Motorola DP540 BASIC SERVICE MANUAL

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MOTOTRBO

PROFESSIONAL DIGITAL TWO-WAY RADIO

™

PORTABLE

™

MOTOTRBO

PORTABLE DP540 BASIC SERVICE MANUAL

DECEMBER 2021

2021

*MN008927A01*

MN008927A01-AA

MN008927A01-AA Contents

List of Figures..............................................................................................................5

List of Tables............................................................................................................... 6

Foreword .....................................................................................................................7

Disclaimer...................................................................................................................................... 7

Product Safety and RF Exposure Compliance.............................................................................. 7

Intellectual Property and Regulatory Notices.................................................................................7

Document History....................................................................................................... 9

Related Publication...................................................................................................10

Notations Used in This Manual................................................................................11

Chapter 1: Introduction...........................................................................................12

1.1 Radio Description.................................................................................................................. 12

1.1.1 Non-Keypad Model.................................................................................................. 12

1.2 Portable Radio Model Numbering Scheme........................................................................... 14

1.3 Model Chart........................................................................................................................... 15

1.3.1 UHF Model Chart..................................................................................................... 15

1.3.2 VHF Model Chart..................................................................................................... 15

1.4 Specifications.........................................................................................................................16

1.4.1 General.................................................................................................................... 16

1.4.2 Receiver...................................................................................................................17

1.4.3 Transmitter...............................................................................................................17

1.4.4 Self-Quieter..............................................................................................................18

1.4.5 Military Standards.................................................................................................... 19

1.4.6 Environmental.......................................................................................................... 20

Chapter 2: Test Equipment and Service Aids...................................................... 22

2.1 Recommended Test Equipment............................................................................................ 22

2.2 Service Aids...........................................................................................................................23

2.3 Programming, Testing, and Alignment Cable........................................................................ 23

Chapter 3: Transceiver Performance Testing...................................................... 26

3.1 Setup..................................................................................................................................... 26

3.2 Non-Display Model Test Mode.............................................................................................. 27

3.2.1 Entering Non-Display Radio Test Mode...................................................................27

3.2.2 RF Test Mode.......................................................................................................... 27

3.2.3 LED Test Mode........................................................................................................ 32

3.2.4 Speaker Tone Test Mode........................................................................................ 32

3.2.5 Earpiece Tone Test Mode........................................................................................32

MN008927A01-AA

Contents

3.2.6 Audio Loopback Earpiece Test Mode...................................................................... 32

3.2.7 Battery Check Test Mode........................................................................................

3.2.8 Button/Knob/PTT Test Mode................................................................................... 33

Chapter 4: Radio Programming and Tuning.........................................................34

4.1 Customer Programming Software Setup............................................................................... 34

4.2 AirTracer Application Tool..................................................................................................... 35

4.3 Radio Tuning Setup............................................................................................................... 35

4.3.1 RF Adaptor Holder Assembly.................................................................................. 36

Chapter 5: Disassembly and Reassembly Procedures....................................... 43

5.1 Preventive Maintenance........................................................................................................ 43

5.2 Safe Handling of CMOS and LDMOS Devices......................................................................44

5.3 General Repair Procedures and Techniques........................................................................ 45

5.4 Radio Disassembly and Reassembly.................................................................................... 47

5.5 Detailed Radio Disassembly..................................................................................................47

5.5.1 Chassis and Front Housing Disassembly................................................................ 47

5.5.2 Chassis Disassembly...............................................................................................52

5.5.3 Speaker and Microphone Disassembly................................................................... 53

5.5.4 Dust Cover Disassembly..........................................................................................54

5.5.5 Micro USB Dust Cover Disassembly....................................................................... 54

5.5.6 PTT Disassembly.....................................................................................................55

5.6 Detailed Radio Reassembly.................................................................................................. 56

5.6.1 PTT Reassembly..................................................................................................... 56

5.6.2 Micro USB Dust Cover Reassembly........................................................................ 59

5.6.3 Audio Jack Dust Cover Reassembly........................................................................59

5.6.4 Speaker and Microphone Reassembly.................................................................... 60

5.6.5 Chassis Reassembly............................................................................................... 61

5.6.6 Chassis and Front Housing Reassembly.................................................................65

5.7 Radio Exploded Mechanical View and Parts List.................................................................. 67

5.7.1 Non-Keypad Exploded View.................................................................................... 67

5.7.2 Back Cover Kit Part Numbers.................................................................................. 69

5.7.3 Torque Chart............................................................................................................69

Chapter 6: Basic Troubleshooting ........................................................................70

6.1 Replacement Back Cover Kit Procedures............................................................................. 70

Appendix A: Replacement Parts Ordering........................................................... 71

Appendix B: EMEA Regional Warranty, Service, and Technical Support......... 72

Appendix C: Service Information for EMEA......................................................... 73

Appendix D: Limited Level 3 Servicing.................................................................74

D.1 Components and Parts List...................................................................................................75

MN008927A01-AA Contents

Glossary.....................................................................................................................77

MN008927A01-AA

List of Figures

Figure 1: Non-Keypad Model .................................................................................................................13

Figure 2: Portable Programming Cable with TTR (PMKN4128_)

Figure 3: Portable Test Cable (PMKN4156_ ) .......................................................................................25

Figure 4: CPS Programming Setup ....................................................................................................... 34

Figure 5: CPS Programming Setup ....................................................................................................... 35

Figure 6: Radio Tuning Equipment Setup ............................................................................................. 36

Figure 7: Radio Tuning Equipment Setup ............................................................................................. 36

Figure 8: Nameplate disassembly ......................................................................................................... 37

Figure 9: Aligning RF Adaptor ............................................................................................................... 38

Figure 10: Inserting the RF Adaptor ...................................................................................................... 39

Figure 11: Inserting the RF connector ................................................................................................... 40

Figure 12: Affixing the backer ................................................................................................................41

Figure 13: Complete RF adaptor assembly ...........................................................................................42

Figure 14: Battery Removal ...................................................................................................................48

Figure 15: Channel Selector and Volume Knob Removal ..................................................................... 49

Figure 16: Chassis Screw Removal ...................................................................................................... 50

Figure 17: Chassis Removal from Front Housing ..................................................................................51

Figure 18: Speaker and Microphone Wires Removal ............................................................................51

Figure 19: Speaker and Microphone Disassembly ................................................................................53

Figure 20: Dust Cover Disassembly ...................................................................................................... 54

Figure 21: Micro USB Dust Cover Removal .......................................................................................... 55

Figure 22: PTT Disassembly ................................................................................................................. 56

Figure 23: PTT Assembly ...................................................................................................................... 57

Figure 24: PTT Bezel Orientation .......................................................................................................... 58

Figure 25: PTT Reassembly ..................................................................................................................58

Figure 26: Micro USB Dust Cover Reassembly .................................................................................... 59

Figure 27: Audio Jack Dust Cover Reassembly .................................................................................... 60

Figure 28: Speaker and Microphone Reassembly ................................................................................ 61

Figure 29: Battery Contact Seal Assembly ............................................................................................62

Figure 30: Thermal Pad Assembly ........................................................................................................ 63

Figure 31: PCB and Top Control Seal Assembly .................................................................................. 64

Figure 32: Chassis and Front Housing Reassembly ............................................................................. 65

Figure 33: Inserting Chassis Assembly into Housing ............................................................................ 66

Figure 34: PCB Top View ...................................................................................................................... 75

Figure 35: PCB Bottom View .................................................................................................................75

..........................................................24

MN008927A01-AA List of Tables

List of Tables

Table 1: Radio Frequency Ranges and Power Levels .......................................................................... 12

Table 2: Portable Radio Model Numbering Scheme

Table 3: Sales Models – Description of Symbols .................................................................................. 14

Table 4: DP540, UHF, 403–480 MHz Model Chart ............................................................................... 15

Table 5: DP540, VHF, 136–174 MHz Model Chart ............................................................................... 15

Table 6: General Specifications .............................................................................................................16

Table 7: Receiver Specifications ........................................................................................................... 17

Table 8: Transmitter Specifications ....................................................................................................... 17

Table 9: Self-Quieter Specification ........................................................................................................ 18

Table 10: Military Standards (810C–810E) ........................................................................................... 19

Table 11: Military Standards (810F–810H) ............................................................................................20

Table 12: Environmental Specifications ................................................................................................ 20

Table 13: Test Equipment ..................................................................................................................... 22

Table 14: Service Aids ...........................................................................................................................23

Table 15: Pin Configuration of Portable Programming Cable with TTR ................................................ 24

Table 16: Pin Configuration of Portable Test Cable .............................................................................. 25

Table 17: Initial Equipment Control Settings ......................................................................................... 26

Table 18: Test Environments .................................................................................................................27

Table 19: Test Frequencies ...................................................................................................................28

Table 20: Transmitter Performance Checks ..........................................................................................29

Table 21: Receiver Performance Checks ..............................................................................................30

Table 22: Button/Knob/PTT Checks ...................................................................................................... 33

Table 23: Software Installation Kits Radio Tuning Setup ...................................................................... 34

Table 24: Lead Free Solder Wire Part Number List .............................................................................. 46

Table 25: Lead Free Solder Paste Part Number List .............................................................................46

Table 26: Non-Keypad Exploded View Part List ....................................................................................67

Table 27: Back Cover Kit Part Numbers ................................................................................................69

Table 28: Torque Specifications for Screws .......................................................................................... 69

Table 29: Components and Parts List ................................................................................................... 75

............................................................................. 14

MN008927A01-AA

Foreword

This manual includes all the information necessary to maintain peak product performance and maximum working time, using levels 1 and 2 maintenance procedures.

CAUTION: These servicing instructions are for the use of qualified personnel only. To reduce the risk of electric shock, do not service parts other than those contained in the Operating Instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

CAUTION: Only Underwriter Laboratory (UL) approved service centers are qualified to open and service UL certified radios. Opening or repairing at unauthorized locations invalidates hazardous location rating of the radio.

Disclaimer

The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola Solutions reserves the right to make changes to any products herein to improve readability, function, or design. Motorola Solutions does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

Product Safety and RF Exposure Compliance

CAUTION: Before using this product, read the Product Safety and RF Exposure booklet

enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations.

Intellectual Property and Regulatory Notices

Copyrights

The Motorola Solutions products described in this document may include copyrighted Motorola Solutions computer programs. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs. Accordingly, any copyrighted Motorola Solutions computer programs contained in the Motorola Solutions products described in this document may not be copied or reproduced in any manner without the express written permission of Motorola Solutions.

No part of this document may be reproduced, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior written permission of Motorola Solutions, Inc.

Trademarks

MOTOROLA, MOTO, MOTOROLA SOLUTIONS, and the Stylized M Logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.

License Rights

The purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive, royalty-free license to use that arises by operation of law in the sale of a product.

MN008927A01-AA Foreword

Open Source Content

This product may contain Open Source software used under license. Refer to the product installation media for full Open Source Legal Notices and Attribution content.

European Union (EU) and United Kingdom (UK) Waste of Electrical and Electronic Equipment (WEEE) Directive

The European Union's WEEE directive and the UK's WEEE regulation require that products sold into EU countries and the UK must have the crossed-out wheelie bin label on the product (or the package in some cases). As defined by the WEEE directive, this crossed-out wheelie bin label means that customers and end-users in EU and UK countries should not dispose of electronic and electrical equipment or accessories in household waste.

Customers or end-users in EU and UK countries should contact their local equipment supplier representative or service centre for information about the waste collection system in their country.

Disclaimer

Please note that certain features, facilities, and capabilities described in this document may not be applicable to or licensed for use on a specific system, or may be dependent upon the characteristics of a specific mobile subscriber unit or configuration of certain parameters. Please refer to your Motorola Solutions contact for further information.

MN008927A01-AA

Document History

The following major changes have been implemented in this manual since the previous edition:

Version Description Date

MN008927A01-AA Initial Release December 2021

MN008927A01-AA Related Publication

Related Publication

The following list contains part numbers and titles of related publications.

6864117B25, Product Safety and RF Energy Exposure Booklet for Portable Two-Way Radios

•

• MN006544A01, DP540 Quick Reference Guide

MN008927A01-AA

Notations Used in This Manual

Throughout the text in this publication, you will notice the use of warning, caution, and notice notations. These notations are used to emphasize that safety hazards exist, and due care must be taken and observed.

WARNING: WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.

CAUTION: CAUTION indicates a potentially hazardous situation which, if not avoided, might result in equipment damage.

NOTE: NOTICE indicates an operational procedure, practice, or condition that is essential to emphasize.

MN008927A01-AA Chapter 1 : Introduction

Chapter 1

Introduction

1.1

Radio Description

The radios are available in the following frequency ranges and power levels.

Table 1: Radio Frequency Ranges and Power Levels

Frequency Band Bandwidth Power Level

UHF 403–480 MHz 1 W or 4 W

VHF 136–174 MHz 1 W or 5 W

These digital radios are among the most sophisticated two-way radios available. They have a robust design for radio users who need high performance, quality, and reliability in their daily communications. This architecture provides the capability of supporting a multitude of legacy and advanced features resulting in a more cost-effective two-way radio communication solution.

1.1.1

Non-Keypad Model

This section explains the name and description of your radio buttons.

Figure 1: Non-Keypad Model

4 5

MN008927A01-AA

Chapter

1 : Introduction

Label Item Description

1 Antenna Provides the needed RF amplification when

transmitting or receiving.

2 Push-To-Talk (PTT) Press to execute voice operations (for example,

Group call and Private Call).

3 Speaker Plays all tones and audio that are generated by

the radio.

4, 5 Side Buttons These two buttons are field programmable using

the Customer Programming Software (CPS).

6 USB with Dust Cover Dust cover to prevent dust from clogging the

7 Microphone Voice is sent when PTT or voice operations are

8 Accessory Connector with

Dust Cover

9 LED Indicator Red, green, and orange light-emitting diodes in-

10 On/Off/Volume Knob Rotate clockwise until click is heard to turn on ra-

USB port.

activated.

Interface point for all accessories to connect to the radio.

dicate operating status.

dio; rotate counterclockwise until click is heard to turn off radio. Rotate clockwise to increase volume level; rotate counterclockwise to decrease volume level.

MN008927A01-AA Chapter 1 : Introduction

Label Item Description

11 Channel Selector Knob Rotate clockwise to increase the channel; rotate

counterclockwise to decrease the channel.

1.2

Portable Radio Model Numbering Scheme

Table 2: Portable Radio Model Numbering Scheme

Position 1 2 3 4 5 6 7 8 9 10 11 12 13

Typical Model Number

Table 3: Sales Models – Description of Symbols

Position Description Value

1 Region MD = Europe

2 Type of Unit H = Portable

3 Model Series 87 = MOTOTRBO DP540

5 Band J = 136–174 MHz

6 Power Level C = 1.0, 2.0, 2.5, or 3.5 W

7 Physical Packages C = Plain Model

8 Channel Information 8 = Variable/Programmable Channel Spacing with unique

MD H 8 7 Y D C 9 J A 2 A N

Y = 403–480 MHz

D = 4.0–5.0 W

number of channels

9 = Variable/Programmable Channel Spacing

9 Primary Operation J = Basic (No GPS, no Bluetooth, no embedded GOB)

K = GPS and Bluetooth

L = GPS only

M = Bluetooth only

N = Bluetooth with embedded GOB

10 Primary System

Type

11 Feature Level 1 = Standard with FM

A = Conventional

B = Trunking

C = Analog only

2 = Non-FM

3 = CSA IE CEx ATEX

4 = CQST

Position Description Value

12 Version Letter N/A

13 Unique Variation N = Standard Package

1.3

Model Chart

NOTE:

"X" = Part is compatible with checked model.

"_" = The latest version kit. When ordering a kit, refer to your specific kit for the suffix number.

ANZ = Australia and New Zealand

APAC = Asia Pacific

EMEA = Europe, Middle East, Africa

LACR = Latin America, Caribbean Region

NA = North America Region

1.3.1

UHF Model Chart

MN008927A01-AA

Chapter

1 : Introduction

Table 4: DP540, UHF, 403–480 MHz Model Chart

Model/Item Description

MDH87YDC9JA2_N DP540, 403–480 MHz, Non-Keypad Portable

MDH87YDC9JC2_NDP540, 403–480 MHz, Non-Keypad Portable, Analog

X X PMLE5235_S Back Cover Kit, 403–480 MHz, Non-Keypad Portable

X X PMLN6835_ Front Cover Kit, Non-Keypad Portable

X X PMAE4002_ UHF Stubby Antenna, 403–433 MHz, 9 cm

X X PMAE4003_ UHF Stubby Antenna, 430–470 MHz, 9 cm

X X PMAE4006_ UHF Stubby Antenna, 465–495 MHz, 9 cm

X X PMAE4016_ UHF Whip Antenna, 403–520 MHz, 17 cm

1.3.2

VHF Model Chart

Table 5: DP540, VHF, 136–174 MHz Model Chart

Model/Item Description

MDH87JDC9JA2_N DP540, 136–174 MHz, Non-Keypad Portable

MDH87JDC9JC2_NDP540, 136–174 MHz, Non-Keypad Portable, Analog

X X PMLD4898_S Back Cover Kit, 136–174 MHz, Non-Keypad Portable

X X PMLN6835_ Front Cover Kit, Non-Keypad Portable

MN008927A01-AA Chapter 1 : Introduction

Model/Item Description

MDH87JDC9JA2_N DP540, 136–174 MHz, Non-Keypad Portable

MDH87JDC9JC2_NDP540, 136–174 MHz, Non-Keypad Portable, Analog

X X HAD9742_ VHF Stubby Antenna, 146–162 MHz, 9 cm

X X HAD9743_ VHF Stubby Antenna, 162–174 MHz, 9 cm

X X NAD6502_R VHF Heliflex Antenna, 146–174 MHz, 15 cm

X X PMAD4012_ VHF Stubby Antenna, 136–146 MHz, 9 cm

X X PMAD4014_ VHF Antenna, 136–155 MHz, 14 cm

X X PMAD4042_ VHF Heliflex Antenna, 136–150.8 MHz

1.4

Specifications

1.4.1

General

Table 6: General Specifications

General Specification Value for Non-Keypad

Channel Capacity 16

Frequency

Dimensions H x W x L (mm)

Weight (g):

Average battery life at 5/5/90 duty cycle with battery saver enabled in carrier squelch and transmitter in high power.

Li-Ion battery 120.0 x 55.0 x 34.7

High Capacity Li-Ion battery 120.0 x 55.0 x 39.9

Li-Ion battery 276

High Capacity Li-Ion battery 281

Power Supply 7.5 V (nominal)

Li-Ion battery

High Capacity Li-Ion battery

UHF: 403–480 MHz

VHF: 136–174MHz

Analog: 10.7 hours

Digital: 14.4 hours

Analog: 15.0 hours

Digital: 20.0 hours

Weight can have 5% margin of error.

1.4.2

Receiver

Table 7: Receiver Specifications

Receiver Specification Value for Non-Keypad

Frequencies UHF: 403–480 MHz

VHF: 136–174 MHz

Channel Spacing 12.5/20/25 kHz

MN008927A01-AA

Chapter

1 : Introduction

Frequency Stability (-30 °C, +60 °C, +25 °C Ref)

Analog Sensitivity (12 dB SINAD) 0.3 µV

Digital Sensitivity (5% BER) 0.25 µV

Intermodulation (TIA603D) 70 dB

Adjacent Channel Selectivity TIA603D 45 dB (12.5 kHz)

Spurious Rejection (TIA603D) -70 dB

Rated Audio 0.5 W (internal)

Audio Distortion @ Rated Audio 5% (3% typical)

Hum and Noise -40 dB (12.5 kHz)

Audio Response TIA603D

Conducted Spurious Emission (TIA603D) -57 dBm

+/- 0.5 ppm

0.22 µV (typical)

0.19 µV (typical)

70 dB (20/25 kHz)

-45 dB (20/25 kHz)

1.4.3

Transmitter

Table 8: Transmitter Specifications

Transmitter Specification Value for Non-Keypad

Frequencies UHF: 403–480 MHz

VHF: 136–174 MHz

Channel Spacing 12.5/20/25 kHz

Frequency Stability (-30 °C to +60 °C, +25 °C Ref)

Power Output (Low Power) 1 W

Power Output (High Power) UHF: 4 W

+/-0.5 ppm

VHF: 5 W

MN008927A01-AA Chapter 1 : Introduction

Transmitter Specification Value for Non-Keypad

Modulation Limiting +/-2.5 kHz (12.5 kHz)

+/-4 kHz (20 kHz)

+/-5.0 kHz (25 kHz)

FM Hum and Noise -40 dB (12.5 kHz)

-45 dB (20/25 kHz)

Conducted/Radiated Emission -36 dBm < 1 GHz

-30 dBm > 1 GHz

Adjacent Channel Power 60 dB (12.5 kHz)

70 dB (20/25 kHz)

Audio Response TIA603D

Audio Distortion 3% (typical)

FM Modulation 12.5 kHz: 11K0F3E

25 kHz: 16K0F3E

4FSK Digital Modulation 12.5 kHz Data: 7K60F1D and 7K60FXD

12.5 kHz Voice: 7K60F1E and 7K60FXE

Combination of 12.5 kHz Data and Voice: 7K60F1W

Digital Vocoder Type AMBE+2

™

Digital Protocol ETSI-TS102361-1

ETSI-TS102361-2

ETSI-TS102361-3

Conforms to:

ETSI TS 102 361 (Parts 1, 2, and 3) - ETSI DMR Standard

•

• ETSI EN 300 086 - ETSI RF Specifications (Analog)

• ETSI EN 300 113 - ETSI RF Specifications (Digital)

• 2014/53/EU (RED - Radio Equipment Directive)

• 2011/65/EU (RoHS 2 - Banned Substances)

• 2012/19/EU (WEEE - Waste Electrical and Electronic Equipment)

• 94/62/EC (Packaging and Packaging Waste)

• Radio meets applicable regulatory requirements.

1.4.4

Self-Quieter

Table 9: Self-Quieter Specification

UHF Self-Quieter Frequencies

441.6 MHz

UHF Self-Quieter Frequencies

VHF Self-Quieter Frequencies

1.4.5

Military Standards

Table 10: Military Standards (810C–810E)

444 MHz

460.8 MHz

480 MHz

144.0 MHz

153.6 MHz

160.0 MHz

MN008927A01-AA

Chapter

1 : Introduction

Applicable MIL– STD

Low Pressure

High Temperature

Low Temperature

Temperature Shock

Solar Radiation

Rain 506.1 I, II 506.2 I, II 506.3 I,II

Humidity 507.1 II 507.2 II 507.3 II

Salt fog 509.1 I 509.2 I 509.3 –

Blowing Dust

Blowing Sand

810C 810D 810E

Methods

500.1 I 500.2 II 500.3 II

501.1 I, II 501.2 I/A1, II/A1 501.3 I-A1, II/A1

502.1 I 502.2 I/C3, II/C1 502.3 I-C3, II/C1

503.1 I 503.2 I/A1C3 503.3 I/A1C3

505.1 II 505.2 I 505.3 I/A1

510.1 I 510.2 I 510.3 I

– – 510.2 II 510.3 II

Procedures

Methods

Procedures

Methods

Procedures

Vibration 514.2 VIII/F, XI 514.3 I/10, II/3 514.4 I/10, II/3

Shock 516.2 I, II, V 516.3 I, IV, VI 516.4 I, IV, VI

MN008927A01-AA Chapter 1 : Introduction

Applicable MIL– STD

Shock

810C 810D 810E

Methods

Procedures

516.2 II 516.3 IV 516.4 IV

(Drop)

Table 11: Military Standards (810F–810H)

Applicable MIL– STD

Low Pres-

810F 810G 810H

Methods

Procedures

500.4 II 500.6 II 500.6 II

sure

High Temperature

Low Tem-

501.4 I/Hot, II/Hot

502.4 I/C3, II/C1 502.6 I/C3, II/C1 502.7 I/C3, II/C1

perature

Tempera-

503.4 I 503.6 I-C 503.7 I-C

ture Shock

Solar Ra-

506.4 I/A1 505.6 I/A1 505.7 I/A1

diation

Methods

Procedures

Methods

Procedures

501.6 I/A1, II/A1 501.7 I/A1, II/A1

Rain 506.4 I, III 506.6 I, III 506.6 I, III

Humidity 507.4 – 507.6 II- Aggra-

vated

507.6 II- Aggravated

Salt fog 509.4 – 509.6 – 509.7 –

Blowing

510.4 I 510.6 I 510.7 I

Dust

Blowing

510.4 II 510.6 II 510.7 II

Sand

Vibration 514.5 I/24, II/5 514.7 I/24, II/5 514.8 I/24, II/5

Shock 516.5 I, IV, VI 516.7 I, IV, VI 516.8 I, IV, VI

Shock

516.5 IV 516.7 IV 516.8 IV

(Drop)

1.4.6

Environmental

Table 12: Environmental Specifications

Environmental Specifications

Operating Temperature

-30 °C to +60 °C

Storage Temperature -40 °C to +85 °C

Operating temperature specification with Li-Ion battery is -10 °C to +60 °C.

Environmental Specifications

Thermal Shock Per MIL-STD

Humidity Per MIL-STD

ESD IEC 61000-4-2 Level 3

Dust and Water Intrusion IEC 60529 -IP54

Packaging Test As per MIL-STD

MN008927A01-AA

Chapter

1 : Introduction

MN008927A01-AA Chapter 2 : Test Equipment and Service Aids

Chapter 2

Test Equipment and Service Aids

This section lists the recommended test equipment and service aids, and information on field programming equipment. You can use this information in servicing and programming radios.

2.1

Recommended Test Equipment

The list of equipment contained in the following table includes most of the standard test equipment required.

Table 13: Test Equipment

Equipment Characteristics Example Application

Service Monitor

Digital RMS Multimeter

RF Signal Generator

Oscilloscope

Power Meter and Sensor

Can be used as a substitute.

100 µV to 300 V Fluke 179 (www.fluke.com) or

5 Hz to 1 MHz

10 ㏁ Impedance

100 MHz to 1 GHz Agilent N5181A (www.agi-

-130 dBm to +10 dBm

FM Modulation: 0 kHz to 10 kHz

Audio Frequency: 100 Hz to 10 kHz

2 Channel Tektronix TBS1052C

50 MHz Bandwidth

5 mV/div to 20 V/div

5% Accuracy Bird 43 Thruline Watt Meter

100 MHz to 500 MHz

50 W

Aeroflex 3920 (www.aero-

flex.com) or equivalent

equivalent

lent.com), Ramsey

RSG1000B (www.ramseye-

lectronics.com), or equivalent

(www.tektronix.com) or equivalent

(www.bird-electronic.com) or equivalent

Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment.

AC/DC voltage and current measurements. Audio voltage measurements.

Receiver measurements

Waveform measurements

Transmitter power output measurements

RF Millivoltmeter

Power Supply

Can use Service Monitor as substitute.

100 mV to 3 V RF Boonton 9240 (www.boon-

10 kHz to 1 GHz

0 V to 32 V B&K Precision 9103

0 A to 20 A

RF level measurements

ton.com) or equivalent

Voltage supply (www.bkprecision.com) or equivalent

MN008927A01-AA

Chapter

2.2

2 : Test Equipment and Service Aids

Service Aids

The following table lists the service aids recommended for working on the radio. While all of these items are available from Motorola Solutions, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.

Table 14: Service Aids

Motorola Solutions Part No.

RLN4460_ Portable Test Set Enables connection to the audio/accessory jack.

GMVN6241_ MOTOTRBO CPS 2.0 / RM

PMKN4128_ Portable Programming Cable

PMKN4156_ Portable Test Cable This cable connects the radio to RLN4460 Portable

PMDN4080_R 7.5 V Universal Battery Elimina-

PMLN6154_ RF Adaptor Application adapts radio antenna port to BC ca-

PMLN7119_ RF Adaptor Holder Holds RF Adaptor

1185937A01 Grease Acts to lubricate parts.

N/A Flat Square Tip Plastic Tweezer Remove components during disassembly.

2.3

Description Application

Allows switching for radio testing.

Software DVD containing Customer Programming

Software DVD

with TTR

tor

Software 2.0, Radio Management and associated tools (including a Tuner).

This cable connects the radio to a USB port for radio programming and data applications.

Test Set for test and measurement.

Connects to radio battery eliminator cable.

bling of test equipment.

Programming, Testing, and Alignment Cable

Programming, Testing, and Alignment Cable and Side Connector are required in servicing and programming radios.

“P2”

#1#4

“P3”

“P1”

#1#5

MN008927A01-AA Chapter 2 : Test Equipment and Service Aids

Portable Programming Cable and Portable Test Cable

Figure 2: Portable Programming Cable with TTR (PMKN4128_)

Table 15: Pin Configuration of Portable Programming Cable with TTR

CONNECTION

P1 P2 P3 Function

1 1 - VCC(5 V)

2 2 - Data-

3 3 - Data+

4 - BNC Center Pin TTR

5 4 BNC Shell Ground

Figure 3: Portable Test Cable (PMKN4156_ )

#2 #1

#3#4

“P1”

“P2”

#25

#13 #1

#14

MN008927A01-AA

Chapter 2 : Test Equipment and Service Aids

Table 16: Pin Configuration of Portable Test Cable

CONNECTION

P1 P2 Function

1 1, 5 Ground

2 7, 24 External Mic

3 16 External Speaker -

4 17 External Speaker +

MN008927A01-AA Chapter 3 : Transceiver Performance Testing

Chapter 3

Transceiver Performance Testing

These radios meet published specifications through their manufacturing process by using highaccuracy, laboratory-quality test equipment.

The recommended field service equipment approaches the accuracy of the manufacturing equipment with a few exceptions. This accuracy must be maintained with the calibration schedule recommended by the manufacturer.

Although these radios function in digital and analog modes, all testing is done in analog mode.

3.1

Setup

Supply voltage is provided using a 7.5 VDC power supply. procedures is connected as shown in the Radio Tuning Setup chapter.

WARNING: Do not use any form of connector, for example wires, crocodile clips, and probes, to supply voltage to the radio, other than the Motorola Solutions approved battery eliminator.

Initial equipment control settings must be as indicated in the following table:

Table 17: Initial Equipment Control Settings

Service Monitor Power Supply Test Set

Monitor Mode: Power Monitor Voltage: 7.5 Vdc Speaker set: A

RF Attn: -70 DC on/standby:

AM, CW, FM: FM Volt Range: 10 V PTT: OFF

Oscilloscope Source: Mod

Oscilloscope Horizontal: 10 ms/Div

Oscilloscope Vertical: 2.5 kHz/Div

Oscilloscope Trigger: Auto

Monitor Image: Hi

Monitor Bandwidth: Narrow

Monitor Squelch: Middle setting

Monitor Vol: 1/4 setting

The equipment required for alignment

Speaker/load:

Standby

Current: 2.5 A

Speaker

T/R Port

Power Supply

Ant. Input / Output

Programming Cable

Modulated RF Test

Signal / Tx

modulated RF Signal

Battery Eliminator

3.2

Non-Display Model Test Mode

3.2.1

Entering Non-Display Radio Test Mode

MN008927A01-AA

Chapter 3 : Transceiver Performance Testing

Procedure:

1 Turn the radio on. 2 Within 10 seconds after Self-Test is complete, press Side Button 2 five times in succession.

The radio beeps.

3.2.2

RF Test Mode

When the radio is operating in its normal environment, the radio microcontroller controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer codeplug configuration.

When and where to use: However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment by using a special routine, called Test Mode or "air test".

Procedure:

1 Short press Side Button 2 to change the test environment (CSQ->TPL->DIG->USQ

->CSQ).

In the following table, DIG is digital mode and other test environments are analog mode.

Table 18: Test Environments

No. of Beeps

1 Carrier Squelch (CSQ) RX: if carrier detected

2 Tone Private-Line (TPL) RX: unsquelch if carrier and tone detected

Description Function

TX: mic audio

TX: mic audio + tone

MN008927A01-AA Chapter 3 : Transceiver Performance Testing

No. of

Description Function

Beeps

3 Digital Mode (DIG) RX: if carrier detected

TX: mic audio

4 Unsquelch (USQ) RX: constant unsquelch

TX: mic audio

The radio beeps once when radio toggles to CSQ, beeps twice for TPL, beeps three times for DIG, and beeps four times for USQ.

DIG is digital mode and other test environments are analog mode as described in Test Environments table.

2 Short press Side Button 1 to toggle the channel spacing between 25 kHz and 12.5 kHz.

The radio beeps once when radio toggles to 25 kHz and beep twice for 12.5 kHz.

3 Turn the Channel Knob

to change the test channel from 1 to 16.

Table 19: Test Frequencies

Channel Selector Switch

Test Channel UHF VHF

Position

1 Low Power

9 High Power

2 Low Power

10 High Power

3 Low Power

11 High Power

4 Low Power

12 High Power

5 Low Power

13 High Power

6 Low Power

14 High Power

7 Low Power

15 High Power

8 Low Power

16 High Power

TX#1 or #9

RX#1 or #9

TX#2 or #10

RX#2 or #10

TX#3 or #11

RX#3 or #11

TX#4 or #12

RX#4 or #12

TX#5 or #13

RX#5 or #13

TX#6 or #14

RX#6 or #14

TX#7 or #15

RX#7 or #15

TX#8 or #16

RX#8 or #16

403.150

414.150

425.150

436.450

447.150

458.150

469.850

479.850

136.075

142.575

146.575

155.575

161.575

167.575

173.975

174.000

The radio beeps at each position.

Chapter 3 : Transceiver Performance Testing

Refer to "Test Frequencies" for the test channel descriptions.

Table 20: Transmitter Performance Checks

MN008927A01-AA

Test Name

Reference Frequency

Communications Analyzer

Mode: PWR MON

Fourth channel test frequency

Monitor: Frequency error

Radio Test Set Comments

Test Mode, Test Channel

PTT to continuously transmit.

Frequency error to be:

±68 Hz (VHF)

±201 Hz (UHF)

4 carrier squelch

Input at RF In/Out

Power RF As above As above As above Low Power

0.9–1.5 W (VHF/UHF)

High Power

4.0–4.8 W (UHF)

5.0–5.8 W (VHF)

Voice Modulation

Mode: PWR MON

Fourth channel test frequency

As above As above,

meter selector to mic

Deviation: ≥ 4.0 kHz but ≤ (25 kHz Ch Sp).

Atten to -70, input to RF In/Out

Monitor: DVM: AC Volts

Set 1 kHz Mod Out level for 0.025 Vrms at test set, 80 mVrms at AC/DC test set jack

5.0 kHz

Internal Voice Modulation

Mode: PWR MON

Fourth channel test frequency

Atten to -70, input to RF In/Out

TPL Modulation

As above

Fourth channel test frequency

BW to narrow

RF Power DMR Mode. Slot 1

Power and Slot 2 Power

Test Mode, Test Channel 4 carrier squelch output at antenna

Test Mode, Test Channel 4 TPL

Test Mode, Digital Mode, transmit

Remove modulation input

Press PTT switch on radio. Say "four" loudly into the radio mic. Measure deviation: ≥ 4.0 kHz but ≤ 5.0 kHz (25 kHz Ch Sp)

As above Deviation:

≥500 Hz but ≤1000Hz (25 kHz Ch Sp).

Key up radio without modula-

TTR Enable is needed and IFR to be set to trigger mode with signal level ~1.5 V

MN008927A01-AA Chapter 3 : Transceiver Performance Testing

Test Name

Communications Analyzer

Radio Test Set Comments

without modulation

FSK Error DMR Mode. FSK Error Test

Mode, Digital Mode, transmit with O.153 test pattern

Magnitude Error

Symbol Deviation

Transmit-

DMR Mode. Magnitude

As above As above Not Exceed 1%

error

DMR Mode. Symbol

As above As above Symbol Deviation

Deviation

DMR Mode As above As above Transmitter BER

ter BER

tion using Tuner

Key up radio with O.513 test pattern modulation using Tuner

Not Exceed 5%

should be within 648 Hz± 10% and 1944 Hz ± 10%

should be 0%

Table 21: Receiver Performance Checks

Test Name

Reference Frequency

Communications Analyzer

Mode: PWR MON

Fourth channel test frequency

Monitor: Frequency error

Input at RF In/Out

Rated Audio

Mode: GEN

Output level: 1.0 mV RF

Sixth channel test frequency

Mod: 1 kHz tone at 3 kHz deviation

Monitor: DVM: AC Volts

Distortion As above, except dis-

tortion

Radio Test Set Comments

Test Mode, Test Channel 4 carrier squelch output at antenna.

Test Mode , Test Channel 6 carrier squelch

PTT to continuously transmit. (during the performance check).

PTT to OFF (center), meter selector to Audio PA

Frequency error to be:

±68 Hz for VHF

±201 Hz for UHF

Set volume control to 2.83 Vrms

As above As above Distortion <3.0%

Sensitivity (SINAD)

As above, except SINAD, lower the RF lev-

As above PTT to

OFF (center)

RF input to be <0.35 μV

MN008927A01-AA

Chapter 3 : Transceiver Performance Testing

Test Name

Noise Squelch Threshold (only radios with conventional system need to be tested.)

Receiver BER

Communications Analyzer

el for 12 dB SINAD.

RF level set to 1 mV RF

As above, except change frequency to a conventional system. Raise RF level from zero until radio unsquelches.

IFR DMR mode. Signal generator with O.153 test pattern

Radio Test Set Comments

As above Meter se-

lection to

Set volume

control to 2.83 Vrms Audio PA, speaker/ load to speaker

Out of Test Mode; select a conven-

As above Unsquelch to occur at

<0.25 μV.

Preferred SINAD =

9–10 dB

tional system.

Test Mode, Digital Mode, transmit with O.153 test pat-

Read BER using Tuner. Adjust RF level to get 5% BER

RF level to be <0.35 μV

for 5% BER

tern

Receiver Rated Audio

Receiver Audio Distortion

IFR DMR mode. Signal generator with 1031 test pattern

IFR DMR Mode. Signal generator with 1031 test pattern.

Test Mode, Digital Mode, receive 1031 test pattern

RF level = -47 dBm. Set audio analyzer to read Vrms. Adjust volume to get rated audio

As above As above.

Then set audio analyzer to measure distortion.

Adjust volume until

Vrms = 2.83 V

Not exceed 5%

MN008927A01-AA Chapter 3 : Transceiver Performance Testing

3.2.3

LED Test Mode

Procedure:

1 Press and hold Side Button 1 after RF Test Mode.

The radio beeps once.

2 Press any button/key.

The red LED lights up.

3 Press any button/key.

The red LED turns off and the radio lights up the green LED.

4 Press any button/key.

The green LED turns off and the radio turns on both LEDs.

3.2.4

Speaker Tone Test Mode

Procedure:

Press and hold Side Button 1

The radio beeps once.

The radio generates a 1 kHz tone with the internal speaker.

3.2.5

after LED Test Mode.

Earpiece Tone Test Mode

Procedure:

Press and hold Side Button 1 after Speaker Tone Test Mode.

The radio beeps once.

The radio generates a 1 kHz tone with the earpiece.

3.2.6

Audio Loopback Earpiece Test Mode

Procedure:

Press and hold Side Button 1 after Earpiece Tone Test Mode.

The radio beeps once.

The radio routes any audio on the external mic to the earpiece.

Chapter 3 : Transceiver Performance Testing

3.2.7

Battery Check Test Mode

Procedure:

Press and hold Side Button 1 after Audio Loopback Earpiece Test Mode.

The radio beeps once.

The radio LED lights up as follows:

Green LED for High Battery Level

•

• Orange LED for Mid Battery Level

• Blinking red LED for Low Battery Level

3.2.8

Button/Knob/PTT Test Mode

Any key press causes the test to advance from one step to the next.

Table 22: Button/Knob/PTT Checks

MN008927A01-AA

Action Result

Press and hold Side Button 1. The radio beeps once.

Rotate the Volume Knob. The radio beeps at each position.

Rotate the Channel Knob. The radio beeps at each position.

Press Side Button 1. The radio beeps.

Release the button. The radio beeps.

Press Side Button 2. The radio beeps.

Release the button. The radio beeps.

Press Side Button 3. The radio beeps.

Release the button. The radio beeps.

Press the PTT

Release the button. The radio beeps.

Press the Top Button. The radio beeps.

Release the button. The radio beeps.

button. The radio beeps.

Radio

Battery

Programming, Testing & Alignment Cable PMKN4265_.

MN008927A01-AA Chapter 4 : Radio Programming and Tuning

Chapter 4

Radio Programming and Tuning

This chapter provides an overview of the MOTOTRBO Customer Programming Software (CPS), Tuner, and AirTracer applications, which are all designed for use in Windows

NOTE: Refer to the online help files of the appropriate program for the programming procedures.

These programs are available in one kit as listed in the following table. An Installation Guide is also included with the kit.

Table 23: Software Installation Kits Radio Tuning Setup

Description Part Number

MOTOTRBO CPS 2.0 / RM Software DVD GMVN6241_

Description Part Number

2000 onwards environment.

MOTOTRBO CPS, Tuner, and AirTracer Applications CD GMVN5141_

4.1

Customer Programming Software Setup

Program the radio using the following setup.

CAUTION: Computer USB ports can be sensitive to Electrostatic Discharge. Do not touch exposed contacts on a cable when connected to a computer.

Figure 4: CPS Programming Setup

PCRadio

Portable Programming Cable PMKN4128_

Battery

MN008927A01-AA

Chapter

Figure 5: CPS Programming Setup

4.2

4 : Radio Programming and Tuning

AirTracer Application Tool

The MOTOTRBO AirTracer application tool captures over-the-air radio traffic and save the data into a file.

The AirTracer application tool can also retrieve and save internal error logs from MOTOTRBO radios. The saved files can be analyzed by trained Motorola Solutions personnel to suggest improvements in system configurations or to help isolate problems.

4.3

Radio Tuning Setup

Retuning is not required if service kit has been replaced and factory tuned. However, check service kit for performance before use.

Before keying up the radio, set the Bias DAC for the appropriate final device bias current. If the bias is not properly set, it may cause damage to the transmitter.

CAUTION: Only Motorola Solutions Service Centers or Authorized Motorola Solutions Service Dealers can perform this function.

A personal computer (PC) with Windows 8 and above and a tuner program are required to tune the radio. See the following figure to perform the tuning procedures.

Service Monitor

Or Counter

Wattmeter

RF Generator

Audio Generator

Sinad meter

AC Voltmeter

Test Box

RLN4460_

Radio

+12VDC

Power Supply

Battery Eliminator

7.5V Reg. 0180305K08EPP

10dB pad

RF Adaptor

Transmit

Receive

Audio In

Portable Programming Cable PMKN4128_

Portable Test Cable PMKN4156_

Wattmeter

Audio Generator

Sinad Meter

AC Voltmeter

10 dB Pad

Audio In

Receive

Transmit

RF Generator

RF Adaptor

Test Box

RLN4460_

Radio

Programming, Testing & Alignment Cable PMKN4229A or PMKN4231A.

Service Monitor

or Counter

+12VDC

Power

Supply

Battery Eliminator

7.5 V Reg.

BT000702A01

MN008927A01-AA Chapter

4 : Radio Programming and Tuning

Figure 6: Radio Tuning Equipment Setup

Figure 7: Radio Tuning Equipment Setup

4.3.1

RF Adaptor Holder Assembly

Procedure:

1 Use a tweezer to lift up one end of the nameplate then pull it out.

Figure 8: Nameplate disassembly

1 3

Chapter

MN008927A01-AA

4 : Radio Programming and Tuning

Label Description

1 RF Seal

2 Tweezer access area

3 Nameplate

2 Use a tweezer to remove the RF Seal from the tweezer access area. 3 Align the RF adaptor holder to the opening on the housing.

MN008927A01-AA Chapter 4 : Radio Programming and Tuning

Figure 9: Aligning RF Adaptor

Label Description

1 RF Slot

4 Insert the RF Adaptor Holder into the RF slot on the front housing. Fasten the screw provided to

hold the RF adapter.

Figure 10: Inserting the RF Adaptor

Chapter

MN008927A01-AA

4 : Radio Programming and Tuning

Label Description

1 RF Adaptor

2 Screw

5 Slot in the RF connector into the RF adaptor holder slot.

MN008927A01-AA Chapter

4 : Radio Programming and Tuning

Figure 11: Inserting the RF connector

Label Description

1 RF Adaptor

2 Screw

3 RF Connector

6 Slide down the RF adaptor holder backer to hold the RF adaptor in place.

Figure 12: Affixing the backer

Chapter 4 :

MN008927A01-AA

Radio Programming and Tuning

Label Description

1 RF Adaptor

2 Backer

7 Attached the RF adaptor correctly.

MN008927A01-AA Chapter 4 : Radio Programming and Tuning

Figure 13: Complete RF adaptor assembly

Label Description

1 RF Adaptor

Disassembly and Reassembly Procedures

Chapter 5

Disassembly and Reassembly Procedures

CAUTION: To assure the safety and regulatory compliance of your radio, repair your radio only

at Motorola Solutions service facilities. Contact your dealer for further instructions.

This chapter provides details about the following:

Preventive maintenance (inspection and cleaning).

•

• Safe handling of CMOS and LDMOS devices.

• Repair procedures and techniques.

• Disassembly and reassembly of the radio.

5.1

Preventive Maintenance

MN008927A01-AA

Periodic visual inspection and cleaning are recommended.

Inspection

Check that the external surfaces of your radio are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry.

Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to clean the external and internal surfaces of your radio.

External surfaces include the front cover, housing assembly, and battery. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime.

CAUTION: Use all chemicals as prescribed by the manufacturer. Follow all safety precautions as defined on the label or material safety data sheet. The effects of certain chemicals and their vapors can have harmful results on certain plastics. Avoid using aerosol sprays, tuner cleaners, and other chemicals.

NOTE:

Only clean internal surfaces when your radio is disassembled for service or repair.

Disinfecting Procedures

In response to the Coronavirus (COVID-19) pandemic, Motorola Solutions is providing recommended cleaning and disinfecting guidelines for your radios, based on current and best understanding of radio hygiene. As per global health authorities, removing germs, dirt and impurities from surfaces lowers the risk of spreading infection.

The following disinfectants, can be used to disinfect your radio:

•

Isopropyl alcohol 70%

• Ethanol 70%

• PDI Super Sani-Cloth Germicidal Disposable Wipe

• PDI Super Sani-Cloth Plus Wipes

MN008927A01-AA Chapter

For more information on recommended cleaning and disinfecting guidelines, refer to the following links:

• https://youtu.be/cYjxoUNCXZo

• https://newsroom.motorolasolutions.com/mediakits/recommended-cleaning-and-disinfecting-

5 : Disassembly and Reassembly Procedures

guidelines-for-our-radios-body-worn-cameras-and-accessories.htm

Cleaning External Plastic Surfaces

IMPORTANT: The only recommended agent for cleaning the external radio surfaces is a 0.5%

solution of a mild dish-washing detergent in water.

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from your radio. Use a soft, absorbent, lint-less cloth, or tissue to remove the solution and dry your radio. Make sure that no water remains entrapped near the connectors, cracks, or crevices.

Cleaning Internal Circuit Boards and Components

IMPORTANT:

The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (100% by volume).

Always use fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage).

Apply Isopropyl alcohol (100%) with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of your radio. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since it can cause the liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent, lint-less cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover.

Cleaning Battery Contact

It is recommended to clean the battery contact with an air gun. You are required to set the air pressure at 2 MPa and spray the battery contact at a distance of ~10 cm.

NOTE: You are recommended not to charge or replace battery in the dusty environment.

5.2

Safe Handling of CMOS and LDMOS Devices

Complementary Metal Oxide Semiconductor (CMOS) and Laterally Diffused Metal Oxide Semiconductor (LDMOS) devices are used in this family of radios, and are susceptible to damage by electrostatic or high-voltage charges.

Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair.

MN008927A01-AA

Chapter

Handling precautions are mandatory for CMOS/LDMOS circuits and are especially important in low humidity conditions. Do not attempt to disassemble your radio without referring to the following caution statement.

CAUTION:

This radio contains static-sensitive devices. Do not open your radio unless you are properly grounded. Take the following precautions when working on this unit:

Store and transport all CMOS/LDMOS devices in conductive material so that all exposed

• leads are shorted together. Do not insert CMOS/LDMOS devices into conventional plastic "snow" trays used for storage and transportation of other semiconductor devices.

• Ground the working surface of the service bench to protect the CMOS/LDMOS device. It is recommended that you use a wrist strap, two ground cords, a table mat, a floor mat, electrostatic discharge (ESD) shoes, and an ESD chair.

• Wear a conductive wrist strap in series with a 100k resistor to ground. Replacement wrist straps that connect to the bench top covering are Motorola Solutions part number 4280385A59.

• Do not wear nylon clothing while handling CMOS/LDMOS devices.

• Do not insert or remove CMOS/LDMOS devices with power applied. Check all power supplies used for testing CMOS/LDMOS devices to be certain that there are no voltage transients present.

• When straightening CMOS/LDMOS pins, provide ground straps for the apparatus used.

• When soldering, use a grounded soldering iron.

• Handle CMOS/LDMOS devices by the package and not by the leads. Before touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.

5 : Disassembly and Reassembly Procedures

5.3

General Repair Procedures and Techniques

Environmentally Preferred Products (EPP) were developed and assembled using environmentally preferred components and solder assembly techniques. These are in compliant with the European Union's Restriction of Hazardous Substances (ROHS 2) Directive 2011/65/EU and Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU. To maintain product compliance and reliability, use only the Motorola Solutions specified parts in this manual.

For the identification of lead (Pb) free assemblies, all EPP products carry the EPP Marking on the Printed Circuit Board (PCB). The following images show examples of the EPP Marking, adhering to the JEDEC Standard No. 97. This marking provides information to those performing assembly, servicing, and recycling operation on this product. The EPP Marking takes the form of a label or marking on the PCB.

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

Any rework or repair on Environmentally Preferred Products must be done using the appropriate lead-free solder wire and lead-free solder paste. These requirements are stated in the following tables:

Table 24: Lead Free Solder Wire Part Number List

Motorola Solutions Part Number

1088929Y01 95.5Sn/3.8Ag/

Table 25: Lead Free Solder Paste Part Number List

Manufacturer Part Number

NC-SMQ230 900–1000KCPs Brookfield (5

Alloy Flux Type Flux Content

by Weight

RMA Version 2.7–3.2% 217 °C 52171 0.015

0.7Cu

Viscosity Type Composition and

Type 3

rpm)

(-325/+500)

Melting Point

Percent Metal

(95.5%Sn-3.8%Ag-0. 7%Cu) 89.3%

Supplier Part number

Diameter

in.

Liquid Temperature

217 °C

Parts Replacement and Substitution

When damaged parts are replaced, identical parts must be used. If the identical replacement part is not locally available, check the parts list for the proper Motorola Solutions part number and order the part.

Rigid Circuit Boards

This family of radios uses bonded, multilayer, printed circuit boards. Special considerations are required when soldering and unsoldering components as the inner layers are not accessible. The plated-through holes may interconnect multiple layers of the printed circuit. Therefore, exercise care to avoid pulling the plated circuit out of the hole.

When soldering near a connector:

• Avoid accidentally getting solder in the connector.

• Be careful not to form solder bridges between the connector pins.

• Examine your work closely for shorts due to solder bridges.

For soldering components with Hot-Air or infra red solder systems, check the user guide of your solder system to get information on solder temperature and time for the different housings of the integrated circuits and other components.

Weight

1 lb spool

Care After Submersion

The radio is IP68 compliant. It is fully protected from dust, and can withstand being submerged up to 2 hours in 2 meter of static water.

If the device has been submerged in water, shake the device to remove any water that is trapped inside the speaker grille and microphone port. Otherwise, the water will decrease the audio quality and connectivity performance of the device.

Ensure that no water has penetrated the seal. Check the interface if any accessory or the Universal Connector Dust Cover is covering the Universal Connector and Bottom Connector. Water left in this interface can degrade the performance of the accessories.

MN008927A01-AA

Chapter 5 : Disassembly and Reassembly Procedures

5.4

Radio Disassembly and Reassembly

When disassembling and reassembling the radio, it is important to pay particular attention to the snaps and tabs, and how parts align with each other.

CAUTION: To assure the safety and regulatory compliance of your radio, repair your radio only at Motorola Solutions service facilities. Please contact your local dealer or Point of Sale for further instructions.

The following tools are required for disassembling the radio:

TORX™ T6 screwdriver

•

• Flat Square tip plastic tweezers

The following tools are required for reassembling the radio:

• Grease (1185937A01)

• TORX T6 Screwdriver

• Flat Square tip plastic tweezers

NOTE: If a unit requires further testing or service than is customarily performed at the basic level, send radio to Motorola Solutions Service Center.

5.5

Detailed Radio Disassembly

This section describes the detailed disassembly procedure of your radio.

5.5.1

Chassis and Front Housing Disassembly

Procedure:

1 Turn off the radio. 2 Remove the battery:

a Slide the battery latch into the unlock position. Disengage by pressing the latch upward fully

and holding the latch towards the back of the radio.

NOTE: Ensure metal latch is not protruding out from the slot on the battery housing.

b With the battery latch disengaged, slide the battery down from the top of the radio. Once the

battery is free from the battery rails, lift it directly away from the radio.

NOTE: Do not put too much pressure on the battery while sliding it out from top of the radio.

c Remove the battery from the radio.

3 Remove the antenna by turning it counterclockwise.

MN008927A01-AA Chapter

5 : Disassembly and Reassembly Procedures

Figure 14: Battery Removal

Label Description

1 Battery

2 Latch

4 Unscrew two chassis screw at bottom of the chassis with a T6 TORX .

Chapter

5 : Disassembly and Reassembly Procedures

Figure 15: Channel Selector and Volume Knob Removal

MN008927A01-AA

Label Description

1 Bottom Corner

5 Hold down plastic housing beside screw and slowly pull the chassis bottom top upward. 6 The knob will self alight from the shaft.

NOTE: Both knobs slide on and off. However, they are supposed to fit very tightly on

their shafts.

MN008927A01-AA Chapter

5 : Disassembly and Reassembly Procedures

Figure 16: Chassis Screw Removal

CAUTION: Marring the front housing O-ring, sealing area will prevent the radio from sealing properly. If the O-ring is damaged, replace it with a new one.

NOTE: The speaker wire and microphone wire connecting the front housing assembly and the chassis assembly prevent the two units from being completely separated.

MN008927A01-AA

Chapter

5 : Disassembly and Reassembly Procedures

Figure 17: Chassis Removal from Front Housing

7 Slowly slide out the chassis assembly from the front housing until the volume and channel

selector shafts are free from the top of the housing.

CAUTION: Do not pull out the chassis forcefully. This will cause damage to the speaker and microphone wires that are still connected to the chassis assembly.

Figure 18: Speaker and Microphone Wires Removal

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

5.5.2

Chassis Disassembly

Procedure:

1 Use a TORX screwdriver with a T6 bit to remove the four screws holding the main board to the

chassis.

Label Description

1 Main Board Screws

2 Tabs

3 Grooves

4 Battery Contact Seal

5 O-ring

6 Top Control Seal

MN008927A01-AA

Chapter

5 : Disassembly and Reassembly Procedures

2 Lift the main board from the chassis. 3 Remove the O-ring by releasing the four tabs from the grooves on the chassis. 4 Remove the top control seal and battery contact seal.

5.5.3

Speaker and Microphone Disassembly

Procedure:

1 Carefully lift the microphone out of the housing, then remove the rubber boot.

NOTE: The speaker is held in place with a retainer. Be careful not to damage the

speaker when removing the bracket retainer.

2 Use a TORX screwdriver with a T6 bit to remove the screw holding the speaker retainer to the

front housing.

3 Lift the retainer off the speaker by sliding the end of the retainer out of the corner slot on the

housing.

4 Lift the speaker microphone assembly out of the housing.

Figure 19: Speaker and Microphone Disassembly

Label Description

1 Screw

2 Speaker Retainer

3 Speaker

4 Microphone

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

5.5.4

Dust Cover Disassembly

Procedure:

1 Gently pry the top of the dust cover away from the body of the housing.

Figure 20: Dust Cover Disassembly

Label Description

1 Dust Cover

2 Face the audio jack side and rotate the dust cover 90° in clockwise direction. Flip open the dust

cover 90° in clockwise direction to allow the key to be removed.

3 Separate the dust cover from the front housing.

NOTE: The dust cover key is fragile; apply only light pressure to the key while removing

the dust cover. If the key is damaged, replace with a new dust cover.

5.5.5

Micro USB Dust Cover Disassembly

Procedure:

1 If required, the micro USB dust cover can be disassembled using a flat square tip plastic

tweezer.

Figure 21: Micro USB Dust Cover Removal

MN008927A01-AA

Chapter 5 : Disassembly and Reassembly Procedures

2 Cut off the head from inside of the housing with a cutter. 3 Separate the dust cover from the front housing.

NOTE: Micro USB dust cover is non-serviceable. Replace with a new one during

reassembly.

5.5.6

PTT Disassembly

Procedure:

1 Insert tweezer into the gap between PTT keypad and PTT bezel. Pop out the PTT bezel by

lifting the tweezer. Remove the PTT bezel and PTT keypad.

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

Figure 22: PTT Disassembly

CAUTION: PTT bezel and PTT keypad are not reusable once removed.

5.6

Detailed Radio Reassembly

This section describes the detailed reassembly procedure of your radio.

NOTE: Motorola Solutions recommends using a low rotation speed setting when using an electric screwdriver with a selectable rotation speed. The bit must be inline with the direction of the screw when assembling the screws.

5.6.1

PTT Reassembly

Procedure:

1 Assemble the PTT keypad and ensure that sealing ribs are inserted all around and well into the

sealing groove of the front housing.

Figure 23: PTT Assembly

Chapter

MN008927A01-AA

5 : Disassembly and Reassembly Procedures

Label Description

1 PTT rubber

2 Sealing groove

2 Orient and slot the bottom end and top end of PTT bezel to front housing.

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

Figure 24: PTT Bezel Orientation

Label Description

1 PTT bezel

3 Push down on the PTT bezel and drag towards the programming button until the PTT bezel

snaps in.

Figure 25: PTT Reassembly

Label Description

1 PTT bezel

MN008927A01-AA

Chapter

5.6.2

5 : Disassembly and Reassembly Procedures

Micro USB Dust Cover Reassembly

Procedure:

1 Insert the tail of the dust cover into the bottom hole on the front housing micro USB opening. 2 By using a long nose plier, pull the tail inward from the inside of the housing until the head is

fully inserted.

3 Cut off the tail with a cutter. 4 Insert the top tab into the slot on the housing.

Figure 26: Micro USB Dust Cover Reassembly

Label Description

1 Insertion Point

2 Tail

3 Head

4 Tab

5.6.3

Audio Jack Dust Cover Reassembly

Procedure:

1 Insert the dust cover key into the slot on the housing at a 90° angle. 2 Flip the dust cover 90° in counterclockwise direction to allow the key to be fully inserted into the

housing.

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

Figure 27: Audio Jack Dust Cover Reassembly

3 With one hand pressing on the bottom of the dust cover, rotate the dust cover 90° in

counterclockwise direction.

4 Press the dust cover to ensure it fully covers the audio jack opening.

5.6.4

Speaker and Microphone Reassembly

Procedure:

1 Check if the microphone and speaker felts are in position and not damaged. If damaged, replace

front cover kit as the felts are not serviceable.

2 Insert the microphone into the microphone rubber boot. 3 Place the microphone wire and connector through retainer hole. 4 Align the groove on the speaker to the tab on the housing and place the speaker into the

speaker recess. Ensure the speaker is seated flush to the housing.

Chapter 5 : Disassembly and Reassembly Procedures

Figure 28: Speaker and Microphone Reassembly

MN008927A01-AA

Label Description

1 Speaker screw boss

2 Retainer slot

3 Speaker recess

4 Microphone recess

5 Speaker Microphone Assembly wire routing

6 Speaker tab

5 Insert one end of the speaker retainer into the corner slot on the housing. Align the other end to

the screw boss.

6 With one hand holding the retainer to the housing, fasten the screw using a T6 TORX

screwdriver. Tighten torque should be between 2.7 to 2.9 lb/in.

NOTE: When fastening the speaker retainer screw, make sure the speaker wire is routed under the retainer to prevent pinching by the retainer.

7 Place the microphone assembly into the microphone recess on the housing.

5.6.5

Chassis Reassembly

Procedure:

1 Assemble the battery contact seal onto the opening of the chassis in the correct orientation.

NOTE: Make sure the battery contact seal protrudes through the chassis, following the

recess shape.

MN008927A01-AA Chapter

5 : Disassembly and Reassembly Procedures

Figure 29: Battery Contact Seal Assembly

Label Description

1 Battery Contact Seal

2 Assemble the main O-ring onto the chassis by pushing the two tabs all the way into the chassis

main O-ring groove. Stretch the O-ring to fit it around the sides of the chassis.

NOTE: Make sure the main O-ring is not twisted.

3 Remove both the thermal pads and place the new ones onto their respective recess on the

chassis by using a pair of clean plastic tweezers. Thin thermal pad (gray color) is to be placed on the recess to the bottom of the battery contact seal.

NOTE: Replace with new thermal pads each time when the board is disassembled from chassis and ensure that both the thermal pads are placed correctly in their respective position and orientation.

Figure 30: Thermal Pad Assembly

Chapter 5 :

MN008927A01-AA

Disassembly and Reassembly Procedures

Label Description

1 Thermal pad

4 Insert the top control seal into the volume and channel selector shafts until it is seated on the

switches.

NOTE: Replace the battery contact seal, main O-ring and top control seal with a new one if marred.

5 Assemble the main board to the chassis by aligning the board to the PCB guide protruded from

the chassis, with the volume and frequency switches facing downward.

NOTE: Make sure the battery contact seal is not pinched under the chassis.

MN008927A01-AA Chapter

5 : Disassembly and Reassembly Procedures

Figure 31: PCB and Top Control Seal Assembly

Label Description

1 Main Board Screws

2 Tabs

3 Grooves

4 Battery Contact Seal

5 O-ring

6 Top Control Seal

6 Align the four screw holes to the screw bosses on the chassis. 7 Use a T6 TORX screwdriver to fasten the screws holding the main board to the chassis. 8 Tighten torque should be between 3.1 to 3.3 lb/in.

MN008927A01-AA

Chapter

5.6.6

5 : Disassembly and Reassembly Procedures

Chassis and Front Housing Reassembly

Procedure:

1 Apply a thin layer of grease on both the sides and the bottom (except the top) of the main

O-ring.

2 Connect the speaker microphone assembly wires from the housing to the 4-pin connector on the

main board.

Figure 32: Chassis and Front Housing Reassembly

3 Slide the chassis assembly into the front housing with the volume and channel selector shafts to

the respective opening on the housing. Snap the bottom side of the chassis assembly into the housing.

MN008927A01-AA Chapter

5 : Disassembly and Reassembly Procedures

Figure 33: Inserting Chassis Assembly into Housing

CAUTION:

Make sure the speaker and microphone wires are not pinched in between the audio jack shroud and housing.

Make sure the main O-ring is not pinched in between the chassis and housing.

4 Use a T6 TORX screwdriver to fasten the screw holding back kit to the housing. Tightening

torque should be between 2.1 to 2.3 lb/in.

5 Attach the volume and channel selector knobs into their respective shafts. 6 Attach the antenna and battery.

7.5

7.4

7.1

7.2

7.3

7.6

7.10

7.11

10.2

7.8

10.7

10.8

7.9

7.12

10.3

10.6

10.4

10.5

10.1

7.7

Chapter

5 : Disassembly and Reassembly Procedures

5.7

Radio Exploded Mechanical View and Parts List

5.7.1

Non-Keypad Exploded View

MN008927A01-AA

Table 26: Non-Keypad Exploded View Part List

Item Description Part Number

1 Antenna See Accessory Leaflet.

2 Knob, Volume HW000158A01

3 Knob, Frequency HW000159A01

4 Product Number Label LB000196A06

5 Nameplate LB000305A01

MN008927A01-AA Chapter 5 : Disassembly and Reassembly Procedures

Item Description Part Number

6 RF Label SL000083A01

7 Front Cover Kit PMLN6835_

7.1 Front Housing Assembly Part of Front Cover Kit

7.2 Dust Cover, Audio Jack SL000061A01

7.3 Dust Cover, Micro USB SL000062A01

7.4 PTT Keypad KP000022A01

7.5 PTT Bezel HN000241A01

7.6 Speaker Mic Assembly 0104062J18

7.7 Speaker Felt Part of Front Cover Kit

7.8 Speaker Retainer BR000065A01

7.9 Speaker Retainer Screw 0386434Z02

7.10 Mic Felt Part of Front Cover Kit

7.11 Mic Boot 0780608V01

7.12 Acoustic Poron Part of Front Cover Kit

8 Screw 0316281H01

9 Chassis Label Not Field Replaceable

10 Back Cover Kit PMLD4898_S

PMLE5235_S

10.1 Chassis CH000206A01

10.2 Top Control Seal SL000060A01

10.3 Battery Contact Seal SL000063A01

10.4 Thermal Pad 7515526H01

10.5 Main O-Ring SL000058A01

10.6 Screw 03012034001

10.7 Audio Jack Shroud HN000239A01

10.8 PCB Assembly Part of Back Cover Kit

11 Battery See Accessory Leaflet.

12 Belt Clip See Accessory Leaflet.

MN008927A01-AA

Chapter

5 : Disassembly and Reassembly Procedures

5.7.2

Back Cover Kit Part Numbers

Table 27: Back Cover Kit Part Numbers

Motorola Solutions Part

Super Tanapa

Description

Number

PMLD4898_S PMUD3486_ 136–174 MHz, 5 W, Non-Keypad Porta-

ble

PMLE5235_S PMUE4526_ 403–480 MHz, 4 W, Non-Keypad Porta-

ble

5.7.3

Torque Chart

The following table lists the various screws by part number and description, followed by the torque values in different units of measure. Torque all screws to the recommended value when assembling the radio.

Table 28: Torque Specifications for Screws

Part Number Description Driver/ Socket Torque (lbs/in)

0386434Z02 Screw, Speaker T6 TORX 2.7 to 2.9

03012034001 Screw, Main Board T6 TORX 3.1 to 3.3

0316281H01 Screw, Chassis T6 TORX 2.1 to 2.3

Super Tanapas are not customer orderable.

MN008927A01-AA Chapter 6 : Basic Troubleshooting

Chapter 6

Basic Troubleshooting

This chapter contains error codes and board replacement procedures.

If the board does not pass all the performance checks or exhibits an error code listed below, then the circuit board must be replaced. If repair requires knowledge on details of component level troubleshooting, please send the radio to the Motorola Solutions Offices.

To access the various connector pins, use the housing eliminator or test fixture along with the diagrams found in this section of the manual. See Service Aids for the appropriate Motorola Solutions service aid and tool part numbers.

6.1

Replacement Back Cover Kit Procedures

Once a problem has been isolated to a specific board, install the appropriate back cover kit (Refer to "Model Charts"), which is orderable from Motorola Solutions Radio Products and Solutions Organization.

If a board is replaced, it does not necessarily need to be retuned if it has been factory tuned. It must however be checked for performance before being placed into service. Of particular concern is the Bias DAC, that must be set for the appropriate final device bias current prior to keying up the radio. If the bias is not properly set, it may cause damage to the transmitter.

CAUTION:

The Tuner Tool only allows the serial number of the blank board to be entered once. Be very attentive during this procedure.

MN008927A01-AA

Replacement Parts Ordering

Appendix A

Replacement Parts Ordering

Some replacement parts, spare parts, and/or product information can be ordered directly from the Motorola Solutions local distribution organization or through Motorola Online.

Basic Ordering Information

While parts may be assigned with a Motorola Solutions part number, they may not be available from the Motorola Solutions Radio Products and Solutions Organization (RPSO) 5. Some parts may have become obsolete and are no longer available in the market due to cancellations by the supplier. If no Motorola Solutions part number is assigned, the part is normally not available from Motorola Solutions, or is not a user-serviceable part. Part numbers appended with an asterisk are serviceable by Motorola Solutions Depot only.

Place orders for replacement parts, kits, and assemblies directly on Motorola Solutions local distribution organization or through Motorola Online. When ordering replacement parts or equipment information, include the complete identification number. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part of, and sufficient description of the desired component to identify it.

To identify non-referenced spare parts, request for help from the Customer Care organization of a Motorola Solutions local area representative.

Motorola Online

The product catalog is available on the Motorola Online website. To register for login access:

Radio Products and Solutions Organization (RPSO) was formerly known as the Radio Products Services Division (RPSD) and/or the Accessories and Aftermarket Division (AAD).

MN008927A01-AA Appendix

B : EMEA Regional Warranty, Service, and Technical Support

Appendix B

EMEA Regional Warranty, Service, and Technical Support

Warranty and Service Support

Motorola Solutions offers long-term support for its products. This support includes full exchange and/or repair of the product during the warranty period and service/repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorized Motorola Solutions Dealer must be accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorized Motorola Solutions Dealer.

Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Solutions Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola Solutions. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola Solutions warranty depot, please contact Customer Resources. All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit.

After Warranty Period

After the Warranty period, Motorola Solutions continues to support its products in two ways:

• Motorola Solutions Managed Technical Services (MTS) offers a repair service to both end users and dealers at competitive prices.

• MTS supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair.

Further Assistance

You can also contact the Customer Help Desk through http://www.motorolasolutions.com.

MN008927A01-AA

Service Information for EMEA

Appendix C

Service Information for EMEA

EMEA Technical Support Operations (TSO)

The EMEA Technical Support Operations (TSO) provides a remote Technical Support Service to help customers resolve technical issues and quickly restore networks and systems. This team of highly skilled professionals is available to customers with current service agreements in place that include the Technical Support Service. The TSO technical experts may be accessed through the Service Desk either electronically or using the listed telephone numbers. If you are unsure whether your current service agreement entitles you to benefit from this service, or if you would like more information about the Technical Support Service, contact your local customer support or account manager for further information.

Contact Details

Technical Requests: techsupport.emea@motorolasolutions.com

Repair Support: repair.emea@motorolasolutions.com

Parts Identification and Ordering

If you need help in identifying non-referenced spare parts, direct a request to the Customer Care Organization of a local area Motorola Solutions representative. Orders for replacement parts, kits, and assemblies should be placed directly at the local distribution organization of Motorola Solutions or through the Extranet site Motorola Online at https://emeaonline.motorolasolutions.com.

However, you cannot order export-controlled products or spare parts such as TEA-related boards through Motorola Online. Send an order form with actual end-customer details by e-mail to your customer care team.

Your Input

Send questions and comments regarding user documentation to

documentation@motorolasolutions.com.

MN008927A01-AA Appendix

D : Limited Level 3 Servicing

Appendix D

Limited Level 3 Servicing

Only Motorola Solutions Service Center or Motorola Solutions Authorized Dealers can perform Limited Level 3 Servicing.

Refer to "Disassembly/Reassembly Procedures" chapter for details of the following:

Preventive maintenance (inspection and cleaning).

•

• Safe handling of CMOS and LDMOS devices.

• Repair procedures and techniques.

For soldering components with Hot-Air or infra red solder systems, check the User Guide of your solder system to get information on solder temperature and time for the different housings of the integrated circuits and other components.

D.1

Components and Parts List

Figure 34: PCB Top View

Appendix

MN008927A01-AA

D : Limited Level 3 Servicing

Figure 35: PCB Bottom View

Table 29: Components and Parts List

Number Circuit Reference Motorola Solutions

1 SW4000, SW4001,

SW4002

Part Number

4070354A01 Switch

Description

MN008927A01-AA Appendix

D : Limited Level 3 Servicing

Number Circuit Reference Motorola Solutions

Description

Part Number

2 M0800 0987378K01 Connector

3 S4010 40012029001 Frequency Switch (Non-

Keypad Model)

4 S4020 1875103C04 Volume Rotary On or Off

Switch

5 J3500 CN000135A01 Connector Standard (Audio)

MN008927A01-AA

Glossary

This glossary contains an alphabetical listing of terms and their definitions that are applicable to portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and some terms are merely generic in nature.

Analog Refers to a continuously variable signal or a circuit or device designed to handle such

signals.

Band Frequencies allowed for a specific purpose.

Customer Programming Software (CPS) Software with a graphical user interface containing

the feature set of a radio.

Default A pre-defined set of parameters.

Digital Refers to data that is stored or transmitted as a sequence of discrete symbols from a finite set;

most commonly this means binary data represented using electronic or electromagnetic signals.

Digital Private-Line (DPL) A type of digital communications that utilizes privacy call, as well as

memory channel and busy channel lock out to enhance communication efficiency.

Federal Communications Commission (FCC) Regulates interstate and international

communications by radio, television, wire, satellite and cable in all 50 states, the District of Columbia, and U.S. territories. It was established by the Communications Act of 1934 and operates as an independent U.S. government agency overseen by Congress. The commission is committed to being a responsive, efficient and effective agency capable of facing the technological and economic opportunities of the new millennium.

Frequency Number of times a complete electromagnetic-wave cycle occurs in a fixed unit of time

(usually one second).

General-Purpose Input/Output (GPIO) Pins whose function is programmable.

Integrated Circuit (IC) An assembly of interconnected components on a small semiconductor

chip, usually made of silicon. One chip can contain millions of microscopic components and perform many functions.

kilohertz (kHz) One thousand cycles per second. Used especially as a radio-frequency unit.

Liquid-Crystal Display (LCD) An LCD uses two sheets of polarizing material with a liquid-

crystal solution between them. An electric current passed through the liquid causes the crystals to align so that light cannot pass through them.

Light Emitting Diode (LED) An electronic device that lights up when electricity is passed

through it.

MN008927A01-AA Glossary

Motorola Digital Communications (MDC) A Motorola Solutions proprietary signaling scheme

permitting the transfer of data communications at the rate of 1200 bits per second. Designed specifically for high reliability in the land-mobile radio environment. Digital encoding allows a much greater amount of information to pass over the channel with each message than with alternative tone encoding methods. Some features include: PTT ID, Emergency, Call Alert, Emergency Alarm, Voice Selection Call (SelCall), Radio Check, and Monitor.

Megahertz (MHz) One million cycles per second. Used especially as a radio-frequency unit.

Paging One-way communication that alerts the receiver to retrieve a message.

Printed Circuit Board (PC Board) A circuit manufactured so that many or all of the

components are attached to a non-conductive circuit board with copper strips on one or both sides to replace wires.

Private-Line Tone Squelch (PL) A continuous sub-audible tone that is transmitted along with

the carrier.

Programming Cable A cable that allows the computer to communicate directly with certain radios

using USB.

Receiver Electronic device that amplifies RF signals. A receiver separates the audio signal from the

RF carrier, amplifies it, and converts it back to the original sound waves.

Repeater Remote transmit/receive facility that re-transmits received signals in order to improve

communications range and coverage (conventional operation).

Radio Frequency (RF) The portion of the electromagnetic spectrum between audio sound and

infrared light (approximately 10 kHz to 10 GHz).

Signal An electrically transmitted electromagnetic wave.

Spectrum Frequency range within which radiation has specific characteristics.

Squelch Muting of audio circuits when received signal levels fall below a pre-determined value. With

carrier squelch, all channel activity that exceeds the radio’s preset squelch level can be heard.

Time-out Timer (TOT) A timer that limits the length of a transmission.

Tone Private Line (TPL) A continuous tone-coded squelch, which contains 29 codes. It is not

compatible with DPL, and is common among all radio manufacturers.

Transceiver Transmitter-receiver: A device that both transmits and receives signals.

Abbreviation:XCVR

Transmitter Electronic equipment that generates and amplifies an RF carrier signal, modulates the

signal, and then radiates it into space.

Ultra-High Frequency (UHF) The term for the International Telecommunication Union (ITU)

Radio Band with a frequency range of 300 to 3000 MHz.

MN008927A01-AA

Glossary

Universal Serial Bus (USB) An external bus standard that supports data transfer rates of 12

Mbps.

MN008927A01-AA Содержание

Содержание

Список рисунков........................................................................................................5

Список таблиц............................................................................................................6

Введение.....................................................................................................................7

Отказ от ответственности............................................................................................................7

Соответствие требованиям безопасности и стандартам воздействия излучаемой

радиочастотной энергии.........................................................................................................7

Примечания об интеллектуальной собственности и нормативных требованиях...................7

История документа................................................................................................... 9

Другие публикации................................................................................................. 10

Условные обозначения, используемые в руководстве.................................. 11

Глава 1 . Введение.................................................................................................. 12

1.1 Описание радиостанции......................................................................................................12

1.1.1 Модель без клавиатуры.........................................................................................12

1.2 Схема нумерации моделей портативной радиостанции.................................................. 14

1.3 Таблица по моделям........................................................................................................... 15

1.3.1 Таблица моделей УВЧ...........................................................................................15

1.3.2 Таблица моделей ОВЧ.......................................................................................... 16

1.4 Технические характеристики...............................................................................................16

1.4.1 Общие..................................................................................................................... 16

1.4.2 Приемник................................................................................................................ 17

1.4.3 Передатчик............................................................................................................. 18

1.4.4 Самозаглушение.................................................................................................... 19

1.4.5 Соответствие военным стандартам..................................................................... 19

1.4.6 Среда...................................................................................................................... 21

Глава 2 . Контрольно-испытательная аппаратура и средства

обслуживания......................................................................................................22

2.1 Рекомендуемое контрольно-диагностическое оборудование..........................................22

2.2 Средства обслуживания......................................................................................................23

2.3 Кабель для программирования, диагностики и настройки............................................... 24

Глава 3 . Тестирование работы приемопередатчика....................................... 27

3.1 Настройка............................................................................................................................. 27

3.2 Режим тестирования модели без дисплея........................................................................ 28

3.2.1 Переход в режим тестирования радиостанции без использования

демонстрационных экранов...................................................................................... 28

3.2.2 Режим тестирования радиосигнала..................................................................... 28

3.2.3 Режим тестирования светодиодных индикаторов...............................................35

MN008927A01-AA

Содержание

3.2.4 Режим тестирования тонального сигнала динамика.......................................... 35

3.2.5 Режим

3.2.6 Режим тестирования обратной связи звука наушника........................................36

3.2.7 Режим тестирования аккумулятора......................................................................36

3.2.8 Режим тестирования кнопок/регуляторов/PTT.................................................... 36

тестирования тонального сигнала наушника.......................................... 35

Глава 4 . Программирование и настройка радиостанции............................... 38

4.1 Настройка ПО для программирования радиостанций......................................................38

4.2 Приложение AirTracer..........................................................................................................39

4.3 Настройка радиостанции.....................................................................................................39

4.3.1 Сборка держателя РЧ-адаптера...........................................................................40

Глава 5 . Процедуры сборки и разборки.............................................................47

5.1 Профилактическое обслуживание......................................................................................47

5.2 Безопасная работа с устройствами CMOS и LDMOS.......................................................48

5.3 Общий порядок и методы ремонта.................................................................................... 49

5.4 Разборка и сборка радиостанции....................................................................................... 51

5.5 Подробные сведения о разборке радиостанции...............................................................51

5.5.1 Разборка основания и передней части корпуса.................................................. 52

5.5.2 Разборка корпуса................................................................................................... 56

5.5.3 Демонтаж динамика и микрофона........................................................................57

5.5.4 Разборка пылезащитной крышки..........................................................................58

5.5.5 Разборка пылезащитной крышки разъема Micro-USB........................................ 59

5.5.6 Разборка PTT..........................................................................................................59

5.6 Подробные сведения о сборке радиостанции...................................................................60

5.6.1 Сборка PTT............................................................................................................. 60

5.6.2 Повторная сборка пылезащитной крышки разъема Micro-USB......................... 63

5.6.3 Повторная сборка пылезащитной крышки аудиоразъема..................................63

5.6.4 Повторная сборка динамика и микрофона.......................................................... 64

5.6.5 Повторная сборка корпуса.................................................................................... 66

5.6.6 Повторная сборка основания и передней части корпуса................................... 69

5.7 Изображение механических деталей радиостанции в разобранном виде и список

деталей..................................................................................................................................71

5.7.1 Изображение модели без клавиатуры в разобранном виде.............................. 71

5.7.2 Номера компонентов комплекта задней крышки.................................................73

5.7.3 Таблица моментов затяжки...................................................................................73

Глава 6 . Поиск и устранение основных неисправностей...............................74

6.1 Порядок замены комплекта задней крышки...................................................................... 74

Приложение A . Заказ запасных частей.............................................................. 75

Приложение B . Гарантия, обслуживание и техническая поддержка в

странах Европы, Ближнего Востока и Африки............................................. 76

MN008927A01-AA Содержание

Приложение C . Информация по обслуживанию для региона EMEA............77

Приложение D . Ограниченное обслуживание уровня 3..................................78

D.1 Список компонентов и деталей..........................................................................................79

Глоссарий................................................................................................................. 81

MN008927A01-AA

рисунков

Список

Список рисунков

Рис. 1 . Модель без клавиатуры ......................................................................................................... 13

Рис. 2 .

Рис. 3 . Портативный кабель для тестирования (PMKN4156_ ) .......................................................26

Рис. 4 . Программная настройка CPS ................................................................................................ 38

Рис. 5 . Программная настройка CPS ................................................................................................ 39

Рис. 6 . Установка оборудования для настройки радиостанции ......................................................40

Рис. 7 . Установка оборудования для настройки радиостанции ......................................................40

Рис. 8 . Снятие таблички .....................................................................................................................41

Рис. 9 . Положение РЧ-адаптера ........................................................................................................42

Рис. 10 . Установка РЧ-адаптера ........................................................................................................43

Рис. 11 . Установка РЧ-соединителя ..................................................................................................44

Рис. 12 . Крепление кожуха .................................................................................................................45

Рис. 13 . Завершение сборки РЧ-адаптера ....................................................................................... 46

Рис. 14 . Извлечение аккумулятора ................................................................................................... 52

Рис. 15 . Демонтаж регулятора каналов и громкости ....................................................................... 53

Рис. 16 . Отвинчивание винта основания .......................................................................................... 54

Рис. 17 . Демонтаж основания с передней части корпуса ................................................................55

Рис. 18 . Демонтаж проводов динамика и микрофона ..................................................................... 55

Рис. 19 . Демонтаж динамика и микрофона ...................................................................................... 57

Рис. 20 . Разборка пылезащитной крышки ........................................................................................ 58

Рис. 21 . Снятие пылезащитной крышки разъема Micro-USB ..........................................................59

Рис. 22 . Разборка PTT ........................................................................................................................60

Рис. 23 . Сборка PTT ........................................................................................................................... 61

Рис. 24 . Правильное положение лицевой панели PTT ....................................................................62

Рис. 25 . Сборка PTT ........................................................................................................................... 62

Рис. 26 . Повторная сборка пылезащитной крышки разъема Micro-USB ........................................63

Рис. 27 . Повторная сборка пылезащитной крышки аудиоразъема ................................................ 64

Рис. 28 . Повторная сборка динамика и микрофона .........................................................................65

Рис. 29 . Узел герметизирующего уплотнителя контактов аккумулятора ....................................... 66

Рис. 30 . Узел термической прокладки ...............................................................................................67

Рис. 31 . Сборка печатной платы и верхнего направляющего наполнителя ..................................68

Рис. 32 . Повторная сборка основания и передней части корпуса ..................................................69

Рис. 33 . Крепление основания к корпусу .......................................................................................... 70

Рис. 34 . Печатная плата, вид сверху ................................................................................................ 79

Рис. 35 . Печатная плата, вид снизу .................................................................................................. 79

Портативный кабель для программирования с TTR (PMKN4128_) ....................................25

MN008927A01-AA

таблиц

Список

Список таблиц

Табл. 1 . Диапазоны частот и уровней мощности радиостанций .................................................... 12

Табл. 2 . Схема

Табл. 3 . Модели на рынке — описание символов ........................................................................... 14

Табл. 4 . Таблица моделей DP540, УВЧ, 403–480 МГц .................................................................... 15

Табл. 5 . Таблица моделей DP540, ОВЧ, 136–174 МГц ....................................................................16

Табл. 6 . Общие характеристики ........................................................................................................ 16

Табл. 7 . Технические характеристики приемника ............................................................................17

Табл. 8 . Технические характеристики передатчика .........................................................................18

Табл. 9 . Технические характеристики самозаглушения ..................................................................19

Табл. 10 . Соответствие военным стандартам (810C–810E) ........................................................... 19

Табл. 11 . Военные стандарты (810F–810H) ..................................................................................... 20

Табл. 12 . Условия эксплуатации ....................................................................................................... 21

Табл. 13 . Диагностическое оборудование ........................................................................................22

Табл. 14 . Средства обслуживания .................................................................................................... 23

Табл. 15 . Конфигурация контактов портативного кабеля для программирования с TTR .............25

Табл. 16 . Конфигурация контактов портативного кабеля ................................................................26

Табл. 17 . Начальные настройки для управления оборудованием ................................................. 27

Табл. 18 . Условия тестирования ....................................................................................................... 29

Табл. 19 . Частоты тестирования ....................................................................................................... 29

Табл. 20 . Проверки работы передатчика ..........................................................................................30

Табл. 21 . Проверки работы приемника .............................................................................................32

Табл. 22 . Проверки кнопок/регуляторов/PTT ....................................................................................36

Табл. 23 . Комплект по установке ПО для настройки радиостанции ...............................................38

Табл. 24 . Список номеров бессвинцового проволочного припоя по каталогу ...............................50

Табл. 25 . Список номеров бессвинцовой паяльной пасты по каталогу ......................................... 50

Табл. 26 . Список деталей для изображения модели без клавиатуры в разобранном виде ........ 71

Табл. 27 . Номера компонентов комплекта задней крышки .............................................................73

Табл. 28 . Характеристики момента затяжки для винтов ................................................................. 73

Табл. 29 . Список компонентов и деталей .........................................................................................79

нумерации моделей портативной радиостанции ...................................................14

MN008927A01-AA

Введение

В настоящем руководстве содержится вся информация, необходимая для обеспечения максимальной процедур обслуживания уровня 1 и 2.

ВНИМАНИЕ:

Эти персонала. Для снижения риска поражения электрическим током выполняйте техническое обслуживание только тех компонентов, которые приведены в инструкциях по эксплуатации. Другие действия должны выполняться квалифицированными специалистами. Обратитесь к квалифицированным специалистам для проведения обслуживания.

ВНИМАНИЕ:

Только сервисные центры, одобренные право вскрывать и обслуживать радиостанции с сертификацией UL. Вскрытие и ремонт в сервисных центрах, не обладающих соответствующими полномочиями, приводят к аннулированию сертификации радиостанции для использования в опасных условиях.

производительности изделия и максимального времени работы с помощью

инструкции по обслуживанию предназначены только для квалифицированного

организацией Underwriter Laboratory (UL), имеют

Введение

Отказ от ответственности

Информация надежная. Однако компания не несет ответственности за возможные неточности. Более того, компания Motorola Solutions оставляет за собой право вносить изменения в любое изделие для улучшения ясности, функциональности или структуры. Компания Motorola Solutions не несет никаких обязательств, связанных с использованием любых изделий или схем, описанных в данном документе, а также не предоставляет лицензии в рамках патентных прав или права на другие изделия.

в данном документе прошла тщательную проверку и должна рассматриваться как

Соответствие требованиям безопасности и стандартам воздействия излучаемой радиочастотной энергии

ВНИМАНИЕ:

началом использования данного изделия ознакомьтесь с буклетом "Сведения

Перед о безопасности и воздействии излучаемой радиочастотной энергии", прилагаемым к радиостанции. В нем содержатся важные инструкции по эксплуатации и технике безопасности, а также информация по воздействию радиочастотной энергии и контролю соответствия применимым стандартам и нормативам.

Примечания об интеллектуальной собственности и нормативных

требованиях

Авторские права

Описанные в этом документе продукты Motorola Solutions могут включать в себя защищенные авторскими правами компьютерные программы Motorola Solutions. Законы США и некоторых других стран обеспечивают определенные эксклюзивные права компании Motorola Solutions в отношении защищенных авторским правом компьютерных программ. В связи с этим любые защищенные авторским правом компьютерные программы Motorola Solutions, содержащиеся в продуктах Motorola Solutions, которые описаны в настоящем документе, запрещается копировать

MN008927A01-AA Введение

или воспроизводить каким бы то ни было способом без явного письменного разрешения компании Motorola Solutions.

Запрещается любой язык, в том числе машинный, любой части настоящего документа в любой форме, любыми средствами и для любых целей без предварительного письменного разрешения компании Motorola Solutions.

воспроизведение, передача, хранение в поисковых системах или перевод на

Товарные знаки

MOTOROLA, MOTO, MOTOROLA SOLUTIONS и логотип в виде стилизованной буквы M являются товарными знаками или зарегистрированными товарными знаками Motorola Trademark Holdings, LLC и используются по лицензии. Все прочие товарные знаки являются собственностью соответствующих владельцев.

Права на лицензию

Приобретение продуктов Motorola Solutions не приводит прямо, косвенно, процессуально или каким-либо иным образом к предоставлению какой-либо лицензии в отношении авторских прав, патентов или заявок на патенты Motorola Solutions, за исключением обычной неисключительной лицензии на использование без уплаты роялти, которая возникает по закону при продаже продукта.

Продукт с открытым исходным кодом

Данный продукт может содержать ПО с открытым исходным кодом, используемое по лицензии. Полную информацию о правовых положениях и авторских правах на ПО с открытым исходным кодом можно найти на установочном носителе продукта.

Директива по утилизации электрического и электронного оборудования (WEEE) Европейского союза (ЕС) и Великобритании

В соответствии с директивой WEEE Европейского союза и директивой WEEE Великобритании продукция, поступающая в страны ЕС и Великобританию, должна иметь ярлык со значком перечеркнутой мусорной корзины на изделии (в некоторых случаях — на упаковке). Согласно директиве WEEE такой ярлык со значком перечеркнутой мусорной корзины означает, что клиенты и конечные пользователи в странах ЕС и Великобритании не должны выбрасывать электронное и электрическое оборудование или аксессуары к нему вместе с бытовыми отходами.

Клиенты или конечные пользователи в странах ЕС и Великобритании должны обратиться в местное представительство поставщика оборудования или в центр обслуживания, чтобы получить информацию о пунктах переработки в соответствующей стране.

Отказ от ответственности

Обратите внимание, что определенные функции, оборудование и возможности, описанные в настоящем документе, могут не подходить или не быть лицензированы для использования в определенных системах, а также могут зависеть от характеристик определенного мобильного абонентского терминала или конфигурации определенных параметров. Обратитесь к представителю компании Motorola Solutions для получения дополнительной информации.

MN008927A01-AA

История

документа

История документа

С момента выхода предыдущей версии в это руководство были внесены следующие основные изменения

Версия Описание Дата

MN008927A01-AA Первый выпуск Декабрь 2021 г.

MN008927A01-AA Другие

публикации

Другие публикации

В следующем списке представлены заголовки публикаций и их номера по каталогу.

6864117B25, Буклет о безопасном использовании и радиочастотном излучении

•

портативных приемопередающих радиостанций

• MN006544A01, Краткое справочное руководство по DP540

Условные

обозначения, используемые в руководстве

Условные обозначения,

MN008927A01-AA

используемые в

В данном руководстве используются такие условные обозначения, как "Предупреждение", "Внимание на существующих угрозах безопасности и для напоминания о соблюдении необходимых мер безопасности.

" и "Примечание". Эти условные обозначения служат для заострения внимания

ПРЕДУПРЕЖДЕНИЕ:

Обозначение которая может стать причиной травмы или смерти, если не будут приняты меры по ее предотвращению.

ВНИМАНИЕ:

Обозначение может привести к повреждению оборудования, если не будут приняты меры по ее предотвращению.

ПРИМЕЧАНИЕ:

Обозначение условия, на которые необходимо обратить внимание.

ПРЕДУПРЕЖДЕНИЕ указывает на потенциально опасную ситуацию,

ВНИМАНИЕ указывает на потенциально опасную ситуацию, которая

ПРИМЕЧАНИЕ указывает на последовательность операций, методы или

руководстве

MN008927A01-AA Глава 1 :

Введение

Глава 1

Введение

1.1

Описание радиостанции

Радиостанции поддерживают следующие

Табл. 1 . Диапазоны частот и уровней мощности радиостанций

Диапазон частот Полоса пропускания Уровень мощности

УВЧ 403–480 МГц 1 Вт или 4 Вт

ОВЧ 136–174 МГц 1 Вт или 5 Вт

Эти цифровые радиостанции входят в число самых совершенных приемопередающих радиостанций на современном рынке. Прочную конструкцию пользователи, которым необходима высокоэффективная, качественная и надежная связь изо дня в день. Такая архитектура позволяет поддерживать множество стандартных и расширенных функций, и в итоге вы получаете более экономичное решение для двусторонней радиосвязи.

1.1.1

диапазоны частот и уровни мощности.

этих устройств оценят

Модель без клавиатуры

Этот раздел содержит названия и описания кнопок радиостанции.

Рис. 1 . Модель без клавиатуры

4 5

MN008927A01-AA

1 : Введение

Глава

Элемент Элемент Описание

1 Антенна Обеспечивает необходимый уровень

усиления радиосигнала во время передачи или приема.

2 Кнопка PTT (Push-To-Talk) Нажмите для использования голосовой связи

(например, группового и частного вызова).

3 Динамик Воспроизводит все сигналы и звуки,

генерируемые радиостанцией.

4, 5 Боковые кнопки Эти две кнопки программируются на

месте эксплуатации с помощью ПО для

6 USB с пылезащитной

7 Микрофон Передача голосового сигнала при

крышкой

программирования радиостанций (CPS; Customer Programming Software).

Пылезащитная крышка предотвращает засорение порта USB.

использовании PTT или выполнении

8 Разъем для аксессуаров с

9 Светодиодный индикатор Красный, зеленый и оранжевый светодиоды

10 Регулятор громкости /

пылезащитной крышкой

включения / выключения

голосовых операций.

Интерфейс для всех аксессуаров, которые можно подключить к радиостанции.

обозначают рабочее состояние.

Поверните ручку по часовой стрелке до щелчка, чтобы включить питание радиостанции; для отключения питания

MN008927A01-AA

1 : Введение

Глава

Элемент Элемент Описание

поверните ручку против часовой стрелки до щелчка. Для увеличения громкости ручку по часовой стрелке; для уменьшения уровня громкости — против часовой стрелки.

11 Ручка выбора каналов Для увеличения канала вращайте ручку по

часовой стрелке; для уменьшения канала — против часовой стрелки.

1.2

Схема

Табл. 2 . Схема нумерации моделей портативной радиостанции

Положение 1 2 3 4 5 6 7 8 9 10 11 12 13

нумерации моделей портативной радиостанции

вращайте

Стандартный номер модели

Табл. 3 . Модели на рынке — описание символов

Положен ие

1 Регион MD — Европа

2 Тип устройства H — портативный

3 Серия модели 87 — MOTOTRBO DP540

5 Диапазон J — 136–174 МГц

6 Уровень мощности C — 1,0, 2,0, 2,5 или 3,5 Вт

7 Физическая

8 Сведения о

MD H 8 7 Y D C 9 J A 2 A N

Описание Значение

МГц

комплектация

каналах

Y — 403–480

D — 4,0–5,0 Вт

C — базовая модель

8 — изменяемое/программируемое разнесение каналов с уникальным количеством каналов

9 — изменяемое/программируемое разнесение каналов

9 Основной режим

работы

10 Тип основной

системы

J — базовый (без GPS, без Bluetooth, без встроенной GOB)

K — GPS и Bluetooth

L — только GPS

M — только Bluetooth

N — Bluetooth со встроенной GOB

A — конвенциональная

B — транкинговая

MN008927A01-AA

1 : Введение

Глава

Положен ие

11 Уровень функции 1 — стандартная с FM

12 Буква версии Н/д

13 Уникальная

1.3

Таблица по

ПРИМЕЧАНИЕ:

"X" = деталь

"_" = комплект последней версии. При заказе указывайте необходимый комплект по цифрам индекса.

ANZ = Австралия и Новая Зеландия

APAC = Азиатско-Тихоокеанский регион

EMEA = Европа, Ближний Восток и Африка

LACR = Латинская Америка, страны Карибского бассейна

NA = Северная Америка

Описание Значение

C — только аналоговая

2 — без FM

3 — CSA IE CEx ATEX

4 — CQST

N — стандартная комплектация

модификация

моделям

совместима с отмеченной моделью.

1.3.1

Таблица моделей УВЧ

Табл. 4 . Таблица моделей DP540, УВЧ, 403–480 МГц

Модель/компонент Описание

MDH87YDC9JA2_N DP540, 403–480 МГц, портативная радиостанция

без клавиатуры

MDH87YDC9JC2_NDP540, 403–480 МГц, портативная радиостанция

без клавиатуры, аналоговая связь

X X PMLE5235_S Комплект задней крышки, 403–480 МГц, портативная

радиостанция без клавиатуры

X X PMLN6835_ Комплект передней крышки, портативная

радиостанция без клавиатуры

X X PMAE4002_ Короткая антенна, УВЧ, 403–433 МГц, 9 см

X X PMAE4003_ Короткая антенна, УВЧ, 430–470 МГц, 9 см

X X PMAE4006_ Короткая антенна, УВЧ, 465–495 МГц, 9 см

X X PMAE4016_ Штыревая антенна, УВЧ, 403–520 МГц, 17 см

MN008927A01-AA Глава

1 : Введение

1.3.2

Таблица моделей

Табл. 5 . Таблица моделей DP540, ОВЧ, 136–174 МГц

Модель/компонент Описание

MDH87JDC9JA2_N DP540, 136–174 МГц, портативная радиостанция

MDH87JDC9JC2_NDP540, 136–174 МГц, портативная радиостанция

X X PMLD4898_S Комплект задней крышки, 136–174 МГц, портативная

X X PMLN6835_ Комплект передней крышки, портативная

X X HAD9742_ Короткая антенна, ОВЧ, 146–162 МГц, 9 см

X X HAD9743_ Короткая антенна, ОВЧ, 162–174 МГц, 9 см

X X NAD6502_R Антенна Heliflex, ОВЧ, 146–174 МГц, 15 см

ОВЧ

без клавиатуры

без клавиатуры, аналоговая связь

радиостанция без клавиатуры

X X PMAD4012_ Короткая антенна, ОВЧ, 136–146 МГц, 9 см

X X PMAD4014_ Антенна, ОВЧ, 136–155 МГц, 14 см

X X PMAD4042_ Антенна Heliflex, ОВЧ, 136–150,8 МГц

1.4

Технические характеристики

1.4.1

Общие

Табл. 6 . Общие характеристики

Общие характеристики

Количество каналов 16

Частота

Литий-ионный аккумулятор 120,0 x 55,0 x 34,7

Размеры — В x Ш x Д (мм)

Литий-ионный аккумулятор большой емкости

Значение для модели без клавиатуры

УВЧ: 403–480 МГц

: 136–174 МГц

ОВЧ

120,0 x 55,0 x 39,9

Вес (г):

Допустимый

Литий-ионный аккумулятор 276

предел погрешности веса составляет 5%.

Литий-ионный аккумулятор большой емкости

Блок питания 7,5 В (номинальное)

281

MN008927A01-AA

1 : Введение

Глава

Общие характеристики

Средний срок службы аккумулятора цикле 5/5/90, включенном режиме экономии заряда аккумулятора, подавлении несущей и установке передатчика на полную мощность.

1.4.2

при рабочем

Литий-ионный аккумулятор

Литий-ионный аккумулятор большой емкости

Значение для модели без клавиатуры

Аналоговый: 10,7 ч

Цифровой: 14,4 ч

Аналоговый: 15,0 ч

Цифровой: 20,0 ч

Приемник

Табл. 7 . Технические характеристики приемника

Технические характеристики приемника Значение для модели без клавиатуры

Частоты УВЧ: 403–480 МГц

: 136–174 МГц

ОВЧ

Разнесение каналов 12,5/20/25 кГц

Стабильность частоты (-30 °C, +60 °C, +25 °C ном.)

+/- 0,5 ppm

Чувствительность к аналоговому сигналу (отношение сигнала к шуму — 12 дБ)

Чувствительность к цифровому сигналу (5% коэффициент ошибок по битам)

Интермодуляционные искажения (TIA603D) 70 дБ

Избирательность по соседнему каналу (TIA603D)

Подавление ложных сигналов (TIA603D) -70 дБ

Номинальная мощность звука 0,5 Вт (внутренняя)

Искажение звукового сигнала при номинальной мощности

Помехи и шумы -40 дБ (12,5 кГц)

Чувствительность звукового канала TIA603D

Кондуктивное побочное излучение (TIA603D) -57 дБм

звука

0,3 мкВ

0,22 мкВ (обычный)

0,25 мкВ

0,19 мкВ (типичная)

45 дБ (12,5 кГц)

70 дБ (20/25 кГц)

5% (3% — стандартное)

-45 дБ (20/25 кГц)

MN008927A01-AA Глава 1 : Введение

1.4.3

Передатчик

Табл. 8 . Технические характеристики передатчика

Технические характеристики передатчика Значение для модели без клавиатуры

Частоты УВЧ: 403–480 МГц

: 136–174 МГц

ОВЧ

Разнесение каналов 12,5/20/25 кГц

Стабильность частоты (от -30 °C до +60 °C,

+/-0,5 ppm

+25 °C ном.)

Выходная мощность (низкий уровень) 1 Вт

Выходная мощность (высокий уровень) УВЧ: 4 Вт

ОВЧ: 5 Вт

Ограничение уровня модуляции +/-2,5 кГц (12,5 кГц)

+/-4 кГц (20 кГц)

+/-5,0 кГц (25 кГц)

Частотно-модулированные шумы и помехи -40 дБ (12,5 кГц)

-45 дБ (20/25 кГц)

Кондуктивное излучение -36 дБм < 1 ГГц

-30 дБм > 1 ГГц

Мощность по соседнему каналу 60 дБ (12,5 кГц)

70 дБ (20/25 кГц)

Чувствительность звукового канала TIA603D

Искажение аудиосигнала 3% (стандартное)

Частотная модуляция 12,5 кГц: 11K0F3E

25 кГц: 16K0F3E

Цифровая модуляция 4FSK 12,5 кГц (данные): 7K60F1D и 7K60FXD

12,5 кГц Передача голоса: 7K60F1E и 7K60FXE

Комбинирование голоса и данных на частоте 12,5 кГц: 7K60F1W

Тип цифрового вокодера AMBE+2

™

Цифровой протокол ETSI-TS102361-1

ETSI-TS102361-2

ETSI-TS102361-3

Соответствие стандартам:

ETSI TS 102 361 (Части 1, 2 и 3) — стандарт ETSI DMR

•

• ETSI EN 300 086 — характеристики РЧ ETSI (аналоговый)

Глава

• ETSI EN 300 113 — характеристики РЧ ETSI (цифровой)

2014/53/EU (RED — Директива по радиооборудованию)

•

• 2011/65/EU (RoHS 2, запрещенные вещества)

• 2012/19/EU (WEEE, утилизация электрического и электронного оборудования)

• 94/62/EC (Упаковка и использованные упаковочные материалы)

• Радиостанция соответствует всем применимым нормативным требованиям.

1.4.4

Самозаглушение

Табл. 9 . Технические характеристики самозаглушения

Частоты самозаглушения УВЧ

441,6 МГц

444 МГц

460,8 МГц

480 МГц

MN008927A01-AA

1 : Введение

Частоты самозаглушения ОВЧ

144,0 МГц

153,6 МГц

160,0 МГц

1.4.5

Соответствие

Табл. 10 . Соответствие военным стандартам (810C–810E)

Примени мый стандарт MIL-STD

Низкое давление

Высокая температу ра

Низкая температу ра

военным стандартам

810C 810D 810E

Методы

500.1 I 500.2 II 500.3 II

501.1 I, II 501.2 I/A1, II/A1 501.3 I/A1, II/A1

502.1 I 502.2 I/C3, II/C1 502.3 I-C3, II/C1

Процедур ы

Методы

Процедур ы

Методы

Процедур ы

Тепловой удар

Солнечно е излучение

503.1 I 503.2 I/A1C3 503.3 I/A1C3

505.1 II 505.2 I 505.3 I/A1

MN008927A01-AA

1 : Введение

Глава

Примени

810C 810D 810E мый стандарт MIL-STD

Методы

Процедур ы

Методы

Процедур ы

Методы

Процедур ы

Дождь 506.1 I, II 506.2 I, II 506.3 I, II

Влажность507.1 II 507.2 II 507.3 II

Соляной

509.1 I 509.2 I 509.3 –

туман

Пыльная

510.1 I 510.2 I 510.3 I

буря

Песчаная

– – 510.2 II 510.3 II буря

Вибрация 514.2 VIII/F, XI 514.3 I/10, II/3 514.4 I/10, II/3

Механиче

удар

ский

Удары

516.2 I, II, V 516.3 I, IV, VI 516.4 I, IV, VI

516.2 II 516.3 IV 516.4 IV

(падения)

Табл. 11 . Военные стандарты (810F–810H)

Примени

810F 810G 810H мый стандарт MIL-STD

Низкое

Методы

Процедур ы

Методы

500.4 II 500.6 II 500.6 II

Процедур ы

Методы

Процедур ы

давление

Высокая температу ра

501.4 I/высокая температу ра, II/

501.6 I/A1, II/A1 501.7 I/A1, II/A1

высокая температу ра

Низкая

502.4 I/C3, II/C1 502.6 I/C3, II/C1 502.7 I/C3, II/C1

температу ра

Тепловой

503.4 I 503.6 I-C 503.7 I-C

удар

Солнечно

506.4 I/A1 505.6 I/A1 505.7 I/A1

е излучение

Дождь 506.4 I, III 506.6 I, III 506.6 I, III

Влажность507.4 – 507.6 II -

Соляной

509.4 – 509.6 – 509.7 –

туман

Сильный

507.6 II Сильный

MN008927A01-AA

Глава 1 :

Введение

Примени

810F 810G 810H мый стандарт MIL-STD

Пыльная

Методы

Процедур ы

Методы

510.4 I 510.6 I 510.7 I

Процедур ы

Методы

Процедур ы

буря

Песчаная

510.4 II 510.6 II 510.7 II

буря

Вибрация 514.5 I/24, II/5 514.7 I/24, II/5 514.8 I/24, II/5

Механиче

удар

ский

Удары

516.5 I, IV, VI 516.7 I, IV, VI 516.8 I, IV, VI

516.5 IV 516.7 IV 516.8 IV

(падения)

1.4.6

Среда

Табл. 12 . Условия эксплуатации

Условия эксплуатации

Рабочая температура

-30 °C...+60 °C

Температура хранения -40 °C...+85 °C

Тепловой удар По стандарту MIL-STD

Влажность По стандарту MIL-STD

Электростатический разряд IEC 61000-4-2, уровень 3

Проникновение пыли и воды IEC 60529 -IP54

Тестирование упаковки По стандарту MIL-STD

Рабочая

температура при использовании ионно-литиевого аккумулятора составляет от

-10°C до +60°C.

MN008927A01-AA Глава 2 :

Контрольно-испытательная аппаратура и средства обслуживания

Глава 2

Контрольно-испытательная аппаратура и средства обслуживания

В этом разделе приведены списки рекомендуемого контрольно-диагностического оборудования

средств обслуживания, а также информация о программном оборудовании для использования

и на месте эксплуатации. Вы можете использовать эту информацию для выполнения обслуживания радиостанций, а также их программирования.

2.1

Motorola DP540 BASIC SERVICE MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

List of Figures

List of Tables

Foreword

Disclaimer

Product Safety and RF Exposure Compliance

Intellectual Property and Regulatory Notices

Document History

Related Publication

Notations Used in This Manual

Introduction

Radio Description

Non-Keypad Model

Portable Radio Model Numbering Scheme

Model Chart

UHF Model Chart

VHF Model Chart

Specifications

General

Receiver

Transmitter

Self-Quieter

Military Standards

Environmental

Test Equipment and Service Aids

Recommended Test Equipment

Service Aids

Programming, Testing, and Alignment Cable

Transceiver Performance Testing

Setup

Non-Display Model Test Mode

Entering Non-Display Radio Test Mode

RF Test Mode

LED Test Mode

Speaker Tone Test Mode

Earpiece Tone Test Mode

Audio Loopback Earpiece Test Mode

Battery Check Test Mode

Button/Knob/PTT Test Mode

Radio Programming and Tuning

Customer Programming Software Setup

AirTracer Application Tool

Radio Tuning Setup

RF Adaptor Holder Assembly

Disassembly and Reassembly Procedures

Preventive Maintenance

Safe Handling of CMOS and LDMOS Devices

General Repair Procedures and Techniques

Radio Disassembly and Reassembly

Detailed Radio Disassembly

Chassis and Front Housing Disassembly

Chassis Disassembly

Speaker and Microphone Disassembly

Dust Cover Disassembly

Micro USB Dust Cover Disassembly

PTT Disassembly

Detailed Radio Reassembly

PTT Reassembly

Micro USB Dust Cover Reassembly

Audio Jack Dust Cover Reassembly

Speaker and Microphone Reassembly

Chassis Reassembly

Chassis and Front Housing Reassembly

Radio Exploded Mechanical View and Parts List

Non-Keypad Exploded View

Back Cover Kit Part Numbers

Torque Chart

Basic Troubleshooting

Replacement Back Cover Kit Procedures

Glossary

Analog Refers to a continuously variable signal or a circuit or device designed to handle such

Band Frequencies allowed for a specific purpose.

Default A pre-defined set of parameters.

Digital Refers to data that is stored or transmitted as a sequence of discrete symbols from a finite set;

Frequency Number of times a complete electromagnetic-wave cycle occurs in a fixed unit of time

Paging One-way communication that alerts the receiver to retrieve a message.