Mitsubishi Colt 2004 User Manual

GROUP 00
CONTENTS
00-1
HOW TO USE THIS MANUAL. . . . . . 00-2
TARGETS OF DEVELOPMENT . . . . 00-2
PRODUCT FEATURES . . . . . . . . . . . 00-2
TECHNICAL FEATURES. . . . . . . . . . 00-3
EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . 00-4
SPACIOUS CABIN . . . . . . . . . . . . . . . . . . . 00-4
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-5
TRANSMISSION. . . . . . . . . . . . . . . . . . . . . 00-5
SUSPENSION. . . . . . . . . . . . . . . . . . . . . . . 00-8
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-10
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . 00-11
LOCAL INTERCONNECT NETWORK (LIN)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-12
ACTIVE SAFETY. . . . . . . . . . . . . . . . . . . . . 00-13
PASSIVE SAFETY . . . . . . . . . . . . . . . . . . . 00-17
EQUIPMENTS. . . . . . . . . . . . . . . . . . . . . . . 00-20
ENVIRONMENTAL PROTECTION. . . . . . . 00-21
SERVICEABILITY AND RELIABILITY . . . . 00-21
00-2
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
MODEL INDICATIONS
The following abbreviations are used in this manual for identification of model types. 1100: Ind ica tes mode ls equip ped with the 1,1 24 mL
<134910> petrol engine.
1300: Indicates models equipped with the 1,332 mL
<135930> petrol engine.
TARGETS OF DEVELOPMENT
COLT has been developed as entry model of Mit­subishi model line-up, as compact passenger car with space MPV versatility.
GENERAL
M2000029000242
1500: Indicates models equipped with the 1,499 mL
<13590> petrol engine.
DOHC: Indicates an engine with the double over-
head camshaft.
MIVEC: Indicates Mitsubishi innovative valve timing
electronic control system. MPI: Indicates the multipoint injection. M/T: Indicates the manual transmission. A/C: Indicates the air conditioner.
M2000004000342
PRODUCT FEATURES
ADVANCED AND FASHIONABLE STYL­ING
The one motion silhouette which consists of roomi­ness and stylish appearance.
NEWLY DEVELOPED ENGINE WITH GOOD FUEL EFFICIENCY AND EXCEL­LENT POWER-DRIVEN PERFORMANCE
134910-DOHC MIVEC* engine with 3-cylinder
135930-DOHC MIVEC engine and
135950-DOHC MIVEC engine with 4-cylinder
NOTE: *MIVEC: Mitsubishi Innovative Valve timing Electronic Control system is a generic term for the engine with variable valve timing mechanism.
M2000005000174
HIGH LEVEL OF SAFETY
Reinforced Impact Safety Evolution (RISE) chas­sis adopted
Driver's SRS airbag equipped as standard
Front passenger's SRS airbag, SRS side airbag,
and SRS curtain airbag adopted <Optional>
ISO FIX child seat fixing bar equipped as stand­ard
EXCELLENT PRACTICABILITY AND SPACE UTILITY
Multi function box storage as cup holder, ashtray, small item holder, etc.
6:4 separate sliding, tumbling and removable rear seat.
GENERAL
TECHNICAL FEATURES
TECHNICAL FEATURES
00-3
EXTERIOR
DESIGN FEATURES
3
M2000017000331
1
5
2
1
4
OVERALL
Dynamic one motion line connects chamfered front end.
Simple body side section emphasis the wheel arches.
Dynamic DLO (day light opening) creates car is motion even when car is stop.
Front lights on the chamfered surface follows one of the Mitsubishi identity.
Inside of the light reflectors given high-tech image of Japanese product.
Simple exterior design emprises car’s functional­ity.
Door cut’s matching the lines of the DLO and rear light.
6
AC311182
AC
1. SIDE SILHOUETTE
Simple and dynamic one motion curve from the front nose to the roof end.
2. BODY SIDE SURFACE
Take si mple and cl ean s urface to e mphasi ze wh eel arches.
3. MITSUBISHI MARK
New Mitsubishi front face which designed every ele­ments connects from three diamonds.
4. FRONT END CORNER
Apply the chamfer shape for easy handling.
5. HEAD LAMP
Create the high-tech image of Japanese product.
00-4
GENERAL
TECHNICAL FEATURES
6. TAIL LAMP
Apply long vertical type to easy to recognize from outside.
Combination meter
INTERIOR
M2000018000312
DESIGN FEATURES
Instrument panel
Translucent parts
Cup holder and ashtray
OVERALL
Sporty elegance feeling with comfortable space.
The maximum roominess in the limited package.
Glove box
FLOOR CONSOLE AND DOOR TRIM
Multi cup holder.
Removable ashtray (This ashtray can be set in all
cup holders).
INSTRUMENT PANEL
Illumination systems presented by translucent parts of audio and A/C control panel
Searchlight system from translucent parts.
Useful glove box (card holder, pen holder, coin
holders and bottle holder).
By the adoption of the long wheelbase, it realizes the interior length of the top-class.
COMBINATION METER
Easy to recognize, independent function meters.
SPACIOUS CABIN
AC312521
AB
M2000000400025
GENERAL
TECHNICAL FEATURES
00-5
4
1
3
5
2
AC311954
No. Item Dimension mm No. Item Dimension mm
1 Brake pedal room880 4Front head room 931
2 Hip point couple 825 5Rear head room 862
3Total leg room 1,705
NOTE: Refer to P.00-23 for the body dimensions.
ENGINE
M2000020000223
The following three types of newly developed engines have been adopted to realize light weight, small size, and good fuel efficiency. Those engines are complied with Step 4 in European emissions reg­ulations.
AB
Item 134910 135930 135950
Total displa cemen t mL 1,124 1,332 1,499
Bore × stroke mm 75 × 84.8 75 × 75.4 75 × 84.8
Compression ratio 10.5
Combustion chamber Pentroof-type
Valve timing
Intake opening BTDC 41° ATDC 9° BTDC 41° ATDC 9° BTDC 41° ATDC 9°
Intake closing ABDC 19° ABDC 69° ABDC 3° ABDC 53° ABDC 11° ABDC 61°
Exhaust opening BBDC 35° BBDC 35° BBDC 39°
Exhaust closing ATDC 5° ATDC 5° ATDC 5°
Maximum output kW(PS)/rpm 55(75)/6,000 70(95)/6,000 80(109)/6,000
Maximum torque
100(10.2)/3,500 125(12.7)/4,000 145(14.8)/4,000
Nm(kg-m)/rpm
TRANSMISSION
M2000021000226
F5MGA 5-speed manual transmission
F6SGA 6-speed automated manual transmission
The following two types of newly developed trans­missions with light weight and small-size design have been adopted to realize good fuel efficiency.
00-6
MANUAL TRANSMISSION
SECTIONAL VIEW
GENERAL
TECHNICAL FEATURES
5th gear
Output shaft
4th gear
2nd gear
Reverse gear
1st gear
Input shaft
3rd gear
Differential
AC311790
AC
GENERAL
TECHNICAL FEATURES
AUTOMATED MANUAL TRANSMISSION OUTSIDE VIEW
Clutch actuator
Shift actuator assembly
Drum position sensor
AC311791
00-7
AB
As automated manual transmission is designed based on 6-speed manual gearbox and driven by electric actuators (motors) via sophisticated twin-drum shift mechanism, it gives our customers "easy to drive as A/T", "fun to drive and high fuel effi­ciency as M/T".
Shift actuator assembly
Automated manual transmission
Accelerator pedal
Brake pedal
SCHEMATIC DIAGRAM
Clutch actuator
Engine
Engine automated manual transmission electronic control unit (Engine-A-M/T-ECU)
A
N
Allshift lever
R
AC311704
AB
DRIVING MODE
Driving mode provides either manual mode (like sequential M/T) or automatic mode (like conventional A/T), by tipping shift lever toward "A" or "+" or "" from "s.b." position.
00-8
GENERAL
TECHNICAL FEATURES
+: Up shifting
s.b.: Stand by (manual selection of gear)
: Down shifting
A: Switch automatic manual mode
N: Neutral
R: Reverse gear
: Automatic resume
: Manual operation
Position Operation Function Further explanation
"N" In "N" Neutral Engine start possible only at "N".
"R" "N" "R" Reverse drive No creeping.
s.b. (stand by)
"A" s.b. "A"
"N" s.b. Forward drive Creeping starts (with brake pedal depress).
Auto mode or Manual mode
Starts from auto mode. <135950>
Starts from manual mode. <135930>
Mode change Auto mode or Manual mode comes alternatively.
(tip)
(Auto mode Manual mode Auto mode Manual mode)
"+", ""s.b. → "+"
(tip) s.b. "" (tip)
+: Manual up shifting Higher gear will be selected. *1, *2
: Manual down shifting
Lower gear will be selected. *1, *3
*1: After "+" or "" tip action, mode becomes manual mode. *2: If vehicle speed is too low, some up shifts neglected. *3: If engine speed is too high, down shifting neglected.
SUSPENSION
M2000023000211
FRONT SUSPENSION
The newly developed MacPherson Strut suspension with compatible characteristics of high rigidity and light weight has been adopted for the front suspen­sion to realize sufficient driving comfort and driving stability.
AC312516
AB
GENERAL
TECHNICAL FEATURES
00-9
Strut assembly
Stabilizer bar
Lower arm
Crossmember
REAR SUSPENSION
The torsion beam suspension has been adopted for the rear suspension to realize a large suspension stroke and excellent driving comfort. The suspension with small-size design has provided ample interior space.
Coil spring
AC310151
AB
00-10
GENERAL
TECHNICAL FEATURES
Shock absorber
Coil spring
Arm bushing
Torsion beam and arm assembly
BRAKE
M2000024000043
14-inch ventilated disk brake for the front, 8-inch leading trailing drum brake or 14-inch solid disk brake for the rear have been installed to realize high reliability and durability along with excellent braking performance.
Unit type bearing
AC310152
AB
<Vehicle with rear drum brake>
Brake booster
Hydraulic unit (Integrated with ABS-ECU/Active Stability Control System-ECU)
GENERAL
TECHNICAL FEATURES
00-11
Master cylinder
Front disc brake
<Vehicle with rear disc brake>
Brake booster
Hydraulic unit (Integrated with ABS-ECU/Active Stability Control System-ECU)
Master cylinder
Front disc brake
Parking brake lever
Parking brake lever
Rear drum brake
AC311564
Rear disc brake
AC311651 AC311650
AB
STEERING
M2000040000010
Due to the adoption of electric power steering driven by newly developed pinion shaft, effortless steering wheel manoeuvring at the low speed as well as sta­ble steering wheel manoeuvring at the mid to high speed has been achieved.
00-12
Tie rod end
GENERAL
TECHNICAL FEATURES
Steering wheel
Steering column assembly
Electric power steering-ECU
Dash panel cover
Torque sensor
Motor
Crossmember
Steering gear
LOCAL INTERCONNECT NETWORK (LIN)
M2000041000013
LIN refers to "Local Interconnect Network", a global
standard of serial multiplex communication protocol administrated by LIN consortium. A communication circuit employing the LIN protocol connects each ECU, and switch data can be shared among ECUs, which enables more reduction in wiring. Transmis­sion speed is 19.2 kbps.
*2
For COLT, ETACS
signals through CAN*
-ECU can receive some input
3
communication in addition to
the LIN communication.
*1
AC310150
NOTE:
*1
: The regulations have been decided in detail, from software matters such as the necessary transmission rate for communication, the system, data format, and communication timing control method to hardware matters such as the harness type and length and the resistance values.
NOTE: *
2
: ETACS (Electronic Time and Alarm Con-
trol System) NOTE: *
3
: CAN (Controller Area Network)
AB
GENERAL
TECHNICAL FEATURES
00-13
ACTIVE SAFETY
BRAKING SYSTEM
Brake warning lamp
Hydraulic unit and ABS-ECU
M2000031000216
ABS warning lamp
AC311642
AC311642
Diagnosis connector
Wheel speed sensor
Stop lamp switch
Wheel speed sensor
AC311643
AC311643
AC311644
AC311644
AC
00-14
Front-left wheel speed sensor
Rear-left wheel speed sensor
Rear-right wheel speed sensor
Front-right wheel speed sensor Stop lamp switch
ABS-ECU power supply
GENERAL
TECHNICAL FEATURES
Front right solenoid valve (out)
Front right solenoid valve (in)
Front left solenoid valve (out)
Front left solenoid valve (in) Rear right solenoid valve (out)
ABS-ECU
Rear right solenoid valve (in)
Rear left solenoid valve (out)
Rear left solenoid valve (in)
ABS warning lamp
Stop lamp switch
Engine-ECU <M/T> or Engine-A-M/T-ECU* <Automated manual transmission>
Brake warning lamp
Diagnosis connector
Front-right wheel (FR)
Front-right wheel speed sensor
Hydraulic unit (HU)
Front-left wheel speed sensor
Front-left wheel (FL)
4-WHEEL ANTI-SKID BRAKING SYSTEM (4ABS)
A 4-wheel anti-skid braking system (4ABS) has been adopted to prevent slipping caused by the vehicle wheels locking up, in order to minimize braking dis­tance, and also to maintain a stable vehicle posture and steering performance.
Rear-right wheel (RR)
Rear-right wheel speed sensor
Note *Engine-A-M/T-ECU: Engine automated manual transmission electronic control unit
: CAN-bus line
Rear-left wheel speed sensor
Rear-left wheel (RL)
AC311645
AC
ELECTRONIC BRAKE-FORCE DISTRIBUTION (EBD)
An electronic brake-force distribution (EBD) which makes it possible to maintain the maximum amount of braking force even when the vehicle's load is var­ied has been adopted.
TECHNICAL FEATURES
ANTI-SKID BRAKE SYSTEM (ABS)/ACTIVE STABILITY CONTROL SYSTEM
Anti-skid Brake/Active stability control indicator lamp
Steering wheel
sensor Pressure sensor, Hydraulic unit and Anti-skid Brake/Active stability control system control unit (ABS/Active stability control system-ECU)
GENERAL
00-15
Diagnosis connector
Engine-ECU <M/T> or Engine-A-M/T-ECU (Engine automated manual transmission electronic control unit) <Automated manual transmission>
Stop lamp switch
Wheel speed sensor
G and yaw rate sensor
Wheel speed sensor
AC311649
AC
00-16
Front-left wheel speed sensor
Rear-left wheel speed sensor
Rear-right wheel speed sensor
Front-right wheel speed sensor
Master cylinder pressure sensor
Stop lamp switch
Power supply to ABS/Active stability control system-ECU
Steering wheel sensor
G and yaw rate sensor
Engine-ECU <M/T> or engine-A­M/T-ECU <Automated manual transmission>
GENERAL
TECHNICAL FEATURES
Suction valve (FR)
Suction valve (FL)
Cut valve (FR)
Cut valve (FL)
Control solenoid valve (FR) IN ABS/Active stability control system-ECU
Control solenoid valve (FR) OUT
Control solenoid valve (FL) IN
Control solenoid valve (FL) OUT
Control solenoid valve (RR) IN
Control solenoid valve (RR) OUT
Control solenoid valve (RL) IN
Control solenoid valve (RL) OUT
Pamp motor
Combination meter ABS/Active stability control indicator lamp
Diagnosis Connector
Front-right wheel (FR)
Wheel speed sensor
Steering wheel sensor
Hydraulic unit
Wheel speed sensor
G and yaw rate sensor
Rear-right wheel (RR)
Wheel speed sensor
Stop lamp switch
Engine-ECU <M/T> or engine­A-M/T-ECU <Automated manual transmission>
Wheel speed sensor
Note : CAN-bus line
Front-left wheel (FL)
Rear-left wheel (RL)
AC311782
AC
GENERAL
TECHNICAL FEATURES
00-17
The Anti-skid Brake System (ABS)/Active stability control system is a combination system of active sta­bility control system and anti-skid brake control sys­tem. The active stability control system avoids a dangerous vehicle attitude by limiting the engine out­put and braking a set of wheels (left front and right rear, or right front and left rear) according to driving conditions. The anti-skid brake control system pre­vents wheel spinning at vehicle start.
ABS/Active stability control system is available for all models as optional equipment.
PASSENGER’S AIR BAG CUT OFF SWITCH
AC311721
AC311720
Passenger’s air bag cut off switch is located in the glove box. The passenger’s air bag cut off switch can be used to disable the passenger's (front) air bag.
AC312760
AB
PASSIVE SAFE TY
M2000032000208
IMPACT SAFETY BODY
The front and rear structures to absorb high energy, and the highly tough cabin structure reduce the risk of passenger injuries at front-, rear-, and side-impact collisions, secure the space for life protection, and facilitate rescuing passengers.
00-18
GENERAL
TECHNICAL FEATURES
Section A - A
Front side member inner
Section B - B
Front side member outer
AB301790
Front side member outer
2
B
A
B
AB301783
1
A
1
Front side member inner
1. The octagonal cross section for the front of the front sidemember and 8-shaped cross section for the rear of the front sidemember have been adopted for enlargement so that the applied structures can effectively absorb energy from the impact at the time of collision.
AB301791
AB301835
2. Due to the adoption of straightened front side­member and the rear floor sidemember, the structure can effectively absorb energy from the impact at the time of collision.
AB
TECHNICAL FEATURES
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND FRONT SEAT BELTS WITH PRE-TENSIONER
GENERAL
00-19
Seat belt with pre-tensioner
Driver's air bag module
Curtain air bag modules
Passenger's (front) air bag module
Side air bag modules
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
The SRS is designed to supplement the front seat belts. It eliminates or reduces injury to the front pas­senger(s) by deploying air bag(s) in case of a head-on collision.
SRS SIDE AIR BAG
Side air bag systems in the front seats are activated when sideward impacts applied to the vehicle exceed a threshold to protect the occupants’ upper bodies.
SRS CURTAIN AIR BAG
The curtain air bag systems are activated when side­ward impacts applied to the vehicle exceed a thresh­old, to protect the heads of the occupants in the front and rear seats.
AC313299
AB
SEAT BELT WITH PRE-TENSIONER
The seat belts with pre-tensioner work simultane­ously with the SRS. The pre-tensioner takes up seat belt slack immediately when a collision takes place, restraining the front passengers sooner than the SRS. This prevents the passengers from moving for­ward.
STEERING SHAFT AND STEERING COLUMN
The impact absorption mechanism in combination of retractable steering shaft and steering column disen­gagement mechanism has been adopted to alleviate the impact from the steering wheel to the driver.
BRAKE PEDAL
The brake pedal backward movement restraint mechanism to restrain the backward movement of the brake pedal to the minimum at the time of frontal collision has been adopted so that the impact to the lower limbs of the driver can be alleviated.
00-20
GENERAL
TECHNICAL FEATURES
CHILD SEAT FIXING BAR COMPATIBLE WITH ISO FIX*
The anchor bar has been equipped as standard for easily and securely fixing the child seat compatible with ISO FIX.
NOTE: *ISO: International Organisation for Stand­ardisation
REAR SEAT BELT WITH CHILD SEAT FIXING MECHANISM (ALR*)
The child seat fixing mechanism has been adopted to easily and securely fix the child seat that is not compatible with ISO FIX.
NOTE: *ALR: Automatic Locking Retractor
POWER WINDOW WITH SAFETY MECHANISM
The power window with safety mechanism has been adopted to automatically roll down and stop the door window glass as soon as the occurrence of jamming is detected at the time of rolling up the door window glass.
SUNROOF WITH SAFETY MECHANISM
The sunroof with safety mechanism has been adopted so that the roof lid glass can move in the reverse direction and stop when application of exter­nal force hinders the movement during the sliding to close or tilt down operation.
TRIMS AND HEADLINING
The head impact absorption structure has been adopted for the pillar trim, quarter trim, and headlin­ing so that impact towards the head of a passenger can be reduced.
OTHER SAFETY FEATURES
3-point ELR seat belts
Child-protection rear door locks
Front fog lamps <Optional>
Rear fog lamp (Driver’s side)
EQUIPMENTS
M2000026000191
MULTI-CENTRE DISPLAY
Multi-centre display
The multi-centre display to provide vehicle informa­tion in the text form has been equipped on the centre console as standard. The multi-centre display has the following functions:
Clock
AC311613
Outside temperature
Vehicle information (average speed, instant fuel
consumption, remaining distance)
Audio information
AB
IMMOBILIZER SYSTEM
GENERAL
TECHNICAL FEATURES
00-21
Ignition key Key ring antenna
Encrypted code
Transponder
Note *Engine-A-M/T-ECU: Engine automated manual transmission electronic control unit
AMP SCI
RF circuit
Steering lock
All models are equipped with the immobilizer system as standard. The immobilizer system is the theft pre­vention system designed for prohibiting the engine from fuel injection so that the vehicle cannot be started if someone tries to start the engine with something other than the ignition key encrypted for
ETACS-ECU (immobilizer-ECU)
Power
Clock
Data
Engine-ECU <M/T> or Engine-A-M/T-ECU* <Automated manual transmission>
SCI
CPU
CAN­I/F
CAN­Bus
CPU
CAN-I/F
Ignition
Injection
AC312166
ENVIRONMENTAL PROTECTION
M2000027000257
Mitsubishi has given careful consideration to protec­tion of natural resources and the environment in the vehicle. Environmentally friendly features are shown below.
that vehicle.
IMPROVEMENT ON RECYCLING EFFICIENCY
Category Part name Feature
Recyclable materials Door handle Thermo plastics-easy recyclable
Bumper
AC
Radiator grille
Instrument panel
Recycled materials Engine oil level gauge Recycled from other industries
scrap
REDUCTION OF MATERIAL BURDEN ON ENVIRONMENTt
Category Part name Feature
Elimination of hazardous substances
Radiator core and heater core Lead free materials
Windshield ceramic print
Body electrodeposited coating
Battery cable connector
Wiring harness
Water proof film Polyvinyl chloride (PVC) free
material
Prevention of ozone depletion Air conditioner refrigerant HFC134a refrigerant
SERVICEABILITY AND RELIABILITY
M2000028000272
MUT-III (MULTI USE TESTER-III)
Comprehensive improvements have been made to the MUT-II, a tester for diagnosing problems with the electronic control system. For easier servicing, the newly developed MUT-III has greatly improved func­tions and is much easier to use. The MUT-III expands the functions of the MUT-II in the following
ways:
1. Interactive Error Diagnosis
In response to the nature of the problem, the corresponding troubleshooting page from the maintenance manual is retrieved.
Service data is displayed, and from the actua­tor test screen, the page of the maintenance manual is retrieved for a list of inspection ref­erence values.
00-22
GENERAL
VEHICLE IDENTIFICATION
2. Service Manual Viewer
The technical information manual and work­shop manual can be displayed on a personal computer monitor.
3. CAN* bus diagnosis
Auto diagnosis function for the CAN commu­nications bus line.
NOTE: *CAN: Controller Area Network (for further details, refer to GROUP 54C P.54C-2).
IMPROVED SERVICEABILITY
Since adoption of unvolatile memory (EEPROM*) helps the learned value not to be initialised when the battery terminal or connector of the control unit is disconnected, maintainability can be improved.
VEHICLE IDENTIFICATION
MODELS
NOTE: *EEPROM: Electrical Erasable Programma-
ble ROM (information to be memorised can be electronically written into and erased from ROM)
Since the adoption of service hole at the quarter trim is designed for removal and installation of the rear shock absorber assembly, maintainability can be improved.
Since the adoption of electric power steering makes hydraulic pipes and oil pumps unneces­sary, maintainability can be improved.
Since adoption of service hole at the splash shield helps for removal and installation of head­lamp bulb (low beam) and front turn signal lamp bulb, maintainability can be improved.
The instrument lower panel can be removed or installed without using tools at the time of fuse replacement in the junction block.
M2000001000644
Model code Engine model Transmission model Fuel supply
system
Z32A XNLHL6 134910-DOHC MIVEC (1,124 mL) F5MGA <2WD, 5M/T> MPI
XNLHR6
Z34A XNLHL6 135930-DOHC MIVEC (1,332 mL)
XNLHR6
XJLHL6 F6SGA <2WD, 6-speed
XJLHR6
Z36A XNLHL6 135950-DOHC MIVEC (1,499 mL) F5MGA <2WD, 5M/T>
XNLHR6
XJLHL6 F6SGA <2WD, 6-speed
XJLHR6
MODEL CODE
2
Z3
1
2
A
N
X
4
3
5
H
L
L
6
7
6
8
9
No. Item Content
1DevelopmentZ3MITSUBISHI COLT
2Engine type 21,124 mL petrol engine
3Sort APassenger car
4Body style X4-door hatchback
automated manual transmission>
automated manual transmission>
41,332 mL petrol engine
61,499 mL petrol engine
AC311514
No. Item Content
GENERAL
MAJOR SPECIFICATIONS
00-23
5Transmission
type
N5-speed manual
transmission
J6-speed automated
manual transmission
6Trim level LL-line
7Specification
HMPI-DOHC MIVEC
engine feature
8Steering wheel
location
LLeft hand drive
RRight hand drive
9Destination 6For Europe
MAJOR SPECIFICATIONS
M2000030000268
8
7
1
2
3
4
6
5
Item Z32A Z34A Z36A
XNLHL6/R6 XNLHL6/R6 XJLHL6/R6 XNLHL6/R6 XJLHL6/R6
Vehicle dimensions mm
Front track 1 1,460
Overall width 2 1,695
Front overhang 3 780
Wheel base 4 2,500
Rear overhang 5 590
Overall length 6 3,870
Ground clearance 7 154/169*
Overall height 8 1,550/1,565*
Rear track 9 1,445
9
AC313517
AB
00-24
Item Z32A Z34A Z36A
Vehicle weight kg
Kerb weight 965 970 975 990 995
Max. gross vehicle weight
MAJOR SPECIFICATIONS
XNLHL6/R6 XNLHL6/R6 XJLHL6/R6 XNLHL6/R6 XJLHL6/R6
1,450 1,460 1,465
GENERAL
Max. axle weight rating-front
Max. axle weight rating-rear
Max. trailer weight
Max. trailer-nose weight
Seating capacity 5
Engine Model code 134910 135930 135950
To tal d i splacement mL 1 , 124 1 , 332 1 ,499
Transmission Model code F5MGA F6SGA F5MGA F6SGA
Type 5-speed manual
Fuel system Fuel supply system MPI
NOTE: *: Vehicles with high ground suspension
With brake 1,000
Without brake
735 745 750
745
500
50
transmission
6-speed automated manual transmission
5-speed manual transmission
6-speed automated manual transmission
GROUP 11
CONTENTS
ENGINE MECHANICAL <134>. . . . . . . . . . . . . . . . . . . . . . . . . . 11A
ENGINE MECHANICAL <135>. . . . . . . . . . . . . . . . . . . . . . . . . . 11B
11-1
11A-1
GROUP 11A
ENGINE
MECHANICAL <134>
CONTENTS
GENERAL INFORMATION . . . . . . . . 11A-2 BASE ENGINE . . . . . . . . . . . . . . . . . . 11A-3
11A-2
ENGINE MECHANICAL <134>
GENERAL INFORMATION
GENERAL INFORMATION
The newly developed 1.1L 134910 engine features 3-cylinder, 12-valve, and double overhead camshafts (DOHC). The engine family has the following features.
Aluminum cylinder block
A counter balance shaft
MAJOR SPECIFICATIONS
Item Specification
Total displa cement mL 1 ,1 24
Bore × Stroke mm 75 × 84.8
Compression ratio 10.5
Compression chamber Pentroof-type
Valve timing Intake openi ng BT DC 41 ° − ATDC 9°
Intake closing ABDC 19° − ABDC 69°
Exhaust opening BBDC 35°
MIVEC (Mitsubishi Innovative Valve timing Elec­tronic Control system)
Selective valve tappet of direct acting valve sys­tem for valve clearance adjustment
Timing chain
M2112000100404
Exhaust closing ATDC 5°
Maximum output kW (PS)/rpm 55 (75)/6,000
Maximum torque Nm (kgm)rpm 100 (10.2)/3,500
Fuel system Electronically controlled multipoint fuel injection
Ignition system Electronic-controlled 3-coil
CYLINDER HEAD
ENGINE MECHANICAL <134>
BASE ENGINE
BASE ENGINE
11A-3
M2112001000325
Spark plug guide
Exhaust side
Valve guide
The cylinder head is made of aluminum alloy, which is lightweight and has an excellent cooling efficiency. The pentroof type combustion chamber has a spark plug in the center. The valve angle is relatively small, contributing to size reduction. The intake and exhaust ports are arranged in a cross-flow construction. Each cylinder has a pair of intake ports on one side and a pair of exhaust ports on the other side.
VALVE SEAT
Intake side
AK305051
Each of the intake and exhaust camshafts is sup­ported by 4 bearings. On each camshaft, the thrust load is supported by No. 1 bearing. The No. 1 bear­ings for the intake and exhaust camshafts have a common bearing cap.
Sintered alloy valve seat
AB
Intake
d
h
DD
Exhaust
d
AK305052
h
AB
Item Intake Exhaust
D (Outer diameter) mm 31.5 28
d (Inner diameter) mm 26 22
h (height) mm 6.6 7.3
11A-4
VALVE GUIDE
ENGINE MECHANICAL <134>
BASE ENGINE
The intake and exhaust valves use the same-design
d
valve guide.
Item Specification
D (Outer diameter) mm 10.5
h
d (Inner diameter) mm 4.5
h (height) mm 34.5
D
CYLINDER HEAD GASKET
AK305053
AB
Oil hole
Water hole
The metal gasket having the one layer of wave stop­per is used for the cylinder head gasket.
AK305055
AB
CYLINDER HEAD COVER
ENGINE MECHANICAL <134>
BASE ENGINE
11A-5
Cylinder head cover
Plate
Oil seal
Cylinder head cover gasket
A resin cylinder head cover is used for the cylinder head.
AK305057
AB
The oil plate and the oil seal are integrated with the cylinder head cover assembly.
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