CCS Technical Documentation
NEM-2 Series Transceivers
Service Tools
Issue 1 07/03 Nokia Corporation
NEM-2
Service Tools CCS Technical Documentation
[This page left intentionally blank]
Page 2 Nokia Corporation Issue 1 07/03
NEM-2
CCS Technical Documentation Service Tools
Table of contents
FLA-36 POS (Point Of Sales) Flash Loading Adapter.................................................. 5
Product Code ...............................................................................................................5
View of FLA-36 ........................................................................................................ 5
MJ-6 Module Test Jig .................................................................................................... 6
Product Code ...............................................................................................................6
JXS-2 Shield box ........................................................................................................... 8
Product code ................................................................................................................8
DA-1 Docking Adapter.................................................................................................. 9
Product Code ...............................................................................................................9
View of DA-1 with JBV-1 ....................................................................................... 9
MJS-74 Soldering Jig................................................................................................... 10
Product Code .............................................................................................................10
View of MJS-74 ...................................................................................................... 10
DKU-2 Bottom connector-USB cable ......................................................................... 11
Product Code .............................................................................................................11
JBV-1 Docking station................................................................................................. 12
Product Code .............................................................................................................12
FPS-8 Flash Prommer (Sales Pack) ............................................................................. 13
Sales package code ....................................................................................................13
View of FPS-8......................................................................................................... 13
FPS-8C Parallel Flash Prommer (Sales Pack) ............................................................. 14
Sales package code ....................................................................................................14
View of FPS-8C ...................................................................................................... 14
FLS-4S POS (Point Of Sales) Flash Device (Sales Pack) .......................................... 15
Product Code .............................................................................................................15
View of FLS-4S ...................................................................................................... 15
PKD-1 SW Security Device......................................................................................... 16
View of SW Security Device .................................................................................. 16
DAU-9S MBUS Cable................................................................................................. 17
Product Code .............................................................................................................17
View of DAU-9S..................................................................................................... 17
XCS-1 Service Cable ................................................................................................... 18
Product code .............................................................................................................18
View of XCS-1........................................................................................................ 18
ACF-8 Universal Power Supply .................................................................................. 19
Product Code .............................................................................................................19
View of ACF-8........................................................................................................ 19
FLC-2 DC Cable .......................................................................................................... 20
Product Code .............................................................................................................20
View of FLC-2 ........................................................................................................ 20
AXS-4 Service Cable ................................................................................................... 21
Product code .............................................................................................................21
View of AXS-4........................................................................................................ 21
PCS-1 Power Cable...................................................................................................... 22
Product Code .............................................................................................................22
View of PCS-1 ........................................................................................................ 22
Issue 1 07/03 Nokia Corporation Page 3
NEM-2
Service Tools CCS Technical Documentation
XRS-6 RF Cable .......................................................................................................... 23
Product code .............................................................................................................23
View of XRS-6........................................................................................................ 23
CA-5S DC Cable.......................................................................................................... 24
Product Code .............................................................................................................24
View of CA-5S........................................................................................................ 24
XCS-4 Modular Cable ................................................................................................. 25
Product code .............................................................................................................25
View of XCS-4........................................................................................................ 25
Printer Cable ................................................................................................................ 26
Product code .............................................................................................................26
View of Printer Cable.............................................................................................. 26
SK-5 LGA component rework kit................................................................................ 27
Product code ..............................................................................................................27
SK-6 LGA component rework kit................................................................................ 28
Product code ..............................................................................................................28
Page 4 Nokia Corporation Issue 1 07/03
NEM-2
CCS Technical Documentation Service Tools
FLA-36 POS (Point Of Sales) Flash Loading Adapter
FLA-36 POS Flash Loading Adapter is used in place of the phone's normal battery during
service to supply a controlled operating voltage. It works only in connection with flashing tools FPS-8 or FLS-4.
The adapter is equipped with pins which will contact the necessary test pattern on the
PWB.
Power supply is handled either with FLC-2 or with XCS-1.
Note: NEM-2 features two different Flash areas --> UPP and ADSP. FLA-36 is only
designed for UPP Flashing, for ADSP Flashing an additional cable (DKU-2) is needed!
Product Code
FLA-36 POS Flash Loading Adapter: 0770467
View of FLA-36
Issue 1 07/03 Nokia Corporation Page 5
NEM-2
Service Tools CCS Technical Documentation
MJ-6 Module Test Jig
A module jig is designed to hold the main PWB and the UI module when covers are
removed and component level troubleshooting / diagnostic are done.
Note! No RF tuning allowed with MJ-6.
The Module jig is used for
• Flashing in disassembled state
• Galvanic RF connection for testing only
• Galvanic FM connection for FM radio tests
• Galvanic FM Audio connection for FM radio tests
• Troubleshooting on component level
• MP3 audio tests
• Interface tests (SIM / MMC / Pop-Port connector / Line in)
•UI tests
Product Code
MJ-6 Module Test Jig: 0770463
Figure 1: View of MJ-6
Page 6 Nokia Corporation Issue 1 07/03
NEM-2
CCS Technical Documentation Service Tools
Additional UI parts for NEM-2 and MJ-6:
0201970 EM20 UI PWB ASSY
4850265 LCD MODULE 130X130 COF CSTN 4KCO
9460588 KEY GUIDE ASSY For AMS
9460541 R1011-LIGHTGUIDE
9511052 LCD METAL FRAME
5140067 SPEAKER+SPRING 105+-3DB 32R D13.2
9459032 R1011-A-COVER ASSY LIGHT BLUE
9790777 R1011 KEYPAD COMMON ENGLISH
0630708 NEM-2 MMC 64MB W/ CONTENT
Issue 1 07/03 Nokia Corporation Page 7
NEM-2
Service Tools CCS Technical Documentation
JXS-2 Shield box
JXS-2 Shield box is used for RF tuning and with DA-1 Docking adapter.
Note! JBV-1 stays outside the JXS-2 RF shielded chamber.
Product code
JXS-2 Shield box: 0770673
Figure 2: JXS-2:
Page 8 Nokia Corporation Issue 1 07/03
NEM-2
CCS Technical Documentation Service Tools
DA-1 Docking Adapter
Docking adapter is designed to hold the assembled phone for low level troubleshooting /
diagnostics. A RF-coupler is integrated in the Docking station adapter.
Note! Tuning only with DA-1 inside JXS-2.
The Docking station adapter is used for:
• Flashing in assembled state
• GoNoGo tests
• RF connection for alignment of GSM parameters in JXS-2
• Energy Management calibration
• Test of SIM and MMC readers
Product Code
DA-1 Docking Station Adapter: 0774288
View of DA-1 with JBV-1
Issue 1 07/03 Nokia Corporation Page 9