Oliver 4060 Owner's Manual

4060 16” Professional Tablesaw
Owner’s Manual
Oliver Machinery M-4060 09/2008
Seattle, WA Copyright 2003
info@olivermachinery.net www.olivermachinery.net
Warranty
Oliver makes every effort possible to assure that its equipment meets the highest possible standards of quality and durability. All products sold by Oliver are warranted to the original customer to be free from defects for a period of 2 (two) years on all parts, excluding electronics and motors, which are warranted for 1 year. Oliver’s obligation under this warranty shall be exclusively limited to repairing or replacing (at Oliver’s option) products which are determined by Oliver to be defective upon delivery F.O.B. (return freight paid by customer) to Oliver, and on inspection by Oliver. This warranty does not apply to defects due, directly or indirectly, to misuse, abuse, negligence, accidents, unauthorized repairs, alterations, lack of maintenance, acts of nature, or items that would normally be consumed or require replacement due to normal wear. In no event shall Oliver be liable for death, personal or property injury, or damages arising from the use of its products.
Warning
Read this manual thoroughly before operating the machine. Oliver Machinery disclaims any liability for machines that have been altered or abused. Oliver Machinery reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
For More Information
Oliver Machinery is always adding new Industrial Woodworking products to the line. For complete, up-to­date product information, check with your local Oliver Machinery distributor, or visit www.olivermachinery.net
2
WARNING
Read this manual completely and observe all warning labels on the machine. Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery. Safety, however, is ultimately the responsibility of the individual machine operator. As with any piece of machinery, the operator must exercise caution, patience, and common sense to safely run the machine. Before operating this product, become familiar with the safety rules in the following sections.
Always keep guards in place and in proper operating condition.
Use blade guard for every applicable operation including all through cuts. If guard is removed
for special non-through cuts such as dado and rabbet cuts, replace before further use of the saw.
Keep hands out of line with the saw blade.
Use a push stick.
Do not perform any operation freehand.
Never reach around or over the saw blade.
1. If you are not properly trained in the use of a tablesaw do not use until the proper training has been
obtained.
2. Read, understand and follow the safety instructions found in this manual. Know the limitations and
hazards associated with this machine.
3. Electrical grounding: Make certain that the machine frame is electrically grounded and that a
ground lead is included in the incoming electrical service. In cases where a cord and plug are used, make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure indicated in the National Electrical Code.
4. Eye safety: Wear an approved safety shield, goggles, or glasses to protect eyes. Common
eyeglasses are only impact-resistant, they are not safety glasses.
5. Personal protection: Before operating the machine, remove tie, rings, watch and other jewelry and
roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective type footwear should be used. Where the noise exceeds the level of exposure allowed in Section
1910.95 of the OSHA Regulations, use hearing protective devices. Do not wear gloves.
6. Guards: Keep the machine guards in place for every operation for which they can be used. If any
guards are removed for maintenance, DO NOT OPERATE the machine until the guards are reinstalled.
7. Work area: Keep the floor around the machine clean and free of scrap material, saw dust, oil and
other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap, foreign material and tools before starting to use the machine. Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust. Use anti-skid floor strips on the floor area where the operator normally stands and mark off machine work area. Provide adequate work space around the machine.
8. Material condition: Do not attempt to saw boards with loose knots or with nails or other foreign
material. Do not attempt to saw twisted, warped, bowed stock.
9. Operator position: Maintain a balanced stance and keep your body under control at all times.
10. Before starting: Before turning on machine, remove all extra equipment such as keys, wrenches,
scraps, and cleaning rags away from the machine.
3
11. Careless acts: Give the work you are doing your undivided attention. Looking around, carrying on a
conversation, and “horseplay” are careless acts that can result in serious injury.
12. Disconnect all power sources: Before performing any service, maintenance, adjustments or when
changing blades. A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete.
13. Job completion: If the operator leaves the machine area for any reason, the tablesaw should be
turned "off" and the blade should come to a complete stop before their departure. The key should be placed in the “off” position, removed and given to a supervisor to prevent any unauthorized use of the tablesaw.
14. Replacement parts: Use only genuine Oliver Machinery factory authorized replacement parts and
accessories; otherwise the warranty and guarantee is null and void.
15. Misuse: Do not use this Oliver tablesaw for other than its intended use. If used for other purposes,
Oliver disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use.
16. Drugs, alcohol and medication: Do not operate this machine while under the influence of drugs,
alcohol, or any medication.
17. This machine is deigned for cutting wood products only. Do not use to cut any kind of metal or
substance other then wood.
18. Never start the saw while a workpiece is in contact with the blade.
19. Raise or lower the blade only when the machine has been turned “off” and the blade has come to a
complete stop.
20. Miter Gauge and Rip Fence: Never use the miter gauge and rip fence at the same time.
21. Damaged Saw Blade: Never use a damaged saw blade or one that has been dropped. Check the
saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with missing teeth. Make sure the blade is securely locked on the arbor.
22. Make sure the blade is running in the proper direction. Refer to the arrow on the blade. The teeth
should be pointing down when viewing from the front of the saw.
23. Alignment: Check the alignment of the splitter to the blade. Also, check the alignment of the fence
to the miter slot.
24. Health hazards: Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paint.
Crystalline silica from bricks and cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles.
Familiarize yourself with the following safety notices used in this manual:
CAUTION: (This means that if precautions are not heeded, it may result in minor or moderate injury and/or possible machine damage) WARNING: (This means that if precautions are not heeded, it could result in serious injury or possibly even death).
4
Table of Contents Page Number
Warranty......................................................................................................................................................2
Warnings..................................................................................................................................................3-4
Table of Contents........................................................................................................................................5
Specifications...............................................................................................................................................5
Contents of the Shipping Containers...........................................................................................................6
Machine Preparation and Setup..................................................................................................................7
Extension Wing Assembly...........................................................................................................................7
Handwheel Assembly..................................................................................................................................7
Rail Assembly..............................................................................................................................................8
Fence Assembly and Adjustment................................................................................................................9
Adjusting the Scale Reader.........................................................................................................................9
Adjusting 45° and 90° Stops......................................................................................................................10
Splitter and Blade Guard Assembly...........................................................................................................11
Miter Gauge...............................................................................................................................................12
Controls.....................................................................................................................................................12
Dust Collection...........................................................................................................................................12
Electrical Connections...............................................................................................................................13
Replacing the Blade...................................................................................................................................13
Maintenance..............................................................................................................................................14
Troubleshooting....................................................................................................................................15-16
Specifications
Model Number.......................................................................................................................................4060
Blade Diameter (In)...................................................................................................................................16”
Arbor Diameter (In)....................................................................................................................................1"
Maximum Depth of Cut at 90 Degrees (In)...........................................................................................5-1/2"
Maximum Depth of Cut at 45 Degrees (In)...........................................................................................4-1/4"
Maximum Cut to the Right of Blade..........................................................................................................52”
Dust Port Diameter (In)................................................................................................................................4
Table Dimensions w/Extensions (LxW).....................................................................................48-1/2” x 38”
Table Height (In)...................................................................................................................................36-½”
Blade Tilt...............................................................................................................................................Right
Arbor Speed RPM.................................................................................................................................3,450
Overall Dimensions (with fence & rails attached)............................................................85”L x 55"W x 42”H
Gross Weight.........................................................................................................................................1040
5
Contents of the Shipping Containers
Oliver 4060, 16” Professional Tablesaw
Saw
Once the top is removed the saw will be as shown. Inspect for freight damage and call the freight carrier if any.
Contents
Speed handles
2. Angle height lock
3. Hardware packet (wings)
4. Hardware packet (rails)
5. Tools
6. Blade guard support bracket
7. Miter guage
Saw
Fence and Rail Assembly
1. Fence
2. Front rail
3. Front rail support
4. Rear rail
Contents
Fence and Rail Assembly
6
Machine Preparation and Setup
WARNING!
The equipment used to lift this machine must
have a rated capacity at, or above the weight
of the tablesaw. Failure to comply may
cause serious injury!
The tablesaw must be positioned on a smooth, level surface. The area must be well lit and have plenty of room to maneuver with large pieces of wood.
Level the saw front to back and side to side using the supplied leveling bolts. Make sure the saw is stable before being placed into service.
Clean all rust protected surfaces with a commercial solvent. Do not use acetone, gasoline, lacquer thinner or any type of flammable solvent, or a cleaner that may damage paint. Cover cleaned surfaces with WD-40 or a 20W machine oil.
Pay particular attention to cleaning in the miter slot and the faces of table and extension wing.
Figure 1
Extension Wing Assembly
1. Attach each extension wing to table using the supplied hardware as shown in figure 1. Snug but do not tighten the bolts.
2. Make sure the mating surfaces are flush at both the top of the table and the front edge of the table as shown in figure 2. If the bolts have not been completely tightened, this can be easily accomplished using a rubber coated mallet or dead blow.
3. Fully tighten the bolts.
Handwheel Assembly
1. Screw in the speed handle and angle lock knob into their respective holes as shown in figure 3. Use the supplied wrench to securely tighten the speed handle. Do the same for both handwheels.
Figure 2
Figure 3
7
Rail Assembly
1. Install the front rail support to the saw using the four supplied chamfered bolts found in the hardware packet of the rails. It is easiest to start with the first hole as shown in figure 4, using the floor to rest the end of the rail on. Note that the rail comes pre-drilled for use on other saws so it is a matter of lining up the holes in the saw with the correct rail holes.
2. Set the front guide on the support bracket as shown in figure 5 and secure into place with the seven hex bolts also provided in hardware packet. Be careful when placing the rail on the bracket that it does not fall off when lining up the holes.
Figure 4
3. Install the rear guide as shown in figure 6 using the supplied hardware.
Figure 5
Figure 6
8
Loading...
+ 17 hidden pages