Milton CAT PM 200 User Manual

PM-200
Cold Planer
Cat®C18 Engine with ACERT®Technology
Gross Power (SAE J1995) 429 kW 575 hp Operating W Rotor Width 2010 mm 79" Rotor Depth (maximum) 320 mm 12.6"
PM-200 Cold Planer
The new PM-200 combines enhanced production capabilities, optimized performance and simplified service to complete tough milling applications with productive results.
C18 Engine with ACERT®Technology
ACERT®Technology works at the point of combustion to optimize engine performance and provide low exhaust emissions. The C18 engine with ACERT®Technology provides clean burning power.
Page 4
Propel System
Propel pump provides balanced flow to dual displacement drive motors on each track. Provides superior tractive ef on all surfaces. The electronically controlled load sensing system matches propel speed to load on engine for maximum production.
Page 5
fort
Rotor Drive
A Caterpillar wet clutch with automatic belt tension adjustment delivers
ficient and reliable power to the
ef pavement. The rotor drive consists of field-proven Caterpillar components for machine commonality and long service life.
Page 5
Performance and reliability you expect.
The PM-200 combines superior performance and reliability to achieve the most demanding job specifications while maximizing machine uptime. With many enhanced features and options, the PM-200 performs controlled full-depth removal of asphalt layers in a single pass and is also capable of concrete removal.
2
Rotor
Rotor with quick release conical tool holders for quick and easy tool replacement.
Page 6
Collecting Conveyor
A large discharge opening and wide collecting conveyor belt clears out the cutter box fast. lubrication, cooling and dust reduction.
Page 6
Water spray system for
Folding Front Loading Conveyor
The PM-200 features a hydraulically folding front loading conveyor for easy transportation. degrees to the left or right to meet your job requirements.
Page 7
Operator’s Station
Ergonomic design emphasizes comfort, visibility and easy operation. Left and right side machine controls are grouped and conveniently located to enhance operator visibility, productivity and reduce fatigue.
Page 7
Automatic Grade and Slope Controls
The optional grade and slope system provides precise control of the machine to a preset cutting depth and cross slope. Remote mounted control boxes allow simple operation from either the operator’s station or ground level.
Page 8
The conveyor swings 48
Maneuverability
Four steering modes: front, rear, crab and coordinated enable the operator to have complete control of the machine position in tight milling applications. The four-track drive provides productive operation.
Page 8
Serviceability
The power-assisted engine hood opens wide and provides exceptional access to the engine, hydraulic pumps and daily service points. Hydraulic rotor service door provides convenient access to the rotor for easy cutting tool removal and replacement. The rotor service door also provides easy access to the water spray nozzles for inspection and replacement without the need for tools.
Page 9
3

C18 Engine with ACERT®Technology

A combination of innovations working at the point of combustion, ACERT®Technology optimizes engine performance while meeting U.S. EPA Tier 3 and European EU Stage IIIa emission regulations for off-road applications.
Turbocharged and Air-to-Air Aftercooling (ATAAC)
High horsepower with increased response time is assured while keeping exhaust temperatures low for long hours of continuous operation.
Air-to-Air Aftercooling
Air-to-air aftercooling keeps air intake temperatures down and in concert with
Optimum Power
The C18 engine performs at a full-rated gross power (SAE J1995) of 429 kW (575 hp) at 1900 rpm. The combination of large displacement and high torque allow the PM-200 to achieve maximum production. Engine power curve is optimized for milling applications providing optimum power while keeping the engine operating at peak efficiency.
C18 Cylinder Block
The cylinder block is a one-piece, grey iron block that features generous ribbing for stiffness and heavy bearing bulkheads for rigidity and strength as the crankshaft turns. This new design supports the engine’s higher compression ratios and increases its power density. The incorporation of straight-thread, o-ring connection points reduces the loss of engine oil and fluids.
the tight tolerance combustion chamber components, maximizes fuel efficiency and minimizes emissions. New turbocharger, unique cross-flow head design, single front driven overhead cam and a more efficient intake manifold generate significant improvements in air flow, maximizing efficiency and reduced emissions.
Mechanically-Actuated Electronically Controlled Unit Injection (MEUI)
The MEUI system that combines the technical advancement of an electronic control system with the simplicity of direct mechanically controlled unit fuel injection. The MEUI system excels in its ability to control injection pressure over the entire engine operating speed range. These features allow the C18 to have complete control over injection timing, duration and pressure.
Precise Multiple Injection Fuel Delivery
Combustion chamber temperatures are lowered by precisely shaping the combustion cycle generating fewer emissions and optimizing fuel combustion; translating into more work output for your fuel cost.
4
fuel system is a unique
High Cylinder Pressures
High cylinder pressures combined with tightly controlled tolerances promote extremely efficient fuel burn, less blow by and lower emissions.
Service, Maintenance and Repair
Easier service, maintenance and repair is accomplished by monitoring key functions and logging critical indicators. Advanced electronic diagnostic capabilities are possible using Cat Electronic Technician.
ADEM™ A4 Electr
The module manages fuel delivery, valve timing and airflow to get the most performance per liter (gallon) of fuel used. The control module provides flexible fuel mapping, allowing the engine to respond quickly to varying application needs. It keeps track of engine and machine conditions while keeping the engine operating at peak efficiency.
onic Contr
ol Module

Propel System

Hydrostatic drive with hydraulic flow provided by a variable displacement piston-type pump. Dual displacement track drive motors provide balanced tractive effort.
Propel pump. A balanced flow to the dual displacement drive motors on each track provides superior tractive effort on all surfaces.
Load control system (anti-stall).
The electronically controlled system matches propel speed to load on engine for maximum production. Three load control settings can be selected. HIGH for light cuts, MED for medium cuts and LOW for hard cuts.
1
2
1 Two Speed Drive Motor 2 Polyurethane Track Pads
3
4
3 Planetary w/Secondary Brake 4 Heavy-duty Cat Rollers
Two speed ranges. The machine operates at either maximum torque throughout the entire milling speed range or at a faster travel speed for moving around the job site.
Positive traction control (flow divider).
Equal hydraulic oil flow to each drive motor increases tractive effort in hard cutting applications. The positive traction control is actuated from the operator’s console.

Rotor Drive

Exclusive Caterpillar wet clutch delivers maximum available horsepower to each ground engaging tool while providing long service life and reliability.
1
4
2
3
1 Upper Sheave
ension Cylinder
T
2
Lower Sheave
3 4 Molded Drive Belts
Caterpillar wet clutch. The most efficient and reliable system of applying rotor power to the pavement. The rotor clutch system has a separate oil sump, pump, filter, clutch control valve and oil cooler to provide continuous cooling and lubrication.
wo cutting speeds.
T
sheaves are easily interchangeable for maximum torque with the toughest materials and dif requirements.
Two molded six-rib high tensile belts.
High tensile belts drives the rotor efficiently while providing long service life.
Automatic belt tension adjustment.
The hydraulically powered automatic drive belt tensioner prevents rotor drive belt slippage and reduces maintenance.
Upper and lower
ferent material sizing
5
Loading...
+ 11 hidden pages