Milton CAT PM 201 User Manual

PM-201
Cold Planer
Cat®C18 Engine with ACERT®Technology
Gross Power 485 kW 650 hp Rotor Width 2100 mm 83" Rotor Depth (maximum) 305 mm 12"
Operating Weight
with conical rotor 39 165 kg 86,360 lb
eakaway rotor 38 145 kg 84,105 lb
with br with weld-on rotor 38 050 kg 83,905 lb
PM-201 Cold Planer
The new PM-201 combines enhanced production capabilities, optimized performance and simplified service to complete tough milling applications with productive results.
C18 Engine with ACERT®Technology
ACERT®Technology works at the point of combustion to optimize engine performance and provide low exhaust emissions. The C18 engine with ACERT®Technology provides clean burning power.
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Propel System
Propel pump provides balanced flow to dual displacement drive motors on each track. Provides superior tractive ef on all surfaces. Load sensing system controlled by the ECM, matches propel speed to load on engine for maximum production.
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fort
Rotor Drive
A Caterpillar wet clutch with automatic belt tension adjustment delivers
ficient and reliable power to the
ef pavement. The rotor drive consists of field-proven Cat D8 Track-type Tractor components for Caterpillar machine commonality and long service life.
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Rotor Options
With a choice of three rotor options, the PM-201 can be configured for different applications and production requirements.
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Operator’s Station
Ergonomic design emphasizes comfort, visibility and easy operation. Left and right side machine controls are grouped and conveniently located to enhance operator visibility, productivity and reduce fatigue.
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Maneuverability
Four steering modes: front, rear, crab and coordinated enable the operator to have complete control of the machine position in tight milling applications. The four-track drive provides productive operation.
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Front Loading Conveyor
The PM-201 features a front loading conveyor for greater productivity. The conveyor swings 45 degrees to the left or right to meet your job requirements. Conveyor functions can be controlled from the operator’s station or at ground level. Conveyor features a boost function to cast material farther for loading long haul trucks.
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Automatic Grade and Slope Controls
The optional grade and slope system provides precise control of the machine to a preset cutting depth and cross slope. Remote mounted control boxes allow simple operation from either the operator’s station or ground level.
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Serviceability
The power-assisted engine hood opens wide and provides exceptional walk-in access to the engine, hydraulic pumps and daily service points. Hydraulic rotor service door provides convenient access to the rotor for easy cutting tool removal and replacement. Water spray nozzles are easily removed for inspection and replacement without the need for tools.
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C18 Engine with ACERT®Technology

A combination of innovations working at the point of combustion, ACERT®Technology optimizes engine performance while meeting U.S. EPA Tier 3 and European EU Stage IIIa emission regulations for off-road applications.
Turbocharged and Air-to-Air Aftercooling (ATAAC)
High horsepower with increased response time is assured while keeping exhaust temperatures low for long hours of continuous operation.
Air-to-Air Aftercooling
Air-to-air aftercooling keeps air intake temperatures down and in concert with
Optimum Power
The C18 engine performs at a full-rated gross power of 485 kW (650 hp) at 2100 rpm. The combination of large displacement and high torque allow the PM-201 to achieve maximum production. Engine power curve is optimized for milling applications providing optimum power while keeping the engine operating at peak efficiency.
C18 Cylinder Block
The cylinder block is a one-piece, grey iron block that features generous ribbing for stiffness and heavy bearing bulkheads for rigidity and strength as the crankshaft turns. This new design supports the engine’s higher compression ratios and increases its power density. The incorporation of straight-thread, o-ring connection points reduces the loss of engine oil and fluids.
the tight tolerance combustion chamber components, maximizes fuel efficiency and minimizes emissions. New turbocharger, unique cross-flow head design, single front driven overhead cam and a more efficient intake manifold generate significant improvements in air flow, maximizing efficiency and reduced emissions.
Mechanically-Actuated Electronically Controlled Unit Injection (MEUI)
The MEUI system that combines the technical advancement of an electronic control system with the simplicity of direct mechanically controlled unit fuel injection. The MEUI system excels in its ability to control injection pressure over the entire engine operating speed range. These features allow the C18 to have complete control over injection timing, duration and pressure.
Precise Multiple Injection Fuel Delivery
Combustion chamber temperatures are lowered by precisely shaping the combustion cycle generating fewer emissions and optimizing fuel combustion; translating into more work output for your fuel cost.
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fuel system is a unique
High Cylinder Pressures
High cylinder pressures combined with tightly controlled tolerances promote extremely efficient fuel burn, less blow by and lower emissions.
Service, Maintenance and Repair
Easier service, maintenance and repair is accomplished by monitoring key functions and logging critical indicators. Advanced electronic diagnostic capabilities are possible using Cat Electronic Technician.
ADEM™ A4 Electronic Control Module
The module manages fuel delivery valve timing and airflow to get the most performance per liter (gallon) of fuel
The control module provides
used. flexible fuel mapping, allowing the engine to respond quickly to varying application needs. It keeps track of engine and machine conditions while keeping the engine operating at peak
ficiency.
ef
,

Propel System

Hydrostatic drive with hydraulic flow provided by a variable displacement piston-type pump. Drive motors on each track provides balanced tractive effort.
Propel pump provides balanced flow to the dual displacement drive motors on each track. Provides superior tractive effort on all surfaces.
Load sensing system controlled by the ECM, matches propel speed to load on engine for maximum production.
Two speed ranges allow the machine to operate at either maximum torque to propel the machine through the toughest materials or a greater speed for moving around the job site.
Infinitely variable machine speeds
1
345
2
1 Two Speed Drive Motor 2 Polyurethane Track Pads 3 Planetary w/Secondary Brake 4 Heavy-duty Cat Rollers 5 Track Frame Stops
determined by the propel lever.
Positive traction control provides equal hydraulic oil flow to each drive motor to increase tractive effort in hard cutting applications.
Polyurethane track pads provide long service life and positive traction on all pavement surfaces.

Rotor Drive

Caterpillar wet clutch delivers maximum available horsepower to each ground engaging tool while providing long service life and reliability.
Caterpillar wet clutch is the most
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5
2
4
3
efficient and reliable system of applying rotor power to the pavement. The rotor clutch system has a separate oil sump, pump, filter, clutch control valve and oil cooler to provide continuous cooling and lubrication.
Upper and lower sheave bearings are continuously lubricated with oil from the rotor drive clutch sump to provide long life and reduced maintenance.
Caterpillar drum drive gear reducer
provides reliability and long service life. An input shear shaft is provided to protect the rotor and final drive from overload conditions. Rotor mandrel is liquid-filled to dissipate heat and cools gear reducer.
1 Upper Sheave
ension Cylinder
T
2
Input Shear Shaft
3 4 Lower Sheave 5 Molded Drive Belt
Molded eleven-rib high tensile belt
provides long service life.
Automatic belt tension adjustment
prevents slipping and reduces maintenance.
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