termin al Allocation

4-1-4 Word Allocation Example

4-2 Handling Power On

4-3 Transmission Delay Time

PART III I/O Link Unit

1-1 Features

1-2 System Configuration

1-3 Connecting Devices

1-3-1 CPU

1-3-2 Remote I/O Master

1-4 Word Allocation

1-4-1 CQM1H/CQM1 Word Allocation

1-4-2 Master Word Allocation

2-1 Nomenclature

2-2 Switch Settings

SECTION 3 Connections

3-1 SYSMAC BUS Cable Connections

PART IV Analog Input Unit and Analog Power Supply Units