Nissan Primera 2000 User Manual

Page 1
Release:August 1999(01)

QUICKREFERENCEINDEX

GENERALINFORMATION GI
MAINTENANCE MA
ENGINEMECHANICAL EM
PRIMERA
MODELP11-144SERIES
ENGINELUBRICATION& COOLINGSYSTEMS
LC
ENGINECONTROLSYSTEM GA16DE
ENGINECONTROLSYSTEM SR20DE
ENGINECONTROLSYSTEM CD20T ACCELERATORCONTROL,
FE
FUEL&EXHAUSTSYSTEMS CLUTCH CL
MANUALTRANSAXLE MT
AUTOMATICTRANSAXLE AT
FRONTAXLE&FRONTSUSPENSION FA
REARAXLE&REARSUSPENSION RA
BRAKESYSTEM BR
STEERINGSYSTEM ST
RESTRAINTSYSTEM RS
BODY&TRIM BT
HEATER&AIRCONDITIONER HA
ELECTRICALSYSTEM EL
ALPHABETICALINDEX IDX
Page 2
AUTOMATIC TRANSAXLE
SECTION
CONTENTS
TROUBLE DIAGNOSIS — INDEX..................................3
Alphabetical & P No. Index for DTC ...........................3
PRECAUTIONS ...............................................................5
Precautions for Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT
PRE-TENSIONER’’......................................................5
Precautions for On Board Diagnostic (OBD)
System of CVT and Engine.........................................5
Precautions..................................................................5
Service Notice or Precautions.....................................6
Wiring Diagrams and Trouble Diagnosis.....................7
PREPARATION ...............................................................8
Special Service Tools..................................................8
OVERALL SYSTEM ........................................................9
CVT Electrical Parts Location......................................9
Circuit Diagram..........................................................10
Cross-sectional View — RE0F06A............................11
Control System..........................................................12
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................15
Introduction................................................................15
OBD Function for CVT System.................................15
OBD Diagnostic Trouble Code (DTC).......................15
Malfunction Indicator (MI)..........................................18
CONSULT-II...............................................................18
TROUBLE DIAGNOSIS — INTRODUCTION...............29
Introduction................................................................29
Work Flow..................................................................32
TROUBLE DIAGNOSIS — BASIC INSPECTION ........34
CVT Fluid Check .......................................................34
Stall Test....................................................................34
Line Pressure Test ....................................................35
Road Test..................................................................36
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION...............................................................41
TCM Terminals and Reference Value.......................41
TROUBLE DIAGNOSIS FOR POWER SUPPLY..........45
Wiring Diagram — CVT — MAIN..............................45
AT(HvCVT)
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH .........................................................................65
Description.................................................................48
Wiring Diagram — AT — PNP/SW...........................50
Diagnostic Procedure ................................................51
Component Inspection...............................................53
DTC P0710 CVT FLUID TEMPERATURE
SENSOR CIRCUIT.........................................................54
Description.................................................................54
Wiring Diagram — AT — FTS...................................56
Diagnostic Procedure ................................................57
DTC P0715 PRIMARY SPEED SENSOR.....................59
Description.................................................................59
Wiring Diagram — AT — VSSA/T.............................60
Diagnostic Procedure ................................................61
Component Inspection...............................................61
DTC P0720 VEHICLE SPEED SENSOR CVT
(SECONDARY SPEED SENSOR) ................................62
Description.................................................................62
Wiring Diagram — AT — VSSA/T.............................64
Diagnostic Procedure ................................................65
Component Inspection...............................................65
DTC P0725 ENGINE SPEED SIGNAL .........................66
Description.................................................................66
Wiring Diagram — AT — ENGSS.............................67
Diagnostic Procedure ................................................68
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE........................................................69
Description.................................................................69
Wiring Diagram — AT — TCV..................................71
Diagnostic Procedure ................................................72
Component Inspection...............................................73
DTC P0745 LINE PRESSURE SOLENOID VALVE.....74
Description.................................................................74
Wiring Diagram — AT — LPSV................................76
Diagnostic Procedure ................................................77
Component Inspection...............................................78
AT
Page 3
CONTENTS
(Cont’d)
DTC P1705 THROTTLE POSITION SENSOR .............79
Description.................................................................79
Wiring Diagram — AT — TPS ..................................81
Diagnostic Procedure ................................................82
Component Inspection...............................................85
DTC P1777 STEP MOTOR — CIRCUIT.......................86
Description.................................................................86
Wiring Diagram — AT — STM..................................88
Diagnostic Procedure ................................................89
Component Inspection...............................................90
DTC P1778 STEP MOTOR — FUNCTION...................91
Description.................................................................91
Diagnostic Procedure ................................................93
DTC P1791 CVT FLUID PRESSURE SENSOR...........94
Description.................................................................94
Wiring Diagram — AT — FPS ..................................96
Diagnostic Procedure ................................................97
Component Inspection...............................................98
CVT SAFE FUNCTION..................................................99
Description.................................................................99
Diagnostic Procedure ..............................................100
CONTROL UNIT (RAM), CONTROL UNIT (ROM).....101
Description...............................................................101
Diagnostic Procedure ..............................................102
CONTROL UNIT (EEPROM).......................................103
Description...............................................................103
Diagnostic Procedure ..............................................104
TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS...........................................................................105
PNP Switch, Stop Lamp Switch and Throttle
Position Switch ........................................................105
Wiring Diagram — AT — NONDTC........................110
ON-VEHICLE SERVICE ..............................................113
Control Cable Adjustment........................................113
Park/Neutral Position (PNP) Switch Adjustment.....113
Differential Side Oil Seal Replacement...................113
REMOVAL AND INSTALLATION...............................115
Removal...................................................................115
Inspection.................................................................115
Installation................................................................116
Air Breather Hose....................................................117
CVT Fluid Cooler (Hyper CVT-M6).........................117
Components.............................................................118
SERVICE DATA AND SPECIFICATIONS (SDS).......119
General Specifications.............................................119
Stall Revolution........................................................119
Line Pressure...........................................................119
Removal and Installation.........................................119
AT-2
Page 4

TROUBLE DIAGNOSIS — INDEX

Alphabetical & P No. Index for DTC

Alphabetical & P No. Index for DTC
ALPHABETICAL INDEX FOR DTC
Items
(CONSULT-II screen terms)
ATF TEMP SEN/CIRC 0710 P0710 AT-54 ENG SPEED SIG 0725 P0725 AT-66 LINE PRESSURE SEN 1791 P1791 AT-94 L/PRESS SOL/CIRC 0745 P0745 AT-74 PNP SW/CIRC 0705 P0705 AT-48 PRI SPEED SIG/CIRC 0715 P0715 AT-59 STEP MOTOR/CIRC 1777 P1777 AT-86 STEP MOTOR/FNCTN 1778 P1778 AT-91 TP SEN/CIRC A/T*3 1705 P1705 AT-79 TCC SOLENOID/CIRC 0740 P0740 AT-69 VEH SPD SEN/CIR A/T 0720 P0720 AT-62
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6. *3: When the fail-safe operation occurs, the MI illuminates.
ECM*1
DTC
CONSULT-II
GST*2
Reference page
NCAT0001
NCAT0001S01
AT-3
Page 5
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
P NO. INDEX FOR DTC
DTC
CONSULT-II
GST*2 P0705 0705 PNP SW/CIRC AT-48 P0710 0710 ATF TEMP SEN/CIRC AT-54 P0715 0715 PRI SPEED SIG/CIRC AT-59 P0720 0720 VEH SPD SEN/CIR AT AT-62 P0725 0725 ENG SPEED SIG AT-66 P0740 0740 TCC SOLENOID/CIRC AT-69 P0745 0745 L/PRESS SOL/CIRC AT-74 P1705 1705 TP SEN/CIRC A/T*3 AT-79 P1777 1777 STEP MOTOR/CIRC AT-86 P1778 1778 STEP MOTOR/FNCTN AT-91 P1791 1791 LINE PRESSURE SEN AT-94
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6. *3: When the fail-safe operation occurs, the MI illuminates.
ECM*1
(CONSULT-II screen terms)
Items
=NCAT0001S02
Reference page
AT-4
Page 6

PRECAUTIONS

Precautions for Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’

Precautions for Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’
The Supplemental Restraint System ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’, used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side col­lision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses (except ‘‘SEAT BELT PRE-TENSIONER’’ connector) can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).
NCAT0002

Precautions for On Board Diagnostic (OBD) System of CVT and Engine

The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of a malfunction causing emission deterioration.
CAUTION:
+ Be sure to turn the ignition switch ‘‘OFF’’ and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up.
+ Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.)
+ Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MI to light up due to a short circuit.
+ Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to a malfunction of the EGR system or fuel injection system, etc.
+ Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.

Precautions

+ Before connecting or disconnecting the TCM harness
connector, turn ignition switch OFF and disconnect nega­tive battery terminal. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off.
NCAT0198
NCAT0003
SEF289H
AT-5
Page 7
Precautions (Cont’d)
PRECAUTIONS
+ When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors.
Bend
Perform TCM input/output signal inspection before replacement.
Break
SEF291H
+ Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions prop­erly or not. (See page AT-41.)
MEF040DA
+ After performing each TROUBLE DIAGNOSIS, perform
‘‘DTC (Diagnostic Trouble Code) CONFIRMATION PROCE­DURE’’. The DTC should not be displayed in the ‘‘DTC CONFIRMA­TION PROCEDURE’’ if the repair is completed.
SAT652J
+ It is very important to perform functional tests whenever they
are indicated.
+ Extreme care should be taken to avoid damage to O-rings,
seals and gaskets when assembling.
+ When the CVT drain plug is removed, only some of the fluid is
drained. Old CVT fluid will remain in torque converter and CVT fluid cooling system. Always follow the procedures under ‘‘Changing CVT Fluid’’ in the MA section when changing CVT fluid.

Service Notice or Precautions

FAIL-SAFE
NCAT0004
NCAT0004S01
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major electrical input/output device circuit is damaged. Under Fail-Safe, the vehicle always runs even with a shift lever position of ‘‘L’’ or ‘‘D’’. The customer may complain of sluggish or poor acceleration. When the ignition key is turned ‘‘ON’’ following Fail-Safe operation, CVT or SPORT indicator lamp blinks for about 8 seconds. [For ‘‘TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)’’, refer to AT-25.] Fail-Safe may occur without electrical circuit damage if the vehicle is driven under extreme conditions (such as excessive wheel spin followed by sudden braking). To recover normal shift pattern, turn the ignition key ‘‘OFF’’ for 5 seconds, then ‘‘ON’’.
AT-6
Page 8
PRECAUTIONS
Service Notice or Precautions (Cont’d)
The blinking of the CVT or SPORT indicator lamp for about 8 seconds will appear only once and be cleared. The customer may resume normal driving conditions. Always follow the ‘‘WORK FLOW’’ (Refer to AT-32). The SELF-DIAGNOSIS results will be as follows:
The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor. During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
OBD SELF-DIAGNOSIS
NCAT0004S04
+ CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the CVT or SPORT indicator. Refer to the table on AT-19 for the indicator used to display each self-diagnostic result.
+ The self-diagnostic results indicated by the MI are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure ‘‘HOW TO ERASE DTC’’ on AT-16 to complete the repair and avoid unnecessary blinking of the MI.
For details of OBD, refer to EC section (‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’).
+ Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to EL section, ‘‘Description’’, ‘‘HARNESS CONNEC­TOR’’.

Wiring Diagrams and Trouble Diagnosis

NCAT0005
When you read wiring diagrams, refer to the followings:
+ ‘‘HOW TO READ WIRING DIAGRAMS’’ in GI section + ‘‘POWER SUPPLY ROUTING’’ for power distribution circuit in EL section
When you perform trouble diagnosis, refer to the followings:
+ ‘‘HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS’’ in GI section + ‘‘HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT’’ in GI section
AT-7
Page 9

Special Service Tools

PREPARATION

Tool number Tool name
ST2505S001 Oil pressure gauge set 1 ST25051001 Oil pressure gauge 2 ST25052000 Hose 3 ST25053000 Joint pipe 4 ST25054000 Adapter 5 ST25055000 Adapter
KV31103000 Drift
ST35325000 Drift
Description
NT097
NT105
Special Service Tools
Measuring line pressure and governor pressure
Installing differential side oil seal (Use with ST35325000)
a: 59 mm (2.32 in) dia. b: 49 mm (1.93 in) dia.
Installing differential side oil seal (Use with KV31103000)
a: 215 mm (8.46 in) b: 25 mm (0.98 in) dia. c: M12 x 1.5P
NCAT0006
NT417
AT-8
Page 10

OVERALL SYSTEM

CVT Electrical Parts Location

TCM
Front
CVT Electrical Parts Location
Steering column
Indicator C/U
SPORT indicator lamp
Throttle position sensor and throttle position switch
NCAT0008
PNP switch
Control valve connector
Inside control valve
Fluid temperature sensor Fluid pressure sensor Lock-up solenoid Line pressure solenoid Step motor
Secondary speed sensor
Primary speed sensor
Dropping resistor
CVT indicator lamp
SPORT mode switch
Manual mode switch
SAT671J
AT-9
Page 11

Circuit Diagram

OVERALL SYSTEM
FUSE
DATA LINK
ECM
ECCS RELAY
CONNECTOR
Circuit Diagram
THROTTLE
POSITION
SENSOR
DROPPING RESISTOR
SPORT indicator lamp
CVT indicator (warning)
lamp
: Hyper CVT models
CONTROL VALVE
CVT FLUID TEMPERATURE SENSOR
CVT FLUID PRESSURE SENSOR
LINE PRESSURE SOLENOID VALVE
TORQUE CONVERTER CLUTCH SOLENOID VALVE
NCAT0009
: Hyper CVT M6 models
BATTERY
ON or START
IGNITION SWITCH
CLOSED
WIDE OPEN
STOP LAMP SWITCH
PRNDL
PARK/NEUTRAL
POSITION
SWITCH
SECONDARY SPEED SENSOR
PRIMARY SPEED SENSOR
THROTTLE POSITION SWITCH
TCM
ABS CONTROL UNIT
SHIFT DOWN
CONTROL DEVICE
INDICATOR CONTROL UNIT
COMBINATION
METER
STEP MOTOR
SPORT MODE SWITCH
SWITCH
SHIFT UP
SWITCH
UNIFIED METER
CONTROL UNIT
MANUAL
MODE
SWITCH
MANUAL
MODE
AUTOMATIC
MODE
AT-10
YAT142
Page 12
OVERALL SYSTEM

Cross-sectional View — RE0F06A

Steel belt
Sun gear
Side cover
Primary pulley
Cross-sectional View — RE0F06A
Converter housing
Reverse brake
Planet carrier
Forward clutch
Oil pump
NCAT0011
Torque converter
Input shaft
Internal gear
Parking gear
Output gear
Taper roller bearing
Reduction gear
Idler gear
Speedometer drive gear
Secondary pulley
Final gear
AT-11
Differential case
SAT668J
Page 13

Control System

OVERALL SYSTEM
Control System
OUTLINE
=NCAT0014
NCAT0014S01
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift position and reduces shifting and lock-up shocks.
SENSORS
PNP switch Throttle position sensor Closed throttle position switch Wide open throttle position switch Engine speed signal CVT fluid temperature sensor CVT fluid pressure sensor Primary speed sensor Secondary speed sensor Stop lamp switch Sport mode switch (Hyper CVT only) Indicator control unit (Hyper CVT M6 only) ABS control unit
Shift control Line pressure control Lock-up control
c
Fail-safe control Self-diagnosis CONSULT-II communication line control Duet-EU control On board diagnosis
TCM
ACTUATORS
Step motor CVT indicator (warning) lamp
c
(Hyper CVT M6 only) Torque converter clutch solenoid valve Line pressure solenoid valve SPORT indicator lamp (Hyper CVT only)
AT-12
Page 14
OVERALL SYSTEM
Control System (Cont’d)
CONTROL SYSTEM
Wheel
Differential gear
Parking system
Final gear
Belt and Pulley
Forward and reverse change
Oil pressure control
Transaxle
Torque converter
NCAT0014S02
Engine
Oil pump
Control device
Sport mode SW or manual mode SW
Mechanical system Oil system Electrical system
[Hyper CVT-M6]
Position indicator
Indicator C/U
CVT indicator (warning) lamp or SPORT indicator lamp
PNP switch
Primary pulley speed and secondary pulley speed sensor
TCM
Electrical control
Control valve
ECM
ABS C/U
Stop lamp SW
Engine speed sensor
Throttle opening sensor
AT-13
NAT310
Page 15
Control System (Cont’d)
OVERALL SYSTEM
TCM FUNCTION
The function of the TCM is to:
+ Receive input signals sent from various switches and sensors. + Determine required line pressure, shifting point and lock-up operation. + Send required output signals to the step motor and the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCM
Sensors and actuators Function PNP switch Detects select lever position and sends a signal to TCM. Throttle position sensor Detects throttle valve position and sends a signal to TCM. Closed throttle position switch Detects throttle valve’s fully-closed position and sends a signal to TCM.
Detects a throttle valve position of greater than 1/2 of full throttle and sends a signal to TCM.
Sends a signal to the TCM relaying the operation condition of the brake pedal.
Input
Wide open throttle position switch
Engine speed signal From ECM. CVT fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM. CVT fluid pressure sensor Detects transmission fluid pressure and sends a signal to TCM. Primary speed sensor Detects primary pulley rpm and sends a signal to TCM. Secondary speed sensor Detects secondary pulley rpm and sends a signal to TCM.
Stop lamp switch
=NCAT0014S03
NCAT0014S04
Sport mode switch
Indicator control unit*1
ABS control unit Sends a signal to the TCM operation condition of the ABS. Step motor Regulates pulley position in relation to a signal sent from TCM.
Line pressure solenoid valve
Torque converter clutch solenoid
Output
*1: Hyper CVT M6 models only *2: Hyper CVT M6 models *3: Hyper CVT models
valve CVT indicator (warning) lamp*2 Shows TCM faults, when CVT control components malfunction. SPORT indicator lamp*3 Shows the operation condition of the SPORT mode switch. *3
Indicator control unit *1
Sends a signal to the TCM relaying the operation condition of the sport mode switch.
Sends a signal to the TCM operation condition of the manual mode switch in control device.
Regulates (or decreases) line pressure suited to driving conditions in rela­tion to a signal sent from TCM.
Regulates (or decreases) lock-up pressure suited to driving conditions in relation to a signal sent from TCM.
Receives the information of gear position on manual mode from TCM, and sends a signal to indicator.
AT-14
Page 16

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION

Introduction

Introduction
NCAT0017
The CVT system has two self-diagnostic systems. The first is the emission-related on board diagnostic system (OBD) performed by the TCM in combination with the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in the ECM memory but not the TCM memory. The second is the TCM original self-diagnosis indicated by the CVT indicator (warning) lamp or SPORT indi­cator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD self­diagnostic items. For detail, refer to AT-26.

OBD Function for CVT System

NCAT0018
The ECM provides emission-related on board diagnostic (OBD) functions for the CVT system. One function is to receive a signal from the TCM used with OBD-related parts of the CVT system. The signal is sent to the ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements. The MI automatically illuminates in Two Trip Detection Logic when a malfunction is sensed in relation to CVT system parts.

OBD Diagnostic Trouble Code (DTC)

HOW TO READ DTC AND 1ST TRIP DTC
NCAT0020
NCAT0020S01
DTC and 1st trip DTC can be read by the following methods.
1. (
No Tools) The number of blinks of the malfunction indicator in the Diagnostic Test Mode II (Self-
Diagnostic Results) Examples: 0705, 0710, 0715, 0720, etc. For details, refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’]. These DTCs are controlled by NISSAN.
2. (
with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710,
P0720, P0725, etc. These DTCs are prescribed by ISO15031-6. (CONSULT-II also displays the malfunctioning component or system.)
+ 1st trip DTC No. is the same as DTC No. + Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction.
However, in case of the Mode II and GST they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal. CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is rec­ommended.
A sample of CONSULT-II display for DTC is shown at left. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for ‘‘ENGINE’’ with CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
SAT651J
If the DTC is being detected currently, the time data will be ‘‘0’’.
AT-15
Page 17
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD Diagnostic Trouble Code (DTC) (Cont’d)
SAT581J
If a 1st trip DTC is stored in the ECM, the time data will be ‘‘1t’’.
SAT582J
Freeze Frame Data and 1st Trip Freeze Frame Data
NCAT0020S0101
The ECM has a memory function, which stores the driving condition such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data, and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For detail, refer to EC section (‘‘CONSULT-II’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’). Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior­ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data.
Prior-
ity
1 Freeze frame data Misfire — DTC: P0300 - P0306 (0300 - 0306)
Fuel Injection System Function — DTC: P0171 (0171), P0172 (0172), P0174 (0174), P0175
(0175) 2 Except the above items (Includes CVT related items) 3 1st trip freeze frame data
Items
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased.
HOW TO ERASE DTC
NCAT0020S02
The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described following.
+ If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours. + When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode
selector on the ECM.
AT-16
Page 18
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD Diagnostic Trouble Code (DTC) (Cont’d)
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC related to OBD. For details, refer to EC section (‘‘Emission-related Diagnostic Information’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’).
+ Diagnostic trouble codes (DTC) + 1st trip diagnostic trouble codes (1st trip DTC) + Freeze frame data + 1st trip freeze frame data + System readiness test (SRT) codes + Test values + Distance traveled while MI is activated + Others
HOW TO ERASE DTC (WITH CONSULT-II)
NCAT0020S03
+ If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least 5 seconds and then turn it ‘‘ON’’ (engine stopped) again.
2. Turn CONSULT-II ‘‘ON’’ and touch ‘‘CVT’’.
3. Touch ‘‘SELF-DIAG RESULTS’’.
4. Touch ‘‘ERASE’’. (The DTC in the TCM will be erased.) Then touch ‘‘BACK’’ twice.
5. Touch ‘‘ENGINE’’.
6. Touch ‘‘SELF-DIAG RESULTS’’.
7. Touch ‘‘ERASE’’. (The DTC in the ECM will be erased.)
How to erase DTC (With CONSULT-II)
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least 5 seconds and then turn it ‘‘ON’’
(engine stopped) again.
.
2. Turn CONSULT-II ‘‘ON’’, and touch ‘‘CVT’’. 3. Turn ‘‘SELF DIAGNOSIS’’. 4. Touch ‘‘ERASE’’. (The DTC in
Touch ‘‘BACK’’
Touch ‘‘BACK’’
the TCM will be erased.)
.
5. Touch ‘‘ENGINE’’. 6. Touch ‘‘SELF DIAGNOSIS’’. 7. Touch ‘‘ERASE’’. (The DTC in the ECM will be erased.)
AT-17
SAT681J
Page 19
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD Diagnostic Trouble Code (DTC) (Cont’d)
HOW TO ERASE DTC (WITH GST)
NCAT0020S04
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least 5 seconds and then turn it ‘‘ON’’ (engine stopped) again.
2. Perform ‘‘OBD SELF-DIAGNOSTIC PROCEDURE (No Tools)’’. Refer to AT-25. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC section ‘‘Generic Scan Tool (GST)’’.
HOW TO ERASE DTC (NO TOOLS)
NCAT0020S05
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least 5 seconds and then turn it ‘‘ON’’ (engine stopped) again.
2. Perform ‘‘TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)’’. Refer to AT-25. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.)
3. Change the diagnostic test mode from Mode II to Mode I by turning the mode selector on the ECM. Refer to EC section ‘‘HOW TO SWITCH DIAGNOSTIC TEST MODES’’.

Malfunction Indicator (MI)

NCAT0021
1. The malfunction indicator will light up when the ignition switch is turned ON without the engine running. This is for checking the lamp.
+ If the malfunction indicator does not light up, refer to EL sec-
tion (‘‘Warning Lamps/System Description’’, ‘‘WARNING LAMPS AND CHIME’’). (Or see MI & Data Link Connectors in EC section.)
2. When the engine is started, the malfunction indicator should go off.
SAT652J
If the lamp remains on, the on board diagnostic system has detected an emission-related (OBD) malfunction. For detail, refer to EC section (‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’).

CONSULT-II

NCAT0022
After performing ‘‘SELF-DIAGNOSTIC PROCEDURE (WITH CON­SULT-II)’’(AT-19), place check marks for resultson the ‘‘DIAGNOS­TIC WORKSHEET’’, AT-31. Reference pages are provided follow­ing the items.
NOTICE: + Additional CONSULT-II information can be found in the Opera-
tion Manual supplied with the CONSULT-II unit.
AT-18
Page 20
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
SELF-DIAGNOSTIC PROCEDURE
(WITH CONSULT-II)
1. Turn on CONSULT-II and touch ‘‘ENGINE’’ for OBD detected items or touch ‘‘CVT’’ for TCM self-diagnosis. If CVT is not displayed, check TCM power supply and ground circuit. Refer to AT-41. If result is NG, refer to EL section (‘‘POWER SUPPLY ROUTING’’).
SAT651J
2. Touch ‘‘SELF DIAGNOSIS’’. Display shows malfunction experienced since the last erasing operation. CONSULT-II performs REAL-TIME SELF-DIAGNOSIS. Also, any malfunction detected while in this mode will be dis­played at real time.
CONSULT-II (Cont’d)
NCAT0022S02
SAT584J
SELF-DIAGNOSTIC RESULT TEST MODE
Detected items (Screen terms for CONSULT-II, ‘‘SELF DIAGNOSIS’’ test mode)
‘‘CVT’’ ‘‘ENGINE’’
PNP switch circuit + TCM does not receive the correct volt­PNP SW/CIRCUIT
Primary speed sensor + TCM does not receive the proper volt-
I/P PULLY SPD SIG
Secondary speed sensor + TCM does not receive the proper volt­VEHICLE SPEED
SIG T/C clutch solenoid valve + TCM detects an improper voltage T/C CLUTCH
SOL/V
PNP SW/CIRC
PRI SPEED SIG/ CIRC
VEH SPD SEN/CIR A/T
TCC SOLENOID/ CIRC
Malfunction is detected when ...
age signal (based on the gear posi­tion) from the switch.
age signal from the sensor.
age signal from the sensor.
drop when it tries to operate the sole­noid valve.
NCAT0022S03
TCM self-diagnosis OBD (DTC)
Available by
CVT or SPORT
indicator lamp
‘‘CVT’’ on CON-
SULT-II
P0705
X P0715
X P0720
X P0740
Available by
malfunction
indicator lamp*2,
‘‘ENGINE’’ on CON-
SULT-II or GST
Line pressure solenoid valve + TCM detects an improper voltage LINE PRESSURE
S/V Throttle position sensor,
Throttle position switch THROTTLE POSI
SEN
L/PRESS SOL/ CIRC
TP SEN/CIRC A/T
drop when it tries to operate the sole­noid valve.
+ TCM receives an excessively low or
high voltage from the sensor.
AT-19
X P0745
X P1705
Page 21
CONSULT-II (Cont’d)
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Detected items (Screen terms for CONSULT-II, ‘‘SELF DIAGNOSIS’’ test mode)
‘‘CVT’’ ‘‘ENGINE’’
Engine speed signal + TCM does not receive the proper volt­ENGINE SPEED SIG CVT fluid temperature sensor + TCM receives an excessively low or BATT/FLUID TEMP
SEN Stepping motor circuit + Not proper voltage change of the STEP MOTOR STEP MOTOR/
Stepping motor function + Step motor is not operating according
CVT fluid pressure sensor + TCM receives an excessively low or LINE PRESSURE
SEN
ATF TEMP SEN/ CIRC
CIRC
STEP MOTOR/ FNCTN
LINE PRESS SEN
Malfunction is detected when ...
age signal from the ECM.
high voltage from the sensor.
TCM terminal when operating step motor.
to the TCM.
high voltage from the sensor.
TCM self-diagnosis OBD (DTC)
Available by
CVT or SPORT
indicator lamp
‘‘CVT’’ on CON-
SULT-II
X P0725
X P0710
X P1777
X P1778
X P1791
Available by
malfunction
indicator lamp*2,
‘‘ENGINE’’ on CON-
SULT-II or GST
CVT SAFE FUNCTION + TCM is malfunctioning. CVT SAFE FUNC-
TION TCM (RAM) + TCM memory (RAM) is malfunction­CONTROL UNIT
(RAM) TCM (ROM) + TCM memory (ROM) is malfunction­CONTROL UNIT
(ROM) TCM (EEP ROM) + TCM memory (EEP ROM) is malfunc­CONT UNIT (EEP
ROM) Initial start + This is not a malfunction message
*INITIAL START*
No failure (NO SELF DIAGNOSTIC FAILURE INDI­CATED FURTHER TESTING MAY BE REQUIRED**)
X: Applicable —: Not applicable *1: These malfunctions cannot be displayed by MI *2: Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
ing.
ing.
tioning.
(Whenever shutting off a power sup­ply to the TCM, this message appears on the screen.)
+ No failure has been detected.
if another malfunction is assigned to MI.
X—
——
——
——
X—
XX
AT-20
Page 22
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
Item Display
Vehicle speed sensor (Secondary speed sensor)
Throttle position sensor THRTL POS
CVT fluid temperature sensor
Battery voltage BATTERY
Engine speed ENGINE
VHCL SPEED SE [km/h] or [mph] X
SEN [V]
FLUID TEMP SE [V]
VOLT [V]
SPEED [rpm] X X
DATA MONITOR MODE (CVT)
Monitor item
TCM input
signals
X—
X—
X—
Main
signals
Description Remarks
+ Vehicle speed com-
puted from signal of revolution sensor is dis­played.
+ Throttle position sensor
signal voltage is dis­played.
+ CVT fluid temperature
sensor signal voltage is displayed.
+ Signal voltage lowers
as fluid temperature rises.
+ Source voltage of TCM
is displayed.
+ Engine speed, com-
puted from engine speed signal, is dis­played.
NCAT0022S04
When racing engine in ‘‘N’’ or ‘‘P’’ position with vehicle stationary, CONSULT-II data may not indicate 0 km/h (0 mph).
Engine speed display may not be accurate under approx. 800 rpm. It may not indicate 0 rpm even when engine is not running.
P/N position switch N POSITION
SW [ON/OFF]
R position switch R POSITION
SW [ON/OFF]
D position switch D POSITION
SW [ON/OFF]
Sport mode switch S POSITION
SW [ON/OFF]
L position switch L POSITION
SW [ON/OFF]
Closed throttle position switch
CLOSED THL/SW [ON/OFF]
+ ON/OFF state com-
X—
X—
X—
X—
X—
X—
puted from signal of P/N position SW is dis­played.
+ ON/OFF state com-
puted from signal of R position SW is dis­played.
+ ON/OFF state com-
puted from signal of D position SW is dis­played.
+ ON/OFF status, com-
puted from signal of Sport mode SW, is dis­played.
+ ON/OFF status, com-
puted from signal of L position SW, is dis­played.
+ ON/OFF status, com-
puted from signal of closed throttle position SW, is displayed.
Wide open throttle position switch
W/O THRL/ P-SW [ON/OFF]
+ ON/OFF status, com-
X—
puted from signal of wide open throttle posi­tion SW, is displayed.
AT-21
Page 23
CONSULT-II (Cont’d)
Item Display
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Monitor item
TCM input
signals
Main
signals
Description Remarks
Gear position GEAR
Selector lever position SLCT LVR
POSI
Vehicle speed VEHICLE
SPEED [km/h] or [mph]
Throttle position THROTTLE
POSI [/8]
Line pressure duty LINE PRES
DTY [%] X
Torque converter clutch solenoid valve duty
TCC S/V DUTY [%]
+ Gear position (when
—X
+ Selector lever position
—X
+ Vehicle speed data,
—X
+ Throttle position data,
—X
+ Control value of line
+ Control value of torque
—X
use manual mode) data used for computation by TCM, is displayed.
data, used for computa­tion by TCM, is dis­played.
used for computation by TCM, is displayed.
used for computation by TCM, is displayed.
pressure solenoid valve, computed by TCM from each input signal, is displayed.
converter clutch sole­noid valve, computed by TCM from each input signal, is dis­played.
+ A specific value used for
control is displayed if fail­safe is activated due to error.
+ A specific value used for
control is displayed if fail­safe is activated due to error.
Self-diagnosis display lamp (SPORT or CVT indicator lamp)
CVT fluid pressure sensor LINE PRES-
Primary pulley speed sensor
Secondary pulley speed sensor
Stop lamp switch BRAKE SW
Idle judgement CLSD THL
ABS signal ABS SIGNAL
PAT MONI LAMP [ON/OFF]
SURE [V] X
I/P PULLY SPD [rpm]
O/P PULLY SPD [rpm]
[ON/OFF] X
POSI [ON/OFF]
[ON/OFF]
+ Control status of
—X
+ CVT fluid pressure sen-
+ Primary pulley speed
XX
+ Secondary pulley speed
——
+ ON/OFF position signal
+ Idle status judged from
+ ABS operation signal
X—
SPORT or CVT indica­tor lamp is displayed.
sor signal voltage is displayed.
computed from signal of primary pulley speed sensor is displayed.
computed from signal of secondary speed sensor is displayed.
of stop lamp switch is displayed.
throttle position sensor signal is displayed.
(ON/OFF) from ABS control unit is dis­played.
AT-22
Page 24
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Item Display
Monitor item
TCM input
signals
Main
signals
CONSULT-II (Cont’d)
Description Remarks
Manual mode switch MANU MODE
SW [ON/OFF] X
Non-manual mode switch NON M MODE
SW [ON/OFF] X
Up switch UP SW
[ON/OFF] X
Down switch DOWN SW
[ON/OFF] X
Step motor coil A S/M COIL [A]
[ON/OFF]
Step motor coil B S/M COIL [B]
[ON/OFF]
Step motor coil C S/M COIL [C]
[ON/OFF]
+ ON/OFF position signal
+ ON/OFF position signal
+ ON/OFF position signal
+ ON/OFF position signal
+ Control valve of step
——
+ Control valve of step
——
+ Control valve of step
——
of manual mode switch is displayed.
of non-manual mode switch is displayed.
of up switch is dis­played.
of down switch is dis­played.
motor coil A, computed by TCM from each input signal is dis­played.
motor coil B, computed by TCM from each input signal is dis­played.
motor coil C, computed by TCM from each input signal is dis­played.
Step motor coil D S/M COIL [D]
[ON/OFF]
CVT ratio CVT RATIO [—]
Step PLY CONT
STEP [step]
Line pressure LINE PRES-
SURE [MPa]
Pulley rpm·in 2 T RPM [rpm]
CVT ratio 2 T RATIO [—]
Step 2 T STEP [step]
X: Applicable —: Not applicable
+ Control valve of step
——
—X
—X
—X
——
——
——
+ Real CVT ratio oper-
+ Step motor position is
+ Real line pressure cal-
+ Target primary pulley
+ Target changing the
+ Target step motor posi-
motor coil D, computed by TCM from each input signal is dis­played.
ated TCM is displayed.
displayed.
culated from line pres­sure sensor voltage with TCM is displayed.
speed operated with TCM is displayed.
speed ratio operated with TCM is displayed.
tion operated with TCM is displayed.
AT-23
Page 25
CONSULT-II (Cont’d)
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Data link connector
WORK SUPPORT MODE WITH CONSULT-II
1. 1.Turn ignition switch ‘‘OFF’’.
2. Connect CONSULT-II to Data link connector. Data link con­nector is located in left side dash panel.
3. Turn ignition switch ‘‘ON’’.
NRS071
4. Touch ‘‘START’’.
SAT586J
5. Touch ‘‘CVT’’.
SAT651J
SAT732J
SAT933J
6. Touch ‘‘WORK SUPPORT’’.
7. Touch ‘‘ENGINE BRAKE ADJUSTMENT’’.
8. Touch ‘‘START’’.
AT-24
Page 26
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
9. Set ‘‘ENGINE BRAKE LEVEL’’ by touching ‘‘UP’’ or ‘‘DOWN’’.
ENGINE BRAKE LEVEL
0: Initial set value (Engine brake level control is
activated)
OFF: Engine brake level control is disactivated.
10. Turn ignition switch ‘‘OFF’’, wait at least 5 seconds and then turn ignition switch ‘‘ON’’.
11. Engine brake level set is completed.
CAUTION:
SAT934J
Mode of ‘‘+1’’ ‘‘0’’ ‘‘-1’’ ‘‘-2’’ ‘‘OFF’’ can be selected by press­ing the ‘‘UP’’ ‘‘DOWN’’ on CONSULT screen. However, do not select mode other than ‘‘0’’ and ‘‘OFF’’. If the ‘‘+1’’ or ‘‘-1’’ or ‘‘-2’’ is selected, that might cause the abnormality of drivabil­ity.
CONSULT-II (Cont’d)
Rod
Accelerator drum
Throttle opener
Vacuum pump
SAT491J
DIAGNOSTIC PROCEDURE WITHOUT CONSULT-II
OBD Self-diagnostic Procedure (With GST)
NCAT0022S07
NCAT0022S0701
Refer to EC section [‘‘Generic Scan Tool (GST)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
OBD Self-diagnostic Procedure (No Tools)
NCAT0022S0702
Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
TCM Self-diagnostic Procedure (No Tools)
=NCAT0022S0703
Preparation
1. Turn ignition switch to ‘‘OFF’’ position.
2. Connect the handy type vacuum pump to the throttle opener and apply vacuum −25.3 kPa (−190 mmHg, −7.48 inHg).
3. Disconnect the throttle position switch harness connector.
4. Turn ignition switch to ‘‘ON’’ position.
5. Check continuity of the closed throttle position switch.
Continuity should exist.
(If continuity does not exist, check throttle opener and closed throttle position switch. Then increase vacuum until closed throttle position switch shows continuity.)
6. Connect the throttle position switch harness connector.
7. Warm up the engine.
8. Turn the ignition switch from ON to OFF two more times, and then turn to OFF.
9. In the ‘‘P’’ position of the selector lever, turn the ignition switch ON, and verify that the CVT warning lamp turns on for about 2 seconds.
10. Turn the ignition switch OFF.
11. Press the brake pedal, and shift the selector lever to the ‘‘D’’ position.
12. Turn the ignition switch ON.
13. Release the brake, and shift the selector lever to the ‘‘L’’ posi­tion.
14. Fully depress both brake and accelerator pedals all the way to the floor. Without releasing the brake and accelerator pedals, shift the selector lever to the ‘‘D’’ position.
15. Read the display from the CVT warning lamp to complete the diagnosis.
AT-25
Page 27
CONSULT-II (Cont’d)
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Judgement of Self-diagnosis Code
CVT or SPORT indicator lamp*
All judgement flickers are the same.
Self diagnosis start
Start signal 10 judgement flickers
All circuits that can be confirmed by self-diagnosis are OK.
2nd judgement flicker is longer than others.
Light
Shade
SAT436FA
NCAT0022S0704
1st judgement flicker is longer than others.
Light
Shade
SAT437FA
Secondary speed sensor (VEHICLE SPEED SENSOR CVT) cir­cuit is short-circuited or disconnected.
Go to VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) (DTC: 0720), AT-62.
3rd judgement flicker is longer than others.
Light
Shade
SAT439FA
Primary speed sensor circuit is short-circuited or disconnected.
Go to PRIMARY SPEED SENSOR (DTC: 0715), AT-59.
4th judgement flicker is longer than others.
Self diagnosis start
Light
Shade
SAT443FA
Step motor circuit is short-circuited or disconnected.
Go to STEP MOTOR (DTC: 1777), AT-86 .
Light
Shade
SAT441FA
Throttle position sensor circuit is short-circuited or disconnected.
Go to THROTTLE POSITION SENSOR (DTC: 1705), AT-79.
5th judgement flicker is longer than others.
Light
Shade
SAT445FA
CVT fluid pressure sensor circuit is short-circuited or discon­nected.
Go to CVT FLUID PRESSURE SENSOR (DTC: 1791), AT-94.
AT-26
Page 28
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CVT or SPORT indicator lamp*
CONSULT-II (Cont’d)
6th judgement flicker is longer than others.
Light
Shade
SAT447FA
Line pressure solenoid valve circuit is short-circuited or discon­nected.
Go to LINE PRESSURE SOLENOID VALVE (DTC: 0745), AT-74.
8th judgement flicker is longer than others.
Self diagnosis start
Light
7th judgement flicker is longer than others.
Light
Shade
SAT449FA
Lock up solenoid valve circuit is short-circuited or disconnected.
Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE (DTC: 0740), AT-69.
9th judgement flicker is longer than others.
Light
Shade
SAT451FA
CVT fluid temperature sensor is disconnected or TCM power source circuit is damaged.
Go to CVT FLUID TEMPERATURE SENSOR (DTC: 0710) AND TCM POWER SOURCE, AT-54.
10th judgement flicker is longer than others.
Light
Shade
SAT455FA
+ When ‘‘4th judgement flicker’’ and/or ‘‘6th judgement flicker’’ is
displayed, inspect ‘‘STEP MOTOR (DTC: 1777)’’ and/or ‘‘LINE PRESSURE SOLENOID VALVE (DTC: 0745)’’.
+ When neither ‘‘4th judgement flicker’’ nor ‘‘6th judgement
flicker’’ are displayed, replace TCM.
Go to CVT SAFE FUNCTION, AT-99.
Shade
SAT453FA
Engine speed signal circuit is short-circuited or disconnected.
Go to ENGINE SPEED SIGNAL (DTC: 0725), AT-66.
Flickers as shown below.
Light
Shade
SAT457FA
Battery voltage is low. Battery has been disconnected for a long time. Battery is connected conversely. (When reconnecting TCM connectors — This is not a problem)
AT-27
Page 29
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont’d)
CVT or SPORT indicator lamp*
Lamp does not come on.
Self diagnosis start
Light
Shade
SAT653J
PNP switch, stop lamp switch or throttle position switch circuit is disconnected or TCM is damaged.
Go to TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS, AT-105.
t1= 2.5 seconds t2= 2.0 seconds t3= 1.0 second t4= 1.0 second *CVT indicator lamp: Hyper CVT M6 SPORT indicator lamp: Hyper CVT
AT-28
Page 30

TROUBLE DIAGNOSIS — INTRODUCTION

Introduction

Sensors
Solenoid valves
INFO.
TCM
ECM
SAT631IA
CAUSE
SAT632I
Introduction
NCAT0023
The TCM receives a signal from the vehicle speed sensor, throttle position sensor or PNP switch and provides shift control or lock-up control via step motor and CVT solenoid valves. The TCM also communicates with the ECM by means of a signal sent from sensing elements used with the OBD-related parts of the CVT system for malfunction-diagnostic purposes. The TCM is capable of diagnosing malfunctioning parts while the ECM can store malfunctions in its memory. Input and output signals must always be correct and stable in the operation of the CVT system. The CVT system must be in good operating condition and be free of valve seizure, solenoid valve malfunction, etc. It is much more difficult to diagnose a problem that occurs intermit­tently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problems. A road test with CONSULT-II (or GST) or a circuit tester connected should be performed. Follow the ‘‘Work Flow’’. Refer to AT-32. Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The cus­tomer can supply good information about such problems, espe­cially intermittent ones. Find out what symptoms are present and under what conditions they occur. A ‘‘Diagnostic Worksheet’’ like the example (AT-31) should be used. Start your diagnosis by looking for ‘‘conventional’’ problems first. This will help troubleshoot driveability problems on an electronically controlled engine vehicle.
Also check related Service bulletins for information.
SEF234G
AT-29
Page 31
Introduction (Cont’d)
TROUBLE DIAGNOSIS — INTRODUCTION
DIAGNOSTIC WORKSHEET Information from Customer
KEY POINTS
WHAT ..... Vehicle & CVT model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN Trans. model Engine Mileage Incident Date Manuf. Date In Service Date Frequency © Continuous © Intermittent ( times a day)
© Vehicle does not move. ( © Any position © Particular position)
Symptoms © Lockup malfunction
© Shift point too high or too low. © Shift shock or slip ( © N D © Lockup © Any drive position) © Noise or vibration © No pattern select © Others
()
=NCAT0023S01
NCAT0023S0101
SPORT indicator lamp or CVT indicator (warning) lamp
Malfunction indicator (MI) © Continuously lit © Not lit
Blinks for about 8 seconds. © Continuously lit © Not lit
AT-30
Page 32
TROUBLE DIAGNOSIS — INTRODUCTION
Introduction (Cont’d)
Diagnostic Worksheet
1. © Read the Fail-safe and listen to customer complaints. AT-6
2. © CHECK CVT FLUID AT-34
© Leakage (Follow specified procedure) © Fluid condition © Fluid level
3. © Perform STALL TEST and LINE PRESSURE TEST. AT-34, 35 © Stall test — Mark possible damaged components/others.
© Forward clutch © Reverse brake
© Engine © Line pressure is low
© Line Pressure test — Suspected parts:
4. © Perform all ROAD TEST and mark required procedures. AT-36
4-1. Check before engine is started. AT-37
© SELF-DIAGNOSTIC PROCEDURE — Mark detected items.
© PNP switch, AT-48. © CVT fluid temperature sensor, AT-54. © Vehicle speed sensor (Secondary speed sensor), AT-62. © Engine speed signal, AT-66. © Torque converter clutch solenoid valve, AT-69. © Line pressure solenoid valve, AT-74. © Step motor, AT-86, 91. © CVT fluid pressure sensor, AT-94. © Throttle position sensor, AT-79. © Stop lamp and throttle position switches. © CVT fluid temperature sensor and TCM power source, AT-54. © Primary speed sensor, AT-59. © PNP switch, stop lamp switch, throttle position switch AT-105. © Battery © Others
=NCAT0023S0102
5. © For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-19
6. © Perform all ROAD TEST and re-mark required procedures. AT-36
7. © Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged
parts. Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible symptoms and the component inspection orders.)
8. © Erase DTC from TCM and ECM memories. AT-16
AT-41 AT-54
AT-31
Page 33

Work Flow

TROUBLE DIAGNOSIS — INTRODUCTION
Work Flow
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
=NCAT0024
NCAT0024S01
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a problem. It is important to fully understand the symptoms or conditions for a customer complaint. Make good use of the two sheets provided, ‘‘INFORMATION FROM CUSTOMER’’ (AT-30) and ‘‘DIAGNOS­TIC WORKSHEET’’ (AT-31), to perform the best troubleshooting possible.
AT-32
Page 34
TROUBLE DIAGNOSIS — INTRODUCTION
Work Flow (Cont’d)
WORK FLOW CHART
CHECK IN
.
LISTEN TO CUSTOMER COMPLAINTS AND FILL OUT ‘‘INFORMATION FROM CUSTOMER’’, *1
.
CHECK, PRINT OUT OR WRITE DOWN (1ST TRIP) DTC AND FREEZE FRAME DATA. (PRE-CHECK) THEN ERASE. PASTE IT IN REPAIR ORDER SHEET. ALSO CHECK RELATED SERVICE BULLETINS.
.
CHECK A/T FLUID LEVEL AND CONDITION. IF NG, PLACE CHECK ON THE DIAGNOSTIC WORKSHEET, *2.
.
PERFORM STALL TEST AND LINE PRESSURE TEST.
.
PERFORM ‘‘DTC CONFIRMATION PROCEDURE’’ IF THE (1ST TRIP) DTC IS AVAILABLE. PERFORM ROAD TEST AND PLACE CHECKS FOR NG ITEMS ON THE DIAGNOSTIC WORKSHEET.
No NG item or NG items not including any OBD DTC or TCM self-diagnostic items
FOR OBD or TCM SELF-DIAGNOSIS NG ITEMS:
-INSPECT EACH COMPONENT.
-REPAIR/REPLACE.
PERFORM DTC CONFIRMATION PROCEDURE
OR ROAD TEST AND PLACE CHECKS FOR NG ITEMS ON THE DIAGNOSTIC WORKSHEET AGAIN.
NG items including OBD (1st trip) DTC or TCM self-
diagnostic item
.
Refer to FAIL-SAFE Service Notice or
b
Precautions, *3.
b
Refer to CVT Fluid Check, *4.
b
Refer to Stall Test and Line Pressure Test, *5.
b
Follow ROAD TEST procedure, *6.
Refer to CONSULT-II, *7.
b
Perform ROAD TEST for all items.
Proceed if self-diagnosis detects no malfunc-
tion. (Non-self-diagnostic items, especially those that require CVT removal, should be repaired in the following steps.)
=NCAT0024S02
.
FOR ALL REMAINING MALFUNCTIONS:
c
-INSPECT EACH COMPONENT.
.
-REPAIR/REPLACE.
PERFORM ROAD TEST AND CONFIRM ALL MALFUNCTIONS
ARE ELIMINATED.
.
ERASE DTC FROM TCM AND ECM MEMORIES.
NG
FINAL CHECK
.
Confirm that the incident is completely fixed by performing BASIC INSPECTION and DTC CONFIRMATION PROCEDURE. Then, erase the unnecessary (already fixed) 1st trip DTCs in ECM and TCM.
*1: AT-30 *2: AT-31 *3: AT-6 *4: AT-34 *5: AT-34, 35
*6: AT-36 *7: AT-18 *8: AT-15 *9: AT-26 *10: AT-48
AT-33
Refer to
b
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION, *8 - *9.
TROUBLE DIAGNOSIS FOR DTC, *10 - *11.
TROUBLE DIAGNOSES FOR SYMPTOMS,
*12.
b
Refer to HOW TO ERASE DTC, *13.
Refer to DTC CONFIRMATION PROCEDURE.
b
*14 - *15.
OK
CHECK OUT
c
*11: AT-94 *12: AT-110 *13: AT-16 *14: AT-49 *15: AT-95
SAT086JC
Page 35

CVT Fluid Check

TROUBLE DIAGNOSIS — BASIC INSPECTION

Fluid leakage
SAT767B
SAT288G
CVT Fluid Check
FLUID LEAKAGE CHECK
NCAT0025
NCAT0025S01
1. Clean area suspected of leaking. — for example, mating sur­face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ‘‘D’’ posi­tion and wait a few minutes.
3. Stop engine.
4. Check for fluid leakage.
FLUID CONDITION CHECK
NCAT0025S02
SAT638A
Fluid color Suspected problem Dark or black with burned odor Wear of frictional material Milky pink Water contamination — Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and tacky
FLUID LEVEL CHECK
Oxidation — Over or under filling, — Overheating
NCAT0025S03
Refer to MA section (‘‘Checking CVT Fluid’’, ‘‘CHASSIS AND BODY MAINTENANCE’’).

Stall Test

STALL TEST PROCEDURE
NCAT0026
NCAT0026S01
1. Check CVT fluid and engine oil levels. If necessary, add.
2. Drive vehicle for approx.10 minutes or until engine oil and CVT fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80°C (122 - 176°F)
SAT647B
AT-34
Page 36
Less than 5 sec.
TROUBLE DIAGNOSIS — BASIC INSPECTION
Stall Test (Cont’d)
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
+ It is good practice to mark the point of specified engine
rpm on indicator.
SAT513G
5. Start engine, apply foot brake, and place selector lever in D position.
6. Accelerate to wide open throttle gradually while applying foot brake.
7. Quickly note the engine stall revolution and immediately release throttle.
+ During test, never hold throttle wide open for more than 5
seconds.
Stall revolution:
2,350 - 2,850 rpm
SAT514G
Line pressure test port
SAT771B
SAT670J
8. Move selector lever to ‘‘N’’ position.
9. Cool off CVT fluid.
+ Run engine at idle for at least one minute.

Line Pressure Test

LINE PRESSURE TEST PORTS
NCAT0027
NCAT0027S01
Location of line pressure test ports are shown in the illustration.
+ Always replace pressure plugs as they are self-sealing
bolts.
LINE PRESSURE TEST PROCEDURE
NCAT0027S02
1. Check CVT fluid and engine oil levels. If necessary, add fluid or oil.
2. Drive vehicle for approx.10 minutes or until engine oil and CVT fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80°C (122 - 176°F)
SAT647B
AT-35
Page 37
Line Pressure Test (Cont’d)
TROUBLE DIAGNOSIS — BASIC INSPECTION
3. Install pressure gauge to corresponding line pressure port.
4. Set parking brake and block wheels.
+ Continue to depress brake pedal fully while line pressure
test is being performed at stall speed.
ROAD TEST PROCEDURE
1. Check before engine is started.
2. Cruise test.
SAT513G
SAT493G
SAT692J
5. Start engine and measure line pressure at idle and stall speed.
+ When measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure: Refer to SDS, AT-119.

Road Test

DESCRIPTION
NCAT0028
NCAT0028S01
+ The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.
+ The road test consists of the following three parts:
1. Check before engine is started
2. Cruise test
SAT496G
+ Before road test, familiarize yourself with all test procedures
and items to check.
+ Conduct tests on all items until specified symptom is found.
Troubleshoot items which check out No Good after road test. Refer to ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIP­TION’’ and ‘‘TROUBLE DIAGNOSIS FOR SYMPTOMS’’, AT-15, AT-26 and AT-110.
AT-36
Page 38
TROUBLE DIAGNOSIS — BASIC INSPECTION
Road Test (Cont’d)
1. CHECK BEFORE ENGINE IS STARTED
1 CHECK SPORT OR CVT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to ‘‘P’’ position.
SPORT or CVT
3. Turn ignition switch to ‘‘OFF’’ position. Wait at least 5 seconds.
4. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
5. Does CVT or SPORT indicator lamp come on for about 2 seconds?
Yes or No
Yes © GO TO 2. No © Stop ROAD TEST.
=NCAT0028S02
SAT967IA
2 CHECK CVT OR SPORT INDICATOR LAMP
Does CVT or SPORT indicator lamp flicker for about 8 seconds?
Yes or No
Yes © Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-31.
No © 1. Turn ignition switch to ‘‘OFF’’ position.
Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
2. Perform self-diagnosis and note NG items. Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
3 TEST DRIVE
Drive the vehicle and verify that there are no abnormalities.
© TEST END
2. CRUISE TEST
NCAT0028S04
+ Check all items listed in Parts 1 through 3.
SAT601J
With CONSULT-II
NCAT0028S0401
+ Using CONSULT-II, conduct a cruise test and record the
result.
+ Print the result and ensure that shifts and lock-ups take place
as per Shift Schedule.
AT-37
Page 39
Road Test (Cont’d)
TROUBLE DIAGNOSIS — BASIC INSPECTION
Data link connector
NRS071
SAT586J
CONSULT-II Setting Procedure
NCAT0028S0402
1. Turn ignition switch ‘‘OFF’’.
2. Connect CONSULT-II to Data link connector. Data link con­nector is located in left side dash panel.
3. Turn ignition switch ‘‘ON’’.
4. Touch ‘‘START’’.
5. Touch ‘‘CVT’’.
SAT651J
SAT732J
PAT902H
6. Touch ‘‘DATA MONITOR’’.
7. Touch ‘‘MAIN SIGNALS’’ to set recording condition.
8. See ‘‘Numerical Display’’, ‘‘Barchart Display’’ or ‘‘Line Graph Display’’.
9. Touch ‘‘START’’.
AT-38
Page 40
TROUBLE DIAGNOSIS — BASIC INSPECTION
10. When performing cruise test, touch ‘‘Store Data’’.
PAT071H
11. After finishing cruise test part 1, touch ‘‘STOP’’.
Road Test (Cont’d)
PAT072H
PAT301C
SAT608J
12. Touch ‘‘STORE’’.
13. Touch ‘‘DISPLAY’’.
SAT609J
AT-39
Page 41
Road Test (Cont’d)
TROUBLE DIAGNOSIS — BASIC INSPECTION
14. Touch ‘‘PRINT’’.
15. Check the monitor data printed out.
16. Continue cruise test part 2 and 3.
SAT610J
SAT417J
Without CONSULT-II
NCAT0028S0403
+ Throttle position sensor can be checked by voltage across
terminals 41 and 42 of TCM. Refer to ‘‘Road Test’’, AT-36.
AT-40
Page 42

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION

TCM Terminals and Reference Value

Terminal
25
or
V
48
V
SAT216J
TCM Terminals and Reference Value
PREPARATION
NCAT0030
NCAT0030S01
+ Measure voltage between each terminal and terminal 25 or 48
by following ‘‘TCM INSPECTION TABLE’’.
TCM HARNESS CONNECTOR TERMINAL LAYOUT
NCAT0030S02
SAT403J
TCM INSPECTION TABLE
(Data are reference values.)
Terminal
No.
5 *1 W/L DT1 6 *1 W/PU DT2 7 *1 R/W DT3 8 *1 L/R DT5
Wire color Item Condition
1 OR/L
2 P/B
3 GY/R
Line pressure solenoid valve
Line pressure solenoid valve (with dropping resistor)
Torque converter clutch solenoid valve
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal fully after warming up engine.
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal fully after warming up engine.
When CVT performs lock-up. Approx. 12.0V
When CVT does not perform lock­up.
Approx. 2.8V
Approx. 1.4V
Approx. 11.0V
Approx. 4.0V
Approx. 0V
NCAT0030S03
Judgement
standard
9 *1 LG/B DT4
When turning ignition switch to ‘‘ON’’.
10 G/W Power source
When turning ignition switch to ‘‘OFF’’.
Battery voltage
Approx. 0V
AT-41
Page 43
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
Terminal
No.
11 PU Step motor A
12 L/W
13 OR/B
15 *1 PU
16 Y
17 LG
Wire color Item Condition
Within 2 seconds after key switch ‘‘ON’’, the time measurement by using the pulse width measurement function (Hi level) of CON-
Step motor B
CVT or SPORT indicator lamp
Closed throttle position switch (in throttle posi­tion switch)
Wide open throttle position switch (in throttle posi­tion switch)
SULT-II.
+ CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
When CVT or SPORT indicator lamp illuminates
When CVT or SPORT indicator lamp does not illuminate
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal after warming up engine.
When depressing accelerator pedal more than half-way after warming up engine.
When releasing accelerator pedal after warming up engine.
Judgement
30.0 msec
10.0 msec
Approx. 0V
Battery voltage
Battery voltage
Approx. 0V
Battery voltage
Approx. 0V
standard
18 SB ABS control unit
19 G/W Power source
20 L/Y Step motor C
21 P/L Step motor D 10.0 msec.
22 SB
23 BR/Y ABS control unit
25 B Ground
Sport mode switch
Within 2 seconds after key switch ‘‘ON’’, the time measurement by using the pulse width measurement function (Hi level) of CON­SULT-II.
+ CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
When driving slowly.
Same as No. 10
When SPORT mode switch in ‘‘ON’’ position.
When SPORT mode switch in ‘‘OFF’’ position.
When ABS operates. Approx. 0V
When ABS does not operate. 5.6 - 10.0V
Change 0 ­Battery voltage
30.0 msec
Approx. 0V
Approx. 10V
27 L/OR
PNP switch ‘‘L’’ position
AT-42
When setting selector lever to ‘‘L’’ position.
When setting selector lever to other positions.
Battery voltage
Approx. 0V
Page 44
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
Terminal
No.
28 W/L
29 G/R
30 *2 G/B — 31 *2 GY/L
32 G
33 PU/W
34 LG
Wire color Item Condition
When turning ignition switch to
Power source (Memory back­up)
Secondary speed sensor
Throttle position sensor (Power source)
Indicator control unit
PNP switch ‘‘D’’ position
or
When driving (D position, 20 km/h), the pulse measurement by using the pulse measurement function of CONSULT-II.
+ CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
‘‘OFF’’.
When turning ignition switch to ‘‘ON’’.
When turning ignition switch to ‘‘ON’’
When turning ignition switch to ‘‘OFF’’
When setting selector lever to any position.
When setting selector lever to ‘‘D’’ position.
When setting selector lever to other positions.
Judgement
Battery voltage
Battery voltage
Approx. 600 Hz
4.5 - 5.5V
Approx. 0V
1.5 - 2.0V
Battery voltage
Approx. 0V
standard
35 G/W
36 G/R
37 W/G
38 G/Y
39 L/OR
PNP switch ‘‘R’’ position
PNP switch ‘‘N’’ or ‘‘P’’ position
CVT fluid pres­sure sensor
Primary speed sensor
Engine speed signal
When setting selector lever to ‘‘R’’ position.
When setting selector lever to other positions.
When setting selector lever to ‘‘N’’ or ‘‘P’’ position.
When setting selector lever to other positions.
When engine runs at idle speed. Approx. 1.0V
When engine runs at stall speed. Approx. 4.0V
When driving (L position, 20 km/h), the pulse measurement by using the pulse measurement function of CONSULT-II.
+ CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
When engine runs at idle speed. 0.5 - 1.5V
Battery voltage
Approx. 0V
Battery voltage
Approx. 0V
Approx. 900 Hz
AT-43
Page 45
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value (Cont’d)
Terminal
No.
41 GY
42 B
45 R/G Stop lamp switch
46 P/L
47 Y/PU
48 B Ground
Wire color Item Condition
When depressing accelerator pedal Throttle position sensor
Throttle position sensor (Ground)
CVT fluid pres­sure sensor (Power source)
CVT fluid tem­perature sensor
slowly after warming up engine.
(Voltage rises gradually in response
to throttle position.)
When depressing brake pedal Battery voltage
When releasing brake pedal Approx. 0V
When CVT fluid temperature is
20°C (68°F).
When CVT fluid temperature is
80°C (176°F).
Fully-closed throttle: Approximately
0.3V Fully-open throttle: Approximately 3V
4.5 - 5.5V
Approximately
1.5V Approximately
0.5V
Judgement
standard
*1: This terminal is connected to the ECM. *2: These terminals are connected to the Data link connector for CONSULT-II.
AT-44
Page 46

TROUBLE DIAGNOSIS FOR POWER SUPPLY

Wiring Diagram — CVT — MAIN

Wiring Diagram — CVT — MAIN
BATTERY
10A 15A 15A
37
W/L
W/L
16
W/G G/W
E42
6
F4
W/G
R/B
R/B
72
5
G/W
13
G/W
36
ECCS RELAY
E92
E90 F73
F114 M80
W/L
15
W/L
E125 M70
OFF
4
1G 2B
R/Y R/Y
R/Y
1
STOP LAMP SWITCH
ON
E107
2
R/G
FUSE
2H
BLOCK (J/B)
E127
M1
11C
R/G
NCAT0031
CVT-MAIN-01
FUSE BLOCK (J/B)
E104
M1
L
Refer to EL-POWER.
R/Y
1
OFF
ON
: Detectable line for DTC : Non-detectable line for DTC
: LHD models
L
: RHD models
R
STOP LAMP SWITCH
M61
R
2
W/G
31
SSOFF
M61
12
BB
10911 12 13 141516
78
102
101
104
103
106
105
108
107
G/W
10
VIGN
ECM
F101
,
E107
8
432156
F114
W
1 2 3 4 5 6 7 8 9
11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28
30 31 32 33 34 35 36 37 38
G/W
19
VIGN
321 4567
10911 12 13 14 15 16
1
5 7
E92
3 62BR
10
39 40 41 42 43 44 45 46 47
49 50 51 52 53 54 55 56 57
29
W/L
28
MEMORY
B/U
E125
BR B
321 45678
BRAKE
1234 5678
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
58 59 60 61 62 63 64 65 66
68 69 70 71 72 73 74 75 76
48
77 78 79 80 81 82 83 84 85
87 88 89 90 91 92 93 94 95
L
R
45
25
GND48GND
SW
F73
25 26 27 28 29 30 31 32 33
M48
34 35 36 37 38 39 40 41 42
W
43 44 45 46 47 48
B 8B
M80
F114
BBR/G
BB
TCM (TRANSMISSION CONTROL MODULE)
, M78
M48
REFER TO THE
2
3
1
4
5
6
7
8
F4
9
10
GY
FOLLOWING
M78
GY
110
109
67
112
111 113
86
115
114 116
F101
GY
B
F18 F15
FUSE BLOCK -
M1
Junction Box (J/B)
FUSE BLOCK -
E104
Junction Box (J/B) FUSE BLOCK -
E127
Junction Box (J/B)
YAT143
AT-45
Page 47
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Wiring Diagram — CVT — MAIN (Cont’d)
TCM TERMINALS AND REFERENCE VALUE
Remarks: Specification data are reference values.
Terminal
No.
10 G/W Power source
19 G/W Power source Same as No. 10 25 B Ground
28 W/L
48 B Ground
Wire color Item Condition
When turning ignition switch to ‘‘ON’’.
When turning ignition switch to ‘‘OFF’’.
When turning ignition switch to
Power source (Memory back­up)
or
‘‘OFF’’.
When turning ignition switch to ‘‘ON’’.
NCAT0031S01
Judgement
standard
Battery voltage
Approx. 0V
Battery voltage
Battery voltage
DIAGNOSTIC PROCEDURE
1 CHECK TCM POWER SOURCE
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Check voltage between TCM terminals 10, 19, 28 and ground.
Voltage: Battery voltage
3. Turn ignition switch to ‘‘OFF’’ position.
4. Check voltage between TCM terminal 28 and ground.
Voltage: Battery voltage
OK or NG
OK © GO TO 2. NG © Check the following items:
+ Harness for short or open between ignition switch and TCM terminals 10, 19 and 25
(Main harness)
+ Ignition switch and fuse
Refer to EL section (‘‘POWER SUPPLY ROUTING’’).
NCAT0031S03
SAT332J
AT-46
Page 48
TROUBLE DIAGNOSIS FOR POWER SUPPLY
2 CHECK TCM GROUND CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect TCM harness connector.
3. Check continuity between terminals 25, 48 and ground.
Continuity should exist.
Wiring Diagram — CVT — MAIN (Cont’d)
If OK, check harness for short to ground and short to power.
OK or NG
OK © INSPECTION END NG © Repair open circuit or short to ground or short to power in harness or connectors.
SAT333J
AT-47
Page 49

Description

DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH

Remarks: Specification data are reference values.
Terminal
No.
27 L/OR
34 LG
Wire color Item Condition
PNP switch ‘‘L’’ position
PNP switch ‘‘D’’ position
Description
NCAT0032
+ The PNP switch assembly includes a transmission range
switch.
+ The transmission range switch detects the selector lever posi-
tion and sends a signal to the TCM.
TCM TERMINALS AND REFERENCE VALUE
When setting selector lever to ‘‘L’’ position.
When setting selector lever to other positions.
When setting selector lever to ‘‘D’’ position.
When setting selector lever to other positions.
Battery voltage
Approx. 0V
Battery voltage
Approx. 0V
NCAT0032S01
Judgement
standard
When setting selector lever to ‘‘R’’
35 G/W
36 G/R
PNP switch ‘‘R’’ position
PNP switch ‘‘N’’ or ‘‘P’’ position
position. When setting selector lever to
other positions. When setting selector lever to ‘‘N’’
or ‘‘P’’ position. When setting selector lever to
other positions.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: PNP SW/CIRC
: P0705
: MI Code No. 0705
TCM does not receive the correct voltage signal from the switch based on the gear position.
+ Harness or connectors
(The PNP switch circuit is open or shorted.)
+ PNP switch
Battery voltage
Approx. 0V
Battery voltage
Approx. 0V
NCAT0032S02
AT-48
Page 50
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. NOTE:
If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
SAT651J
SAT654J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
2) Make sure that output voltage of CVT fluid temperature sne­sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid)
3) Select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CON­SULT-II.
4) Start engine and maintain the following conditions for at least 15 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3V Selector lever: D position ENG SPEED: 450 rpm or more
If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’, AT-51.
With GST
Description (Cont’d)
NCAT0032S03
Follow the procedure ‘‘With CONSULT-II’’.
AT-49
Page 51
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH

Wiring Diagram — AT — PNP/SW

7
LG/R
Wiring Diagram — AT — PNP/SW
IGNITION SWITCH
ON or START
10A
12
14C
Y
M80
3
F114
Y
Y
3
P
D
R
N
96
8
L
FUSE BLOCK (J/B)
M1
LG/B L/ORG/W G
Refer to EL-POWER.
5
PARK/NEUTRAL POSITION SWITCH
F72
NCAT0199
AT-PNP/SW-01
: Detectable line for DTC : Non-detectable line for DTC
6
9
4
8
1
78
10911 12 13 141516
G
2
LG/R
5
4
G/R
G/W
F114
2
M80
G/W
35
R-SW D-SW L-SWN-SW
5
F72
372
B
432156
321 45 678
11 12 13 14 15 16 17 18 19 20 21 22 23 24
F114
W
G/R
36
10
9
F102
W
.
DIODE
DIODE
F107
LG/B L/OR
F102 M53
LG/B L/OR
234516
141513
2734
TCM (TRANSMISSION CONTROL MODULE)
M78
F107
REFER TO THE FOLLOWING
FUSE BLOCK - Junction Box (J/B)
M1
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
M78
GY
YAT144
AT-50
Page 52
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH

Diagnostic Procedure

Diagnostic Procedure
1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out ‘‘P/N’’, ‘‘R’’, ‘‘D’’ and ‘‘L’’ position switches moving selector lever to each position. Check the signal of the selector lever position is indicated properly.
OK or NG
OK © GO TO 3. NG © Check the following items:
+ PNP switch
Refer to ‘‘Component Inspection’’, AT-53.
+ Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse
Refer to EL section (‘‘POWER SUPPLY ROUTING’’).
+ Diode (P, N positions)
NCAT0033
SAT651J
AT-51
Page 53
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
Diagnostic Procedure (Cont’d)
2 CHECK PNP SWITCH CIRCUIT (Without CONSULT-II)
Without CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position.
Voltage:
B: Battery voltage 0: 0V
Lever position
OK © GO TO 3. NG © Check the following items:
+ PNP switch
Refer to ‘‘Component Inspection’’, AT-53.
+ Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse
Refer to EL section (‘‘POWER SUPPLY ROUTING’’).
+ Diode (P, N positions)
Terminal No.
OK or NG
3 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-49.
OK or NG
OK © INSPECTION END
MTBL0312
NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
AT-52
Page 54
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH

Component Inspection

Component Inspection
PARK/NEUTRAL POSITION SWITCH
=NCAT0034
NCAT0034S01
1. Check continuity between terminals 1 and 2 and between ter­minals 3 and 5, 6, 7, 8, 9 while moving manual shaft through each position.
Lever position Terminal No.
P 3—7 1—2 R 3—8 N 3—9 1—2 D 3—6
L 3—5
2. If NG, check again with control cable disconnected from manual shaft of CVT assembly. Refer to step 1.
3. If OK on step 2, adjust control cable. Refer to AT-113.
4. If NG on step 2, remove PNP switch from CVT and check continuity of PNP switch terminals. Refer to step 1.
5. If OK on step 4, adjust PNP switch. Refer to AT-113.
6. If NG on step 4, replace PNP switch.
AT-53
Page 55

Description

DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT

2.5
2.0
1.5
1.0
0.5
0
(-40) (-4) (32) (68) (104) (140) (176) (212) (248) (284) (320)
°C (°F)
SAT021J
Remarks: Specification data are reference values.
Monitor item Condition Specification
CVT fluid temperature sensor
Remarks: Specification data are reference values.
Description
NCAT0035
The CVT fluid temperature sensor detects the CVT fluid tempera­ture and sends a signal to the TCM.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Cold [20°C (68°F)]
Hot [80°C (176°F)]
Approximately 1.5V
Approximately 0.5V
TCM TERMINALS AND REFERENCE VALUE
NCAT0035S01
NCAT0035S02
Terminal
No.
Wire color Item Condition
42 B
47 Y/PU
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: ATF TEMP SEN/CIRC
: P0710
: MI Code No. 0710
Throttle position sensor (Ground)
CVT fluid tempera­ture sensor
When CVT fluid temperature is 20°C (68°F).
When CVT fluid temperature is 80°C (176°F).
ON BOARD DIAGNOSIS LOGIC
TCM receives an excessively low or high voltage from the sensor.
Judgement
standard
Approximately
1.5V Approximately
0.5V
NCAT0035S03
+ Harness or connectors
(The sensor circuit is open or shorted.)
+ CVT fluid temperature sensor
AT-54
Page 56
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT
Description (Cont’d)
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. NOTE:
If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
SAT651J
SAT654J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Start engine and maintain the following conditions for at least 10 minutes (Total). (It is not necessary to maintain continu­ously.)
ENG SPEED: 450 rpm or more VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3 V Selector lever: D position
If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-57.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
NCAT0035S04
AT-55
Page 57
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT

Wiring Diagram — AT — FTS

Wiring Diagram — AT — FTS
CONTROL VALVE (CVT FLUID TEMPERATURE SENSOR)
F71
76
Y/PU B
Y/PU
F102 F114
11
M53
Y/PU
B
7
M80
B
NCAT0200
AT-FTS-01
: Detectable line for DTC : Non-detectable line for DTC
4
3
5
10
101 103 105 107
1 627
9
8
102
1 2 3 4 5 6 7 8 9
11 12 13 14 15 16 17 18 19
104 106
20 21 22 23 24 25 26 27 28
30 31 32 33 34 35 36 37 38
108
F71
B
Y/PU
47 42
FLUID TEMP SENS
1
4143132
5
15 16 17 1918620
12
11
10
29
B
SENS
39 40 41 42 43 44 45 46 47
49 50 51 52 53 54 55 56 57
GND
7218229
TCM (TRANSMISSION CONTROL MODULE)
M78
10
23
24
F102
W
58 59 60 61 62 63 64 65 66
68 69 70 71 72 73 74 75 76
48
77 78 79 80 81 82 83 84 85
87 88 89 90 91 92 93 94 95
10911 12 13 141516
78
AT-56
B
58
GND-A
432156
F114
W
110
109
67
112
111
114
113
86
116
115
ECM
F101
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
43 44 45 46 47 48
F101
GY
M78
GY
YAT145
Page 58
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT

Diagnostic Procedure

Diagnostic Procedure
1 CHECK CVT FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminals 6 and 7 when CVT is cold.
Resistance:
Cold [20°C (68°F)]
Approximately 2.5 k
4. Reinstall any part removed.
OK or NG
OK (With CONSULT-II) © GO TO 2. OK (Without CONSULT-II) © GO TO 3. NG © Replace CVT assembly
NCAT0036
SAT419JA
2 CHECK INPUT SIGNAL OF CVT FLUID TEMPERATURE SENSOR (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘FLUID TEMP SE’’.
Voltage:
Cold [20°C (68°F)] Hot [80°C (176°F)]:
Approximately 1.5V 0.5V
OK or NG
OK © GO TO 4. NG © Check the following item:
+ Harness for short to ground or short to power or open between TCM, ECM and ter-
minal cord assembly (Main harness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
AT-57
Page 59
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT
Diagnostic Procedure (Cont’d)
3 CHECK INPUT SIGNAL OF CVT FLUID TEMPERATURE SENSOR (Without CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 47 and ground while warming up CVT.
Voltage:
Cold [20°C (68°F)] Hot [80°C (176°F)]:
Approximately 1.5V 0.5V
3. Turn ignition switch to ‘‘OFF’’ position.
4. Disconnect TCM harness connector.
5. Check continuity between terminal 42 and ground.
Continuity should exist.
SAT420JA
If OK, check harness for short to ground and short to power.
OK or NG
OK © GO TO 4. NG © Check the following item:
+ Harness for short to ground or short to power or open between TCM, ECM and ter-
minal cord assembly (Main harness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-55.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
SAT421J
AT-58
Page 60

DTC P0715 PRIMARY SPEED SENSOR

Description

Remarks: Specification data are reference values.
Terminal
No.
38 G/Y
Wire color Item Condition
Primary speed sensor
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: PRI SPEED SIG/CIRC
: P0715
: MI Code No. 0715
TCM does not receive the proper voltage signal from the sensor.
SAT651J
Description
The primary speed sensor detects the primary pulley revolution speed and sends a signal to the ECM.
TCM TERMINALS AND REFERENCE VALUE
Judgement
standard
When driving (L position, 20 km/h), the pulse measurement by using the pulse measurement function of CONSULT-II.
ON BOARD DIAGNOSIS LOGIC
+ Harness or connectors
(The sensor circuit is open or shorted.)
+ Primary speed sensor
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
+ Always drive vehicle at a safe speed. + Be careful not to rev engine into the red zone on the
tachometer.
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
Approx. 900 Hz
NCAT0220
NCAT0220S01
NCAT0220S02
NCAT0220S03
SAT577J
SAT654J
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Start engine and maintain the following conditions for at least 5 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3V Selector lever: D position ENG SPEED: 450 rpm or more Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test.
If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-61.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
AT-59
Page 61

Wiring Diagram — AT — VSSA/T

DTC P0715 PRIMARY SPEED SENSOR
12
Wiring Diagram — AT — VSSA/T
PRIMARY SPEED SENSOR
F85
3
F114 M80
21
BG/YG/W
BG/YG/W
F114
7
M80
BG/YG/W
17
F102 M53
AT-VSSAT-01
: Detectable line for DTC : Non-detectable line for DTC
NCAT0221
VIGN
F85
321
B
102
101
1 2 3 4 5 6 7 8 9
11 12 13 14 15 16 17 18 19
104
103
106
105
20 21 22 23 24 25 26 27 28
30 31 32 33 34 35 36 37 38
108
107
321 45678 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1
11
G/W
VIGN
5
4143132
15 16 17 1918620
12
10
29
9
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M48
43 44 45 46 47 48
W
G/YG/W
PSP
7218229
10
23
24
39 40 41 42 43 44 45 46 47
49 50 51 52 53 54 55 56 57
W
48
M78
GY
B
42381910
SENS
GND
78
58 59 60 61 62 63 64 65 66
68 69 70 71 72 73 74 75 76
77 78 79 80 81 82 83 84 85
87 88 89 90 91 92 93 94 95
TCM (TRANSMISSION CONTROL MODULE)
M48 , M78
10911 12 13 141516
432156
F114F102
W
110
109
67
112
111 113
86
115
114 116
F101
GY
B
58
GND-A
ECM
F101
YAT146
AT-60
Page 62
DTC P0715 PRIMARY SPEED SENSOR

Diagnostic Procedure

Diagnostic Procedure
1 CHECK PRIMARY SPEED SENSOR
Refer to ‘‘Component Inspection’’ AT-65.
OK or NG
OK (With CONSULT-II) © GO TO 2. OK (Without CONSULT-II) © GO TO 3. NG © Repair or replace primary speed sensor.
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘I/P PULLY SPD’’ while driving. Check the value changes according to driving speed. (Almost same value as engine speed)
OK or NG
OK © GO TO 4. NG © Check the following items:
+ Harness for short or open between TCM, ECM and primary speed sensor (Main har-
ness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
NCAT0222
3 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-62.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.

Component Inspection

REVOLUTION SENSOR
1. Jacking up the vehicle.
2. Check pulse by using the pulse measurement function of CONSULT-II when front wheel rotating.
+ CONSULT-II cable connected to data link connector.
At front wheel rotating (L position, 20 km/h): Approx. 900 Hz
CONSULT-II
NCAT0223
NCAT0223S01
To data link connector
DDL PULSE
NAT314
AT-61
Page 63

DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)

Description

Remarks: Specification data are reference values.
Terminal
No.
29 G/R
42 B
Wire color Item Condition
Secondary speed sensor
Throttle position sensor (Ground)
Description
The vehicle speed sensor CVT secondary speed sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The pulse signal is sent to the TCM which converts it into vehicle speed.
TCM TERMINALS AND REFERENCE VALUE
Judgement
standard
When driving (D position, 20 km/h), the pulse measurement by using the pulse measurement function of CONSULT-II.
+ CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
Approx. 600 Hz
NCAT0038
NCAT0038S01
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: VEH SPD SEN/CIR AT
+ Harness or connectors
(The sensor circuit is open or shorted.)
+ Secondary speed sensor
: P0720
: MI Code No. 0720
TCM does not receive the proper voltage signal from the sensor.
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
+ Always drive vehicle at a safe speed. + Be careful not to rev engine into the red zone on the
tachometer.
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition
SAT651J
switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
NCAT0038S02
NCAT0038S03
AT-62
Page 64
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)
Description (Cont’d)
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Start engine and maintain the following conditions for at least 12 consecutive seconds.
THRTL POS SEN: More than 1.3V Selector lever: D position Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions
SAT577J
required for this test.
If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’, AT-65.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
SAT654J
AT-63
Page 65
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)

Wiring Diagram — AT — VSSA/T

12
Wiring Diagram — AT — VSSA/T
SECONDARY SPEED SENSOR
F87
3
F114 M80
21
BRG/W
BRG/W
F114
7
M80
BRG/W
16
F102 M53
AT-VSSAT-02
: Detectable line for DTC : Non-detectable line for DTC
NCAT0201
G/W
VIGN
F87
321
B
VIGN
1
11
12
5
4143132
15 16 17 1918620
RG/W
VSP
7218229
23
10 24
W
B
42291910
SENS
GND
78
TCM (TRANSMISSION CONTROL MODULE)
M48 , M78
10911 12 13 141516
432156
B
58
GND-A
ECM
F101
F114F102
W
YAT147
AT-64
Page 66
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)

Diagnostic Procedure

Diagnostic Procedure
1 CHECK SECONDARY SPEED SENSOR
Refer to ‘‘Component Inspection’’ AT-65.
OK or NG
OK (With CONSULT-II) © GO TO 2. OK (Without CONSULT-II) © GO TO 3. NG © Repair or replace secondary speed sensor.
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘VEHICLE SPEED’’ while driving. Check the value changes according to driving speed.
OK or NG
OK © GO TO 4. NG © Check the following items:
+ Harness for short or open between TCM, ECM and secondary speed sensor (Main
harness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
NCAT0039
3 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-62.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.

Component Inspection

SECONDARY SPEED SENSOR
1. Jacking up the vehicle.
2. Check pulse by using the pulse measurement function of CONSULT-II when front wheel rotating.
+ CONSULT-II cable connected to data link connector.
At front wheel rotating (D position, 20 km/h): Approx. 600 Hz
CONSULT-II
NCAT0040
NCAT0040S01
To data link connector
DDL PULSE
NAT315
AT-65
Page 67

Description

DTC P0725 ENGINE SPEED SIGNAL

Remarks: Specification data are reference values.
Terminal
No.
39 L/OR
Wire color Item Condition
Engine speed signal
Diagnostic trouble code Malfunction is detected when ... Check item (Possible cause)
: ENGINE SPEED SIG
: P0725
: MI Code No. 0725
TCM does not receive the proper voltage signal from ECM.
SAT651J
Description
NCAT0041
The engine speed signal is sent from the ECM to the TCM.
TCM TERMINALS AND REFERENCE VALUE
When engine runs at idle speed. 0.5 - 1.5V
ON BOARD DIAGNOSIS LOGIC
+ Harness or connectors
(The sensor circuit is open or shorted.)
NCAT0041S01
Judgement
standard
NCAT0041S02
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. NOTE:
If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
NCAT0041S03
SAT654J
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Start engine and maintain the following conditions for at least 10 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3V Selector lever: D position
If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’, AT-68.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
AT-66
Page 68
DTC P0725 ENGINE SPEED SIGNAL

Wiring Diagram — AT — ENGSS

Wiring Diagram — AT — ENGSS
ECM
Detectable line for DTC Non-detectable line for DTC
NCAT0202
TCM (TRANSMISSION CONTROL MODULE)
AT-67
YAT148
Page 69

Diagnostic Procedure

DTC P0725 ENGINE SPEED SIGNAL
Diagnostic Procedure
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Check ignition signal circuit condition.
OK or NG
OK (With CONSULT-II)
OK (Without CONSULT-II)
NG © Check ignition signal circuit for engine
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘ENGINE SPEED’’. Check engine speed changes according to throttle position.
OK © GO TO 4. NG © Check the following items:
© GO TO 2.
© GO TO 3.
control. Refer to EC section (IGNI­TION SIGNAL).
OK or NG
+ Harness for short or open between
TCM and ECM
+ Resistor and ignition coil
Refer to EC section (IGNITION SIGNAL).
NCAT0042
3 CHECK INPUT SIGNAL (Without CON-
SULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 39 and ground.
Voltage (Idle speed):
0.5 - 1.5V
SAT424JA
OK or NG
OK © GO TO 4. NG © Check the following items:
+ Harness for short or open between
TCM and ECM
+ Resistor and ignition coil
Refer to EC section (IGNITION SIGNAL).
4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-66.
OK or NG
AT-68
OK © INSPECTION END NG © 1. Perform TCM input/output signal
inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
Page 70

DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE

Description

Remarks: Specification data are reference values.
Monitor item Condition Specification
Torque converter clutch solenoid valve duty
Remarks: Specification data are reference values.
Terminal
No.
Wire color Item Condition
Description
NCAT0055
The torque converter clutch solenoid valve is activated, by the TCM in response to signals sent from the vehicle speed and throttle position sensors. Lock-up piston operation will then be controlled. Lock-up operation, however, is prohibited when CVT fluid tempera­ture is too low. When the accelerator pedal is depressed (less than 2/8) in lock-up condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Lock-up ‘‘OFF’’
Lock-up ‘‘ON’’
Approximately 4%
Approximately 94%
TCM TERMINALS AND REFERENCE VALUE
NCAT0055S01
NCAT0055S02
Judgement
standard
When CVT performs lock-up. Approx. 12.0V
When CVT does not perform lock­up.
3 GY/R
Torque converter clutch solenoid valve
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: TCC SOLENOID/CIRC
: P0740
: MI Code No. 0740
TCM detects an improper voltage drop when it tries to operate the solenoid valve.
+ Harness or connectors
(The solenoid circuit is open or shorted.)
+ T/C clutch solenoid valve
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
Approx. 0V
NCAT0055S03
NCAT0055S04
SAT651J
AT-69
Page 71
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
Description (Cont’d)
With CONSULT-II
1) Turn ignition switch ‘‘ON’’.
2) Select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CON­SULT-II and wait at least 10 seconds. If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’, AT-72.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
SAT654J
AT-70
Page 72
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE

Wiring Diagram — AT — TCV

Wiring Diagram — AT — TCV
TCM (TRANSMISSION CONTROL
LU
DUTY SOL
3
GY/R
GY/R
21
GY/R
MODULE)
M48
: Detectable line for DTC : Non-detectable line for DTC
M53
F102
NCAT0207
AT-TCV-01
4
3
5
10
321 45678
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24
1
F71
627
9
8
G
GY/R
9
CONTROL VALVE (TORQUE CONVERTER CLUTCH SOLENOID VALVE)
F71
4143132
1
11
9
M48
W
12
5
15 16 17 1918620
7218229
23
10 24
F102
W
YAT149
AT-71
Page 73
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE

Diagnostic Procedure

Diagnostic Procedure
1 CHECK GROUND CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminal 9 and ground.
Resistance:
10-20
OK or NG
OK © GO TO 2. NG © Replace CVT assembly
2 CHECK POWER SOURCE CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect TCM harness connector.
3. Check continuity between terminal 9 and TCM harness connector terminal 3.
Continuity should exist.
NCAT0056
If OK, check harness for short to ground and short to power.
4. Reinstall any part removed.
OK or NG
OK © GO TO 3. NG © Repair open circuit or short to ground or short to power in harness or connectors.
3 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-69.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
AT-72
SAT683J
Page 74
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE

Component Inspection

To torque converter clutch solenoid valve
To torque converter clutch solenoid valve
SAT684J
Component Inspection
TORQUE CONVERTER CLUTCH SOLENOID VALVE
NCAT0057
NCAT0057S01
+ For removal, refer to AT-115.
Resistance Check
NCAT0057S0101
+ Check resistance between two terminals.
Solenoid valve Terminal No.
Torque converter clutch solenoid valve
9
Operation Check
Ground of TCC
solenoid valve
Resistance
(Approx.)
10-16
NCAT0057S0102
+ Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground of TCC solenoid valve.
SAT685J
AT-73
Page 75

Description

DTC P0745 LINE PRESSURE SOLENOID VALVE

Description
NCAT0061
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM.
The line pressure duty cycle value is not consistent when the closed throttle position switch is ‘‘ON’’. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is ‘‘OFF’’.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Small throttle opening
(Low line pressure)
Line pressure solenoid valve duty
Large throttle opening
(High line pressure)
NOTE:
The line pressure duty cycle value is not consistent when the closed throttle position switch is ‘‘ON’’. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is ‘‘OFF’’.
Approximately 4%
Approximately 94%
NCAT0061S01
Remarks: Specification data are reference values.
Terminal
No.
1 OR/L
2 P/B
Wire color Item Condition
Line pressure sole­noid valve
Line pressure sole­noid valve (with dropping resistor)
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: L/PRESS SOL/CIRC
TCM detects an improper voltage drop
: P0745
: MI Code No. 0745
when it tries to operate the solenoid valve.
TCM TERMINALS AND REFERENCE VALUE
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal fully after warming up engine.
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal fully after warming up engine.
ON BOARD DIAGNOSIS LOGIC
+ Harness or connectors
(The solenoid circuit is open or shorted.)
+ Line pressure solenoid valve
NCAT0061S02
Judgement
standard
Approx. 2.8V
Approx. 1.4V
Approx. 11.0V
Approx. 4.0V
NCAT0061S03
AT-74
Page 76
DTC P0745 LINE PRESSURE SOLENOID VALVE
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
SAT651J
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Depress accelerator pedal completely and wait at least 5 sec­onds. If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’, AT-77.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
SAT654J
Description (Cont’d)
NCAT0061S04
AT-75
Page 77
DTC P0745 LINE PRESSURE SOLENOID VALVE

Wiring Diagram — AT — LPSV

PL DUTY
SOL (DR)
2
P/B
2
1
OR/L
DROPPING RESISTOR
F86
Wiring Diagram — AT — LPSV
TCM (TRANSMISSION CONTROL MODULE)
M48
: Detectable line for DTC : Non-detectable line for DTC
M53 F102
PL DUTY
SOL
1
OR/LP/B
OR/LP/B
2220
OR/LP/B
NCAT0209
AT-LPSV-01
F86
21
GY
321 45678 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
OR/L
8
CONTROL VALVE (LINE PRESSURE SOLENOID VALVE)
F71
4
3
5
10
9
9
M48
W
1
F71
627
8
G
1
11
12
5
4143132
15 16 17 1918620
7218229
23
10 24
F102
W
YAT150
AT-76
Page 78
DTC P0745 LINE PRESSURE SOLENOID VALVE

Diagnostic Procedure

Diagnostic Procedure
1 CHECK GROUND CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminal 8 and ground.
Resistance:
2.5-5
OK or NG
OK © GO TO 2. NG © Check the following items:
+ Line pressure solenoid valve
Refer to ‘‘Component Inspection’’, AT-78.
+ Harness of terminal cord assembly for short or open
2 CHECK POWER SOURCE CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Disconnect TCM harness connector.
3. Check resistance between terminal 8 and TCM harness connector terminal 2.
Resistance:
11.2 - 12.8
OK or NG
OK © GO TO 3.
NCAT0062
NG © Check the following items:
+ Dropping resistor
Refer to ‘‘Component Inspection’’, AT-78.
+ Harness for short or open between TCM terminal 2 and terminal cord assembly
(Main harness)
3 CHECK POWER SOURCE CIRCUIT
1. Turn ignition switch to ‘‘OFF’’ position.
2. Check continuity between terminal 8 and TCM harness connector terminal 1.
Continuity should exist.
If OK, check harness for short to ground and short to power.
3. Reinstall any part removed.
OK or NG
OK © GO TO 4. NG © Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-75.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
AT-77
Page 79

Component Inspection

DTC P0745 LINE PRESSURE SOLENOID VALVE
To line pressure solenoid valve
SAT686J
Component Inspection
LINE PRESSURE SOLENOID VALVE
=NCAT0063
NCAT0063S01
+ For removal, refer to AT-115.
Resistance Check
NCAT0063S0101
+ Check resistance between two terminals.
Solenoid valve Terminal No.
Line pressure solenoid valve
8
Operation Check
Ground of line
pressure solenoid
valve
Resistance
(Approx.)
2.5-5
NCAT0063S0102
+ Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground of line pressure solenoid valve.
To line pressure solenoid valve
SAT687J
DROPPING RESISTOR
+ Check resistance between two terminals.
Resistance:
11.2 - 12.8
NCAT0063S02
SAT444J
AT-78
Page 80

DTC P1705 THROTTLE POSITION SENSOR

Description

Throttle position sensor and throttle position switch
SAT413J
Remarks: Specification data are reference values.
Monitor item Condition Specification
Throttle position sensor
Remarks: Specification data are reference values.
Terminal
No.
Wire color Item Condition
Description
NCAT0070
+ Throttle position sensor
The throttle position sensor detects the throttle valve position and sends a signal to the TCM.
+ Throttle position switch
Consists of a wide open throttle position switch and a closed throttle position switch. The wide open throttle position switch sends a signal to the TCM when the throttle valve is open at least 1/2 of the full throttle position. The closed throttle position switch sends a signal to the TCM when the throttle valve is fully closed.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Fully-closed throttle Approximately 0.5V
Fully-open throttle Approximately 4V
TCM TERMINALS AND REFERENCE VALUE
NCAT0070S01
NCAT0070S02
Judgement
standard
16 Y
17 LG
32 G
41 GY
42 B
Closed throttle position switch (in throttle position switch)
Wide open throttle position switch (in throttle position switch)
Throttle position sensor (Power source)
Throttle position sensor
Ground (Throttle position sensor)
When releasing accelerator pedal after warming up engine.
When depressing accelerator pedal after warming up engine.
When depressing accelerator pedal more than half-way after warming up engine.
When releasing accelerator pedal after warming up engine.
When turning ignition switch to ‘‘ON’’.
When turning ignition switch to ‘‘OFF’’.
When depressing accelerator pedal slowly after warming up engine. (Voltage rises gradually in response to throttle position.)
Battery voltage
Approx. 0V
Battery voltage
Approx. 0V
4.5 - 5.5V
Approx. 0V
Fully-closed throttle: Approximately
0.3V Fully-open throttle: Approximately 3V
AT-79
Page 81
Description (Cont’d)
DTC P1705 THROTTLE POSITION SENSOR
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: TP SEN/CIRC A/T
: P1705
: MI Code No. 1705
TCM receives an excessively low or high voltage from the sensor.
+ Harness or connectors
(The sensor circuit is open or shorted.)
+ Throttle position sensor + Throttle position switch
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. NOTE:
If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
SAT651J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
NCAT0070S03
NCAT0070S04
SAT577J
SAT654J
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
2) Check the following.
Acceleratr pedal
condition
Fully released Less than 0.5V ON OFF
Partially
depressed
Fully depressed 1.9 - 4.0V OFF ON
THRTL POS SEN CLOSED THL/SW W/O THRL/P·SW
0.5 - 1.9V OFF OFF
If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’, AT-82. If the check result is OK, go to following step.
3) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
4) Start engine and maintain the following conditions for at least 5 consecutive seconds. Then release accelerator pedal com­pletely.
VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POSI SEN: Approximately 3V or less Selector lever: D position
If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’, AT-82.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
AT-80
Page 82
DTC P1705 THROTTLE POSITION SENSOR

Wiring Diagram — AT — TPS

To ECCS relay
OTHER
G/W
5
WIDE OPEN
4
LG
CLOSED
Wiring Diagram — AT — TPS
NCAT0212
AT-TPS-01
: Detectable line for DTC
THROTTLE POSITION
OTHER
SWITCH
F79
6 Y
1
2
Y
G
3 B
THROTTLE POSITION SWITCH
F16
111
Y
BG
: Non-detectable line for DTC
ECM
F101
719258
GY
G/W
13
G/W
G/W G/W
10
VIGN19VIGN
321
BR
321 45678 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
102101
231564
11 12 13 14 15 16 17 18 19
104103 106105
21 22 23 24 25 26 27 28 2920
31 32 33 34 35 36 37 3830
108107
POWER
11
G
G
32
SENS
4143132121
LG Y
F102
43
M53
LG Y
LG Y
17
FULL
SW
654
9
M48 M78
W
897
16
IDLE
SW
F79F16
GY
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
10
39 41 42 43 44 45 46 47 4840
49 51 52 53 54 55 56 5750
42
SENS
GND
5
15 16 17 1918
GY
58 59 61 62 63 64 65 66 6760
77 78 79 81 82 83 84 85 8680
B
B
B
6
68 69 71 72 73 74 75 7670
87 88 89 91 92 93 94 9590
7218229
23
GY
GY
GYG
41 TS
10 2420
F102F114 F114F114
675
M53M80 M80M80
IN
F102
W
B
8
B
BB
48
25
GND
GND
78
110109 112111 114113 116115
TCM (TRANSMISSION CONTROL MODULE)
,M48 M78
10911 12 13 141516
F101
GY
432156
B
F15
F114
W
B
B
F18
YAT151
AT-81
Page 83

Diagnostic Procedure

DTC P1705 THROTTLE POSITION SENSOR
Diagnostic Procedure
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
OK or NG
OK (With CONSULT-II) © GO TO 2. OK (Without CONSULT-II) © GO TO 3. NG © Check throttle position sensor circuit for engine control. Refer to EC section (‘‘DTC
P0120 THROTTLE POSITION SENSOR’’).
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘THRTL POS SEN’’.
Voltage:
Fully-closed throttle:
Approximately 0.5V
Fully-open throttle:
Approximately 4V
OK or NG
NCAT0071
OK © GO TO 4. NG © Check harness for short or open between ECM and TCM regarding throttle position
sensor circuit. (Main harness)
3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Check voltage between TCM terminals 41 and 42 while accelerator pedal is depressed slowly.
Voltage:
Fully-closed throttle valve:
Approximately 0.5V
Fully-open throttle valve:
(Voltage rises gradually in response to throttle position)
Approximately 4V
SAT453J
OK or NG
OK © GO TO 5. NG © Check harness for short or open between ECM and TCM regarding throttle position
sensor circuit. (Main harness)
AT-82
Page 84
DTC P1705 THROTTLE POSITION SENSOR
4 CHECK THROTTLE POSITION SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out ‘‘CLOSED THL/SW’’ and ‘‘W/O THRL/P-SW’’ depressing and releasing accelerator pedal. Check the signal of throttle position switch is indicated properly.
Diagnostic Procedure (Cont’d)
Accelerator pedal
condition
Released ON OFF
Fully depressed OFF ON
OK © GO TO 6. NG © Check the following items:
+ Throttle position switch — Refer to ‘‘Components Inspection’’, AT-85. + Harness for short or open between ignition switch and throttle position switch (Main
+ Harness for short or open between throttle position switch and TCM (Main harness)
CLOSED THL/SW W/O THRL/P-SW
OK or NG
harness)
Data monitor
MTLB0011
AT-83
Page 85
DTC P1705 THROTTLE POSITION SENSOR
Diagnostic Procedure (Cont’d)
5 CHECK THROTTLE POSITION SWITCH CIRCUIT (Without CONSULT-II)
Without CONSULT-II
1. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
2. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up engine)
Accelerator pedal
condition
Released Battery voltage 1V or less
Fully depressed 1V or less Battery voltage
Terminal No. 16 Terminal No. 17
Voltage
MTBL0137
OK or NG
OK © GO TO 6. NG © Check the following items:
+ Throttle position switch — Refer to ‘‘Components Inspection’’, AT-85. + Harness for short or open between ignition switch and throttle position switch (Main
harness)
+ Harness for short or open between throttle position switch and TCM (Main harness)
6 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-80.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
SAT454J
AT-84
Page 86
DTC P1705 THROTTLE POSITION SENSOR

Component Inspection

Throttle position switch harness connector
SAT688J
Component Inspection
THROTTLE POSITION SWITCH Closed Throttle Position Switch (Idle position)
=NCAT0072
NCAT0072S01
NCAT0072S0101
+ Check continuity between terminals 5 and 6.
Accelerator pedal condition Continuity
Released Yes
Depressed No
+ To adjust closed throttle position switch, refer to EC section
(‘‘Basic Inspection’’, ‘‘TROUBLE DIAGNOSIS — Basic Inspec­tion’’).
Wide Open Throttle Position Switch
NCAT0072S0102
+ Check continuity between terminals 5 and 4.
Throttle position switch harness connector
Accelerator pedal condition Continuity
Released No
Depressed Yes
SAT689J
AT-85
Page 87

Description

DTC P1777 STEP MOTOR — CIRCUIT

Remarks: Specification data are reference values.
Monitor item Condition Specification
Step motor
Remarks: Specification data are reference values.
Terminal
No.
Wire color Item Condition
Description
+ The step motor is ON/OFF of 4 aspects changes according to
the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
The vehicle runs a safe condition and
press/depress accelerator pedal.
TCM TERMINALS AND REFERENCE VALUE
ON/OFF
Judgement
standard
NCAT0224
NCAT0224S01
NCAT0224S02
11 PU 12 L/W 10.0 msec
Step motor
20 L/Y 30.0 msec 21 P/L 10.0 msec
Within 2 seconds after key switch ‘‘ON’’, the time measurement by using the pulse width measurement function (Hi level) of CON­SULT-II.
+ CONSULT-II cable connect to data link connector. + This inspection cannot be measured by circuit tester.
30.0 msec
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: STEP MOTOR/CIRC
: P1777
: MI Code No. 1777
When in operating step motor ON and OFF, there is no proper change in the voltage of the terminal TCM which corre­sponds to it.
+ Harness or connectors
(The step motor circuit is open or shorted.)
+ Step motor
NCAT0224S03
AT-86
Page 88
DTC P1777 STEP MOTOR — CIRCUIT
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
+ Always drive vehicle at a safe speed. + Be careful not to rev engine into the red zone on the
tachometer.
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition
SAT651J
SAT654J
switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CONSULT-II.
2) Drive vehicle for at least 5 consecutive seconds. If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’, AT-89.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
Description (Cont’d)
NCAT0224S04
AT-87
Page 89

Wiring Diagram — AT — STM

DTC P1777 STEP MOTOR — CIRCUIT
11
PU
PU
PU
Wiring Diagram — AT — STM
TCM (TRANSMISSION CONTROL MODULE)
12
L/W L/Y P/L
L/W L/Y P/L
M53
2
F102
1
L/W L/Y P/L
20
24
M48S/M-A S/M-B S/M-C S/M-D
21
23
AT-STM-01
: Detectable line for DTC : Non-detectable line for DTC
NCAT0225
4
3
5
10
321 45678
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24
1
F71
627
9
8
B
PU
2
1
11
9
M48
W
12
L/W
3
5
4143132
15 16 17 1918620
L/Y
4
7218229
23
10 24
F102
W
P/L
5
M
CONTROL VALVE (STEP MOTOR)
F71
AT-88
YAT152
Page 90
DTC P1777 STEP MOTOR — CIRCUIT

Diagnostic Procedure

Diagnostic Procedure
1 CHECK POWER SOURCE CIRCUIT
1. Turn ignition switch to ‘‘ON’’ position.
2. Check ‘‘SELF-DIAGNOSIS’’ with CONSULT-II.
3. If ‘‘CVT SAFE FUNCTION’’ activate, refer to ‘‘CVT SAFE FUNCTION’’ AT-99.
4. Turn ignition switch to ‘‘OFF’’ position.
5. Disconnect TCM harness connector.
6. Check continuity between terminal 2, 3, 4, 5 and TCM harness connector terminal 11, 12, 20, 21.
Continuity should exist.
Step motor connector
If OK, check harness for short to ground and short to power.
7. Reinstall any part removed.
OK or NG
OK © GO TO 2.
NCAT0226
SAT655J
NG © Repair open circuit or short to ground or short to power in harness or connectors.
2 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-91.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
AT-89
Page 91

Component Inspection

DTC P1777 STEP MOTOR — CIRCUIT
CVT fluid pressure sensor connector
SAT690J
Component Inspection
STEP MOTOR Resistance Check
+ Check resistance between terminals.
Control valve Terminal No. Resistance (Approx.)
2 and 3 4 and 5
2 and ground
Step motor
3 and ground 4 and ground 5 and ground
=NCAT0227
NCAT0227S01
NCAT0227S0101
28
14
AT-90
Page 92

DTC P1778 STEP MOTOR — FUNCTION

Description

Description
+ The step motor is ON/OFF of 4 aspects changes according to
the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
+ This diagnosis item detects when electrical system is OK but,
mechanical system is NG.
+ This diagnosis item detects when the state that the changing
the speed mechanism in unit does not operate normally.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
It is monitoring whether ‘‘CVT RATIO: 2.32 - 0.47’’ changes simi­larly to ‘‘PLY CONT STEP: 3 - 200’’ by DATA MONITOR mode.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: STEP MOTOR/FNCTN
: P1778
When not changing the speed according to the instruction of TCM.
+ Step motor
NCAT0228
NCAT0228S01
NCAT0228S03
: MI Code No. 1778
SAT651J
SAT577J
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
+ Always drive vehicle at a safe speed. + Be careful not to rev engine into the red zone on the
tachometer.
+ Before start ‘‘DIAGNOSTIC TROUBLE CODE (DTC) CON-
FIRMATION PROCEDURE’’, confirm ‘‘Hi’’ or ‘‘Mid’’ or ‘‘Low’’ fixation by ‘‘I/P PULLY SPD’’ and ‘‘VHCL SPEED SE’’ on ‘‘DATA MONITOR MODE’’.
+ If hi-geared fixation, go to diagnostic procedure soon. NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
NCAT0228S04
AT-91
Page 93
Description (Cont’d)
DTC P1778 STEP MOTOR — FUNCTION
2) Make sure that output voltage of CVT fluid temperature sne­sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid)
3) Select ‘‘ENGINE’’ mode for ‘‘ENGINE’’ with CONSULT-II.
4) Start engine and maintain the following conditions for at least 30 consecutive seconds.
TEST START FROM 0 km/h (0 MPH)
SAT654J
CONSTANT ACCELERATION: Keep 30 sec or more VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: More than 1.3V Selector lever: D position ENG SPEED: 450 rpm or more
If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’, AT-93.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
AT-92
Page 94
DTC P1778 STEP MOTOR — FUNCTION

Diagnostic Procedure

Diagnostic Procedure
1 CHECK STEP MOTOR
+ It is monitoring whether ‘‘CVT ratio: 2.32 - 0.47’’ changes similarly to ‘‘PLY CONT STEP: -3 - 200’’ by DATA MONITOR mode. + If no CONSULT-II, inspect the engine speed (rise and descend) about vehicle speed and throttle opening angle, and check shift
change.
OK or NG
OK © INSPECTION END NG © Replace CVT assembly.
NCAT0230
AT-93
Page 95

Description

DTC P1791 CVT FLUID PRESSURE SENSOR

Remarks: Specification data are reference values.
Monitor item Condition Specification
Throttle valve fully closed (PL Duty: 4%)
CVT fluid pressure sensor
Remarks: Specification data are reference values.
Terminal
No.
Wire color Item Condition
Description
NCAT0232
+ The CVT fluid pressure sensor detects line pressure of CVT,
and sends TCM the signal.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Throttle valve fully depressed
(PL Duty: 94%)
Approx. 1.0 V
Approx. 4.0 V
TCM TERMINALS AND REFERENCE VALUE
NCAT0232S01
NCAT0232S02
Judgement
standard
When engine runs at idle speed. Approx. 1.0 V
37 W/G
CVT fluid pressure sensor
42 B
46 P/L 4.5 - 5.5 V
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: LINE PRESS SEN
: P1791
: MI Code No. 1791
TCM receives an excessively low or high voltage from the step motor.
When engine runs at stall speed. Approx. 4.0V
NCAT0232S03
+ Harness or connectors
(The sensor circuit is open or shorted.)
+ CVT fluid pressure sensor
AT-94
Page 96
DTC P1791 CVT FLUID PRESSURE SENSOR
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
CAUTION:
+ Always drive vehicle at a safe speed. + Be careful not to rev engine into the red zone on the
tachometer.
NOTE: If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE­DURE’’ has been previously conducted, always turn ignition
SAT651J
SAT577J
SAT654J
switch ‘‘OFF’’ and wait at least 5 seconds before conducting the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
2) Make sure that output voltage of CVT fluid temperature sne­sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to increase the voltage (cool down the fluid)
3) Select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CON­SULT-II.
4) Start engine and maintain the following conditions for at least 5 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POS SEN: 1.3V Selector lever: D position ENG SPEED: 450 rpm or more
If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-97.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
Description (Cont’d)
NCAT0232S04
AT-95
Page 97
DTC P1791 CVT FLUID PRESSURE SENSOR

Wiring Diagram — AT — FPS

10
P
P W/G B
F102
19
M53
P W/G B
1
W/G B
18
Wiring Diagram — AT — FPS
CONTROL VALVE (CUT FLUID PRESSURE SENSOR)
F71
6
F114
7
M80
NCAT0233
AT-FPS-01
: Detectable line for DTC : Non-detectable line for DTC
10911 12 13 141516
78
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
102101 104103 106105 108107
432156
231564
11 12 13 14 15 16 17 18 19
21 22 23 24 25 26 27 28 2920
31 32 33 34 35 36 37 3830
P W/G B
46
POWER
F114
W
M78
GY
897
37
FPS SENS
1
4143132
12
11
10
39 41 42 43 44 45 46 47 4840
49 51 52 53 54 55 56 5750
5
15 16 17 1918620
42
GND
TCM (TRANSMISSION CONTROL MODULE)
M78
7218229
10
F102
23
24
W
58 59 61 62 63 64 65 66 6760
68 69 71 72 73 74 75 7670
77 78 79 81 82 83 84 85 8680
87 88 89 91 92 93 94 9590
AT-96
10
B
58
GND-AFPS
4
3
5
1
F71
627
9
8
B
110109 112111
F101
114113
GY
116115
ECM
F101
YAT154
Page 98
DTC P1791 CVT FLUID PRESSURE SENSOR

Diagnostic Procedure

Diagnostic Procedure
1 CHECK PRESSURE SENSOR
Refer to ‘‘Component Inspection’’, AT-98.
OK or NG
OK (With CONSULT-II) © GO TO 2. OK (Without CONSULT-II) © GO TO 3. NG © Repair or replace pressure sensor.
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU Input Item Parameter List’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘LINE PRES SEN’’ while driving.
+ Throttle valve fully closed (PL Duty: 4%): Approx. 1.0V + Throttle valve fully depressed (PL Duty: 94%): Approx. 4.0V
OK or NG
OK © GO TO 4. NG © Check the following items:
+ Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main
harness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
NCAT0234
3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
Refer to ‘‘Component Inspection’’, AT-98.
OK or NG
OK © GO TO 4. NG © Check the following items:
+ Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main
harness).
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-95.
OK or NG
OK © INSPECTION END NG © 1. Perform TCM input/output signal inspection.
2. If NG, recheck TCM pin terminals for damage or loose connection with harness con­nector.
AT-97
Page 99

Component Inspection

DTC P1791 CVT FLUID PRESSURE SENSOR
CVT fluid pressure sensor connector
SAT691J
Component Inspection
CVT FLUID PRESSURE SENSOR
+ Start engine. + Check voltage between terminals 1 and 6, 6 and 10.
Terminal No. Voltage 16Approx. 0.5 - 4.5V 610Approx. 4.5 - 5.5V
=NCAT0235
NCAT0235S01
AT-98
Page 100

CVT SAFE FUNCTION

Description

‘‘CVT SAFE FUNCTION’’ is function to protect CVT.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: CVT SAFE FUNCTION
TCM is malfunctioning TCM
: 10th judgement flicker
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE
With CONSULT-II
1) Turnignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode for CVT with CONSULT-II.
2) Start engine.
3) Run engine for at least 2 seconds at idle speed.
Description
SAT651J
SAT577J
Light
Shade
SAT455FA
Without CONSULT-II
1) Start engine.
2) Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCE­DURE (Without CONSULT-II), AT-25.
AT-99
Loading...