Milton CAT C18 User Manual

Page 1
Page 1 of 8Performance Data
GEN SET PACKAGE PERFORMANCE DATA [DM8518]
Performance Number: DM8518
600 W/F EKW
900 HP
Manifold Type: DRY Governor Type: ELEC After Cooler Temp(F): 120 Turbo Quantity: 2 Engine App: GP Turbo Arrangement: Hertz: 60 Application Type: PACKAGE-DIE Engine Rating: PGS Strategy: Rating Type: STANDBY Certification: EPA TIER-2 2006 - ----
GEN
W/F
EKW
600 100 900 357.81 0.33 42.69 120.2 69.44 1,673.92 1,296.32 994.28 4,781.61 540 90 808 321.55 0.34 39.1 118.76 66.27 1,628.01 1,245.56 957.74 4,527.34 480 80 718 285.73 0.35 35.93 114.44 63.49 1,596.22 1,207.04 930.74 4,347.24 450 75 674 268.03 0.36 34.29 112.82 61.92 1,575.04 1,187.24 917.06 4,244.83 420 70 629 250.34 0.36 32.44 111.56 59.7 1,543.25 1,164.92 902.66 4,103.57 360 60 541 215.38 0.37 28.53 109.22 53.81 1,447.9 1,112 870.44 3,757.48 300 50 454 180.72 0.37 24.22 106.7 45.69 1,313.71 1,046.3 833 3,305.46 240 40 371 147.65 0.37 19.5 100.4 33.2 1,098.29 946.04 779.18 2,669.79 180 30 287 114 0.36 14.66 94.1 20.52 879.34 836.06 713.3 2,027.06 150 25 244 96.89 0.35 12.23 90.86 14.1 769.86 777.02 675.5 1,702.17 120 20 200 79.77 0.35 10.14 93.2 9.68 688.64 717.26 634.46 1,454.97
60 10 113 44.96 0.41 6.68 110.48 5.3 593.29 593.06 542.84 1,144.2
621 W/O F EKW
PERCENT
LOAD
ENGINE POWER
BHP
Speed: 1,800 RPM After Cooler: ATAAC
General Performance Data 1
ENGINE
BMEP
PSI
FUEL BSFC
LB/BHP-
HR
FUEL RATE
GPH
INTAKE
MFLD TEMP
DEG F
INTAKE MFLD P
IN-HG
SEPTEMBER 21, 2009
For Help Desk Phone Numbers Click here
Change Level:
INTAKE
AIR
FLOW
CFM
EXH MFLD TEMP
DEG F
02
EXH
STACK
TEMP
DEG F
EXH GAS
FLOW
CFM
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Page 2
Page 2 of 8Performance Data
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Page 3
A
Page 3 of 8Performance Data
Engine Heat Rejection Data
GEN
W/F
EKW
PERCENT
LOAD
REJ TO
JW
BTU/MN
REJ TO ATMOS
BTU/MN
REJ TO
EXHAUST
BTU/MN
EXH
RCOV TO
350F
BTU/MN
FROM OIL CLR BTU/MN
FROM FT CLR
BTU/MN
WORK
ENERGY
BTU/MN
LHV
ENERGY
BTU/MN
HHV
ENERGY
BTU/MN
600 100 10,748.4 6,767.5 34,690.6 20,302.6 4,930.6 8,246.1 38,159.7 92,527.3 98,555.5 540 90 9,781.6 6,369.4 32,074.6 18,482.7 4,498.4 7,563.7 34,292.5 84,508.6 90,025.0 480 80 8,985.4 5,857.6 30,084.2 17,174.7 4,128.8 7,222.5 30,482.3 77,570.5 82,631.9 450 75 8,587.3 5,516.4 29,060.5 16,549.1 3,941.1 6,995.0 28,548.7 73,930.8 78,764.8 420 70 8,189.3 5,232.0 27,809.4 15,696.1 3,725.0 6,653.8 26,672.0 69,950.0 74,556.4 360 60 7,279.3 4,720.2 24,852.1 13,819.4 3,275.7 5,743.9 22,975.4 61,476.3 65,514.1 300 50 6,312.6 4,208.4 21,269.3 11,544.6 2,780.9 4,492.7 19,278.9 52,149.7 55,561.9 240 40 5,516.4 4,037.8 16,492.3 8,530.5 2,235.0 2,900.4 15,753.0 41,970.0 44,699.7 180 30 4,720.2 3,184.7 11,942.7 5,743.9 1,683.3 1,592.4 12,170.2 31,562.8 33,610.1 150 25 4,322.1 2,445.4 9,838.5 4,492.7 1,399.0 1,023.7 10,350.3 26,273.9 28,036.8 120 20 3,867.1 2,047.3 8,132.4 3,469.1 1,160.2 682.4 8,530.5 21,781.2 23,202.9
60 10 2,843.5 1,763.0 5,630.1 1,990.4 762.1 170.6 4,777.1 14,331.2 15,298.0
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Page 4
EMISSIONS DATA
EPA TIER-2 2006 - ---- *************************************************** B5 Gaseous emissions data measurements are consistent with those described in EPA 40 CFR PART 89 SUBPART D and ISO 8178 for measuring HC, CO, PM, and NOx
Gaseous emissions values are WEIGHTED CYCLE AVERAGES and are in compliance with the following non-road regulations:
LOCALITY AGENCY/LEVEL MAX LIMITS - g/kW-hr
----------------- ------------ ----------------------------------- U.S. (incl Calif) EPA/TIER-2 CO:3.5 NOx + HC:6.4 PM:0.2
REFERENCE EXHAUST STACK DIAMETER -­WET EXHAUST MASS 7,707.4 LB/HR WET EXHAUST FLOW (993.20 F STACK TEMP ) 4,785.14 CFM WET EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) 1,584.00 STD CFM DRY EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) 1,450.73 STD CFM FUEL FLOW RATE 43 GAL/HR
Page 4 of 8Performance Data
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Page 5
Page 5 of 8Performance Data
RATED SPEED "Not to exceed data"
GEN PWR EKW
PERCENT
LOAD
ENGINE POWER
BHP
TOTAL
NOX (AS
NO2)
LB/HR
TOTAL
CO
LB/HR
TOTAL
HC
LB/HR
PART
MATTER
LB/HR
OXYGEN
IN EXHAUST PERCENT
600 100 900 12.5100 1.7700 .0300 .1300 8.9000 450 75 674 5.4500 1.2700 .0600 .1800 10.80 00 300 50 454 3.0100 .4700 .1400 .1000 12.4000 150 25 244 3.9000 .5000 .0800 .0400 13.7000
60 10 113 2.5500 .7900 .0800 .0400 15.8000
RATED SPEED "Nominal Data"
GEN PWR EKW
PERCENT
LOAD
ENGINE POWER
BHP
TOTAL
NOX (AS
NO2)
LB/HR
TOTAL
CO
LB/HR
TOTAL
HC
LB/HR
TOTAL
CO2
LB/HR
PART
MATTER
LB/HR
OXYGEN
IN EXHAUST PERCENT
600 100 900 11.5800 .9500 .0200 939.8 .0700 8.9000 450 75 674 5.0400 .6800 .0300 748.9 .0900 10.8000 300 50 454 2.7900 .2500 .0800 530.1 .0500 12.4000 150 25 244 3.6100 .2700 .0400 270.9 .0200 13.7000
60 10 113 2.3600 .4200 .0400 148.2 .0200 15.8000
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Page 6
Ambient Operating Temp. A l t i t u d e
0 F 899.82 hp 899.82 hp 899.82 hp 899.82 hp 899.82 hp 899.82 hp
984.25 F 899.82 hp 899.82 hp 899.82 hp 899.82 hp 890.44 hp 899.82 hp 1,640.42 F 899.82 hp 899.82 hp 899.82 hp 897.14 hp 870.32 hp 899.82 hp 3,280.84 F 899.82 hp 899.82 hp 873 hp 844.84 hp 819.36 hp 890.44 hp 4,921.26 F 879.71 hp 848.87 hp 820.7 hp 795.22 hp 771.09 hp 847.52 hp 6,561.68 F 826.07 hp 797.91 hp 772.43 hp 746.95 hp 724.15 hp 805.95 hp
8,202.1 F 776.45 hp 749.63 hp 725.49 hp 702.69 hp 679.9 hp 765.72 hp
9,842.52 F 729.51 hp 704.04 hp 681.24 hp 659.78 hp 638.33 hp 726.83 hp
11,482.94 F 683.92 hp 661.12 hp 638.33 hp 618.21 hp 599.44 hp 689.28 hp 13,123.36 F 641.01 hp 619.55 hp 599.44 hp 579.32 hp 561.89 hp 654.42 hp 14,763.78 F 600.78 hp 580.66 hp 560.55 hp 543.11 hp 525.68 hp 619.55 hp
The powers listed above and all the Powers displayed are Corrected Powers
Page 6 of 8Performance Data
Altitude Capability Data(Corrected Power Altitude Capability)
50 F 68 F 86 F 104 F 122 F NORMAL
Identification Reference and Notes
Engine Arrangement: 2726915 Lube Oil Press @ Rated Spd(PSI): 69.6 Effective Serial No: EST00001 Piston Speed @ Rated Eng SPD(FT/Min): 2,165.4 Primary Engine Test Spec: 0K7257 Max Operating Altitude(FT): 2,952.8 Performance Parm Ref: TM5739 PEEC Elect Control Module Ref Performance Data Ref: DM8518 PEEC Personality Cont Mod Ref Aux Coolant Pump Perf Ref: Cooling System Perf Ref: Turbocharger Model S310S089 Certification Ref: EPA TIER 2 Fuel Injector Certification Year: 2006 Timing-Static (DEG): -­Compression Ratio: 14.5 Timing-Static Advance (DEG): -­Combustion System: DI Timing-Static (MM): -­Aftercooler Temperature (F): 120 Unit Injector Timing (MM): -­Crankcase Blowby Rate(CFH): -- Torque Rise (percent) -­Fuel Rate (Rated RPM) No Load(Gal/HR): -- Peak Torque Speed RPM -­Lube Oil Press @ Low Idle Spd(PSI): 55.1 Peak Torque (LB/FT): --
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Page 7
Page 7 of 8Performance Data
Reference Number: DM8518
Parameters Reference: TM5739
CORE ARRANGEMENT: 2726916 EPA TIER-2 2006----B5
GEN SET - PACKAGED - DIESEL TOLERANCES: AMBIENT AIR CONDITIONS AND FUEL USED WILL AFFECT THESE VALUES. EACH OF THE VALUES MAY VARY IN ACCORDANCE WITH THE FOLLOWING TOLERANCES.
ENGINE POWER +/- 3% EXHAUST STACK TEMPERATURE +/- 8% GENERATOR POWER +/- 5% INLET AIR FLOW +/- 5% INTAKE MANIFOLD PRESSURE - GAGE +/- 10% EXHAUST FLOW +/- 6% SPECIFIC FUEL CONSUMPTION +/- 3% FUEL RATE +/- 5% HEAT REJECTION +/- 5% HEAT REJECTION EXHAUST ONLY +/- 10%
CONDITIONS: ENGINE PERFORMANCE IS CORRECTED TO INLET AIR STANDARD CONDITIONS OF 99 KPA (29.31 IN HG) AND 25 DEG C (77 DEG F).
THESE VALUES CORRESPOND TO THE STANDARD ATMOSPHERIC PRESSURE AND TEMPERATURE IN ACCORDANCE WITH SAE J1349. ALSO INCLUDED IS A CORRECTION TO STANDARD FUEL GRAVITY OF 35 DEGREES API HAVING A LOWER HEATING VALUE OF 42,780 KJ/KG (18,390 BTU/LB) WHEN USED AT 29 DEG C (84.2 DEG F) WHERE THE DENSITY IS 838.9 G/L (7.002 LB/GAL).
THE CORRECTED PERFORMANCE VALUES SHOWN FOR CATERPILLAR ENGINES WILL APPROXIMATE THE VALUES OBTAINED WHEN THE OBSERVED PERFORMANCE DATA IS CORRECTED TO SAE J1349, ISO 3046-2 & 8665 & 2288 & 9249 & 1585, EEC 80/1269 AND DIN70020 STANDARD REFERENCE CONDITIONS.
ENGINES ARE EQUIPPED WITH STANDARD ACCESSORIES; LUBE OIL, FUEL PUMP AND JACKET WATER PUMP. THE POWER REQUIRED TO DRIVE AUXILIARIES MUST BE DEDUCTED FROM THE GROSS OUTPUT TO ARRIVE AT THE NET POWER AVAILABLE FOR THE EXTERNAL (FLYWHEEL) LOAD. TYPICAL AUXILIARIES INCLUDE COOLING FANS, AIR COMPRESSORS, AND CHARGING ALTERNATORS.
RATINGS MUST BE REDUCED TO COMPENSATE FOR ALTITUDE AND/OR AMBIENT TEMPERATURE CONDITIONS ACCORDING TO THE APPLICABLE DATA SHOWN ON THE PERFORMANCE DATA SET.
GEN SET - PACKAGED - DIESEL ALTITUDE: ALTITUDE CAPABILITY - THE RECOMMENDED REDUCED POWER VALUES FOR SUSTAINED ENGINE OPERATION AT SPECIFIC ALTITUDE LEVELS AND AMBIENT TEMPERATURES.
COLUMN "N" DATA - THE FLYWHEEL POWER OUTPUT AT NORMAL AMBIENT TEMPERATURE.
AMBIENT TEMPERATURE - TO BE MEASURED AT THE AIR CLEANER AIR INLET DURING NORMAL ENGINE OPERATION. NORMAL TEMPERATURE - THE NORMAL TEMPERATURE AT VARIOUS SPECIFIC ALTITUDE LEVELS IS FOUND ON TM2001.
THE GENERATOR POWER CURVE TABULAR DATA REPRESENTS THE NET ELECTRICAL POWER OUTPUT OF THE GENERATOR.
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Page 8
Page 8 of 8Performance Data
GENERATOR SET RATINGS EMERGENCY STANDBY POWER (ESP)
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN EMERGENCY OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE ESP RATING. TYPICAL OPERATION IS 50 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 200 HOURS PER YEAR.
STANDBY POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN EMERGENCY OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE STANDBY POWER RATING. TYPICAL OPERATION IS 200 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 500 HOURS PER YEAR.
PRIME POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR AN UNLIMITED TIME. AVERAGE POWER OUTPUT IS 70% OF THE PRIME POWER RATING. TYPICAL PEAK DEMAND IS 100% OF PRIME RATED EKW WITH 10% OVERLOAD CAPABILITY FOR EMERGENCY USE FOR A MAXIMUM OF 1 HOUR IN 12. OVERLOAD OPERATION CANNOT EXCEED 25 HOURS PER YEAR.
CONTINUOUS POWER RATING
OUTPUT AVAILABLE WITH NON-VARYING LOAD FOR AN UNLIMITED TIME. AVERAGE POWER OUTPUT IS 70-100% OF THE CONTINUOUS POWER RATING. TYPICAL PEAK DEMAND IS 100% OF CONTINUOUS RATED EKW FOR 100% OF OPERATING HOURS.
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