Nilfisk Terra 5200B User Manual

Terra™ 5200B

INSTRUCTIONS FOR USE

Advance model: 908 4508 010

INSTRUCCIONES DE USO

Modelo Advance: 908 4508 010

MODE D’EMPLOI ET D’ENTRETIEN

Modèle Advance: 908 4508 010

INSTRUÇÕES DE USO

Modelo Advance: 908 4508 010

146 1996 000(2)2004-08

17 18 19

S310027

S310114

S310208

S310180

S310117

S310181

S310133

S300210

S310209

Terra™ 5200B – 146 1996 000(2)2004-08

S310119

S310211

INSTRUCTIONS FOR USE

INTRODUCTION....................................................................................................................... 2

MANUAL PURPOSE AND CONTENTS ............................................................................................................ 2

TARGET ............................................................................................................................................................ 2

HOW TO KEEP THIS MANUAL ........................................................................................................................ 2

IDENTIFICATION DATA.................................................................................................................................... 2

OTHER REFERENCE MANUALS..................................................................................................................... 2

SPARE PARTS AND MAINTENANCE .............................................................................................................. 2

CHANGES AND IMPROVEMENTS .................................................................................................................. 2

SAFETY ............................................................................................................................................................. 2

SYMBOLS.......................................................................................................................................................... 2

GENERAL INSTRUCTIONS.............................................................................................................................. 3

UNPACKING...................................................................................................................................................... 3

MACHINE DESCRIPTION ........................................................................................................ 4

TERRA™ 5200B SWEEPER OPERATION....................................................................................................... 4

CONVENTIONS................................................................................................................................................. 4

DESCRIPTION .................................................................................................................................................. 4

TECHNICAL DATA ............................................................................................................................................ 5

FUSES ............................................................................................................................................................... 6

ACCESSORIES/OPTIONS................................................................................................................................ 6

USE ........................................................................................................................................... 6

BATTERY CHECK/SETTING ON A NEW MACHINE ....................................................................................... 6

BATTERY INSTALLATION AND WET OR GEL BATTERY SETTING ............................................................. 7

BEFORE MACHINE START-UP........................................................................................................................ 7

STARTING AND STOPPING THE MACHINE ................................................................................................... 8

MACHINE OPERATION .................................................................................................................................... 8

HOPPER DUMPING.......................................................................................................................................... 9

AFTER USING THE MACHINE ......................................................................................................................... 9

WORKING LIGHT ADJUSTMENT..................................................................................................................... 9

MACHINE LONG INACTIVITY .......................................................................................................................... 9

FIRST PERIOD OF USE ................................................................................................................................... 9

MAINTENANCE......................................................................................................................10

SCHEDULED MAINTENANCE TABLE ........................................................................................................... 10

MAIN BROOM HEIGHT CHECK AND ADJUSTMENT ................................................................................... 11

MAIN BROOM REPLACEMENT ..................................................................................................................... 11

SIDE BROOM HEIGHT CHECK AND ADJUSTMENT .................................................................................... 12

SIDE BROOM REPLACEMENT ...................................................................................................................... 12

FRAME DUST FILTER CLEANING AND INTEGRITY CHECK ...................................................................... 13

POCKET DUST FILTER CLEANING AND INTEGRITY CHECK .................................................................... 13

SKIRT HEIGHT AND OPERATION CHECK ................................................................................................... 14

HOPPER LIFTING SYSTEM HYDRAULIC OIL LEVEL CHECK..................................................................... 14

BATTERY CHARGING .................................................................................................................................... 14

SAFETY FUNCTIONS ............................................................................................................15

RUNNING CONSENT SWITCH ...................................................................................................................... 15

EMERGENCY PUSH-BUTTON....................................................................................................................... 15

HOPPER LIFTING/LOWERING CONSENT PUSH-BUTTON......................................................................... 15

HOPPER LIFTING CYLINDER SAFETY DEVICE VALVE.............................................................................. 15

TROUBLESHOOTING............................................................................................................15

SCRAPPING ........................................................................................................................... 16

146 1996 000(2)2004-08 – Terra™ 5200B 1

INSTRUCTIONS FOR USE

INTRODUCTION

MANUAL PURPOSE AND CONTENTS

The purpose of this manual is to provide the Customer with all necessary information to use the machine properly in a safe and autonomous way. This includes information about technical characteristics, operation, machine inactivity, maintenance, spare parts and safety conditions. Before carrying out any procedure on the machine, the Operators and qualified Technicians must read this manual carefully. Contact the Manufacturer in case of doubts regarding the interpretation of the instructions and for any further information.

TARGET

This manual is intended for the Operator and the Technicians qualified for the machine maintenance. The Operators must not carry out operations reserved for qualified Technicians. The Manufacturer will not be answerable for damages coming from the non-observance of this prohibition.

HOW TO KEEP THIS MANUAL

The Instructions for Use must be kept near the machine, inside an adequate case, far from liquids and other substances that can cause damage to it.

IDENTIFICATION DATA

The machine model and serial number can be found on a plate (28, Fig. B) affixed to the machine steering column and readable from outside. The machine production year is shown after the date Code on the serial plate (A04 means January 2004). This information is useful when requiring machine replacement parts. Use the following table to write down the machine identification data for any further reference.

SPARE PARTS AND MAINTENANCE

All necessary operating, maintenance and repair procedures must be carried out by qualified personnel or by Nilfisk-Advance Service Centers. Only original spare parts and accessories must be used. Call Nilfisk-Advance for service or to order spare parts and accessories, specifying the machine model and serial number.

CHANGES AND IMPROVEMENTS

Our Company constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machines that were sold previously. Any modifications and/or addition of accessory must be approved and performed by the Manufacturer.

SAFETY

The following symbols indicate potentially dangerous situations. Always read this information carefully and take the necessary precautions to protect people and objects. The machine Operator's cooperation is essential in order to prevent injury. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent Operator is the best guarantee against accidents and is essential for successful completion of any prevention program.

SYMBOLS

DANGER! It indicates a dangerous situation (risk of death) for the Operator.

MACHINE model .........................................................

MACHINE serial number .............................................

OTHER REFERENCE MANUALS

– Spare Parts List (supplied with the machine). – Service Manual (that can be consulted at any

Nilfisk-Advance Service Center).



WARNING! It indicates a potential risk of injury for people.

CAUTION! It indicates a caution or a remark related to important or useful functions. Pay particular attention to the paragraphs marked by this symbol.

CONSULTATION Consult the Instructions for Use before performing any operation.

2 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

GENERAL INSTRUCTIONS

Specific warnings and cautions to inform about potential damages to people and machine are shown below.

DANGER!

– To perform maintenance/repair procedures turn the

machine ignition key to OFF position and disconnect the battery.

– This machine must be used by qualified and

authorized personnel only. Children or disabled people cannot use this machine.

– Keep the battery far from sparks, flames and smoke.

During the normal operation explosive gases are delivered.

– Do not wear jewelry when working near electrical

components.

– Do not work under the lifted machine, if it is not

securely fixed.

– Each time you work under the open hood, ensure that

the hood cannot close by accident.

– Do not operate the machine near dangerous,

inflammable and/or explosive powders, liquids or vapors.

– Battery charging produces explosive hydrogen gas.

Keep the hood open during battery charging and perform this operation only in well-ventilated areas and far from naked flames.

WARNING!

– Carefully read all the instructions before performing

any maintenance/repair procedure.

– Take all necessary precautions to prevent hair,

jewelry and loose clothes from being caught by the

machine moving parts. – Do not smoke during battery charging. – Do not leave the machine unattended with the ignition

key inserted and the parking brake disengaged. – Do not use the machine on surfaces with a gradient

greater than the one indicated on the machine. – Do not wash the machine with direct or pressurized

water jets or corrosive substances. Do not use

compressed air to clean this type of machine except

for filters (see related paragraph). – While using this machine, take care not to cause

damage to people and children especially. – Do not put any can containing liquids on the machine. – The storage temperature must be between +32°F

and +104°F (0°C and +40°C). – The machine must be used at a temperature between

+32°F and +104°F (0°C and +40°C). – The humidity range should be between 30% and

95%.

– Always protect the machine against the sun, rain and

bad weather, both under operation or inactivity condition.

– The machine cannot be used for towing or pushing

objects and/or loads. Do not use the machine as a means of transport; the machine maximum capacity is 242.5 lb (110 kg), besides the weight of the operator.

– Do not allow the brooms to operate while the machine

is stationary to avoid damaging the floor.

– In case of fire, use a powder extinguisher. Do not use

water.

– Do not bump into shelves or scaffoldings, in particular

where there is a risk of falling objects. – Adjust the operation speed to suit the floor conditions. – This machine cannot be used on public roads. – Do not tamper with the machine safety guards; follow

the routine maintenance instructions scrupulously. – Do not remove or modify the plates affixed on the

machine. – In case of machine malfunctions ensure that these

are not caused by a lack of maintenance.

Otherwise, request assistance from the authorized

personnel or the Service Center. – If parts must be replaced, require ORIGINAL spare

parts from a Dealer or Authorized Retailer. – To ensure the machine proper operation and safety

conditions, the authorized personnel or the Service

Center must carry out the scheduled maintenance

detailed in the related chapter of this manual. – The machine must be disposed of properly, because

of the presence of toxic-harmful materials (batteries,

oils, plastics etc.), which are subject to standards that

require disposal in special centers (see the Scrapping

chapter). – If the machine is used according to the instructions,

the vibrations do not cause dangerous situations. The

machine vibration level is under 2.7 yd/s

(EN 1032-96/A1-98). – Do not tilt the machine more than 30° from its

horizontal position, or the highly corrosive acid could

leak out of the batteries. When it is necessary to tilt

the machine for maintenance, remove the batteries.

(2.5 m/s2)

UNPACKING

On delivery, carefully check that the machine and its packing were not damaged during transportation. If the damages are evident, keep the packing and have it checked by the Parcel Service that delivered it. Call the Parcel Service immediately to fill in a request for a compensation for damages. Please check that the following items have been supplied with the machine: Technical documents:

– Instructions for Use

– Spare Parts List

– No.1 150 A (FO) main fuse

– Battery connector

146 1996 000(2)2004-08 – Terra™ 5200B 3

INSTRUCTIONS FOR USE

MACHINE DESCRIPTION

TERRA™ 5200B SWEEPER OPERATION

The Terra™ 5200B Sweeper is used to sweep dust or light debris on smooth and solid floor, in civil or industrial environment, under safe operation conditions by a qualified Operator.

CONVENTIONS

Forward, backward, front, right, left or rear indications in this manual, are intended with reference to the Operator's position, that is to say on the driver's seat (23, Fig. B).

DESCRIPTION

Control area (See Fig. B)

1. Hopper lifting/lowering consent push-button

2. Horn push-button

3. Working light push-button (optional)

4. Position for optional push-button (pivoting light)

5. Display

6. Display selection push-button for the following operations, in sequence: – Working hours – Last digit of the hours - (dot) - minutes – Battery voltage (V)

7. Discharged battery warning light (red)

8. Semi-discharged battery warning light (yellow)

9. Charged battery warning light (green)

10. Steering wheel

11. Steering wheel inclination adjusting knob

12. Emergency stop button

13. Position for optional push-button

14. Filter shaker push-button

15. Hopper lifting/lowering push-button

16. Hopper overturning push-button

17. Vacuum activation/deactivation lever

18. Ignition switch

19. Parking brake lock control lever (in combination with position pedal 26)

20. Forward and reverse gear pedal

21. Right broom lifting/lowering lever

22. Left broom lifting/lowering lever

23. Seat longitudinal position adjusting lever

24. Main broom lifting/lowering lever

25. Front skirt lifting pedal

26. Servo brake pedal (parking brake when combined with position lever 19)

27. Driver seat with safety microswitch

28. Serial number plate/technical data

Outside view (See Fig. C)

3. Dust filter cover

4. Hopper

5. Left opening door

6. Left door lock retainer with screws

7. Right opening door

8. Right door lock retainer

9. Working light (optional)

10. Right side broom

11. Left side broom

12. Main broom

13. Battery compartment hood

14. Rear drive wheels on fixed axle

15. Front wheel, steering

16. Left side skirt

17. Right side skirt

18. Front skirt

19. Rear skirt

20. Dust filter container

21. Pivoting light (always on when the ignition switch is turned to “I” position)

22. Working light aiming adjusting screws

Under-hood compartment (See Fig. V)

1. Hood (open position)

2. Battery

3. Battery caps

4. Battery connector

5. Main broom motor thermal circuit breaker

6. Right side broom motor thermal circuit breaker

7. Left side broom motor thermal circuit breaker

8. Lamellar fuse box

9. Vacuum/main broom motor

10. Vacuum fan

11. Drive motor

12. Electrical box

13. Drive electronic board

14. Hopper lifting system hydraulic oil tank

15. Battery assembly diagram

16. Hood lock rod

17. Bonnet holder bracket

4 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

TECHNICAL DATA

General Values

Cleaning width (with one side broom) 41.3 in (1,049 mm)

Cleaning width (with two side brooms) 51.6 in (1,310 mm)

Machine length 69.0 in (1,752 mm)

Machine width (with one side broom) 47.5 in (1,206 mm)

Machine width (with two side brooms) 51.6 in (1,310 mm)

Maximum height at the steering wheel 53.2 in (1,351 mm)

Minimum ground clearance (skirts not included) 2.3 in (58.42 mm)

Hopper maximum lifting height 65.0 in (1,651 mm)

Maximum weight liftable by the hopper 242.5 lb (110 kg)

Minimum/maximum dumping height

Minimum turning radius 66.5 in (1,690 mm)

Main broom dimensions

Side broom dimensions Ø 19.7 in (Ø 500 mm)

Maximum forward speed 4.3 mph (7 km/h)

Maximum reverse speed 2.2 mph (3.5 km/h)

Maximum slope 16%

Front axle weight in running conditions 617.3 lb (280 kg)

Rear axle weight in running conditions 948.0 lb (430 kg)

Machine total weight in running conditions 1,565.3 lb (710 kg)

Front steering wheel 4.00 – 4

Rear drive wheels 4.00 – 4

Sound level (A L

Electric motors Values

Electrical system voltage 24 V

Vacuum/main broom motor

Drive motor

Side broom reduction unit 24 V; 90 W; 85 RPM

Filter shaker motor

Batteries Values

Standard batteries

Optional batteries

Optional batteries (wet or gel, available at Nilfisk retailers)

Battery total voltage 24V

Usable battery capacity 330 Ah

Battery container dimensions

Battery compartment max. size

Dust vacuuming and filtering Values

5-10 µm paper dust filter 10,850.0 in

Main broom compartment vacuum

) 66.9 dB(A)

(Ø 300 mm x 800 mm)

No. 4 6V lead batteries

with acid electrolyte, in

No. 1 24V lead battery

10.6/54.3 in

(270 mm/1,380 mm)

Ø 11.8 in x 31.5 in

24 V; 1,000 W;

2,800 RPM

24 V; 750 W;

5,000 RPM

24 V; 90 W;

5,700 RPM

serial connection

with acid electrolyte

Values

12x31.5 in

(304x800 mm)

14.2x31.5x15.0 in

(360x800x380 mm)

(7 m2)

0.24 in H

(6 mm H

Wiring diagram (See Fig. AF)

BE1: Beacon (OPT) BZ1: Buzzer C1: Batteries connector EB1: Drive electronic board EB2: Display board ES1: Line electromagnetic switch ES2: Main broom electromagnetic switch ES3: Pump electromagnetic switch (up) ES4: Pump electromagnetic switch (down) ES5: Seat electromagnetic switch F0: Main fuse (150A) F1: Key fuse (15A) F2: Hydraulic pump fuse (20A) F3: Hopper actuator fuse (10A) F4: Filter shaker fuse (15A) F5: Service fuse (10A) F6: Working light fuse (10A) (OPT) F7: Right broom circuit breaker (10A) F8: Left broom circuit breaker (10A) F9: Main broom circuit breaker (50A) HN: Horn K1: Ignition switch L1: Working light (OPT) M1: Drive motor M2: Main broom motor M3: Hydraulic pump M4: Actuator M5: Filter shaker motor M7: Right broom motor M8: Left broom motor R1: Drive potentiometer SW0: Emergency stop switch SW1: Drive forward/reverse mode switch SW2: Main broom switch SW3: Hopper safety switch SW4: Hopper up-down switch SW5: Hopper open-close switch SW7: Right broom switch SW8: Left broom switch SW9: Horizontal hopper microswitch SW10: Up hopper microswitch SW11: Open hopper microswitch SW12: Close hopper microswitch SW13: Filter shaker microswitch SW14: Working light switch (OPT) SW15: Horn switch SW16: Safety switch

Color codes

BK: Black BU: Blue BN: Brown GN: Green GY: Grey OG: Orange PK: Pink RD: Red

VT: Violet WH: White

146 1996 000(2)2004-08 – Terra™ 5200B 5

INSTRUCTIONS FOR USE

Hydraulic diagram (See Fig. AG)

1. Hydraulic oil tank

2. Hydraulic oil filter

3. Hydraulic pump

4. Motor

5. Safety valve

6. Hopper lifting cylinder

FUSES

Under the hood, outside the electrical box, there are the following fuses: – Thermal circuit breakers, which can be reset by

pressing the related key: – Main broom motor (5, Fig. V) – Right side broom motor (6, Fig. V) – Left side broom motor (7, Fig. V)

– Lamellar fuses, protected by a transparent plastic

lid, protect the indicated circuits: – F1 (15 A) (the first starting from above): Ignition

switch – F2 (20 A): Hydraulic pump – F3 (10 A): Hopper actuator – F4 (15 A): Filter shaker – F5 (10 A): Services – F6 (10 A): Working lights (optional) – Spare 1 (20 A) – Spare 2 (15 A)

Inside the electrical box (12, Fig. V), there is the following fuse: – F0 (150 A): Main (2, Fig. Z)

ACCESSORIES/OPTIONS

In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specific use: – Main and side brooms with harder and softer bristles; – Antistatic polyester or polyester BIA C dust filter; – Pocket filter; – Pivoting light; – Working light; – Non marking skirt; – Non marking wheels; – Over head guard. For further information concerning the optional accessories apply to an Authorized Retailer.

USE

WARNING! On some points of the machine there are some adhesive plates indicating: –DANGER –WARNING –CAUTION – CONSULTATION

While reading this manual, the Operator must pay particular attention to these symbols. Do not cover these plates for any reason, in case of damage replace them immediately.

BATTERY CHECK/SETTING ON A NEW MACHINE

The machine requires one 24 V battery, or four 6 V batteries connected according to the diagram (15, Fig. V). The machine can be set in one of the following modes:

a) Battery already installed and ready to be used.

1. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig. V). Check that the battery is connected to the machine through the appropriate connector (4, Fig. V).

2. Disengage the lock rod and lower the hood, and ensure that it is correctly closed.

3. Insert the ignition key in the switch (18, Fig. B) in the control panel and turn it to “I” position (without activating the pedal 20, Fig. B). If the green warning light (9, Fig. B) turns on, the battery is ready to be used. If the yellow or red warning lights (8 or 7, Fig. B) turn on, it is necessary to charge the batteries (see the procedure in the Maintenance chapter).

b) Battery installed on the machine but without

electrolyte

1. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig. V).

2. Remove the battery caps (3, Fig. V).

WARNING! Be extremely careful when working with sulfuric acid, as it is corrosive. If it comes in contact with the skin or the eyes, wash abundantly with water and call a doctor. Batteries have to be filled up in a properly ventilated area. Wear protective gloves.

6 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

3. Fill up each battery element with sulfuric acid for batteries (density from 2.80 to 2.84 lb at 77 °F (1.27 to 1.29 Kg at 25°C)) in accordance with the instructions specified in the Battery Instruction Manual. The correct quantity of sulfuric acid is indicated in the Battery Instruction Manual. Let the battery rest and fill in with sulfuric acid in accordance with the instructions specified in the Battery Instruction Manual.

4. Charge the battery (see the procedure in the Maintenance chapter).

c) Without batteries

1. Buy appropriate batteries (see the Technical Data paragraph and the installation diagram (15, Fig. V)). Apply to battery qualified retailers to choose and install the battery.

2. Install and set the machine batteries according to WET or GEL batteries (see the procedure in the following paragraph).

3. Recharge the batteries (see the procedure in the Maintenance chapter).

BATTERY INSTALLATION AND WET OR GEL BATTERY SETTING

Battery installation

1. Install the batteries on the machine according to the diagram (15, Fig. V). According to the battery dimensions, check if it is possible to put them inside the related plastic container, supplied with the machine. If the batteries dimensions are larger than the container capacity, use the square guides, supplied with the machine, to ensure the stability inside the battery compartment.

WET or GEL battery setting

NOTE The machine factory setting is for lead (WET) batteries. If this setting corresponds to the type of battery installed on your machine, do not set the batteries.

Otherwise, perform the following operations:

2. It is necessary to set the electronic board of the machine according to the type of batteries installed (WET or GEL). Proceed as follows: – Turn the ignition switch (18, Fig. B) to “0” position; – Open the hood (13, Fig. C) and hold it by using the

related rod (16, Fig. V); – Disconnect the battery connector (4, Fig. V); – Remove the screws (1, Fig. AD) and carefully pull

out the right control panel (2); – Install a jumper wire (1, Fig. AE) on the WET

connectors (2) for lead batteries or on the GEL

connectors (3) for gel batteries; – Carefully reassemble the control panel (2, Fig.

AD) and fix it by using the related screws (1); – Reconnect the battery connector (4, Fig. V); – Disengage the lock rod (16, Fig. V) and close the

hood (13, Fig. C).

BEFORE MACHINE START-UP

1. Check that there are no open doors/hoods and that the machine is in normal operating conditions.

2. If the machine has not been used after being transported, check that all the blocks used for the transportation have been removed.

WARNING! Non-sealed lead/acid batteries always need an appropriate container to prevent the acid form leaking. Do not install the non-sealed lead/acid batteries without an appropriate container.

146 1996 000(2)2004-08 – Terra™ 5200B 7

INSTRUCTIONS FOR USE

STARTING AND STOPPING THE MACHINE

Starting the machine

1. Sit in the driver's seat (27, Fig. B) and, by operating the lever (23) adjust the seat longitudinally, to a comfortable position.

2. Unlock the steering wheel (10, Fig. B) by using the knob (11) and adjust its tilting according to one's comfort; after the adjustment, release the knob (11) and lightly move the steering wheel to hook it on the internal retainer.

3. Insert the ignition key in the switch (18, Fig. B); turn it to “I” position, without activating the pedal (20), then wait (for a few seconds) for the display (5, Fig. B) to turn on and the working hours to appear. Check that the green warning light turns on (9, Fig. B).

4. If the warning light becomes red or yellow (7 or 8, Fig. B) turn the ignition switch to “0” position and remove the key. Charge the batteries (see the procedure in the Maintenance chapter).

NOTE The seat (27, Fig. B) is equipped with a safety sensor, which allows the machine operation only if the operator is seated on the driver's seat.

5. Disengage the parking brake by pressing the related pedal (26, Fig. B) and unlocking the lever (19).

6. Drive the machine to the working area, with the hands upon the steering wheel (10, Fig. B); press the pedal (20) on the front side to move forward and on the rear side to move backward. According to the pressure on the pedal, the speed increases form zero to the maximum value.

7. Lower the main broom by operating the lever (24, Fig. B), then activate the vacuum system by operating the lever (17, Fig. B).

8. Lower the right side broom by operating the lever (21, Fig. B).

9. Lower the left side broom by operating the lever (22, Fig. B).

NOTE All brooms (10, 11, 12, Fig. C) can be lifted or lowered when the machine is moving. When the brooms are lifted, they do not turn. When the main broom is lifted, the vacuum system is not operating.

10. To sweep, start the machine with the hands upon the steering wheel (10, Fig. B) and press the pedal (20) accordingly.

Stopping the machine

1. To stop the machine, release the pedal (20, Fig. B). To stop the machine quickly, press also the servo brake pedal (26, Fig. B). In case of emergency, press the emergency push-button (12, Fig. B) to immediately stop the machine. To deactivate the emergency push-button (12) after pressing it, rotate it in the direction indicated by the arrow on the push-button.

2. Turn the ignition switch (18, Fig. B) to “0” position, and remove the key.

3. Engage the parking brake by pressing the brake pedal (26, Fig. B) and by operating the brake lock control lever (19).

MACHINE OPERATION

1. Avoid stopping for a long time with the machine in the same position and the brooms rotating: this could create unwanted marks on the floor.

2. To collect light and bulky waste materials, lift the front skirt by activating the pedal (25, Fig. B); consider that the vacuum capability of the machine is reduced when the front skirt is lifted.

WARNING! When operating on wet grounds, it is essential to deactivate the vacuum system by operating the lever (17, Fig. B) to prevent the dust filter from being damaged.

3. For the machine proper operation, the dust filter must be as clean as possible. To clean it while sweeping, proceed as follows: – Lift the main broom by operating the lever (24, Fig.

B) to deactivate the vacuum system;

– Press the filter shaker push-button (14, Fig. B) at

short intervals;

– Then, lower the main broom to activate the

vacuum system again, and resume operation. Repeat the operation at least every ten minutes while working (according to the area dusty conditions).

NOTE This operation can be performed also when the machine is moving.

NOTE When the dust filter is obstructed and/or the hopper is full, the machine cannot collect dust and debris anymore.

4. The hopper (4, Fig. C) should be dumped after each working period and whenever it is full.

8 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

HOPPER DUMPING

1. The maximum dumping height is 54.3 in (1,380 mm) (see Fig. U).

2. To dump the hopper, drive the machine near the dustbin and proceed as follows: – Lift the side and main brooms; – Deactivate the vacuum system by operating the

lever (17, Fig. B);

– Press the filter shaker button (14, Fig. B).

WARNING! Always carry out this operation on a level ground to avoid machine unbalance.

WARNING! When lifting and dumping the hopper (4, Fig. C), keep the parking brake engaged by pressing the pedal and operating the lever (26 and 19, Fig. B).

3. Keep people far from the machine and especially from the hopper (4, Fig. C).

4. Press both the consent push-button (1, Fig. B) and the hopper lifting push-button (15) to lift the hopper (1, Fig. T) up to the desired position.

5. Press both the consent push-button (1, Fig. B) and the hopper (2, Fig. U) overturning push-button (16, Fig. B) and discharge all the debris in the dustbin (1, Fig. U).

CAUTION! The hopper (2, Fig. U) can be overturned only after having lifted it at a minimum height of 10.6 in (270 mm).

AFTER USING THE MACHINE

At the end of the work, before leaving the machine: – Lift the main broom by operating the lever (24, Fig. B). – Lift the side brooms by operating the levers (21 and

22, Fig. B).

– Deactivate the vacuum system by operating the lever

(17, Fig. B), then press the filter shaker push-button (14, Fig. B) for a short interval, and activate the vacuum system again.

– Dump the hopper (4, Fig. C) (see the previous

paragraph). – Remove the key from the ignition switch (18, Fig. B). – Engage the parking brake by pressing the brake

pedal (26, Fig. B) and by operating the brake lock

control lever (19).

WORKING LIGHT ADJUSTMENT

If it is necessary to adjust the working light beam aiming (9, Fig. C), operate on the screws (22).

MACHINE LONG INACTIVITY

If you foresee that the machine will not be used for more than 30 days, proceed as follows: – Check that the machine storage area is dry and

clean. – Disconnect the battery connector (4, Fig. V).

FIRST PERIOD OF USE

After the first period of use (first 8 hours) it is necessary to check that the fixing and connecting elements are correctly tightened, that the visible parts are integral and that there are no tears.

6. To overturn the hopper back to the horizontal position, press the consent push-button (1, Fig. B) while pressing the hopper overturning push-button (16. Fig. B).

7. To lower the hopper, press both the consent push-button (1, Fig. B) and the hopper lowering push-button (15).

CAUTION! The hopper can be overturned only if it is not in its original position (horizontal position).

8. The machine is ready to start working again.

146 1996 000(2)2004-08 – Terra™ 5200B 9

INSTRUCTIONS FOR USE

MAINTENANCE

The lifespan of the machine and maximum operating safety are ensured by correct and regular maintenance. The following table summarizes the routine maintenance required. The intervals indicated can be changed to suit working conditions. These must be defined by the person in charge of the maintenance.

WARNING! These operations must be carried out with the machine off, the ignition key not inserted and (if required) the battery disconnected. Moreover, carefully read the instructions in the Safety chapter.

All scheduled or extraordinary maintenance operations must be performed by skilled personnel, or by an Authorized Service Center. This manual describes only the easiest and most common maintenance procedures.

NOTE For other maintenance procedures contained in the Scheduled Maintenance Table, refer to the specific Service Manual that can be consulted at any Service Center.

SCHEDULED MAINTENANCE TABLE

Maintenance operation On delivery

Battery fluid level check (1) Hopper lifting system hydraulic oil level

check Motor-to-main broom belt visual

inspection and tension check Skirt height and operation check Side and main broom height check Frame dust filter cleaning and integrity

check Pocket dust filter cleaning and integrity

check Filter shaker operation check (*) Brake adjustment (*) Nut and screw tightening check (*) (2) Drive wheel chain tension check and

cleaning Steering chain cleaning (*) Vacuum hose integrity check (*) Pulley-to-main broom belt replacement (*) Motor-to-main broom pulley V-belt

replacement Hopper gasket integrity check (*) Hopper lifted position control microswitch

adjustment check Hopper horizontal position control

microswitch adjustment check Motor carbon brush check and

replacement Hydraulic oil replacement (*) (3)

Every 10

hours

Every 50

hours

(1)

(*)

Every 100

hours

(*)

Every 200

hours

(*)

Every 400

hours

(*)

(*): for the related procedure, refer to the Service Manual. (1): or before each start. (2): and after the first 8 running-in hours (3): replace hydraulic oil for the first time after 500 hours, then after 2,000 hours or every year

10 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

MAIN BROOM HEIGHT CHECK AND ADJUSTMENT

NOTE Brooms of various hardness are available. This procedure is applicable to all types of brooms.

1. Check that the main broom is at the correct height from the ground, proceeding as follows: – Drive the machine on a level ground; – Keep the machine stationary and rotate the main

broom for a few seconds;

– Stop and lift the main broom, then move the

machine;

– Check that the main broom print (1, Fig. D), along

its width, is from 0.79 to 1.57 in (20 to 40 mm) wide. If the print (1) is different, it is necessary to adjust the broom height, proceeding as described in the following steps.

2. Stop the machine by turning the ignition switch (18, Fig. B) to “0” position.

WARNING! Before opening the left door (5, Fig. C), it is always necessary to stop the machine to prevent belt and pulley operation.

3. Release the retainer (6, Fig. C) after removing the related screw by using a screwdriver.

4. Open the left door (5, Fig. C).

5. Loosen the locknut (2, Fig. E).

6. Turn the knob (1, Fig E) and remind that: – To decrease the pressure of the broom on the

ground, it must be screwed;

– To increase the pressure of the broom on the

ground, it must be unscrewed.

NOTE When the knob is completely unscrewed, you have reached the maximum pressure of the broom on the ground.

MAIN BROOM REPLACEMENT

NOTE Brooms of various hardness are available. This procedure is applicable to all types of brooms.

CAUTION! It is advisable to use protective gloves when replacing the main broom because there can be cutting debris between the bristles.

1. Drive the machine on a level ground and engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Turn the ignition switch (18, Fig. B) to “0” position.

3. Open the hood (1, Fig. V) and disconnect the battery connector (4, Fig. V).

4. Disengage the retainer (8) and open the right door (7, Fig. C)

5. Unscrew and remove the knobs (1, Fig. F).

6. Remove the broom compartment cover (1, Fig. G).

7. Remove the broom (1, Fig. H).

8. Check that the drive hub (1, Fig. I) is free from dirt or foreign materials (cords, clothes, etc.) accidentally rolled up.

9. The new broom must be installed with the bristles rows positioned as shown in the figure (2, Fig. I).

10. Install the new broom (3, Fig. I) on the machine and ensure that its flange (4) correctly fits on the related drive hub (1).

11. Reinstall the broom compartment cover (1, Fig. G) and screw down the knobs (1, Fig. F).

12. Engage the retainer (8) and close the right door (7, Fig. C)

13. Carry out the main broom height check and adjustment, as described in the previous paragraph.

7. Tighten the locknut (2, Fig. E).

8. Perform step 1 again to check the proper adjustment of the main broom height from the ground.

9. When the broom is too worn and can no longer be adjusted, replace it according to the instructions in the following paragraph.

10. Engage the retainer (6) and close the left door (5, Fig. C).

NOTE If it is not possible to properly adjust the print (1, Fig. D), since the broom pressure differs from one end to another, refer to the Service Manual for the related adjustment procedure.

146 1996 000(2)2004-08 – Terra™ 5200B 11

INSTRUCTIONS FOR USE

SIDE BROOM HEIGHT CHECK AND ADJUSTMENT

NOTE Brooms of various hardness are available. This procedure is applicable to all types of brooms.

1. Check the side broom height from the ground, proceeding as follows: – Drive the machine on a level ground; – Keep the machine stationary, lower the side

brooms and rotate them for few seconds;

– Stop and lift the side brooms, then move the

machine;

– Check that the side broom print are, in extension

and orientation, as shown in the figure (1 and 2, Fig. J). In case one or both prints are not within the specifications, it is necessary to adjust the broom height, proceeding as described in the following steps.

2. Engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

3. Turn the ignition switch (18, Fig. B) to “0” position.

4. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig. V).

5. For the right side broom, actuate the driving gear of the lever (1, Fig. K): Loosen the ring nut (2) and adjust the register (3) until the correct print is achieved (1, Fig. J). Install the register and fit it on the lever with the ring nut (2, Fig. K). For the left side broom, actuate the driving gear of the lever (4, Fig. K): Loosen the ring nut (5) and adjust the register (6) until the correct print is achieved (2, Fig. J). Install the register and fit it on the lever with the ring nut (5, Fig. K).

6. Perform step 1 again to check the proper adjustment of the side broom height from the ground.

7. When the broom is too worn out and can no longer be adjusted, replace it according to the instructions in the following paragraph.

SIDE BROOM REPLACEMENT

NOTE Brooms of various hardness are available. This procedure is applicable to all types of brooms.

CAUTION! It is advisable to use protective gloves when replacing the side brooms because there can be cutting debris between the bristles.

1. Drive the machine on a level ground and engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Turn the ignition switch (18, Fig. B) to “0” position.

3. Operate the lever (21 or 22, Fig. B) to lower the related side broom.

4. Remove the screw (1, Fig. L) inside the side broom, then remove the broom and the hub (2) by disengaging it from the shaft (3). Recover the key (4) and the washer (5).

5. At the workbench, remove the four screws and nuts (6) and separate the broom (8) from the hub (7).

6. Install the new broom (8) on the hub (7) and tighten the screws and the nuts (6).

7. Reinstall the new broom and the hub (2) on the machine after seating the key (4). Reinstall the washer (5) and tighten the screw (1).

8. Carry out the side broom height check and adjustment as described in the previous paragraph.

NOTE If necessary, it is possible to adjust also the side broom inclination. Please, refer to the Service Manual for the related procedure.

12 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

FRAME DUST FILTER CLEANING AND INTEGRITY CHECK

NOTE Besides the standard paper filter, optional polyester filters are also available. The following procedure is applicable to each type.

1. Drive the machine on a level ground and engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Turn the ignition switch (18, Fig. B) to “0” position.

3. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig V).

4. Disconnect the battery connector (4, Fig. V). Remove the filter cover (2, Fig. M) by disengaging it from the retainers (1).

5. Disconnect the electric connector (1, Fig. N) from the filter shaker.

6. Remove the filter shaker support frame fixing knobs (2, Fig. N).

7. Remove the filter support frame (3, Fig. N).

8. Pull out the dust filter (4, Fig. N).

9. In an appropriate outdoor area, clean the filter shaking it on a level and clean surface, tapping the side (1, Fig. O), opposite the wire gauze (2). Complete the cleaning by using compressed air (3) at max. 6 bars, blowing only from the side protected by the wire gauze (2), at a minimum distance of 30 cm. According to the filter type, take care of the following cautions: – Paper filter (standard): do not use water or

detergents to clean it; the filter can be damaged;

– Polyester filter (optional): to clean it, see the

above-mentioned instructions. If necessary, for a better cleaning, it is allowed to wash the filter with water and non-lathering detergents. This provides better quality cleaning but reduces the life of the filter, which will have to be replaced more frequently. The use of inadequate detergents can damage the filter.

Check the filter body for lacerations.

10. Clean the filter compartment rubber seal (1, Fig. P) along its perimeter and check its integrity. If necessary, replace it.

11. Install in the reverse order of removal (steps from 8 to

1).

WARNING! When reinstalling the filter, the wire gauze (2, Fig. O) must be facing upward.

POCKET DUST FILTER CLEANING AND INTEGRITY CHECK

NOTE The polyester pocket filters are normally kept clean by activating the electric filter shaker supplied with the machine. If necessary, they can be cleaned using the procedure indicated below. When the filtration surfaces are no longer suitable, the filter must be replaced.

1. Drive the machine on a level ground and engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Turn the ignition switch (18, Fig. B) to “0” position.

3. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig. V).

4. Remove the filter cover (2, Fig. M) by disengaging it from the retainers (1).

5. Unscrew the knobs (1, Fig. AA) and remove the brackets (2).

6. Pull out the dust filter (1, Fig. AB), and remove it after disconnecting the electrical connector (2) from the filter shaker.

7. Disassemble the polyester filtering surface, as indicated by the following steps; these procedures must be carried out in a suitable outdoor area and the Operator must be suitably equipped (gloves, mask, glasses).

8. Remove the filter shaker motor (1, Fig. AC) by unscrewing the two fixing screws.

9. Open the filter shaker motor support unit (2, Fig. AC) completely and release the filtering pocket tension rods (3).

10. Remove all the filtering pocket tension rods (4, Fig. AC).

11. Open the upper retaining cord (5, Fig. AC) of the closed pocket filter to remove it from the upper frame (6).

12. Remove the internal pocket separator (7, Fig. AC).

13. Clean the polyester fibre surface (8, Fig. AC) from the dirty side, using an external vacuum cleaner, spreading it out completely or cleaning pocket by pocket. At the same time, clean both the surfaces of the pocket separator (7, Fig. AC) removing anything deposited on them. Check that the filtering surface is not cut, if it is, replace it. It is also possible to use compressed air (max. 6 bars), blowing the air from the clean side towards the dirty side.

WARNING! It is not advisable to wash the filter with water. The polyester fibre can shrink and become unusable.

146 1996 000(2)2004-08 – Terra™ 5200B 13

INSTRUCTIONS FOR USE

14. Reassemble all the components of the filter in the reverse order of disassembly.

15. If necessary, clean the filter compartment rubber seal (3, Fig. AB) along its perimeter and check its integrity. If necessary, replace it.

16. Reassemble all the components in the reverse order of disassembly.

SKIRT HEIGHT AND OPERATION CHECK

Side skirt

1. Drive the machine on a level ground that is suitable for checking the skirt height.

2. Engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

3. Turn the ignition switch (18, Fig. B) to “0” position.

4. Disengage the retainers (8 and 6) and open the right and left doors (7 and 5, Fig. C).

5. Check the side skirt (2, Fig. F) integrity. Replace the skirts when they have cuts (1, Fig. Q) larger than 0.79 in (20 mm) or cracks/tears (2) larger than 0.39 in (10 mm) (for skirt replacement, refer to the Service Manual).

6. Check that side skirt (2, Fig. F) height from ground is within 0 – 0.12 in (0 – 3 mm) (Fig. R). After loosening the screws (3, Fig. F), if necessary, adjust the skirt position. Then tighten the screws (3).

Front and rear skirt

7. Remove the main broom, as described in the related paragraph.

8. Check the front and rear skirts (1 and 2, Fig. W) for integrity. Replace the skirts when they have cuts (1, Fig. Q) larger than 0.79 in (20 mm) or cracks/tears (2) larger than 0.39 in (10 mm) (for skirt replacement, refer to the Service Manual).

9. Check that the front and rear skirts (1 and 2, Fig. W) rub lightly on the floor but are not completely lifted from the ground (see figure S). After loosening the screws (3, Fig. W), if necessary, adjust the skirt position. Then tighten the screws (3).

10. Press the front (25, Fig. B) skirt lifting pedal completely, and check that the front skirt lifts 1.97 in (50 mm) approximately. Release the pedal and check that the skirt returns to the initial position and not in an intermediate position. If necessary, adjust the skirt lifting cable (1, Fig. X) by using the adjuster (2) on the left front side of the skirt (for the front skirt control cable replacement, refer to the Service Manual).

11. Reassemble all the components in the reverse order of disassembly.

HOPPER LIFTING SYSTEM HYDRAULIC OIL LEVEL CHECK

CAUTION! These operations must be performed with the hopper (4, Fig. C) in its original position (as shown in the figure).

1. Engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Open the hood (1, Fig. V) and hold it by using the related rod (16, Fig. V).

3. Check that the hydraulic oil level in the tank (14, Fig. V) is between the MIN and MAX indicators (as shown in Fig. Y).

4. If necessary add hydraulic oil - viscosity grade 32 cSt

- through the plug (1, Fig. Y).

5. Disengage to lock rod (16, Fig. V) and close the hood (1, Fig. V).

BATTERY CHARGING

WARNING! Battery charging produces explosive hydrogen gas. Charge the batteries only in well-ventilated areas and far from naked flames. Do not smoke during battery charging. Keep the hood open while recharging the battery.

WARNING! Be extremely careful when charging the batteries as there may be battery fluid leakages. The battery fluid is corrosive. If it comes in contact with the skin or the eyes, rinse thoroughly with water and consult a doctor.

1. Drive the machine on a level ground and engage the parking brake by means of the pedal and the lever (26 and 19, Fig. B).

2. Turn the ignition switch (18, Fig. B) to “0” position.

3. Open the hood (13, Fig. C) and hold it by using the related rod (16, Fig. V).

4. Check the correct level of electrolyte inside the batteries; if necessary, top up through the caps (3, Fig. V). Leave the caps (3) open for the next recharging. Clean, if necessary, the upper surface of the batteries.

5. Check that the battery charger is appropriate, referring to the Battery Charger Operating Manual. The battery charger voltage rating is 24 V. The battery charger must be appropriate for the battery installed on the machine.

14 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCTIONS FOR USE

6. Disconnect the battery connector (4, Fig. V) and connect it to the external battery charger.

7. Connect the battery charger to the electrical mains and charge the batteries.

8. When the recharging is complete, disconnect the battery charger from the electrical mains and from the battery connector (4, Fig. V).

9. Check the correct level of electrolyte inside the batteries and close the caps (3, Fig. V).

10. Reconnect the battery connector (4, Fig. V) to the machine.

11. Disengage the lock rod (16, Fig. V) and close the hood (13, Fig. C); the machine is ready to be used.

SAFETY FUNCTIONS

The machine is equipped with the following safety functions.

RUNNING CONSENT SWITCH

It allows the machine to run only if the operator is on the driver's seat (27, Fig. B).

EMERGENCY PUSH-BUTTON

It is in the position 12, Fig. B, easily accessible for the operator; it must be pressed when it necessary to stop the machine operation immediately.

HOPPER LIFTING/LOWERING CONSENT PUSH-BUTTON

It is in the position 1, Fig. B and must be pressed and held to activate the hopper lifting/lowering and overturning push-buttons.

HOPPER LIFTING CYLINDER SAFETY DEVICE VALVE

It is located on the hopper lifting cylinder. It stops the hopper in the position it has reached (without possibility for it to lower accidentally) if the hydraulic system piping, feeding the lifting cylinder, should break.

TROUBLESHOOTING

TROUBLE REMEDY

After having turned the ignition switch (18, Fig. B) to “I” position, the display does not illuminate and the machine does not work

The machine does not move when pressing the accelerator pedal

The main broom does not work

The side brooms do not work

The machine operates only when stationary, otherwise it switches off and the red warning light turns on

The machine collects few debris/dust

The battery autonomy is low

The hopper does not lift

The hopper does not overturn

The hopper does not lower

The filter shaker does not work

Check that the battery connector (4, Fig. V) is correctly connected to the machine

Check the integrity of the following fuses: F1 (1, Fig. Z) and F0 (2, Fig. Z)

Turn the ignition switch to “0” position, then to “I” position, being careful not to press the accelerator pedal during this operation

Check that the related thermal circuit breaker (5, Fig. V) is not deactivated; otherwise reactivate it by pressing the related key

Check that the related thermal circuit breaker (6 or 7, Fig. V) is not deactivated; otherwise reactivate it by pressing the related key

Re-charge the battery. If the problem persists, replace the batteries

Check that the dust filter (4, Fig. N) is not obstructed

Check that the hopper (4, Fig. C) is not full

Check that the skirts (16, 17, 18, 19, Fig. C) are not broken or incorrectly adjusted

Check the correct height of the brooms (10, 11, 12, Fig. C)

Install a battery with greater capacity: (240 Ah)

Check the fuse (F2, Fig. Z) integrity

Check the fuse (F3, Fig. Z) integrity

Check that the hopper is lifted from the ground at an height greater than 10.6 in (270 mm)

Before lowering the hopper by pressing the push-button (15, Fig. B), check that the hopper is in its horizontal position by pressing the push-button (16, Fig. B)

Operate the lever (24, Fig. B) to check that the main broom is lifted

Check the fuse (F4, Fig. Z) integrity

For further information consult the Service Manual at any Nilfisk Service Center.

146 1996 000(2)2004-08 – Terra™ 5200B 15

INSTRUCTIONS FOR USE

SCRAPPING

Have the machine scrapped by a qualified scrapper. Before scrapping the machine, always remove the following materials: – Battery – Polyester dust filter – Main and side brooms – Hydraulic oil – Hydraulic oil filter – Electronic boards – Plastic components and pipes

CAUTION! The removed components must be disposed of properly according to the Law in force.

16 Terra™ 5200B – 146 1996 000(2)2004-08

INSTRUCCIONES DE USO

INTRODUCCIÓN ...................................................................................................................... 2

FINALIDAD Y OBJETO DE ESTE MANUAL .................................................................................................... 2

DESTINATARIOS ............................................................................................................................................. 2

CONSERVACIÓN DEL MANUAL ..................................................................................................................... 2

DATOS DE IDENTIFICACIÓN .......................................................................................................................... 2

OTROS MANUALES DE REFERENCIA .......................................................................................................... 2

PIEZAS DE REPUESTO Y MANTENIMIENTO ................................................................................................ 2

MODIFICACIONES Y MEJORAS ..................................................................................................................... 2

SEGURIDAD ..................................................................................................................................................... 2

SÍMBOLOS ....................................................................................................................................................... 2

INSTRUCCIONES GENERALES ..................................................................................................................... 3

DESEMBALAJE ................................................................................................................................................ 3

DESCRIPCIÓN DE LA MÁQUINA ...........................................................................................4

CARACTERÍSTICAS DE FUNCIONAMIENTO DE LA BARREDERA TERRA™ 5200B ................................. 4

CONVENCIONES ............................................................................................................................................. 4

DESCRIPCIÓN ................................................................................................................................................. 4

DATOS TÉCNICOS .......................................................................................................................................... 5

FUSIBLES ......................................................................................................................................................... 6

ACCESORIOS/OPCIONES .............................................................................................................................. 6

USO ..........................................................................................................................................6

CONTROL/PREPARACIÓN BATERÍAS EN LA MÁQUINA NUEVA ................................................................ 6

INSTALACIÓN DE LAS BATERÍAS Y REGULACIÓN DEL TIPO DE BATERÍA (WET O GEL) ...................... 7

ANTES DE LA PUESTA EN MARCHA DE LA MÁQUINA ............................................................................... 7

PUESTA EN MARCHA Y PARADA DE LA MÁQUINA ..................................................................................... 8

MÁQUINA EN FUNCIÓN .................................................................................................................................. 8

VACIADO DEL CAJÓN DE RESIDUOS ........................................................................................................... 9

DESPUÉS DE LA UTILIZACIÓN DE LA MÁQUINA ......................................................................................... 9

AJUSTE DE LA LUZ DE TRABAJO ................................................................................................................. 9

PERIODO DE LARGA INACTIVIDAD DE LA MÁQUINA ................................................................................. 9

PRIMER PERIODO DE UTILIZACIÓN ............................................................................................................. 9

MANTENIMIENTO .................................................................................................................10

ESQUEMA DE MANTENIMIENTO PROGRAMADO ..................................................................................... 10

CONTROL Y AJUSTE DE LA ALTURA DEL CEPILLO PRINCIPAL ............................................................. 11

SUSTITUCIÓN DEL CEPILLO PRINCIPAL ................................................................................................... 11

CONTROL Y AJUSTE DE LA ALTURA DEL CEPILLO LATERAL ................................................................ 12

SUSTITUCIÓN DE LOS CEPILLOS LATERALES ......................................................................................... 12

LIMPIEZA DEL FILTRO DE POLVO DE BASTIDOR Y CONTROL DE LA INTEGRIDAD ............................ 13

LIMPIEZA DEL FILTRO DE BOLSAS Y CONTROL DE LA INTEGRIDAD .................................................... 13

CONTROL ALTURA Y FUNCIONAMIENTO DE LAS PUERTAS ABATIBLES .............................................. 14

CONTROL NIVEL ACEITE HIDRÁULICO SISTEMA DE SUBIDA CAJÓN DE RESIDUOS .......................... 14

CARGA DE LAS BATERÍAS ........................................................................................................................... 14

FUNCIONES DE SEGURIDAD .............................................................................................. 15

INTERRUPTOR DE ASENSO MARCHA ....................................................................................................... 15

PULSADOR DE EMERGENCIA ..................................................................................................................... 15

PULSADOR DE ASENSO SUBIDA/BAJADA DEL CAJÓN DE RESIDUOS .................................................. 15

VÁLVULA DE SEGURIDAD DEL CILINDRO DE SUBIDA DEL CAJÓN DE RESIDUOS .............................. 15

BÚSQUEDA AVERÍAS ..........................................................................................................15

ELIMINACIÓN ........................................................................................................................ 16

146 1996 000(2)2004-08 – Terra™ 5200B 1

INSTRUCCIONES DE USO

INTRODUCCIÓN

FINALIDAD Y OBJETO DE ESTE MANUAL

Este manual contiene todas las informaciones necesarias para que el Cliente utilice la máquina de forma adecuada, autónoma y segura. Incluye informaciones técnicas, sobre el funcionamiento, el período de inactividad, el mantenimiento, las piezas de repuesto y la seguridad. Antes de efectuar cualquier operación de mantenimiento, los Operadores y los Técnicos calificados para el mantenimiento tienen que leer cuidadosamente las instrucciones incluidas en este Manual. En caso de dudas sobre la correcta interpretación de las instrucciones, consulte el fabricante para obtener explicaciones.

DESTINATARIOS

Este Manual es para los Operadores y los Técnicos calificados para el mantenimiento de la máquina. Los operadores no deben efectuar operaciones que sólo los técnicos calificados pueden efectuar. El Fabricante no es responsable para los daños causados a la máquina por falta de observación de esta prohibición.

CONSERVACIÓN DEL MANUAL

Este manual de instrucciones debe conservarse junto a la máquina, dentro de su contenedor, lejos de líquidos y otras substancias que podrían dañarlo.

DATOS DE IDENTIFICACIÓN

El número de serie y el modelo de la máquina están marcados en la placa (28, Fig. B) aplicada a la columna de la dirección, legible desde el exterior. El año de fabricación de la máquina está indicado después del Código fecha en la placa serial (A04 significa Enero 2004). Esta información es necesaria cuando se pidan piezas de repuesto para la máquina. Utilizar el espacio siguiente para escribir los datos de identificación de la máquina para todas referencias futuras.

Modelo MÁQUINA ......................................................

Número de serie MÁQUINA .......................................

OTROS MANUALES DE REFERENCIA

– Catálogo piezas de repuestos (en dotación a la

máquina).

– Manual de taller (que se puede consultar cerca de los

Centros de asistencia Nilfisk-Advance).

PIEZAS DE REPUESTO Y MANTENIMIENTO

Para cualquier necesidad que se refiere a la utilización, al mantenimiento y a las reparaciones, consultar el personal calificado o los Centros de asistencia Nilfisk-Advance. Se recomienda utilizar sólo piezas de repuesto y accesorios originales. Para la asistencia o para ordenar piezas de repuesto o accesorios, acuda a un Centro Nilfisk-Advance, especificando siempre el modelo y el número de serie de la máquina.

MODIFICACIONES Y MEJORAS

Nuestra Empresa está constantemente mejorando sus productos y se reserva el derecho de realizar modificaciones y mejoras a su discreción, sin verse obligada a aplicar dichas ventajas a las máquinas vendidas previamente. Sólo el Fabricante puede aprobar y efectuar cualquier modificación y/o instalación de accesorios.

SEGURIDAD

La siguiente simbología sirve para señalar situaciones de

potencial. Leer siempre cuidadosamente estas

peligro informaciones y tomar las precauciones necesarias para proteger personas y cosas. Para evitar desgracias, la cooperación del Operador de la máquina es fundamental. Ningún programa de prevención de accidentes resulta eficaz sin la total cooperación de la persona directamente responsable del funcionamiento de la máquina. La mayoría de los accidentes que pueden producirse en una empresa, durante el trabajo o los traslados, son provocados por no observar las reglas de seguridad fundamentales. Un operador cuidadoso y cauto es la mejor garantía para evitar posibles accidentes y resulta más eficaz que cualquier programa de prevención.

SÍMBOLOS

¡PELIGRO! Indica un peligro con riesgo, incluso mortal, para el operador.

¡ATENCIÓN! Indica el riesgo potencial de infortunios para las personas.

¡ADVERTENCIA! Indica una advertencia o una nota sobre una función importante o útil. Tener mucho cuidado de las partes del texto marcadas con este símbolo.

CONSULTAS



2 Terra™ 5200B – 146 1996 000(2)2004-08

Antes de efectuar cualquier operación consulte las Instrucciones de uso.

INSTRUCCIONES DE USO

INSTRUCCIONES GENERALES

Se describen a continuación las advertencias y precauciones específicas por lo que se refiere a los potenciales riesgos de daños a la máquina o a las personas.

¡PELIGRO!

– Antes de efectuar cualquier operación de

mantenimiento/reparación, poner el conmutador de arranque en posición OFF y desconectar la batería.

– Sólo el personal calificado y autorizado puede utilizar

esta máquina. Los niños y los minusválidos no pueden utilizar esta máquina.

– Tener chispas, llamas y humo lejos de las baterías.

Durante el uso normal pueden salir gases explosivos.

– Quitarse las joyas cuando se trabaja cerca de los

componentes eléctricos.

– No trabajar bajo la máquina levantada si ésta no está

fijada con los soportes adecuados.

– Cada vez que se trabaja bajo del capó abierto,

asegurarse que el capó mismo no pueda cerrarse de forma accidental.

– No utilizar esta máquina en un ambiente donde haya

polvo, líquidos o vapores nocivos, peligrosos, inflamables y/o explosivos.

– Cargando las baterías se produce gas hidrógeno

explosivo. Tener el capó abierto durante las operaciones de carga de la batería y efectuar la carga solo en áreas muy bien ventiladas y lejos de llamas libres.

¡ATENCIÓN!

– Antes de efectuar cualquier operación de

mantenimiento/reparación, leer cuidadosamente todas las instrucciones relacionadas.

– Tomar todas las precauciones necesarias para que

el pelo, las joyas y las ropas no sean capturados por las partes móviles de la máquina.

– No fumar cuando se cargan las baterías. – No dejar la máquina sin custodia sin haber sacado la

llave de encendido y activado el freno de estacionamiento.

– No utilizar sobre suelos con inclinación mayor a la

indicada en la máquina.

– No lavar la máquina con chorros de agua directa o

presurizada, o con sustancias corrosivas. No utilizar aire comprimido para la limpieza general de este tipo de máquina, excepto para los filtros (véase el párrafo relacionado).

– Cuando se utiliza esta máquina, tener cuidado de

salvaguardar la incolumidad de las personas, especialmente los niños.

– No apoyar contenedores de líquidos sobre la

máquina.

– La temperatura de almacenamiento debe estar entre

0°C y +40°C (+32°F y +104°F).

– La temperatura de funcionamiento la máquina debe

estar entre 0°C y +40°C (+32°F y +104°F).

– La humedad debe estar entre el 30% y el 95%. – Proteger siempre la máquina del sol, lluvia y otras

intemperie, tanto durante el funcionamiento como durante los períodos de inactividad.

– No se puede utilizar la máquina para remolcar o

empujar objetos y/o cargas. No utilizar la máquina como medio de transporte; la capacidad máxima de la máquina, además del peso del Operador, es de 110 kg (242,5 lb).

– No permitir que los cepillos funcionen mientras la

máquina esta parada en un punto para evitar posibles daños al suelo.

– En caso de incendio utilizar un extintor de polvo. No

utilizar agua.

– No chocar contra estanterías o andamios de los que

puedan caer objetos.

– Ajustar la velocidad de funcionamiento según la

adherencia al suelo.

– Esta máquina no tiene aprobación para la utilización

en carreteras o vías públicas.

– No adulterar por ninguna razón la máquina, respetar

escrupulosamente las instrucciones previstas para el mantenimiento ordinario.

– No quitar ni modificar las placas que el Fabricante ha

colocado en la máquina.

– Cuando la máquina no funciona correctamente,

asegurarse de que ésto no sea causado por falta de mantenimiento. En caso contrario pedir la intervención del personal autorizado o del Centro de asistencia.

– Si deben sustituirse piezas, solicitar piezas de

repuesto ORIGINALES a un Concesionario o Revendedor autorizado.

– Para asegurar condiciones de funcionamiento

correcto y seguro, el personal autorizado o el Centro de asistencia autorizado debe llevar a cabo el mantenimiento programado según las especificaciones en el capítulo relacionado de este manual.

– La máquina nunca debe dejarse desentendida

durante la fase de eliminación, por la presencia de materiales tóxicos y dañinos (baterías, aceites, plástico etc.) sujetos a normativas que exigen que se realice la eliminación cerca de centros especiales (véase el capítulo Eliminación).

– Si se utiliza la máquina de conformidad con las

instrucciones, las vibraciones no engendran situaciones peligrosas. El nivel de vibraciones de la máquina es inferior a 2,5 m/s 1032-96/A1-98).

– No inclinar la máquina por más de 30° con respeto a

la línea horizontal, porque el líquido muy corrosivo de las baterías podría sobresalir. Si es necesario inclinar la máquina para las operaciones de mantenimiento, quitar las baterías.

(2,7 yd/s2)(EN

DESEMBALAJE

Al momento de la entrega, controlar el embalaje y la máquina por si hayan sufrido daños durante el transporte. Si el daño es evidente, conservar el embalaje así que el transportista que lo ha entregado lo pueda inspeccionar. Contactarlo de inmediato para compilar una indemnización daños y perjuicios. Controlar que la máquina sea entregada junto a los siguientes componentes: Documentación técnica:

– Instrucciones de uso – Catálogo piezas de repuestos – Fusible principal N.1 150A (FO) – Conector de las baterías

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