Mitsubishi MS-18NV- E4, MU-18NV- E4 Service Manual

SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
Wireless type Models
No. OB228
MS-18NV -
MS-18NV -
E4
(WH)
· MU-18NV -
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. OUTLINES AND DIMENSIONS·························5
5. WIRING DIAGRAM ············································6
7. PERFORMANCE CURVES································8
8. MICROPROCESSOR CONTROL ····················10
9. SERVICE FUNCTIONS ····································16
10. TROUBLESHOOTING ······································18
11. DISASSEMBLY INSTRUCTIONS·····················24
12. PARTS LIST······················································28
13. OPTIONAL PARTS ···········································31
E4E4
1
TECHNICAL CHANGES
MS-18NV - MS-18NV -
1. Indoor electronic control P.C. board has changed.
MU-18NV - MU-18NV -
1. Compressor has changed.(NH-33VMDTPH-33VPET)
2. Outdoor heat exchanger has changed.
3. Refrigerant filling capacity(R-22) has changed.(1.65kg1.05kg)
2
PART NAMES AND FUNCTIONS
E4E3
E4E3
INDOOR UNIT
MS-18NV -
E4
Air cleaning filter(option)
Grille
Deodorizing filter(option)
(When the grille is open)
Remote control receiving section
2
TEMPERATURE buttons
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
OPERATION SELECT button
FAN SPEED CONTROL button
SLEEP button
ON-TIMER button
CLOCK SET button
HR. button
MIN. button
(TIME SET button)
VANE CONTROL button
OFF-TIMER button
RESET button
SWING buttons
OUTDOOR UNIT MU-18NV -
E4
REMOTE CONTROLLER
MS-18NV -
E4
3
3
Capacity
Electrical data
Compressor
Indoor
fan motor
Outdoor
fan motor
Dimensions
Weight
Special remarks
Model
Function
Power supply
Coefficient of performance(C.O.P)
Capacity Dehumidification Air flow(Hi) Power outlet Running current Power input Auxiliary heater Power factor Starting current Compressor motor current Fan motor current
Model Output Winding resistance(at20:) Model Winding resistance(at20:) Model Winding resistance(at20:)
Indoor unit
Outdoor unit
Indoor unit Outdoor unit Air direction Sound level (Hi) Fan speed (Hi) Fan speed regulator Refrigerant filling capacity(R-22) Refrigerating oil (Model)
Thermistor
Width Height Depth Width Height Depth
Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit Outdoor unit
RT11(at25:) RT12(at25:)
kW
R/h
K /h
A A
W
A(kW)
%
A A A
W
"
"
"
mm mm mm mm mm mm
kg kg
dB
dB rpm rpm
kg
cc k" k"
MS-18NV -
E4
Single phase, 220-240V, 50Hz
WHT-BLK183.8 BLK-RED250.5
1,015
320 190 850 605 290
14
5
4
10 10
Cooling
5.1
2.5
INDOOR 756 / OUTDOOR 2340-2400
15
9.1
1,910-2,010
95-92 51-55
8.46
INDOOR 0.25 / OUTDOOR 0.39
2.67-2.54
PH-33VPET
1,500
C-R1.08
C-S 2.18
RA4V27-EA or EF
RA6V50-OF or OG
WHT-BLK116.4 BLK-RED111
48
42 52
1,180
830-860
1
1.05
900 (MS32N1)
SPECIFICATION
NOTE:Test conditions
Cooling : Indoor DB27: / WB19:
Outdoor DB35: / WB24:
4
4
3 297
450 450
352438
254
20
60
40
150 648 217
5190
995
19077550
320
1015
17.5
160
56
4holes 11o20
Indoor unit
Installation plate
Wireless remote controller
Power supply cord Lead to right 2m Lead to left 1m
Wall hole [75
Installation plate
Liquid line [8-0.5m Gas line [12-0.43m Insulation [50 O.D
[28 I.D
Insulation [28
Drain hose [16
Air out
{
Air in
If the right/left sides or back side is vacant,the front has only to be 50cm unobstructed.
If the front or right/left sides are vacant, the top has only to be 10cm unobstructed.
OUTLINES AND DIMENSIONS
MS-18NV -
E4
INDOOR UNIT
Unit : mm
MU-18NV -
E4
OUTDOOR UNIT
5
5
SYMBOL
RT12
TB
52C
SYMBOL
IC141
MF MV
NR11
RT11
SYMBOL
C11
DSAR
F11 F12
HIC1
NAME
NAME NAME INDOOR FAN CAPACITOR SURGE ABSORBER FUSE(3.15A) THERMAL FUSE(93¡C) DC / DC CONVERTER
HYBRID IC INDOOR FAN MOTOR VANE MOTOR VARISTOR ROOM TEMPERATURE THERMIST OR
INDOOR COIL THERMISTOR TERMINAL BLOCK CONTACTOR
WIRING DIAGRAM
MS-18NV -
E4
INDOOR UNIT
O OUTDOOR
T UNIT CONNECTING
220-240V~
POWER SUPPLY CORD ~/N 220-240V 50Hz
CIRCUITBREAKER
MODEL WIRING DIAGRAM
TB
L
GRN/YLW
w
BRN
w
2
N
BLU
BRN
F12
BLU
WHT
w
BLU
w
BRN
DSAR
RECEIVER P.C.BOARD
BLU
CN 101
GRN/YLW
REMOTE CONTROLLER
2 1
LD1
33
BLU
CN
102
DISPLAY P.C.BOARD
HIC1
w
4
CN201
3 1
CN
151
ELECTRONIC CONTROL P.C BOARD
5
MV
52C
w
3
TRANS
F11
IC141
NR11
CN 112
3
CN
121
CN211
4
C11
2 1
CN 111
RT12
BRN YLW GRY WHT RED BLK
RT11
MF
NOTE:1. For the outdoor electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate. : Terminal block, : Connector
MU-18NV -
OUTDOOR UNIT
SYMBOL
C1 C2
E4
MODEL WIRING DIAGRAM
220-240V~
FROM INDOOR UNIT CONNECTING
GRN/YLW
NAME COMPRESSOR CAPACITOR OUTDOOR FAN CAPACITOR
TB
2
N
w
w
SYMBOL
F
MC
WHT
F
C2
NAME NAME FUSE(2A) COMPRESSOR(INNER THERMOSTAT)
BLU
RED ORN WHT BLU
WHT
1 2 3 4
RED ORN WHT BLK
SYMBOL
MF
TB
C
C1
RED
BLK
MC
S
R
MF
OUTDOOR FAN MOTOR(INNER THEMOSTAT) TERMINAL BLOCK
NOTE:1. Use copper conductors only.(For field wiring)
2. “w”show the terminals with a lock mechanism, so they cannot be removed when you pull the lead wire. Be sure to pull the wire by pushing the locking lever(projected part) of the terminal with a finger.
3. Symbols below indicate.
: Terminal block, : Connector
6
1.Slide the sleeve.
2.Pull the wire while pushing the locking lever.
6
Indoor unit
w Max. Height difference 5m
wHeight difference should be within 5m regardless of which unit, indoor or outdoor position is high.
Outdoor unit
Refrigerant Piping
Max.length
A
Model
Outdoor unit precharged
1050
Refrigerant piping length (one way)
15m
120
7m
0
10m
45
MS-18NV - E4
Model
Refrigerant piping
Max. length : m
A
Piping size O.D : mm
Length of connecting pipe : m
Indoor unit
Gas 0.43
Liquid 0.5
Gas
15.88
Liquid
6.35
Outdoor unit
Gas 0
Liquid 0
MS-18NV -
E4
15
REFRIGERANT SYSTEM DIAGRAM
MS-18NV -
E4
INDOOR UNIT
Indoor heat exchanger
Distributor
Room temperature thermistor RT11
Refrigerant pipe [15.88 (Option) (with heat insulator)
Indoor coil thermistor
RT12
Stop valve (with service port)
Flared connection
Stop valve
Refrigerant pipe [6.35 (Option)
(with heat insulator)
Accumulator
Capillary tube [3.0X[2.0X700
Compressor
Refrigerant flow in cooling
MU-18NV -
OUTDOOR UNIT
Outdoor heat
Strainer
exchanger
Unit:mm
E4
MAX. REFRIGERANT PIPING LENGTH
MAX. HEIGHT DIFFERENCE
ADDITIONAL REFRIGERANT CHARGE(R-22 : g)
7
Calculation : Xg=15g/mO(A-7)m
Wet and dry-bulb thermometers
Dry-bulb thermometers
7
PERFORMANCE CURVES
MS-18NV -
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions. Since operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage : ±10% (198 ~ 264V
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature :°CWB (2) Indoor outlet air wet-bulb temperature :°CWB (3) Outdoor intake air dry-bulb temperature :°CDB (4) Total input :W
Indoor air wet-bulb temperature difference on the left side of the chart on next page shows the difference between the indoor intake air wet-bulb temperature and the indoor outlet air wet-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb temperature difference
1. Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of wet-and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of dry-bulb thermometers to the outdoor air inlet. Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch to start the EMERGENCY operation.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
E4
),50Hz
Cooling
}
INDOOR UNIT
OUTDOOR UNIT
8
MS-18NV - E4
15 20
50
25 60
30 70(%)
35(:)
0.3
0.4
0.5
0.6
0.7
7
6
5
4
3
18 32
220V/240V
15 20
50
25 60
30 70(%)
35(:)
6
7
8
9
10
11
220V/240V
18
32
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT COOL operation
11
Both indoor and outdoor unit are under the same temperature/humidity condition.
Dry-bulb temperature
20 25
Relative humidity(%)
50 60
30 70
22
Air flow should be set at MAX.
33
The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa • G) =10.2(kgf/ff• G)
(kgf/F•G)(MPa•G)
MU-18NV -
Outdoor low pressure
E4
MU-18NV -
Outdoor unit current(A)
E4
Ambient temperature(˚C)Ambient humidity(%)
Ambient temperature(˚C)Ambient humidity(%)
9
8
lighting not lighting
About 2 :  or more
Difference betweeen set temperature and room temperature
About 2 :  or less
This shows that the air conditioner is operating to reach the target temperature. Please wait unitil the target temperature is obtained.
This shows that the room temperature is approaching the target temperature.
Operation state
Indication
Operation Indicator
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
INDOOR UNIT DISPLAY SECTION
MICROPROCESSOR CONTROL
WIRELESS REMOTE CONTROLLER
Signal transmitting section
Operation display section
OPERATE /STOP (ON /OFF)button
OPERATION SELECT button
FAN SPEED CONTROL button
SLEEP button
ON-TIMER button
CLOCK SET button
HR. button
MIN. button
(TIME SET button)
TEMPERATURE buttons
VANE CONTROL button
SWING buttons
OFF-TIMER button
RESET button
MS-18NV -
E4
Once the operation mode are set, the same operation mode can be repeated by simply turning the OPERATE/STOP(ON/OFF) button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes.
8-1. “I FEEL CONTROL” ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button on the remote
controller. Operation Indicator lamp of the indoor unit turns on with a beep tone.
(2) Select “I FEEL CONTROL”( ) mode with the
OPERATION SELECT button.
(3) The operation mode is determined by the room
temperature at start-up of the operation.
Initial room temperature
25: or more more than 13:,
less than 25:
Once the mode is fixed, the mode does not change by room temperature afterwards.
Under the ON-TIMER ( ) operation, the mode is determined according to the room temperature as the operation starts.
When the system is stopped with the OPERATE/STOP(ON/OFF) button on the remote controller, and restarted within 2 hours in “I FEEL CONTROL” ( ) mode, the system operates in previous mode automatically regardless of the room temperature.
mode
COOL mode of
“I FEEL CONTROL“
DRY mode of
“I FEEL CONTROL”
Example
Previous operation
COOL mode of “I FEEL CONTROL” or COOL mode
When the system is restarted after 2 hours and more, the operation mode is determined by the room temperature at start-up of the operation.
Example
Previous operation
COOL mode of “I FEEL CONTROL” or COOL mode
10
Restart
COOL mode of “I FEEL CONTROL”
Restart
COOL or DRY mode of “I FEEL CONTROL” that determined by room temperature at start-up of the operation.
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