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Form Measurement
SURFTEST SJ-310 SERIES
PRE 1383
A portable roughness tester with colour LCD and
powerful measurement capability
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The Surftest SJ-310 is a Compact, Portable, Easy-to-use
Surface Roughness Measurement Instrument Equipped
with Extensive Measurement and Analysis Features.
Easy to use
Large colour graphic LCD
The color touch-screen provides excellent readability and an intuitive
display that is easy to negotiate. The LCD also includes a backlight for
improved visibility in dark environments. The integrated printer allows you
to print measurement results on the spot.
Highly functional
Internal memory
Up to 10 measurement conditions and one measured profile can be
stored in the internal memory.
Optional memory card
The optional memory card can be used as an extended memory to store
large quantities of measured profiles and conditions and adds the convenience of automatically saving data from the 10 most recent measurements.
Password protection
Access to each feature can be password-protected, which prevents
unintended operations and allows protection of your settings.
Multilingual support
The display interface supports 16 languages, which can be freely
switched. Stylus alarm (patent pending in Japan, U.S.A., EU): An alarm
warns you when the cumulative measurement distance exceeds a preset
limit.
Enhanced power for making measurements on site
Despite its reduced charging time the Surftest SJ-310 is capable of
making approximately 2.5 times the number of measurements when fully
charged. The detector supports a variety of measurement orientations
and can make measurements up against a wall surface or while facing
upward. When combined with optional accessories such as a height
gauge adapter, the detector can make measurements in various
orientations and settings.
Extensive analysis and display features
Complies with many industry standards
The Surftest SJ-310 complies with the following standards: DIN EN ISO,
VDA, JIS, ANSI as well as customized settings.
Displays assessed profiles and graphical data
In addition to calculation results, the Surftest SJ-310 can display sectional
calculation results and assessed profiles, load curves, and amplitude
distribution curves.
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S
UR
TEST SJ-3
F
1
0
User-friendly, high-functionality display unit with integrated high-speed printer
The large 14,5 cm (5.7-inch) colour graphic touch-screen LCD provides excellent readability. Furthermore, selecting icons from the touch panel
display*1 provides intuitive and easy operation. The integrated high-speed printer also allows the user to perform the entire process from making
measurements to printing the results with the push of a single button (START button).
14,5 cm color graphic LCD with touch screenPrinter
BAC and ADC curves can be pr inted in addition
to calculation results ( including pass/ fail results) and
assess ed profiles. The printer offers an e asy-tounderstand layout and c an also print horizontally to match
the content d isplayed on the LCD. Furt hermore, printing
speed is ap proximately 50% faster than conventi onal
models.
Built-in battery
With dras tically enhanced p ower compared to
conventio nal models, the Sur ftest SJ-310 can make
1500 continu ous measurements o n a full charge
achieved in 4 hours.
*1 Text display c an also be select ed.
Sheet buttons
Frequent ly used functio ns, such as the measu rement start bu tton, are provid ed
as rugged s heet buttons with excellent durab ility.
Measurement Result
Measured profile
< >
One-touch
switching
BAC curve
ADC cur ve
Highly functional detectors and drive units
Detector supplied as standard
One of two ty pes may be sele cted:
Measuring force : 0.75 mN
•
Stylus form: Tip radius 2 µm
Tip angle 6 0°
Measuring force : 4 mN
•
Stylus form: Tip radius 5 µm
Tip angle 9 0°
A wide rang e of optional detec tors is available,
including d etectors for sma ll holes, extra sm all holes,
gear toot h surfaces, and dee p grooves.
Drive units
Standard drive unit
• Popular standard drive unit
Transverse tracing drive unit
• Best sui ted for measurement
of narrow, shro uded workpiece
features su ch as crankshaft
bearing s, EDM parts, etc.
(Patent registered in Japan)
Retractable drive unit
• The dete ctor is in the retrac ted
positio n at rest so it is immune
from damag e when inserted in to
a feature wh ose shape cannot be
easily se en, such as a blind hol e, etc.
Links to a wide variety of external instruments
You can save parameter recalculations and measurement results in text format on a memory card and import into commercial spreadsheet software
on a PC. You can also connect to a PC using the USB connector and use a dedicated software application to perform everything from measurement
control and condition modification to issuing inspection result reports.
Memory card
(option)
2
Side of disp lay unit
USB I/F
RS-232C I/F
USB Input Too l
Direct *
Input Tool
2
for USB *
2
U-WAV E-T *
U-WAV E-R *
2
Rear of disp lay unit
SPC I/F
DP -1VR *
2
*2: Refer to P11 for more de tails
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Measurement Assistance and Analysis Features
Offering the Ultimate in Ease of Use.
Switches between icon and text display
The display can be switched between icon and text, providing easy, user-friendly operation. Additionally, the guidance feature provides detailed
explanations of touch-screen buttons.
Icon Tex t
Easy specification of assessment conditions from a list
Setting assessment conditions is simple because you can select the desired condition from a displayed list (e.g., standard, parameter).
Zooming waveforms and analyzing
coordinate differences
You can not only magnify
or shrink waveforms,
but also calculate the
coordinate difference
between two points using
a ruler operation.
You can quickly check the
irregularity status without
waiting for a printout.
Displaying pass/fail results
By specifying a tolerance in advance, you can display pass/fail results in color.
OK +NG -NG
Deleting unnecessary data
With the Surftest SJ-310,
you can delete portions
of measurement data.This
feature allows you to make
new calculations by deleting
data that should not be
included in parameter
calculation, such as data on
a scratch.
Surface texture symbol entry
You can enter assessment conditions using
ISO/JIS surface texture symbols. (Patent
registered in Japan, U.S.A., Germany, UK,
France / Patent pending in China)
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Measurement results can be displayed in several ways
Measurement results can be presented in the form of a 1-parameter, profile, 4-parameter or trace display.
1-parameter display:
one parameter measurement result
Profile di splay: one paramet er measurement
result and the measured profile
4-parameter display: four parameter
measurement results
Trace display : the ten latest measu rement results
using the s ame parameter
Recalculation function
After completing measurement, you can modify the assessment conditions (standard, profile, and parameter) and easily recalculate the results using the
new condition.* *Not possi ble with all measure ment conditions.
Dual assessment of a single measurement
Using the result of a single measurement, you can make calculations or
analyze assessment profiles under two different assessment conditions
(standard, profile, filter, etc.) without using the recalculation feature.
Stylus alarm function
The stylus alarm function cumulates the measured lengths, and displays
the message when designated threshold value exceeds the cumulative
distance.
Positive stylus contact indication
Stylus contact with the workpiece is indicated by color coding in the
display. This is helpful when visibility of the surface to be measured is
restricted (e.g. when measuring within a shrouded feature or groove).
No contact Contact
Extensive statistical processing features
You can make a maximum of 300 statistical measurements using up to
three parameters to obtain averages, standard deviations, maximums,
minimums, passing rates, and histograms (upper and lower limits can be
displayed). This feature is ideal for day-to-day data management.
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Specifications
Specifications
Type of detector Standard drive unit type Retractable drive unit type Transverse tracing drive unit
Model No.
Order No.
Traverse length
Measuring
range
mm 178-570 178-570 178-572 178-572 178-574 178-574
inch/mm 178-571 178-571 178-573 178-573 178-575 178-575
X-axis 17.5 mm (.7 inch) 5.6 mm (.22 inch)
Range 360 µm (-200 µm ~ +16 0 µm) [14400 µinch (-7900 µinch to +6300 µinch)]
Detector
Range/
SJ -310
(0.75 mN type)
resolution
Measuring speed In the measurement: 0.25 mm/s (.01 inch/s), 0.5 mm/s (.02 inch/s), 0.75 mm/s (.03 inch/s), In the return: 1 mm/s (.04 inch/s)
Measuring force / Stylus tip 0.75 mN type: 0.75 mN / 2 µmR 60°, 4 mN type: 4 mN / 5 µmR 90°
Skid force 400 mN or less
Standard JIS’82 / JIS’94 / JIS’01 / ISO’97 / ANSI / VDA
Measured profiles Primary, Roughness, DF, R-Motif, W-Motif
Parameters
Ra, Rc, Ry, Rz, Rq, Rt, Rmax*
Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, δa, δq, L
Graph analysis BAC and ADC cur ves
Filter Gaussian, 2CR75, PC75
c 0.08 , 0.25, 0.8 , 2.5, 8 mm (.003, .01, .03, .1, .3 inch)
Cut-off length
λ
5
s *
λ
Sampling length 0.08, 0.25 , 0.8 , 2.5, 8 mm (.003, .01, .03, .1, .3 inch)
Number of sampling lengths
LCD dimensions 117.8 × 88.2 mm
Display languages
Measurement result display
Printing function
Measurement conditions / Calculation results / GO / NG judgement result / Calculation results for each sampling length /
External I/O USB I/F, Digimatic output, RS-232C I/ F, External SW I/F
Customization Desired parameters can be selected for calculation and display
GO/ NG judgement *
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Storage of measurement
Functions
condition
Storage
Internal memory: Measurement condition (10 sets)
Memory card (option): 500 measurement conditions, 10000 measuring data, 10000 text data, 500 statistic data,
Calibration Auto-calibration with the entry of numerical value / Average calibration with multiple measurement (Max.12 times) is available
Power-saving Auto-sleep function (30-600sec) *
Power supply
Size (W×D×H)
Display unit 275 × 109 × 198 mm
Drive unit 115 × 23 × 26.7 mm
Mass About 1.8kg (Display unit + Drive unit + Standard detector)
12A AM475 Connecting cable *
12AAA 217 Nosepiece for plane surface
12AAA218 Nosepiece for cylinder
12AAA216 Supporting leg
12BAK700 Calibration stage
Standard accessories
12BAG834 Stylus pen
12BAL402 Protection sheet
270732 Printer paper (5 pieces)
12BAL400 Carrying case
Roughness reference specimen (Ra3µm), AC adapter, Philips screwdriver,
strap for stylus pen, operation manual, quick reference manual, warranty
*1 Only for VDA /ANSI/JIS’82 standards .
*2 Only for ISO ’97 standard.
*3 Only for JI S’01 standard.
*4 Only for ANS I standard.
*5
*6 Standard deviation only c an be selected in A NSI.16% rule cann ot be selected in VDA.
*7 Auto- sleep function is invalid when AC ada pter is used.
*8 For conne cting the calculation display unit and drive unit.
To denote your AC li ne voltage add the following suffixes (e.g. 178-570- 01A).
A for 120V, C for 100V, D for 230V, E for 230V (for UK), DC for 220 V (for China), K for 220V (for Korea)
SJ -310
(4 mN type)
SJ -310 R
(0.75 mN type)
SJ -310 R
(4 mN type)
SJ -310 S
(0.75 mN type)
360 µm / 0.02 µm (14400 µinch / .8 µinch)
100 µm / 0.006 µm (4000 µinch / .2 µinch)
25 µm / 0.002 µm (1000 µinch / .08 µinch)
1
, Rp, Rv, R3z, Rsk, Rku, Rc, RPc, Rsm, R z1max*2, S, HSC, RzJIS*3, Rppi, R∆a, R∆q, Rlr, Rmr, Rmr(c), Rδc, Rk,
, Rpm, tp*4, Htp*4, R, Rx, AR, W, AW, Wx, Wte, Possible Customize
0
2.5, 8 µm (100, 320 µinch)
×1, ×2, ×3, ×4, ×5, ×6, ×7, ×8, ×9, ×10,
Arbitrary (0.3 ~ 16.0 mm: 0.01 mm Interval)
×1, ×2, ×3, ×4, ×5, ×6, ×7, ×8, ×9, ×10,
Arbitrary (0.3 ~ 5.6 mm: 0.01 mm Interval)
Japanese, English, German, French, Italian, Spanish, Portuguese, Korean,
Traditional Chinese, Simplified Chinese, Czech, Polish, Hungarian Turkish, Swedish, Dutch
1-parameter display: one parameter measurement result
4-parameter display: four parameter measurement results
Profile display: one parameter measurement result and the measured profile
Trace display: The ten latest measurement results using the same parameter
Measurement curve / BAC / ADC / Environmental setting information
Max rule / 16% rule / Average rule / Standard deviation (1σ, 2σ, 3σ)
Save the condition at power OFF
1 backup of machine setting, the last ten traces
7
Two-way power supply: battery (rechargeable Ni-MH battery) and AC adapter
Charging time: about 4 hours (may vary due to ambient temperature)
Endurance: about 1500 measurements (differs slightly due to use conditions / environment)
8
12A AM475 Connecting cable *
12AAE643 Point-contact adapter
12AAE644 V-type adapter
12BAK700 Calibration stage
12BAG834 Stylus pen
12BAL402 Protection sheet
270732 Printer paper (5 pieces)
12BAL400 Carrying case
Roughness reference specimen (Ra1µm), AC
adapter, Philips screwdriver, Strap for stylus
pen, operation manual, quick reference
manual, Warranty
λ
s may not be sw itchable depending on a standard s elected.
SJ -310 S
(4 mN type)
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Dimensions
標準
退避形
R
横駆動
S
Drive Unit and display unit
Drive unit type
Standard drive unit
Retractable drive unit
Unit: mm
23.026.026.0 23.0 26.0 23.0
Drive unit external view
25.2
1
23.2
2.0
26.7
115.026.7
115.0
Transverse tracing drive unit
●Display unit external view
Cable length: 1m
198
3.0
6.6
275
45.5
115.047
109
15°
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Page 8
Dimensions
61
60.1
Detectors
Standard detectors
Order No.
178-296 0.75 mN 2 µmR /60˚
178-390 4 mN 5 µmR /90˚
178-387 0.75 mN 2 µmR /60˚
178-386 4 mN 5 µmR /90˚
178-391 4 mN 10 µmR / 90˚
*Tip radius / Tip angle
Small hole detectors
Order No.
178-383 0.75 mN 2 µmR /60˚
178-392 4 mN 5 µmR / 90˚
*Tip radius / Tip angle
Extra small hole detectors
3.5
ф
3.8
3.5
ф
2.4
6
1.5
Measuring
force
1.5
Measuring
force
16.4
16.2
12.8
4.8
Stylus
form*
4.8
Stylus
form*
Stylus
9
ф
2.4
59.5
Remarks
Dedicat ed to the
standard/retractable
drive unit
Dedicat ed to the
S-Drive unit
Dedicat ed to the
standard/retractable
drive unit
60.7
Stylus
9
ф
Remarks
Minimum
measurable hole
diameter:
60.3
Stylus
ø 4.5 mm
Gear-tooth surface detectors
ф
*Tip radius / Tip angle
Deep groove detectors
Order No.
178-385 0.75 mN 2 µmR /60˚
178-394 4 mN 5 µmR / 90˚
*Tip radius / Tip angle
°
0.4
force
Stylus
1.8
Stylus fo rm*
2.4
Order No.
R40
0.6
1.4
12.6
60
0.9
Measuring
178-388 0.75 mN 2 µmR /60˚
178-398 4 mN 5 µmR /60˚
10
4.8
Stylus
form*
61
Stylus
Remarks
Not available for the
transverse tracing
drive unit
3.5
2
9
13.6
1.5
Measuring
force
16.4
Unit: mm
9
ф
9
ф
1.6
0.8
Order No.
Measuring
force
Stylus
form*
178-384 0.75 mN 2 µmR /60˚
178-393 4 mN 5 µmR /90˚
*Tip radius / Tip angle
9
ф
0.4
1.8
Remarks
Minimum
measurable hole
diameter: ø 2.8 mm
Page 9
Accessories
Support feet set
No.12AAA216
Detector side
Vertical positioning
Magnetic stand
Accessories
Nosepiece for flat surfaces
No.12AAA217
• SJ-310/ 310R standard accessories
• Not available for the transverse
tracing drive unit.
V-type adapter
No.12AAE644
• SJ-310S standard accessories
• Dedicated to the transverse tracing
drive unit.
Extension rod (50 mm)
No.12AAA210
• Not available for the transverse
tracing drive unit.
Support feet set
No.12AAA216
• SJ-310 standard
accessory
• Not attachable to
the detector side
of the transverse
tracing drive unit.
Nosepiece for flat surface
No.12AAA217
7.7mm
72mm
Extension rod 50 mm
No.12AAA210
Nosepiece for cylindrical surfaces
No.12AAA218
• SJ-310/ 310R standard accessories
• Not available for the transverse
Nosepiece for
cylindrical surface
No.12AAA218
tracing drive unit.
Point-contact adapter
No.12AAE643
• SJ-310S standard accessories
• Dedicated to the transverse
tracing drive unit.
Extension cable (1 m)
No.12 BAA 303
• For connecting calculation display unit and drive unit.
Vertical positioning adapter
No.12AAA219
• Not available for the
transverse tracing drive unit
adapter
No.12AAA219
Magnetic stand adapter
No.12AAA221 (ø 8 mm)
No.12AAA220 (ø 9.5 mm)
adapter
Height gage adapter
No.12AAA222 (9x9 mm)
No.12AAA233 (1/4inx1/2in)
Height gage adapter
(Note: No t available for the tran sverse tracing dr ive unit)
Setting attachments
Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the hard-to-access sections of a workpiece.
V-type for measuring axially Slider type
No.178-033
The V-width is adjustable
to the cylindrical workpiece
diameter, facilitating axial
measurement of a wide range
workpiece sizes.
• Adjustable range:
ø 5 ~ 150 mm
No.178-034
This attachment is ideal for measuring a
flat area of a workpiece that has an
indentation or step that makes it difficult
to attach the drive unit. You can further
improve the ease of use by using this
attachment with the magnetic
installation base (option: No.12AAA910).
Inside diameter type
No.178-035
Greatly facilitates measurement of
internal wall surfaces of, for
example, a cylinder block.
• Applicable diameter:
ø 75 ~ ø 95 mm
• Accessible depth:
30 ~ 135 mm
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Optional Accessories: For External Output
Simplified communication program for SURFTEST SJ series
The Surftest SJ-310 series has a USB interface, enabling data to be transferred to a spreadsheet or other software.
We also provide a program that lets you create inspection record tables using a Microsoft Excel
This program can be downloaded free of charge from
the Mitutoyo website.
http://www.mitutoyo.eu
®
* macro.
Required environment*:
• OS:
Windows
Windows Vista
Windows® 7
The optional USB cable is also required.
• USB cable for SJ-310 series
No.12 A AD510
®
XP-SP3
®
Contour / Roughness analysis software FORMTRACEPAK
• Spreadsheet software:
Microsoft Excel
Microsoft Excel® 2003
Microsoft Excel® 2007
Microsoft Excel® 2010
®
2002
More advanced analysis can be performed by loading SJ-310 series measurement data to software program FORMTRACEPAK via a memory card (option)
for processing back at base.
Page 11
Optional Accessories: For External Equipment
Digimatic mini processor DP-1VR
By connecting this printer to the Surftest SJ-310's digimatic output, you
can print calculation results, perform a variety of statistical analyses,
draw a histogram or D chart, and also perform complicated operations
for X-R control charts.
SJ-310 DP-1VR Connecting cable
1 m: No.936937
2 m: No.965014
No.264-504
To denote your AC line voltage add the following
suffixes (e.g.264-5 04-5A).
5A for 120V, 5D for 230V, 5E for 23 0V (for UK),
5DC for 220V (fo r China), 5K for 220V (for Korea)
Footswitch
A footswitch is used to trigger measurement. This tool is very useful in
cases where you need to measure the same workpiece multiple times
using jigs and other fixtures.
Calculation results input unit INPUT TOOL
This unit allows you to load Surftest SJ-310 calculation results (SPC
output) into commercial spreadsheet software on a PC via a USB
connector. You can essentially use a one-touch operation to enter the
calculation results (values) into the cells in the spreadsheet software.
USB Input Tool Direct
USB-ITN-D
No.06ADV380D
USB keyboard signal conversion type*
IT-012U
No.264-014-10
* Requires the optional Surftest SJ-310 connection cable.
1 m: No.936937
2 m: No.965014
Measurement data wireless communication system U-WAVE
This unit allows you to remotely load Surftest SJ-310 calculation results
(SPC output) into commercial spreadsheet software on a PC.
You can essentially use a one-touch operation to enter the calculation
results (values) into the cells in the spreadsheet software.
No.12AAJ088
Optional accessories and consumables for SJ-310
• Printer paper (5 rolls) No.270732
• Durable printer paper (5 rolls) No.12AAA876
• Touch-screen protector sheet (10 sheets) No.12AAN040
• Memory card (2GB) * No.12 A AL0 69
• Connecting cable (for RS-232C) No.12AAA882
* Micro SD card (with a conversion adapter to S D card)
U-WAVE-R
(Connects to the PC)
No.02AZD810D
U-WAVE-T
(Connects to the SJ-310)
No.02AZD880D
* Requires the optional Surftest SJ-310 connection cable.
No.02AZD790D
*
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Coordinate Measuring Machines
MITUTOYO, DIGIMATIC, SURFTEST and U-WAVE are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other
countries /regions. Windows and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United
States and/or other countries. Other produc t, company and brand names mentioned herein are for identification purposes only and may
be the trademarks of their respective holders.
© MITU TOYO/D 0912 PRE 1383
Vision Measuring Systems
Form Measurement
Optical Measuring
Sensor Systems
Test Equipment and
Seismometers
Digital Scale and DRO Systems
Small Tool Instruments and
Data Management
Note: Product illustrations are without obligation. Product descriptions respectively capability characteristics are only binding when
explicitly agreed upon.
Mitutoyo Europe GmbH
Borsigstr. 8-10
41469 Neuss
Germany
T +49 (0)2137-102-0
F +49 (0)2137-102-351
info@mitutoyo.eu
www.mitutoyo.eu
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