Nokia 3230 Service Manual ssue1

Nokia Customer Care

Service Manual

RM-51 (Nokia 3230)

Mobile Terminal

Part No: (9238460 (Issue 1))

Company Confidential

RM-51

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 02/2005 Johanna Bryman

Page ii Company Confidential 9238460 (Issue 1)

RM-51 Copyright Nokia Customer Care

Copyright

the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

9238460 (Issue 1) Company Confidential Page iii

RM-51

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv Company Confidential 9238460 (Issue 1)

RM-51 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-51

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that

will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage

batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form

inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or

attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi Company Confidential 9238460 (Issue 1)

RM-51 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any

ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

9238460 (Issue 1) Company Confidential Page vii

RM-51

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen)

causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii Company Confidential 9238460 (Issue 1)

RM-51 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland

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Nokia Customer Care Company Policy

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RM-51 Nokia 3230 Service Manual Structure Nokia Customer Care

Nokia 3230 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix service SW 4 Service Tools 5 Disassembly and reassembly instructions 6 Baseband troubleshooting 7 RF troubleshooting 8 Camera module troubleshooting 9 System module and user interface 10 Schematics Glossary

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Nokia Customer Care Nokia 3230 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care General information

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RM-51 General information Nokia Customer Care

Table of Contents

Product selection............................................................................................................................................................................1–5

Display and keypad features......................................................................................................................................................1–5

Features.............................................................................................................................................................................................1–5

Hardware features...................................................................................................................................................................1–5

Software features.....................................................................................................................................................................1–6

UI features..................................................................................................................................................................................1–6

Mobile enhancements..................................................................................................................................................................1–7

Technical specifications...............................................................................................................................................................1–9

General specifications.............................................................................................................................................................1–9

Main RF characteristics for triple-band phones (Europe)............................................................................................1–9

Battery endurance...................................................................................................................................................................1–9

Environmental conditions...................................................................................................................................................1–10

List of Figures

Figure 1 RM-51.................................................................................................................................................................................1–5

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Nokia Customer Care General information

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RM-51 General information Nokia Customer Care

Product selection

The RM-51 is a triple band transceiver unit designed for the GSM900 (including EGSM), GSM1800 and GSM1900 networks.

Figure 1 RM-51

Display and keypad features

• Large high resolution TFT color display (176x208 pixels) with 65,536 colors

• 2,1" (34.8mm x 41.1mm) display

• 4-way navigation key/selection key, 2 soft keys, application key, edit key and clear key

• Ribless numeric keymat

• PoC (Push To Talk) key on the side

Features

Hardware features

• GSM E900/1800/1900

• AMR/HR/FR/EFR codecs

• Internal antenna

• Ringing: 103dB from 5cm distance

•

Connectors: PopPort TM and charger

• User memory: 6MB

• Memory: RS (reduced size) MMC slot

• Slot for RS MMC, 32MB RS MMC included

• Stereo FM Radio

• Mono music player (MP3)

• 1.3MP (1.22MP efficient resolution)

• GPRS: Class B, multislot class 10, EGPRS multislot class 5 downlink

• CSD: 9.6kbps and 14.4kbps

• Bluetooth: GAP SPP DUNP FXP GOEP OPP HFP FTP

•

USB through PopPortTM connector

•

Bluetooth through PopPortTM connector

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RM-51

Nokia Customer Care General information

• IrDA

• Internal vibrator

• Integrated handsfree speaker

• SIM (1.8 and 3.0 V)

• Real time clock

Software features

• OS: Symbian OS 7.0a

• UI Style: S60 v2.1

• Java: MIDP 2.0 JSR 30, 82, 118, 120, 135

• WAP: 2.0, xHTML over TCP/IP stack HTML browser

• OMA: MMS 1.1, Provisioning DRM forward lock

• PC suite (free download)

UI features

Category Feature

Capture • Camera with 2 modes (Standard/Night) and x4 Digital Zoom

• Video Recorder supporting QCIF(176x144) and subQCIF(128x96) sizes

• Video editing with MuVee

Share • Sending via Bluetooth, MMS, e-mail, IrDA

• Media Player

• Print photos with Kodak BT Photokiosk and Kodak Mobile Service

Organize • Media Gallery

• Uploader

Messaging • Multimedia Messaging with Presentations

• Concatenated SMS (MO/MT)

• Picture Messaging

• E-mail (SMTP, IMAP4, POP3)

• Instant Messaging (Wireless Village)

• T9 predictive text input

• Swap MMC without turning the phone off

Lifecycle • Nokia Sensor

• Lifeblog/blogging

• Branded name

• Moblogging

PIM • Contacts with thumbnail images

• Presence Enhanced Contact

• Calendar

• To-do list

• Notes

• Voice Recorder

• Calculator

• Clock

• Converter

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RM-51 General information Nokia Customer Care

Category Feature

Local (using PC Suite) • Data: Calendar, Contacts

• PC Applications: Microsoft Outlook (97, 98, 2000, 2002), Lotus Organizer (5.0,

6.0), Lotus Notes (5.0/5.02/6.0)

• Unified PC-suite for MDO games

Remote (with SyncML server)

Phone • GSM phase 2+ features

Games • Agent V

Midp 2.0 • Mobile Media API (JSR 135)

Browser • WAP 2.0

Personalization • Themes

Location Based Services • Cell broadcast

M-Commerce • Mobile Wallet 2.0

• Data: Calendar, Contacts

• Voice dialling

• Voice commands

• CPHS spec. (version 4.2)

• Warrior Quest

• Rally Pro Contest (multiplayer via Bluetooth)

• Bluetooth API (JSR 82)

• Wireless Messaging API (JSR 120)

• xHTML/HTML browser

• SP-MIDI

• MP3

Mobile enhancements

Power Type

Battery 760 mAh Li-Ion BL-5B

Retractable charger AC-1

Charger ACP-7

Travel charger ACP-12

Mobile charger LCH-12

Car accessories Type

Headrest hands free BHF-3

Plug-in car hands free HF-3

Wireless car kit CK-1W

Advanced car kit CK-7W

Car kit CR-10

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RM-51

Nokia Customer Care General information

Car accessories Type

Mobile holder CR-28

Carrying

Carrying case

Audio Type

Headset HS-5

Boom Headset HDB-4

Fashion stereo headset HS-3

Stereo headset (APAC) HDS-3

FM Radio headset HS-2R

Wireless headset HDW-3

Wireless clip-on headset HS-21W

Wireless boom headset HS-4W

Wireless headset HS-11W

Wireless image headset HS-13W

TTY Adapter HDA-10

Data accessories Type

Connectivity Cable DKU-2

Memory unit MU-1

Memory unit MU-2

Memory unit MU-9

Memory unit MU-12

Imaging accessories Type

Image album PD-1

Messaging accessories Type

Digital pen SU-1B

Wireless keyboard SU-8W

Wireless GPS module LD-1W

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RM-51 General information Nokia Customer Care

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BL-5B 760mAh Li-Ion battery pack

109x49x16-19 110 90

Main RF characteristics for triple-band phones (Europe)

Parameter Unit

Cellular system GSM/EGSM900,GSM1800/1900

Rx frequency band EGSM900: 925 - 935 MHz

GSM900: 935 - 960MHz

GSM1800: 1805 - 1880 MHz

GSM1900: 1930 - 1990 MHz

Tx frequency band EGSM900: 880 - 890MHz

GSM900: 890 - 915MHz

GSM1800: 1710 - 1785 MHz

GSM1900: 1850 - 1910 MHz

Output power GSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W

GSM1900: +0 … +30dBm/1.0mW … 1W

Number of RF channels GSM900: 125

GSM1800: 375

GSM1900: 300

Channel spacing 200KHz

Number of Tx power levels GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-5B 760mAh Up to 2,5-4 hours

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RM-51

Nokia Customer Care General information

Standby time

Battery: BL-5B 760mAh Up to 100-230 hours

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk

time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental condition

Normal operation

Reduced performance

Intermittent or no operation

No operation or storage

Charging allowed

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

15 oC ... +55 oC

55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-15 oC ... +55 oC

0 oC ... +85 oC

Specifications fulfilled

Operational only for short periods

Operation not guaranteed but an attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water has

to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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RM-51 Parts and layouts Nokia Customer Care

Table of Contents

Exploded view of Nokia RM-51..................................................................................................................................................2–5

Spare parts overview....................................................................................................................................................................2–5

SWAP units.......................................................................................................................................................................................2–6

Mechanical parts.............................................................................................................................................................................2–7

Component parts list.....................................................................................................................................................................2–9

Component layouts.....................................................................................................................................................................2–23

List of Tables

Table 1 Mechanical parts list.......................................................................................................................................................2–7

List of Figures

Figure 2 Exploded view of Nokia RM-51..................................................................................................................................2–5

Figure 3 Spare parts overview....................................................................................................................................................2–6

Figure 4 Component layout, bottom......................................................................................................................................2–24

Figure 5 Component layout, top..............................................................................................................................................2–24

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Nokia Customer Care Parts and layouts

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RM-51 Parts and layouts Nokia Customer Care

Exploded view of Nokia RM-51

Figure 2 Exploded view of Nokia RM-51

Spare parts overview

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RM-51

Nokia Customer Care Parts and layouts

Figure 3 Spare parts overview

SWAP units

RM-51 SWAP EURO1 - BLACK

RM-51 SWAP EURO1 - ORANGE

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RM-51 Parts and layouts Nokia Customer Care

SWAP units

RM-51 SWAP EURO1 - RED

RM-51 SWAP FRANCE - BLACK

RM-51 SWAP FRANCE - ORANGE

RM-51 SWAP FRANCE - RED

RM-51 SWAP GREECE - BLACK

RM-51 SWAP GREECE - ORANGE

RM-51 SWAP GREECE - RED

RM-51 SWAP GULF - BLACK

RM-51 SWAP GULF - ORANGE

RM-51 SWAP GULF - RED

RM-51 SWAP HEBREW - BLACK

RM-51 SWAP HEBREW - ORANGE

RM-51 SWAP HEBREW - RED

RM-51 SWAP RUSSIAN - BLACK

RM-51 SWAP RUSSIAN - ORANGE

RM-51 SWAP RUSSIAN - RED

RM-51 SWAP TURKEY - BLACK

RM-51 SWAP TURKEY - ORANGE

RM-51 SWAP TURKEY - RED

RM-51 SWAP UKRAINA - BLACK

RM-51 SWAP UKRAINA - ORANGE

RM-51 SWAP UKRAINA - RED

RM-51 SWAP ZA - BLACK

RM-51 SWAP ZA - ORANGE

RM-51 SWAP ZA - RED

Mechanical parts

Bold = ASSY I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper, hinge or lower block and not exchangeable

Table 1 Mechanical parts list

ITEM/CIRCUIT REF. QTY PART NAME

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RM-51

Nokia Customer Care Parts and layouts

ITEM/CIRCUIT REF. QTY PART NAME

1 TOP COVER ASSY

I001 1 TOP COVER

I002 1 POWER KEY

I003 1 A-COVER

I004 1 KEYMAT

I005 1 DISPLAY METAL FRAME

I006 1 DISPLAY

I007 4 SCREWS M1.8X6

1 C-COVER ASSY

I008 1 C-COVER GROUNDING CLIP LEFT

I009 1 C-COVER GROUNDING CLIP RIGHT

I010 1 EARPIECE GASKET

I011 1 EARPIECE ADHESIVE

I012 1 EARPIECE

I013 1 POC KEY

I014 1 C-COVER

1 UI BOARD ASSY

I015 1 LIGHTGUIDE

I016 1 LIGHTGUIDE ADHESIVE

I017 1 DOMESHEET

I018 1 JOYSTICK

I019 1 POWER SWITCH ISOLATOR

I020 1 UI BOARD

I021 1 B2B FLEX MODULE

I022 1 SHIELD

I023 1 CAMERA

I024 1 ENGINE MODULE

1 ANTENNA ASSY

I025 1 IHF CHAMBER

I026 1 IHF SPEAKER

I027 1 ANTENNA

1 D-COVER ASSY

I028 1 VIBRA

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