Nissan NL221 User Manual

2265 Crosswind Drive • Prescott, AZ 86301
(928) 636-3175 • www.p-a-g.net
NISSAN FRONTIER FRONT LEVELING KIT INSTALLATION INSTRUCTIONS 2005-2006 KIT# NL221
WARNING
Installation of a Performance Automotive Group sus­pension lift kit will change the vehicle’s center of gravity and handling characteristics both on- and off-road. You must drive the vehicle safely! Extreme care must be taken to prevent vehicle rollover or loss of control, which could result in serious injury or death. Avoid sud­den sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fas­tened.
WARNING
Before you install this kit, read and understand all instructions, warnings, cautions, and notes in this instruction sheet and in the vehicle owner’s manual.
WARNING
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
WARNING
The installation of larger tires may reduce the effective­ness of the braking system.
WARNING
Always wear eye protection when operating power tools.
WARNING
Before you install this kit, block the vehicle tires to pre­vent the vehicle from rolling.
CAUTION
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We rec­ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of sim­ilar components install this kit.
WARNING
This kit should only be installed on a vehicle that is in good working condition. Before you install the kit, thor­oughly inspect the vehicle for corrosion or deformation of the sheet metal. If the vehicle is suspected to have been in a collision or misused, do not install this kit. Off-road use of your vehicle with this kit installed may increase the stress applied to the factory components. Failure to observe this warning may result in serious personal injury and/or severe damage to your vehicle.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
NOTE
Installation of a suspension lift will change the driveline angles which may cause a noticeable vibration in the vehicle. See the troubleshooting section at the end of these instructions.
WARNING
DO NOT combine suspension, body, or other lift devices. Use of vehicle with combined lifts may result in unsafe and/or unexpected handling characteristics.
NOTE
Lift height may vary depending on vehicle configura­tion, engine size, additional accessories, the factory suspension package, and vehicle’s condition.
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Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
1. Carefully read all warnings and instructions com-
pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you
encounter something different from what is outlined in the instructions, call technical support at (928) 636-3175.
4. Special tools needed: a. Coil spring compressors b. Tie rod puller
Ride Height
1. Measure ride height with the vehicle supporting its
own weight on level ground. To settle the suspen­sion, the vehicle should be driven forward at least 10 feet immediately prior to taking these measure­ments. Ride height is the measurement from the center of the axle straight up (vertical) to the fender lip. Record this measurement for all four wheels.
Fender
Lip
Measure
Axle
Center
5. Park vehicle on a clean, dry, flat, level surface and
block tires so vehicle cannot roll in either direction.
NOTE
Adhere to recommendations when replacement fasten­ers, retainers and keepers are called out in the factory service manual. When re-assembling the vehicle it is recommended by the vehicle manufacturer that certain fasteners are replaced in order to maintain proper retention characteristics. This system may not include all replacement hardware as recomme nded by the fac­tory service manual. Additional replacement hardware should be obtained prior to installation of this system to meet the requirements of the factory service manual.
Torque Specifications
1. See factory service manual for torque values when
re-using OE fasteners.
Bolt Size
1/4”-20 10 10 1/4”-28 10 12.5 5/16”-18 17 22.5 5/16”-24 20 25 3/8”-16 30 40 3/8”-24 35 45 7/16”-14 50 65 7/16”-20 55 70 1/2”-13 75 100 1/2”-20 55 70 9/16”-12 105 135 9/16”-18 115 150 5/8”-11 150 195 5/8”-18 160 210 3/4”-16 175 225
Grade 5 (ft.-lbs.) Grade 8 (ft.-lbs.)
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