McQuay AGZ 010BS Installation Manual

0 (0)

Installation, Operation and Maintenance Manual

IOMM AGZB1

 

Group: Chiller

 

 

Part Number: 331975001

 

Effective: May 2008

 

Supersedes: October 2007

 

 

Air-Cooled Scroll Compressor Water Chillers

AGZ 010BS – AGZ 034BS, Packaged Chiller AGZ 010BM – AGZ 034BM, Remote Evaporator 10 to 34 Tons, 35 to 120 kW

R-22, R-407C

60 Hertz

Software Version AGZSU0102D

Table of Contents

 

Introduction........................................

3

General Description...................................

3

Inspection ..................................................

3

Installation .................................................

3

Handling ....................................................

3

Location.....................................................

4

Service Access...........................................

4

Vibration Isolators .....................................

5

Chilled Water System ................................

7

Water Connections.....................................

9

Refrigerant Charge ....................................

9

Unit Component Location .........................

9

Glycol Solutions......................................

10

Evaporator Water Flow and Pressure Drop10

R-407C Units ....................................

12

Control Layout and Operation.......

14

Control Center .........................................

14

Start-up and Shutdown....................

14

Pre Start-up..............................................

14

Start-up ....................................................

14

Sequence of Operation ............................

15

Physical Data ....................................

16

AGZ-BS, R-22/R-407C...........................

16

AGZ-BM, R-22/R-407C .........................

18

Electrical Data..................................

20

Field Wiring.............................................

20

R-22.........................................................

20

R-407C ....................................................

23

Notes for Electrical Data .........................

26

Dimensions & Weights.....................

28

Remote Evaporators ................................

30

ACZ/AGZ Dimensions and Weights .......

31

System Maintenance ........................

32

General....................................................

32

Lubrication..............................................

32

Electrical Terminals ................................

32

Condensers..............................................

32

Refrigerant Sight glass............................

32

Standard MicroTech II Controller.33

Table of Contents ....................................

33

Overview.................................................

34

General Description ................................

34

Setpoint Security.....................................

38

Equipment Protection Alarms .................

38

Control Functions and Definitions..........

39

Unit Enable .............................................

41

Unit Mode...............................................

41

Power Up Start Delay .............................

42

Ice Mode Start Delay ..............................

42

Unit State ................................................

42

Evaporator Water Pump State Control....

43

Condenser Fans.......................................

44

Low OAT Start........................................

44

Circuit Capacity Overrides .....................

44

Maximum LWT Rate ..............................

45

Low Ambient Lockout ............................

45

Compressor Control................................

45

Using the Controller................................

48

Menu Screens..........................................

49

BAS Interface...................................

61

Service...............................................

62

Thermostatic Expansion Valve ...............

62

Filter-Driers.............................................

62

Liquid Line Solenoid ..............................

62

Optional Controls....................................

63

Troubleshooting Chart ............................

66

©2007 McQuay International. Illustrations and data cover the McQuay International product at the time of publication and we reserve the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; LONMARK, LonTalk, LONWORKS, and the LONMARK logo are managed, granted and used by LONMARK International under a license granted by Echelon Corporation; Compliant Scroll from Copeland Corporation; ElectroFin from AST ElectroFin Inc.; Modbus from Schneider Electric; FanTrol, MicroTech II, Open Choices, and SpeedTrol from McQuay International.

2

AGZ 010B through 034B

IOMM AGZB1

Introduction

General Description

McQuay air-cooled water chillers are complete, self-contained automatic refrigerating units. Every unit is completely assembled, factory wired, charged, and tested. Each unit consists of air-cooled condensers, Copeland Compliant Scroll® hermetic compressor, brazed plate-to-plate evaporator, and complete refrigerant piping. Liquid line components include sight-glass/moisture indicator, solenoid valve, and thermal expansion valve. Other features include a compressor heater, and evaporator heater for chilled water freeze protection.

The electrical control center includes all equipment protection and operating controls necessary for automatic operation. Condenser fan motors are three-phase (except single-phase on No. 1 fan with SpeedTrol option) and started by their own contactors and have inherent overload protection. Each compressor has solid-state motor protection for inherent thermal overload protection except Model AGZ 010 that has internal line breakage.

Software Version

This manual is based on software version AGZSU0102D. The software version can be displayed by pressing the Enter and Menu keys simultaneously. Exit by pressing Menu.

Inspection

Check all items carefully against the bill of lading. Inspect all units for damage upon arrival. Report shipping damage and file a claim with the carrier. Check the unit nameplate before unloading to be sure it agrees with the power supply available. Units are shipped FOB factory and McQuay is not responsible for physical damage after unit leaves the factory.

Note: Unit shipping and operating weights are listed on pages 16 and 17.

Installation

Note: Installation must be performed by trained, experienced personnel who are familiar with local codes and regulations, especially concerning refrigerant release to the atmosphere.

! WARNING

Sharp edges and coil surfaces can cause personal injury. Avoid contact with them.

Handling

Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet-metal cabinet and end frame (see Figure 1). To lift the unit, lifting slots are provided in the base of the unit.

Arrange spreader bars and cables to prevent damage to condenser coils or cabinet (see Figure 2).

HAZARD IDENTIFICATION INFORMATION

! WARNING

Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.

!

CAUTION

Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.

IOMM AGZB1

AGZ 010B through 034B

3

Figure 1, Suggested Pushing Arrangement

BLOCKING REQUIRED

ACROSS FULL WIDTH

Figure 2, Suggested Lifting Arrangement

SPREADER BAR (2)

NOTE:: The fork lift slots can be used for lifting by inserting sufficiently strong pipe through them as shown in Figure 2.

Use the outboard slots on three-fan units and the only two on two-fan units.

PIPE SLUNG THRU

OPENINGS IN LEGS (2)

Location

Unit Placement

AGZ units are for outdoor applications and can be mounted on a roof or at ground level. Set units on a solid and level foundation. For roof-mounted applications, install the unit on a steel channel or I- beam frame to support the unit above the roof. For ground level applications, install the unit on a substantial base that will not settle. A one-piece concrete slab with footings extended below the frost line is recommended. Be sure the foundation is level (within 1/2” [13 mm] over its length and width). The foundation must support the operating weights listed in the Physical Data Tables on pages 16 and 17. It is recommended that the unit be raised a few inches with a suitable support, located at least under the mounting locations, to allow water to drain from under the unit and to facilitate cleaning under it.

Since its operation is affected by wind, the unit should be located so that its length is parallel with the prevailing wind. If this is not practical, use field fabricated wind deflectors.

Service Access

Each end of the unit must be accessible after installation for periodic service. Compressors, filterdriers, and liquid line solenoid valve are accessible from the end of the unit. High-pressure, lowpressure, and motor protector controls are on the compressor. Most operating, equipment protection, and starting controls are located in the unit control box.

The fan deck with the condenser fans and motors can be removed from the top of the unit.

4

AGZ 010B through 034B

IOMM AGZB1

Clearances

The flow of air to and from the

condenser coil must not be limited.

Figure 3, Clearance requirements

 

Restricting airflow or allowing air

 

 

recirculation will result in a decrease in

4 Ft. (1220mm)

 

unit performance and efficiency. There

Clearance for Air Inlet

 

must be no obstruction above the unit

 

 

that would deflect discharge air

4 Ft.

4 Ft.

downward where it could be

(1220mm)

(1220mm)

recirculated back to the inlet of the

Clearance for

Clearance for

condenser coil. The condenser fans are

Service Access

Service Access

 

 

propeller type and will not operate with

 

 

ductwork on the fan outlet.

4 Ft. (1220mm)

 

Install the unit with enough side

Clearance for Air Inlet

 

 

 

clearance for air entrance to the coil and

 

 

for servicing. Provide service access to

 

 

the evaporator, compressors, electrical

 

 

control panel and piping components as

 

 

shown in Figure 3. Do not block access to

 

 

the unit with piping or conduit.

 

 

Do not allow debris to accumulate near the

The recommended minimum side clearance between two units

unit. Air movement may draw debris into

is 8 feet (2440mm).

 

the condenser coil causing air starvation. Give special consideration to low ambient operation where snow can accumulate.

Keep condenser coils and fan discharge free of snow or other obstructions to permit adequate airflow.

Sound Isolation

The low sound levels of the AGZ chiller are suitable for most applications. When additional sound reduction is necessary, locate the unit away from sound sensitive areas. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable. Reduce structurally transmitted sound by isolating water lines, electrical conduit and the unit itself. Use wall sleeves and rubber isolated piping hangers to reduce transmission of water or pump noise into occupied spaces. Use flexible electrical conduit to isolate sound through electrical conduit. Spring isolators are effective in reducing the low amplitude sound generated by the Discus semi-hermetic compressors and for unit isolation in sound-sensitive areas.

The unit must not be installed in a pit or enclosure that is deeper or taller than the height of the unit unless extra space is provided. The minimum clearance on each side of the

unit is 6 feet (1828mm) when installed in a pit. The pit cannot be deeper than the unit.

The minimum clearance to a side wall or building taller than the unit height is 6 feet (1828mm) provided no solid wall above 6 feet (1828mm) tall is closer than 12 feet (3658mm) to the opposite side of the unit.

Vibration Isolators

Vibration isolators are recommended

for all roof-mounted installations or wherever vibration transmission is a consideration.

IOMM AGZB1

AGZ 010B through 034B

5

The unit should be initially placed on shims or blocks at the listed free height. When all piping, wiring, flushing, charging, etc. is completed, the springs are adjusted upward to loosen the blocks or shims that are then removed.

A rubber anti-skid pad is part of the isolator. Installation of spring isolators requires flexible piping connections and at least three feet of flexible conduit to avoid straining the piping and transmitting vibration and noise. These units cannot be bolted to isolators.

Table 1, Recommended Vibration Isolators

 

 

 

 

 

 

 

 

 

 

 

 

 

Neoprene-in-Shear

 

 

 

 

 

 

 

 

 

 

Kit P/N

 

 

 

AGZ Model

 

 

 

RF

 

 

LF

 

RB

 

 

 

 

LB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

010, 013, 017

 

 

 

 

 

RP-3 Red

 

 

RP-3 Red

 

RP-3 Red

 

 

 

 

RP-3 Red

350014858

 

 

 

020, 025, 029, 034

 

 

 

RP-3 Green

 

 

RP-3 Green

 

RP-3 Red

 

 

 

 

RP-3 Red

350014857

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spring

 

 

 

 

 

 

 

 

 

 

Kit P/N

 

 

 

AGZ Model

 

 

 

RF

 

 

LF

 

RB

 

 

 

 

LB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

010

 

 

 

 

 

CP 1-24 Brown

 

CP 1-24 Brown

 

CP 1-24 Brown

 

CP 1-24 Brown

350014832

 

 

 

013, 017

 

 

 

 

 

CP 1-25 Red

 

 

CP 1-25 Red

 

CP 1-25 Red

 

 

 

CP 1-25 Red

350014834

 

 

 

020, 025

 

 

 

 

CP1-26 Purple

 

CP1-27 Orange

 

CP 1-24 Brown

 

CP 1-24 Brown

350014836

 

 

 

029

 

 

 

 

 

CP1-27 Orange

 

CP1-27 Orange

 

CP 1-25 Red

 

 

 

CP 1-25 Red

350014838

 

 

 

034

 

 

 

 

 

CP1-27 Orange

 

CP1-28 Green

 

CP 1-25 Red

 

 

 

CP 1-25 Red

350014840

 

 

 

Note: See dimension

drawing for location of

isolators

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Corner Weights

 

 

 

 

 

 

 

 

 

 

 

 

 

Remote Evaporator

 

 

 

 

Packaged Chiller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AGZ-

 

LF

RF

LB

RB

 

 

AGZ-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RF

 

LF

 

RB

 

LB

 

 

 

 

 

 

 

 

 

 

BM

 

 

 

 

BS

 

 

 

 

 

RIB

 

 

RIF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

010A

 

257

264

236

243

 

 

010A

279

 

275

 

267

 

263

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

 

013A

 

290

286

246

243

 

 

013A

315

 

297

 

288

 

271

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Panel

 

 

017A

 

312

309

266

263

 

 

017A

344

 

323

 

316

 

297

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

020A

 

446

443

241

240

 

 

020A

502

 

475

 

271

 

257

 

 

LIB

 

 

LIF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

025A

 

453

449

245

243

 

 

025A

531

 

496

 

301

 

282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

029A

 

488

487

296

295

 

 

029A

583

 

238

 

353

 

326

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

034A

 

656

703

297

318

 

 

034A

779

 

761

 

369

 

361

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CP-1, Spring Isolator

 

 

 

 

 

 

 

 

 

RP-3 Neoprene-in-Shear Isolator

 

 

6

AGZ 010B through 034B

IOMM AGZB1

Chilled Water System

Water Piping

Local authorities can supply the installer with the proper building and safety codes required for proper installation.

Install piping with minimum bends and changes in elevation to minimize pressure drop. Consider the following when installing water piping:

1.Vibration eliminators to reduce vibration and noise transmission to the building.

2.Shutoff valves to isolate the unit from the piping system during unit servicing.

3.Manual or automatic air vent valves at the high points of the system. Install drains at the lowest points in the system.

4.Maintaining adequate system water pressure (expansion tank or regulating valve).

5.Temperature and pressure indicators located at the unit to aid in unit servicing. Pressure gauge taps must be installed in the chilled water inlet and outlet piping or as shown in Figure 4.

6.A strainer or other means of removing foreign matter from the water before it enters the pump. Place the strainer far enough upstream to prevent cavitation at the pump inlet (consult pump manufacturer for recommendations). The use of a strainer can prolong pump life and keep system performance up.

7.A 40-mesh strainer is required in the water line just before the inlet of the evaporator. This will help prevent foreign material from entering and decreasing the performance of the evaporator.

!CAUTION

If a separate disconnect is used for the 110V supply to the evaporator heating cable, mark the disconnect clearly so the disconnect is not accidentally shut off during cold seasons. Failure to do so can cause a failure of the evaporator.

8.The brazed plate evaporator has a thermostat and heating cable to prevent freeze-up down to -20°F (-29°C). The heating cable should be wired to a separate 110V supply circuit. As shipped from the factory, the heating cable is wired to the control circuit. Protect all water piping to the unit from freezing.

9.If the unit is used as a replacement chiller on a previously existing piping system, flush the system thoroughly before unit installation. Perform regular water analysis and chemical water treatment on the evaporator immediately at equipment start-up.

10.When glycol is added to the water system for freeze protection, the refrigerant suction pressure will be lower, cooling performance less, and water side pressure drop greater. If the percentage of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and loss of performance could be substantial. Reset the freezestat and low leaving water alarm temperatures. The freezestat is factory set to default at 38°F (3.3°C). Reset the freezestat setting to approximately 4 to 5 degrees F (2.3 to 2.8 degrees C) below the leaving chilled water setpoint temperature. See the section titled “Glycol Solutions” on page 10 for additional information concerning glycol.

11.Perform a preliminary leak check before insulating the piping and filling the system.

12.Include a vapor barrier on the piping insulation to prevent condensation and possible damage to the building structure.

IOMM AGZB1

AGZ 010B through 034B

7

Figure 4, Typical Field Evaporator Water Piping

Air

Vent

 

 

Strainer

Inlet

 

 

P

Vibration

Isolation

Valves

Eliminators

 

 

Outlet

 

 

 

 

Flow

 

 

Switch

Drain

 

 

NOTES:

1.Chilled water piping within the unit enclosure must be insulated in the field.

2.Support piping independently of the unit and install per local codes.

System Volume

It is important to have adequate water volume in the system to provide an opportunity for the chiller to sense a load change, adjust to the change and stabilize. As the expected load change becomes more rapid, a greater water volume is needed. The system water volume is the total amount of water in the evaporator, air handling products and associated piping. If the water volume is too low, operational problems can occur, including rapid compressor cycling, rapid loading and unloading of compressors, erratic refrigerant flow in the chiller, improper motor cooling, shortened equipment life and other undesirable occurrences.

For normal comfort cooling applications, where the cooling load changes relatively slowly, we recommend a minimum system volume of three to four times the flow rate (GPM). For example, if the design chiller flow rate is 120 GPM, we recommend a minimum system volume of 360 to 480 gallons.

Since there are many other factors that can influence performance, systems may successfully operate below these suggestions. However, as the water volume decreases below these suggestions, the possibility of problems increases.

Variable Chilled Water flow

Variable chilled water flow systems are not recommended for this class of equipment due to limited unloading capability.

Flow Switch

Mount a water flow switch in the leaving water line to shut down the unit when water flow is interrupted.

A flow switch is available from McQuay

Figure 5, Flow Switch Installation

(part number 017503300). It is a “paddle”

type switch and adaptable to pipe sizes

 

down to 1 1/4” (32mm) nominal. Certain

 

minimum flow rates are required to close

 

the switch and are listed in Table 2. Install

 

the switch as shown in Figure 5. Connect

 

the normally open contacts of the flow

 

switch in the unit control center at

 

terminals 4 and 5. There is also a set of

 

normally closed contacts on the switch that

 

can be used for an indicator light or an

 

alarm to indicate when a “no-flow”

 

condition exists. Freeze protect any flow

 

switch that is installed outdoors. Follow

 

8

AGZ 010B through 034B

IOMM AGZB1

installation instructions provided with the flow switch. Calibrate the flow switch to open at one-half of nominal flow rate.

NOTE:

Differential pressure switches are not recommended for outdoor

installation. They are subject to damage from freezing.

 

 

 

Table 2, Flow Switch Settings

 

 

 

 

 

 

 

Pipe Size

 

inch

1 1/4

1 1/2

2

2 1/2

3

4

5

6

8

(NOTE !)

 

mm

32 (2)

38 (2)

51

63 (3)

76

102 (4)

127 (4)

153 (4)

204 (5)

Min.

Flow

 

gpm

5.8

7.5

13.7

18.0

27.5

65.0

125.0

190.0

205.0

 

Lpm

1.3

1.7

3.1

4.1

6.2

14.8

28.4

43.2

46.6

 

 

Adjst.

No

 

gpm

3.7

5.0

9.5

12.5

19.0

50.0

101.0

158.0

170.0

 

Flow

 

Lpm

0.8

1.1

2.2

2.8

4.3

11.4

22.9

35.9

38.6

Max.

Flow

 

gpm

13.3

19.2

29.0

34.5

53.0

128.0

245.0

375.0

415.0

 

Lpm

3.0

4.4

6.6

7.8

12.0

29.1

55.6

85.2

94.3

 

 

Adjst.

No

 

gpm

12.5

18.0

27.0

32.0

50.0

122.0

235.0

360.0

400.0

 

Flow

 

Lpm

2.8

4.1

6.1

7.3

11.4

27.7

53.4

81.8

90.8

NOTES:

1.A segmented 3-inch paddle (1, 2, and 3 inches) is furnished mounted, plus a 6-inch paddle loose.

2.Flow rates for a 2-inch paddle trimmed to fit the pipe.

3.Flow rates for a 3-inch paddle trimmed to fit the pipe.

4.Flow rates for a 3-inch paddle.

5.Flow rates for a 6-inch paddle.

Water Connections

The unit has 3-inch holes for the chilled water piping to enter the unit. The connections are made to the evaporator water connections located within the unit. Chilled water piping within the unit must be insulated.

Refrigerant Charge

All units are designed for R-22 or R-407C and are shipped with an operating charge. The operating charge for each unit is shown in the Physical Data Tables on pages 16 and 17.

Unit Component Location

Control Panel

Chilled Water

Inlet Connection

Tandem Scroll

Compressors

Chilled Water

Outlet Connection

 

 

Charging Valve

 

Evaporator

 

 

 

 

Solenoid Valve, Expansion Valve

 

 

 

Filter Drier

 

Optional Hot Gas Bypass Valve

IOMM AGZB1

AGZ 010B through 034B

9

Glycol Solutions

The use of glycol antifreeze solutions will decrease unit capacity and increase the pressure drop through the cooler. See Product Manual Catalog ACZAGZB1 for specific ratings and correction factors.

!

CAUTION

Do not use automotive grade antifreeze. Industrial grade glycols must be used. Automotive antifreeze contains inhibitors that will cause plating on the copper tubes within the chiller evaporator. The type, storage, disposal, and handling of glycol used must be consistent with local codes.

Evaporator Water Flow and Pressure Drop

Evaporator flow rate must fall between the minimum and maximum values shown in the evaporator pressure drop curve, Figure 6. Flow rates outside of these limits result in a chilled water Delta-T outside the operating range of the controller.

Measure the chilled water pressure drop through the evaporator at field-installed pressure taps. It is important not to include the effect of valves or strainers in these readings.

Do not vary the chilled water flow through the evaporator while the compressors are operating.

10

AGZ 010B through 034B

IOMM AGZB1

McQuay AGZ 010BS Installation  Manual

Figure 6, Evaporator Water Pressure Drop Curves

AGZ 010

AGZ 020

AGZ 025

AGZ 029

AGZ 034

AGZ 017

AGZ 013

AGZ

 

Minimum Flow

 

 

Nominal Flow

 

Maximum Flow

 

Flow Rate

Pressure

Flow Rate

Pressure

Flow Rate

Pressure

Model

Drop

 

 

Drop

Drop

 

 

 

 

 

 

 

 

 

 

gpm

L/s

ft.

 

kPa

gpm

L/s

ft.

 

kPa

gpm

 

L/s

ft.

kPa

010

15.0

0.9

2.4

 

7.1

24.0

1.5

5.8

 

17.3

40.0

 

2.5

15.2

45.5

013

19.5

1.2

1.5

 

4.5

31.2

2.0

3.7

 

11.0

52.0

 

3.3

9.6

28.9

017

24.0

1.5

1.7

 

5.0

38.4

2.4

4.1

 

12.2

64.0

 

4.0

10.7

32.1

020

30.0

1.9

2.3

 

6.8

48.0

3.0

5.6

 

16.7

80.0

 

5.0

14.5

43.4

025

34.5

2.2

1.8

 

5.3

55.2

3.5

4.3

 

13.0

92.0

 

5.8

11.4

34.3

029

40.7

2.6

1.7

 

5.0

65.0

4.1

4.0

 

12.1

108.4

 

6.8

10.9

32.6

034

49.8

3.1

1.6

 

4.7

79.7

5.0

3.9

 

11.7

132.8

 

8.4

10.4

31.2

IOMM AGZB1

AGZ 010B through 034B

11

R-407C Units

AGZ chillers are available with R-407C refrigerant as non-ARI certified units. R-407C is a zeotropic blend of three compounds, and as such exhibits the characteristic of glide. It does not behave as one substance like R-22 does. Glide is the difference (in degrees F) between the beginning and end phase-change process in either the evaporator or condenser. During these processes, different ratios of the refrigerant’s components change phase from the beginning to the end of the process. The following functions, conditions and settings will differ from units charged with R-22.

1.Different physical data and electrical data

2.Polyolester lubricants are used instead of mineral oil.

3.The saturated pressure/temperature relationship

4.Control and alarm settings

5.Charging procedures

1.Lubrication. The units are factory-charged with polyoester (POE) lubricant and one of the following lubricants must be used if lubricant is to be added to the system:

Copeland Ultra 22 CC

Mobil EALArctic 22 CC

ICI EMKARATE RL RL32CF

POEs are very hygroscopic and will quickly absorb moisture if exposed to air. Pump the lubricant into the unit through a closed transfer system. Avoid overcharging the unit.

2.Pressure/temperature relationship. See Table 3 on page 13 for the saturated pressuretemperature chart. Due to refrigerant glide, use the following procedures for superheat and subcooling measurement.

To determine superheat, only vapor must be present at the point of measurement, no liquid. Use the temperature reading, the pressure reading and the Saturated P/T Chart. If the pressure is measured at 78 psig, the chart shows the saturated vapor temperature to be 50.6°F. If the temperature is measured at 60°F, the superheat is 9.4 degrees F.

To determine subcooling, only liquid must be present, no vapor. Use the temperature reading, the pressure reading and the Saturated P/T Chart. If the pressure is measured at 250 psig, the chart shows the saturated liquid temperature to be 108.2°F. If the temperature is measured at 98°F, the subcooling is 10.2 degrees F.

The P/T relationship between R-407C and R-22 is similar enough to allow the use of R-22 expansion valves. The valves may be marked as “R-22’ or “R-22/R-407C”.

3.Control and alarm settings. The software that controls the operation of the unit is factoryset for operation with R-407C, taking into account that the pressure/temperature relationship differs from R-22. The software functionality is the same for either refrigerant.

4.Charging procedure. The units are factory-charged with R-407C. Use the following procedure if recharging in the field is necessary:

Whether topping off a charge or replacing the circuit’s entire charge, always remove the refrigerant from the charging vessel as a liquid. Many of the cylinders for the newer refrigerants have a dip tube so that liquid is drawn off when the cylinder is in the upright position. Do not vapor charge out of a cylinder unless the entire contents will be charged into the system.

With the system in a 250-micron or lower vacuum, liquid can be charged into the high side. Initially charge about 80 percent of the system total charge.

12

AGZ 010B through 034B

IOMM AGZB1

Start the system and observe operation. Use standard charging procedures (liquid only) to top off the charge.

It may be necessary to add refrigerant through the compressor suction. Because the refrigerant leaving the cylinder must be a liquid, exercise care to avoid damage to the compressor. A sight glass can be connected between the charging hose and the compressor. It can be adjusted to have liquid leave the cylinder and vapor enter the compressor.

Table 3, R-407C Pressure/Temperature Chart

Pressure

Liquid Temp

Vapor Temp

Pressure

Liquid Temp

Vapor Temp

(PSIG)

(°F)

(°F)

(PSIG)

(°F)

(°F)

20

-10.7

1.5

150

74.8

84.9

22

-8.2

4.0

155

76.8

86.8

24

-5.7

6.4

160

78.7

88.7

26

-3.4

8.7

165

80.6

90.5

28

-1.1

11.0

170

82.5

92.3

30

1.1

13.1

175

84.3

94.0

32

3.2

15.2

180

86.1

95.8

34

5.3

17.2

185

87.8

97.5

36

7.3

19.2

190

89.6

99.1

38

9.2

21.0

195

91.3

100.7

40

11.1

22.9

200

92.9

102.3

42

12.9

24.7

205

94.6

103.9

44

14.7

26.4

210

96.2

105.4

46

16.4

28.1

215

97.7

107.0

48

18.1

29.7

220

99.3

108.4

50

19.7

31.3

225

100.8

109.9

52

21.3

32.9

230

102.3

111.4

54

22.9

34.4

235

103.8

112.8

56

24.4

35.9

240

105.3

114.2

58

25.9

37.4

245

106.7

115.6

60

27.4

38.8

250

108.2

116.9

62

28.8

40.2

255

109.6

118.2

64

30.2

41.6

260

111.0

119.6

66

31.6

43.0

265

112.3

120.9

68

33.0

44.3

270

113.7

122.1

70

34.3

45.6

275

115.0

123.4

72

35.6

46.9

280

116.3

124.7

74

36.9

48.1

285

117.6

125.9

76

38.2

49.3

290

118.9

127.1

78

39.4

50.6

295

120.2

128.3

80

40.6

51.8

300

121.4

129.5

82

41.9

52.9

305

122.7

130.7

84

43.0

54.1

310

123.9

131.8

86

44.2

55.2

315

125.1

133.0

88

45.4

56.3

320

126.3

134.1

90

46.5

57.4

325

127.5

135.2

92

47.6

58.5

330

128.7

136.3

94

48.7

59.6

335

129.8

137.4

96

49.8

60.7

340

131.0

138.5

98

50.9

61.7

345

132.1

139.6

100

51.9

62.7

350

133.2

140.6

105

54.5

65.2

355

134.3

141.7

110

57.0

67.7

360

135.4

142.7

115

59.5

70.0

365

136.5

143.7

120

61.8

72.3

370

137.6

144.7

125

64.1

74.6

375

138.7

145.7

130

66.4

76.7

380

139.8

146.7

135

68.5

78.8

385

140.8

147.7

140

70.7

80.9

390

141.8

148.7

145

72.8

82.9

395

142.9

149.6

IOMM AGZB1

AGZ 010B through 034B

13

Control Layout and Operation

Control Center

All electrical controls are enclosed in a weatherproof control center with tool-locked, hinged access doors. The left-hand section contains the microprocessor controller and control input and output terminals. All high-voltage components are located on the right side of the panel.

ON/OFF Switch

Control

24-Volt Trans.

 

 

Transformer

 

MicroTech II

 

Non-Fused Disc.

 

or

Controller

 

 

Power Block

 

 

SpeedTrol Location

 

Fan

 

Contactors

 

 

Field Connection

 

Fan

Terminals

 

 

 

Protection

 

 

Compressor Contactors

Start-up and Shutdown

Pre Start-up

1.The chilled-water system should be flushed and cleaned. Proper water treatment is required to prevent corrosion and organic growth.

2.Open all electric disconnects and check all electric connections for tightness.

3.Inspect all water piping for flow direction and correct connections at the evaporator.

4.Verify thermostat water temperature sensor is installed in the leaving water line (supply to building). On all AGZ units the sensor well and sensor are factory mounted.

5.Check compressor oil level. The oil level should be visible in the oil sight glass.

6.Check voltage of the unit power supply and make certain voltage is within ±10% of nameplate rating. Check unit power supply wiring for proper ampacity and a minimum insulation temperature of 75°C. Check for proper phasing using a phase sequence meter.

7.Verify all mechanical and electrical inspections have been completed according to local codes.

8.Open control stop switch S1(off). Turn on the main power and control disconnect switches. This will energize crankcase heaters. Wait at least 24 hours before starting up unit.

9.Open all water flow valves and start the chilled water pump. Check all piping for leaks and vent the air from the evaporator as well as from the system piping. Flush the evaporator and system piping to obtain clean, noncorrosive water in the evaporator.

Start-up

1.Set temperature controller to the desired chilled water temperature. Set the chilled water Delta-T.

2.Start auxiliary equipment by turning on the following: time clock (if present), ambient thermostat and/or remote on/off switch, chilled water pump.

3.If the controller calls for cooling, the unit will begin the start-up sequence.

14

AGZ 010B through 034B

IOMM AGZB1

4.After running the unit for a short time, check the oil level in the compressor (1/4 to 1/3 of the glass), rotation of fans, and flashing in refrigerant sight glass.

5.Verify superheat temperature is at the factory setting of 8 to 12 degrees F (4.4 to 6.7 degrees C).

6.After system performance has stabilized, complete the current AGZ Start-Up Form (obtainable from the local McQuay sales office) to establish inception of warranty benefits. Return the form to McQuay International through your sales representative.

Sequence of Operation

Start-Up

With the control circuit power on, 115V power is applied through the control circuit fuse F1 to the compressor crankcase heaters, the compressor motor protections and the primary of the 24V control circuit transformer. The 24V transformer provides power to the microprocessor controller.

When a remote time clock, manual switch, or the unit controller turns on the chilled water pump, the flow switch closes and satisfies the flow requirement. If the chilled water temperature is above the stage-on temperature, and all equipment protection devices are closed, the unit will start. The controller will operate the unit in response to the leaving chiller water temperature or reset signals that may be present.

Equipment Protection Alarms

The following conditions will shut down the unit and activate the alarm circuit:

No evaporator water flow

Low evaporator pressure

High condenser pressure

Motor protection system

Phase voltage protection (Optional)

Outside ambient temperature

Evaporator freeze protection

Sensor failures

The following alarms will limit unit operation:

Condenser pressure stage down, unloads unit at high discharge pressures

Low ambient lockout, shuts off unit at low ambient temperatures

Low evaporator pressure hold, holds stage #1 until pressure rises

Low evaporator pressure unload, shuts off stage #2

Unit Enable Selection

Enables unit operation from local keypad, digital input, or Building Automation System.

Unit Mode Selection

Selects standard cooling, ice, glycol, or test operation mode.

Condenser fan control

Control of condenser fans is provided by the MicroTech II controller. The control steps condenser fans based on discharge pressure.

Shutdown

As the leaving water control is satisfied, it will stage off the lag compressor unloading the unit. The second stage will de-energize the liquid line solenoid valve SV1 and shut off the lead compressor. The compressor crankcase heaters will energize when the compressors shut off, keeping the small amount of refrigerant in the plate heat exchanger from migrating to the compressor. See page 56 for detailed explanation of compressor staging.

IOMM AGZB1

AGZ 010B through 034B

15

Physical Data

AGZ-BS, R-22/R-407C

Table 4, Physical Data, AGZ 010BS through 017BS, Packaged, R-22/R-407C

PHYSICAL DATA

 

AGZ MODEL NUMBER

 

010B

013B

017B

 

BASIC DATA

 

 

 

Unit Capacity @ ARI Conditions (1), Tons (kW)

10.0 (36.2)

13.7 (48.2)

15.8 (55.6)

Number Of Refrigerant Circuits

1

1

1

Unit Operating Charge, R-22 and [R-407C], Lb. (kg)

22.0 (10.0)

24.0 (10.9)

31.0 (14.1)

Cabinet Dimensions, LxWxH, In.

73.6 x 46.3 x 50.8

73.6 x 46.3 x 50.8

73.6 x 46.3 x 50.8

Cabinet Dimensions, LxWxH, (mm)

(1869) x (1176) x (1289)

(1869) x (1176) x (1289)

(1869) x (1176) x (1289)

Unit Operating Weight, Lb. (kg)

1095 (498)

1190 (541)

1300 (591)

Unit Shipping Weight, Lb. (kg)

1085 (493)

1170 (532)

1280 (582)

Add'l Weight If Copper Finned Coils, Lb. (kg)

176 (80.0)

176 (80.0)

264 (120.0)

R-22 and [R-407C]

[176 (80.0)]

[176 (80.0)]

[264 (120.0)]

COMPRESSORS

 

 

 

Type

Scroll

Scroll

Scroll

Nominal Horsepower

6.0 / 6.0

7.5 / 7.5

9.0 / 9.0

Oil Charge Per Compressor of a Tandem Set, oz. (g)

60 (1701)

85 (2410)

110 (3119)

CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DSPLACEMENT

 

 

Standard Staging

0 – 50 – 100

0 – 50 – 100

0 – 50 – 100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING

 

Coil Face Area, One of Two Sides, Sq. Ft. (M2)

30.3 (2.8)

30.3 (2.8)

30.3 (2.8)

Finned Height x Finned Length, In.

84 x 52

84 x 52

84 x 52

Finned Height x Finned Length, (mm)

(2134) x (1321)

(2134) x (1321)

(2134) x (1321)

Fins Per Inch x Rows Deep: R-22 and [R-407C]

16 x 2 [16 x 2]

16 x 2 [16 x 2]

16 x 3 [16 x 3]

Pumpdown Capacity Lb. (kg)

35.3 (16.0)

35.3 (16.0)

52.9 (24.0)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE

 

 

Number Of Fans - Fan Diameter, In. (mm)

2 – 26 (660)

2 – 26 (660)

2 – 26 (660)

Number Of Motors - HP (kW)

2 – 1.0 (0.75)

2 – 1.0 (0.75)

2 – 1.0 (0.75)

Fan And Motor RPM, 60 Hz

1140

1140

1140

60 Hz Total Unit Airflow, CFM (l/s)

13950 (6584)

13950 (6584)

12000 (5664)

DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE

 

 

Connection Size Victaulic, In. (mm)

2 (51)

2 (51)

2 (51)

Water Volume, Gallons (L)

0.9 (3.6)

1.7 (6.3)

2.0 (7.6)

Maximum Refrigerant Working Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

Maximum Water Pressure, psig (kPa)

350 (2413)

350 (2413)

350 (2413)

NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.

16

AGZ 010B through 034B

IOMM AGZB1

Table 5, Physical Data, AGZ 020BS through 034BS, Packaged, R-22/R-407c

PHYSICAL DATA

 

AGZ MODEL NUMBER

 

020B

025B

029B

034B

 

BASIC DATA

 

 

 

 

Unit Capacity @ ARI Conditions (1), Tons (kW)

20.6 (72.4)

22.7 (79.8)

27.7 (97.5)

34.0 (119.5)

Number Of Refrigerant Circuits

1

1

1

1

Unit Operating Charge, R-22 and [R-407C],

34.0 (15.4)

42.0 (19.1)

47.0 (21.3)

50.0 (22.7)

Lb. (kg)

[38.0 (17.3)]

 

 

 

Cabinet Dimensions, LxWxH, In.

106.2x 46.3 x 50.8

106.2x 46.3 x 50.8

106.2x 46.3 x 58.8

106.2x 46.3 x 58.8

Cabinet Dimensions, LxWxH, (mm)

(2697) x (1176) x

(2697) x (1176) x

(2697) x (1176) x

(2697) x (1176) x

(1289)

(1289)

(1493)

(1493)

 

Unit Operating Weight, Lbs. (kg)

1590 (723)

1635 (743)

1830 (832)

2315 (1052)

Unit Shipping Weight, Lbs. (kg)

1570 (714)

1610 (732)

1800 (818)

2270 (1032)

Add'l Weight If Copper Finned Coils, Lb. (kg)

284 (129)

426 (194)

508 (231)

508 (231)

R-22 and [R-407C]

[426 (194)]

[426 (194)]

[508 (231)]

[508 (231)]

COMPRESSORS

 

 

 

 

Type

Scroll

Scroll

Scroll

Scroll

Nominal Horsepower

12.0 / 12.0

13.0 / 13.0

15.0 / 15.0

20.0 / 20.0

Oil Charge Per Compressor of a Tandem Set,

110 (3119)

110 (3119)

110 (3119)

158 (4479)

oz. (g)

 

 

 

 

CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT

 

 

Standard Staging

0 –50 - 100

0 – 50 – 100

0 – 50 – 100

0 – 50 – 100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING

 

Coil Face Area, One of Two Sides, Sq. Ft. (M2)

49.0 (4.6)

49.0 (4.6)

58.3 (5.4)

58.3 (5.4)

Finned Height x Finned Length, In.

84 x 84

84 x 84

100 x 84

100 x 84

Finned Height x Finned Length, (mm)

(2134) x (2134)

(2134) x (2134)

(2545 ) x (2134)

(2545 ) x (2134)

Fins Per Inch x Rows Deep: R22 and [R407C]

16 x 2 [16 x 3]

16 x 3 [16 x 3]

16 x 3 [16 x 3]

16 x 3 [16 x 3]

Pumpdown Capacity, R-22 and [R-407C]

56.9 (25.9)

85.4 (38.8)

101.6 (46.2)

101.6 (46.2)

Lb. (kg)

[85.4 (38.8)]

 

 

 

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE

 

 

 

Number Of Fans - Fan Diameter, In. (mm)

3 – 26 (660)

3 – 26 (660)

3 – 26 (660)

3 – 26 (660)

Number Of Motors - HP (kW)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

Fan And Motor RPM, 60 Hz

1140

1140

1140

1140

60 Hz Total Unit Airflow, CFM (l/s)

20925 (9877)

20925 (9877)

19800 (9346)

19800 (9346)

 

 

 

 

 

DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE

 

 

 

Connection Size Victaulic, In. (mm)

2 (51)

2 (51)

2 (51)

2 (51)

Water Volume, Gallons (L)

2.2 (8.2)

3.0 (11.5)

4.0 (15.1)

5.6 (21.0)

Max. Refrigerant Working Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

450 (3103)

Maximum Water Pressure, psig (kPa)

350 (2413)

350 (2413)

350 (2413)

350 (2413)

NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.

IOMM AGZB1

AGZ 010B through 034B

17

AGZ-BM, R-22/R-407C

Table 6, Physical Data, AGZ 010BM through 017BM, Remote Evaporator, R-22/R-407C

PHYSICAL DATA

 

AGZ MODEL NUMBER

 

010B

013B

017B

 

BASIC DATA

 

 

 

Unit Capacity @ ARI Conditions (1), Tons (kW)

10.0 (36.2)

13.7 (48.2)

15.8 (55.6)

Number Of Refrigerant Circuits

1

1

1

Unit Operating Charge, R-22 and [R-407C], Lb. (kg)

13 (5.9)

14 (5.3)

17 (7.7)

Cabinet Dimensions, LxWxH, In.

73.6 x 46.3 x 50.8

73.6 x 46.3 x 50.8

73.6 x 46.3 x 50.8

Cabinet Dimensions, LxWxH, (mm)

(1869) x (1176) x (1289)

(1869) x (1176) x (1289)

(1869) x (1176) x (1289)

Unit Operating Weight, Lb. (kg)

950 (431)

1276 (579)

1278 (580)

Unit Shipping Weight, Lb. (kg)

1025 (465)

1350 (613)

1363 (619)

Add'l Weight If Copper Finned Coils, Lb. (kg)

176 (80.0)

176 (80.0)

264 (120.0)

R-22 and [R-407C]

[176 (80.0)]

[176 (80.0)]

[264 (120.0)]

COMPRESSORS

 

 

 

Type

Scroll

Scroll

Scroll

Nominal Horsepower

6.0 / 6.0

7.5 / 7.5

9.0 / 9.0

Oil Charge Per Compressor of a Tandem Set, oz. (g)

60 (1701)

85 (2410)

110 (3119)

CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DSPLACEMENT

 

Standard Staging

0 – 50 – 100

0 – 50 – 100

0 – 50 – 100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING

 

Coil Face Area, One of Two Sides, Sq. Ft. (M2)

30.3 (2.8)

30.3 (2.8)

30.3 (2.8)

Finned Height x Finned Length, In.

84 x 52

84 x 52

84 x 52

Finned Height x Finned Length, (mm)

(2134) x (1321)

(2134) x (1321)

(2134) x (1321)

Fins Per Inch x Rows Deep: R-22 and [R-407C]

16 x 2 [16 x 2]

16 x 2 [16 x 2]

16 x 3 [16 x 3]

Pumpdown Capacity Lb. (kg)

35.3 (16.0)

35.3 (16.0)

52.9 (24.0)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE

 

 

Number Of Fans - Fan Diameter, In. (mm)

2 – 26 (660)

2 – 26 (660)

2 – 26 (660)

Number Of Motors - HP (kW)

2 – 1.0 (0.75)

2 – 1.0 (0.75)

2 – 1.0 (0.75)

Fan And Motor RPM, 60 Hz

1140

1140

1140

60 Hz Total Unit Airflow, CFM (l/s)

13950 (6584)

13950 (6584)

12000 (5664)

 

 

 

REMOTE DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE

 

 

Water Connection Size Victaulic, In. (mm)

2 (51)

2 (51)

2 (51)

Water Volume, Gallons (L)

0.9 (3.6)

1.7 (6.3)

2.0 (7.6)

Liquid Line Conn. Braze, inches

1.125

1.125

1.125

Suction Line Conn. Braze, Inches

2.125

2.125

2.125

Temperature Sensor Conn. NPT, Inches

0.75

0.75

0.75

Dry Weight, lbs (kg)

50 (22)

75 (34)

87 (39)

Operating Weight, lbs (kg)

58 (26)

88 (40)

109 (49)

Maximum Refrigerant Working Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

Maximum Water Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

Vent and Drain Conn.

Field

Field

Field

NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range and does not take field-installed lines into account.

18

AGZ 010B through 034B

IOMM AGZB1

Table 7, Physical Data, AGZ 020BM through 034BM, Remote Evaporator, R-22/R-407C

PHYSICAL DATA

 

AGZ MODEL NUMBER

 

020B

025B

029B

034B

 

BASIC DATA

 

 

 

 

Unit Capacity @ ARI Conditions (1), Tons (kW)

20.6 (72.4)

22.7 (79.8)

27.7 (97.5)

34.0 (119.5)

Number Of Refrigerant Circuits

1

1

1

1

Unit Operating Charge, R-22 and [R-407C],

34.0 (15.4)

42.0 (19.1)

47.0 (21.3)

50.0 (22.7)

Lb. (kg)

[38.0 (17.3)]

 

 

 

Cabinet Dimensions, LxWxH, In.

106.2x 46.3 x 50.8

106.2x 46.3 x 50.8

106.2x 46.3 x 58.8

106.2x 46.3 x 58.8

Cabinet Dimensions, LxWxH, (mm)

(2697) x (1176) x

(2697) x (1176) x

(2697) x (1176) x

(2697) x (1176) x

(1289)

(1289)

(1493)

(1493)

 

Unit Operating Weight, Lbs. (kg)

1459 (662)

1478 (671)

1622 (737)

1817 (825)

Unit Shipping Weight, Lbs. (kg)

1558 (707)

1576 (716)

1719 (780)

1914 (869)

Add'l Weight If Copper Finned Coils, Lb. (kg)

284 (129)

426 (194)

508 (231)

508 (231)

R-22 and [R-407C]

[426 (194)]

[426 (194)]

[508 (231)]

[508 (231)]

COMPRESSORS

 

 

 

 

Type

Scroll

Scroll

Scroll

Scroll

Nominal Horsepower

12.0 / 12.0

13.0 / 13.0

15.0 / 15.0

20.0 / 20.0

Oil Charge Per Compressor of a Tandem Set,

110 (3119)

110 (3119)

110 (3119)

158 (4479)

oz. (g)

 

 

 

 

CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT

 

 

Standard Staging

0 –50 - 100

0 – 50 – 100

0 – 50 – 100

0 – 50 – 100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING

 

Coil Face Area, One of Two Sides, Sq. Ft. (M2)

49.0 (4.6)

49.0 (4.6)

58.3 (5.4)

58.3 (5.4)

Finned Height x Finned Length, In.

84 x 84

84 x 84

100 x 84

100 x 84

Finned Height x Finned Length, (mm)

(2134) x (2134)

(2134) x (2134)

(2545 ) x (2134)

(2545 ) x (2134)

Fins Per Inch x Rows Deep: R22 and [R407C]

16 x 2 [16 x 3]

16 x 3 [16 x 3]

16 x 3 [16 x 3]

16 x 3 [16 x 3]

Pumpdown Capacity, R-22 and [R-407C]

56.9 (25.9)

85.4 (38.8)

101.6 (46.2)

101.6 (46.2)

Lb. (kg)

[85.4 (38.8)]

 

 

 

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE

 

 

 

Number Of Fans - Fan Diameter, In. (mm)

3 – 26 (660)

3 – 26 (660)

3 – 26 (660)

3 – 26 (660)

Number Of Motors - HP (kW)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

3 – 1.0 (0.75)

Fan And Motor RPM, 60 Hz

1140

1140

1140

1140

60 Hz Total Unit Airflow, CFM (l/s)

20925 (9877)

20925 (9877)

19800 (9346)

19800 (9346)

 

 

 

 

 

 

 

 

REMOTE DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE

 

 

Connection Size Victaulic, In. (mm)

2 (51)

2 (51)

2 (51)

2 (51)

Water Volume, Gallons (L)

2.2 (8.2)

3.0 (11.5)

4. 0 (15.1)

5.6 (21.0)

Liquid Line Conn. Braze, inches

1.125

1.125

1.375

1.375

Suction Line Conn. Braze, Inches

2.125

2.125

2.125

2.125

Temperature Sensor Conn. NPT, Inches

0.75

0.75

0.75

0.75

Dry Weight, lbs (kg)

92 (42)

124 (56)

156 (71)

211 (96)

Operating Weight, lbs (kg)

110 (50)

148 (67)

188 (85)

255 (116)

Max. Refrigerant Working Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

450 (3103)

Maximum Water Pressure, psig (kPa)

450 (3103)

450 (3103)

450 (3103)

450 (3103)

Drain and Vent Connections

Field

Field

Field

Field

NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range and does not take field-installed lines into account.

IOMM AGZB1

AGZ 010B through 034B

19

Electrical Data

Field Wiring

Wiring must comply with all applicable codes and ordinances. Warranty is void if wiring is not in accordance with specifications. Copper wire is required for all power lead terminations at the unit.

AGZ 010A through AGZ 034A units have single point power connection. A single field supplied fused disconnect is required. The control transformer is factory mounted.

If the evaporator heater is on a separate disconnect switch from the main unit power supply, the unit may be shut down without defeating the freeze protection provided by the evaporator heater.

R-22 data is located on pages 21 through 22, R-407C data in on pages 23 through 24.

R-22

Table 8, Electrical Data Single Point, R-22

 

 

Minimum

 

Power Supply

 

 

Field Fuse

AGZ

 

Field Wire

Hub (Conduit

or Breaker Size

Volts

Circuit

Connection)

 

 

Unit

Ampacity

 

 

 

 

 

 

 

 

Wire

 

 

Nominal

 

 

Size

 

(MCA)

 

 

 

 

 

 

Quantity

Gauge

Quantity

 

Size

Recommended

Maximum

 

 

 

 

75C

 

 

In. (mm)

 

 

 

208

56

3

6 AWG

1

1.00 (25)

70

70

010B

230

54

3

6 AWG

1

1.00 (25)

60

70

460

26

3

10 AWG

1

1.00 (25)

30

30

 

 

575

22

3

10 AWG

1

1.00 (25)

25

25

 

208

77

3

4 AWG

1

1.00 (25)

90

100

013B

230

77

3

4 AWG

1

1.00 (25)

90

100

460

39

3

8 AWG

1

1.00 (25)

45

50

 

 

575

30

3

10 AWG

1

 

1.00 (25)

35

40

 

208

82

3

4 AWG

1

1.00 (25)

110

110

017B

230

80

3

4 AWG

1

1.00 (25)

90

100

460

41

3

8 AWG

1

1.00 (25)

50

50

 

 

575

33

3

10 AWG

1

 

1.00 (25)

40

40

 

208

113

3

2 AWG

1

1.25 (32)

125

150

020B

230

113

3

2 AWG

1

1.25 (32)

125

150

460

50

3

8 AWG

1

1.00 (25)

60

60

 

 

575

42

3

8 AWG

1

 

1.00 (25)

50

50

 

208

126

3

1 AWG

1

1.25 (32)

150

150

025B

230

126

3

1 AWG

1

1.25 (32)

150

150

460

58

3

6 AWG

1

1.00 (25)

70

70

 

 

575

50

3

8 AWG

1

 

1.00 (25)

60

60

 

208

138

3

1/0 AWG

1

1.50 (38)

175

175

029B

230

138

3

1/0 AWG

1

1.50 (38)

175

175

460

69

3

4 AWG

1

1.00 (25)

80

90

 

 

575

57

3

6 AWG

1

 

1.00 (25)

70

70

 

208

182

3

3/0 AWG

1

2.00 (51)

250

250

034B

230

182

3

3/0 AWG

1

2.00 (51)

250

250

460

78

3

4 AWG

1

1.00 (25)

90

100

 

 

575

63

3

6 AWG

1

 

1.00 (25)

70

80

See "Electrical Notes" on page 26.

20

AGZ 010B through 034B

IOMM AGZB1

Table 9, Compressor and Condenser Fan Motor Amp Draw, R-22

 

 

 

Rated Load Amps

 

 

Locked Rotor Amps

AGZ

Volts

Compressors

 

Fan

No. of

Fan

Compressors

Unit

 

No. 1

 

 

 

No. 2

 

Motor

Fans

Motor

Across-The-Line

Size

 

 

 

 

 

(Each)

 

(Each)

 

 

 

 

No. 1

No. 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

208

19.4

 

 

19.4

 

5.8

2

21.4

156

156

010B

230

18.6

 

18.6

 

5.8

2

23.7

156

156

460

9.0

 

 

9.0

 

2.8

2

10.7

75

75

 

 

 

 

575

7.4

 

 

7.4

 

2.5

2

11.0

54

54

 

208

28.8

 

 

28.8

 

5.8

2

21.4

195

195

013B

230

28.8

 

 

28.8

 

5.8

2

23.7

195

195

460

14.7

 

 

14.7

 

2.8

2

10.7

95

95

 

 

 

 

575

10.8

 

 

10.8

 

2.5

2

11.0

80

80

 

208

31.2

 

 

31.2

 

5.8

2

21.4

225

225

017B

230

30.1

 

 

30.1

 

5.8

2

23.7

225

225

460

15.5

 

 

15.5

 

2.8

2

10.7

114

114

 

 

 

 

575

12.1

 

 

12.1

 

2.5

2

11.0

80

80

 

208

42.3

 

 

42.3

 

5.8

3

21.4

245

245

020B

230

42.3

 

 

42.3

 

5.8

3

23.7

245

245

460

18.2

 

 

18.2

 

2.8

3

10.7

125

125

 

 

 

 

575

14.9

 

 

14.9

 

2.5

3

11.0

100

100

 

208

48.1

 

48.1

 

5.8

3

21.4

300

300

025B

230

48.1

 

 

48.1

 

5.8

3

23.7

300

300

460

21.8

 

 

21.8

 

2.8

3

10.7

150

150

 

 

 

 

575

18.6

 

 

18.6

 

2.5

3

11.0

109

109

 

208

53.2

 

 

53.2

 

5.8

3

21.4

340

340

029B

230

53.2

 

 

53.2

 

5.8

3

23.7

340

340

460

26.5

 

 

26.5

 

2.8

3

10.7

173

173

 

 

 

 

575

21.7

 

 

21.7

 

2.5

3

11.0

132

132

 

208

73.1

 

 

73.1

 

5.8

3

21.4

505

505

034B

230

73.1

 

 

73.1

 

5.8

3

23.7

505

505

460

30.5

 

 

30.5

 

2.8

3

10.7

225

225

 

 

 

 

575

24.4

 

 

24.4

 

2.5

3

11.0

180

180

See "Electrical Notes" on page 26.

IOMM AGZB1

AGZ 010B through 034B

21

Loading...
+ 47 hidden pages