Installation, Operation and Maintenance Manual |
IOMM AGZB1 |
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Group: Chiller |
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Part Number: 331975001 |
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Effective: May 2008 |
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Supersedes: October 2007 |
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Air-Cooled Scroll Compressor Water Chillers
AGZ 010BS – AGZ 034BS, Packaged Chiller AGZ 010BM – AGZ 034BM, Remote Evaporator 10 to 34 Tons, 35 to 120 kW
R-22, R-407C
60 Hertz
Software Version AGZSU0102D
Table of Contents |
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Introduction........................................ |
3 |
General Description................................... |
3 |
Inspection .................................................. |
3 |
Installation ................................................. |
3 |
Handling .................................................... |
3 |
Location..................................................... |
4 |
Service Access........................................... |
4 |
Vibration Isolators ..................................... |
5 |
Chilled Water System ................................ |
7 |
Water Connections..................................... |
9 |
Refrigerant Charge .................................... |
9 |
Unit Component Location ......................... |
9 |
Glycol Solutions...................................... |
10 |
Evaporator Water Flow and Pressure Drop10 |
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R-407C Units .................................... |
12 |
Control Layout and Operation....... |
14 |
Control Center ......................................... |
14 |
Start-up and Shutdown.................... |
14 |
Pre Start-up.............................................. |
14 |
Start-up .................................................... |
14 |
Sequence of Operation ............................ |
15 |
Physical Data .................................... |
16 |
AGZ-BS, R-22/R-407C........................... |
16 |
AGZ-BM, R-22/R-407C ......................... |
18 |
Electrical Data.................................. |
20 |
Field Wiring............................................. |
20 |
R-22......................................................... |
20 |
R-407C .................................................... |
23 |
Notes for Electrical Data ......................... |
26 |
Dimensions & Weights..................... |
28 |
Remote Evaporators ................................ |
30 |
ACZ/AGZ Dimensions and Weights ....... |
31 |
System Maintenance ........................ |
32 |
General.................................................... |
32 |
Lubrication.............................................. |
32 |
Electrical Terminals ................................ |
32 |
Condensers.............................................. |
32 |
Refrigerant Sight glass............................ |
32 |
Standard MicroTech II Controller.33 |
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Table of Contents .................................... |
33 |
Overview................................................. |
34 |
General Description ................................ |
34 |
Setpoint Security..................................... |
38 |
Equipment Protection Alarms ................. |
38 |
Control Functions and Definitions.......... |
39 |
Unit Enable ............................................. |
41 |
Unit Mode............................................... |
41 |
Power Up Start Delay ............................. |
42 |
Ice Mode Start Delay .............................. |
42 |
Unit State ................................................ |
42 |
Evaporator Water Pump State Control.... |
43 |
Condenser Fans....................................... |
44 |
Low OAT Start........................................ |
44 |
Circuit Capacity Overrides ..................... |
44 |
Maximum LWT Rate .............................. |
45 |
Low Ambient Lockout ............................ |
45 |
Compressor Control................................ |
45 |
Using the Controller................................ |
48 |
Menu Screens.......................................... |
49 |
BAS Interface................................... |
61 |
Service............................................... |
62 |
Thermostatic Expansion Valve ............... |
62 |
Filter-Driers............................................. |
62 |
Liquid Line Solenoid .............................. |
62 |
Optional Controls.................................... |
63 |
Troubleshooting Chart ............................ |
66 |
©2007 McQuay International. Illustrations and data cover the McQuay International product at the time of publication and we reserve the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; LONMARK, LonTalk, LONWORKS, and the LONMARK logo are managed, granted and used by LONMARK International under a license granted by Echelon Corporation; Compliant Scroll from Copeland Corporation; ElectroFin from AST ElectroFin Inc.; Modbus from Schneider Electric; FanTrol, MicroTech II, Open Choices, and SpeedTrol from McQuay International.
2 |
AGZ 010B through 034B |
IOMM AGZB1 |
McQuay air-cooled water chillers are complete, self-contained automatic refrigerating units. Every unit is completely assembled, factory wired, charged, and tested. Each unit consists of air-cooled condensers, Copeland Compliant Scroll® hermetic compressor, brazed plate-to-plate evaporator, and complete refrigerant piping. Liquid line components include sight-glass/moisture indicator, solenoid valve, and thermal expansion valve. Other features include a compressor heater, and evaporator heater for chilled water freeze protection.
The electrical control center includes all equipment protection and operating controls necessary for automatic operation. Condenser fan motors are three-phase (except single-phase on No. 1 fan with SpeedTrol option) and started by their own contactors and have inherent overload protection. Each compressor has solid-state motor protection for inherent thermal overload protection except Model AGZ 010 that has internal line breakage.
This manual is based on software version AGZSU0102D. The software version can be displayed by pressing the Enter and Menu keys simultaneously. Exit by pressing Menu.
Check all items carefully against the bill of lading. Inspect all units for damage upon arrival. Report shipping damage and file a claim with the carrier. Check the unit nameplate before unloading to be sure it agrees with the power supply available. Units are shipped FOB factory and McQuay is not responsible for physical damage after unit leaves the factory.
Note: Unit shipping and operating weights are listed on pages 16 and 17.
Note: Installation must be performed by trained, experienced personnel who are familiar with local codes and regulations, especially concerning refrigerant release to the atmosphere.
! WARNING
Sharp edges and coil surfaces can cause personal injury. Avoid contact with them.
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet-metal cabinet and end frame (see Figure 1). To lift the unit, lifting slots are provided in the base of the unit.
Arrange spreader bars and cables to prevent damage to condenser coils or cabinet (see Figure 2).
HAZARD IDENTIFICATION INFORMATION
! WARNING
Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.
! |
CAUTION |
Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.
IOMM AGZB1 |
AGZ 010B through 034B |
3 |
BLOCKING REQUIRED
ACROSS FULL WIDTH
SPREADER BAR (2)
NOTE:: The fork lift slots can be used for lifting by inserting sufficiently strong pipe through them as shown in Figure 2.
Use the outboard slots on three-fan units and the only two on two-fan units.
PIPE SLUNG THRU
OPENINGS IN LEGS (2)
AGZ units are for outdoor applications and can be mounted on a roof or at ground level. Set units on a solid and level foundation. For roof-mounted applications, install the unit on a steel channel or I- beam frame to support the unit above the roof. For ground level applications, install the unit on a substantial base that will not settle. A one-piece concrete slab with footings extended below the frost line is recommended. Be sure the foundation is level (within 1/2” [13 mm] over its length and width). The foundation must support the operating weights listed in the Physical Data Tables on pages 16 and 17. It is recommended that the unit be raised a few inches with a suitable support, located at least under the mounting locations, to allow water to drain from under the unit and to facilitate cleaning under it.
Since its operation is affected by wind, the unit should be located so that its length is parallel with the prevailing wind. If this is not practical, use field fabricated wind deflectors.
Each end of the unit must be accessible after installation for periodic service. Compressors, filterdriers, and liquid line solenoid valve are accessible from the end of the unit. High-pressure, lowpressure, and motor protector controls are on the compressor. Most operating, equipment protection, and starting controls are located in the unit control box.
The fan deck with the condenser fans and motors can be removed from the top of the unit.
4 |
AGZ 010B through 034B |
IOMM AGZB1 |
The flow of air to and from the
condenser coil must not be limited. |
Figure 3, Clearance requirements |
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Restricting airflow or allowing air |
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recirculation will result in a decrease in |
4 Ft. (1220mm) |
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unit performance and efficiency. There |
Clearance for Air Inlet |
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must be no obstruction above the unit |
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that would deflect discharge air |
4 Ft. |
4 Ft. |
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downward where it could be |
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(1220mm) |
(1220mm) |
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recirculated back to the inlet of the |
Clearance for |
Clearance for |
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condenser coil. The condenser fans are |
Service Access |
Service Access |
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propeller type and will not operate with |
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ductwork on the fan outlet. |
4 Ft. (1220mm) |
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Install the unit with enough side |
Clearance for Air Inlet |
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clearance for air entrance to the coil and |
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for servicing. Provide service access to |
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the evaporator, compressors, electrical |
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control panel and piping components as |
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shown in Figure 3. Do not block access to |
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the unit with piping or conduit. |
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Do not allow debris to accumulate near the |
The recommended minimum side clearance between two units |
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unit. Air movement may draw debris into |
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is 8 feet (2440mm). |
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the condenser coil causing air starvation. Give special consideration to low ambient operation where snow can accumulate.
Keep condenser coils and fan discharge free of snow or other obstructions to permit adequate airflow.
The low sound levels of the AGZ chiller are suitable for most applications. When additional sound reduction is necessary, locate the unit away from sound sensitive areas. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable. Reduce structurally transmitted sound by isolating water lines, electrical conduit and the unit itself. Use wall sleeves and rubber isolated piping hangers to reduce transmission of water or pump noise into occupied spaces. Use flexible electrical conduit to isolate sound through electrical conduit. Spring isolators are effective in reducing the low amplitude sound generated by the Discus semi-hermetic compressors and for unit isolation in sound-sensitive areas.
The unit must not be installed in a pit or enclosure that is deeper or taller than the height of the unit unless extra space is provided. The minimum clearance on each side of the
unit is 6 feet (1828mm) when installed in a pit. The pit cannot be deeper than the unit.
The minimum clearance to a side wall or building taller than the unit height is 6 feet (1828mm) provided no solid wall above 6 feet (1828mm) tall is closer than 12 feet (3658mm) to the opposite side of the unit.
Vibration isolators are recommended
for all roof-mounted installations or wherever vibration transmission is a consideration.
IOMM AGZB1 |
AGZ 010B through 034B |
5 |
The unit should be initially placed on shims or blocks at the listed free height. When all piping, wiring, flushing, charging, etc. is completed, the springs are adjusted upward to loosen the blocks or shims that are then removed.
A rubber anti-skid pad is part of the isolator. Installation of spring isolators requires flexible piping connections and at least three feet of flexible conduit to avoid straining the piping and transmitting vibration and noise. These units cannot be bolted to isolators.
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Neoprene-in-Shear |
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Kit P/N |
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AGZ Model |
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RF |
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LF |
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RB |
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LB |
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010, 013, 017 |
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RP-3 Red |
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RP-3 Red |
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RP-3 Red |
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RP-3 Red |
350014858 |
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020, 025, 029, 034 |
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RP-3 Green |
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RP-3 Green |
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RP-3 Red |
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RP-3 Red |
350014857 |
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Spring |
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Kit P/N |
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AGZ Model |
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RF |
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LF |
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RB |
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LB |
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010 |
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CP 1-24 Brown |
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CP 1-24 Brown |
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CP 1-24 Brown |
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CP 1-24 Brown |
350014832 |
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013, 017 |
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CP 1-25 Red |
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CP 1-25 Red |
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CP 1-25 Red |
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CP 1-25 Red |
350014834 |
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020, 025 |
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CP1-26 Purple |
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CP1-27 Orange |
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CP 1-24 Brown |
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CP 1-24 Brown |
350014836 |
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029 |
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CP1-27 Orange |
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CP1-27 Orange |
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CP 1-25 Red |
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CP 1-25 Red |
350014838 |
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034 |
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CP1-27 Orange |
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CP1-28 Green |
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CP 1-25 Red |
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CP 1-25 Red |
350014840 |
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Note: See dimension |
drawing for location of |
isolators |
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Corner Weights |
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Remote Evaporator |
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Packaged Chiller |
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AGZ- |
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LF |
RF |
LB |
RB |
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AGZ- |
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RF |
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LF |
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RB |
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LB |
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BM |
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BS |
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RIB |
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RIF |
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010A |
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257 |
264 |
236 |
243 |
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010A |
279 |
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275 |
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267 |
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263 |
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Control |
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013A |
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290 |
286 |
246 |
243 |
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013A |
315 |
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297 |
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288 |
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271 |
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Panel |
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017A |
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312 |
309 |
266 |
263 |
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017A |
344 |
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323 |
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316 |
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297 |
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020A |
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446 |
443 |
241 |
240 |
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020A |
502 |
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475 |
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271 |
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257 |
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LIB |
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LIF |
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025A |
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453 |
449 |
245 |
243 |
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025A |
531 |
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496 |
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301 |
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282 |
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029A |
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488 |
487 |
296 |
295 |
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029A |
583 |
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238 |
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353 |
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326 |
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034A |
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656 |
703 |
297 |
318 |
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034A |
779 |
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761 |
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369 |
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361 |
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CP-1, Spring Isolator |
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RP-3 Neoprene-in-Shear Isolator |
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6 |
AGZ 010B through 034B |
IOMM AGZB1 |
Local authorities can supply the installer with the proper building and safety codes required for proper installation.
Install piping with minimum bends and changes in elevation to minimize pressure drop. Consider the following when installing water piping:
1.Vibration eliminators to reduce vibration and noise transmission to the building.
2.Shutoff valves to isolate the unit from the piping system during unit servicing.
3.Manual or automatic air vent valves at the high points of the system. Install drains at the lowest points in the system.
4.Maintaining adequate system water pressure (expansion tank or regulating valve).
5.Temperature and pressure indicators located at the unit to aid in unit servicing. Pressure gauge taps must be installed in the chilled water inlet and outlet piping or as shown in Figure 4.
6.A strainer or other means of removing foreign matter from the water before it enters the pump. Place the strainer far enough upstream to prevent cavitation at the pump inlet (consult pump manufacturer for recommendations). The use of a strainer can prolong pump life and keep system performance up.
7.A 40-mesh strainer is required in the water line just before the inlet of the evaporator. This will help prevent foreign material from entering and decreasing the performance of the evaporator.
!CAUTION
If a separate disconnect is used for the 110V supply to the evaporator heating cable, mark the disconnect clearly so the disconnect is not accidentally shut off during cold seasons. Failure to do so can cause a failure of the evaporator.
8.The brazed plate evaporator has a thermostat and heating cable to prevent freeze-up down to -20°F (-29°C). The heating cable should be wired to a separate 110V supply circuit. As shipped from the factory, the heating cable is wired to the control circuit. Protect all water piping to the unit from freezing.
9.If the unit is used as a replacement chiller on a previously existing piping system, flush the system thoroughly before unit installation. Perform regular water analysis and chemical water treatment on the evaporator immediately at equipment start-up.
10.When glycol is added to the water system for freeze protection, the refrigerant suction pressure will be lower, cooling performance less, and water side pressure drop greater. If the percentage of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and loss of performance could be substantial. Reset the freezestat and low leaving water alarm temperatures. The freezestat is factory set to default at 38°F (3.3°C). Reset the freezestat setting to approximately 4 to 5 degrees F (2.3 to 2.8 degrees C) below the leaving chilled water setpoint temperature. See the section titled “Glycol Solutions” on page 10 for additional information concerning glycol.
11.Perform a preliminary leak check before insulating the piping and filling the system.
12.Include a vapor barrier on the piping insulation to prevent condensation and possible damage to the building structure.
IOMM AGZB1 |
AGZ 010B through 034B |
7 |
Air
Vent
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Strainer |
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Inlet |
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P |
Vibration |
Isolation |
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Valves |
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Eliminators |
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Outlet |
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Flow |
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Switch |
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Drain |
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NOTES:
1.Chilled water piping within the unit enclosure must be insulated in the field.
2.Support piping independently of the unit and install per local codes.
It is important to have adequate water volume in the system to provide an opportunity for the chiller to sense a load change, adjust to the change and stabilize. As the expected load change becomes more rapid, a greater water volume is needed. The system water volume is the total amount of water in the evaporator, air handling products and associated piping. If the water volume is too low, operational problems can occur, including rapid compressor cycling, rapid loading and unloading of compressors, erratic refrigerant flow in the chiller, improper motor cooling, shortened equipment life and other undesirable occurrences.
For normal comfort cooling applications, where the cooling load changes relatively slowly, we recommend a minimum system volume of three to four times the flow rate (GPM). For example, if the design chiller flow rate is 120 GPM, we recommend a minimum system volume of 360 to 480 gallons.
Since there are many other factors that can influence performance, systems may successfully operate below these suggestions. However, as the water volume decreases below these suggestions, the possibility of problems increases.
Variable chilled water flow systems are not recommended for this class of equipment due to limited unloading capability.
Mount a water flow switch in the leaving water line to shut down the unit when water flow is interrupted.
A flow switch is available from McQuay |
Figure 5, Flow Switch Installation |
(part number 017503300). It is a “paddle” |
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type switch and adaptable to pipe sizes |
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down to 1 1/4” (32mm) nominal. Certain |
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minimum flow rates are required to close |
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the switch and are listed in Table 2. Install |
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the switch as shown in Figure 5. Connect |
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the normally open contacts of the flow |
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switch in the unit control center at |
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terminals 4 and 5. There is also a set of |
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normally closed contacts on the switch that |
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can be used for an indicator light or an |
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alarm to indicate when a “no-flow” |
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condition exists. Freeze protect any flow |
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switch that is installed outdoors. Follow |
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8 |
AGZ 010B through 034B |
IOMM AGZB1 |
installation instructions provided with the flow switch. Calibrate the flow switch to open at one-half of nominal flow rate.
NOTE: |
Differential pressure switches are not recommended for outdoor |
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installation. They are subject to damage from freezing. |
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Table 2, Flow Switch Settings |
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Pipe Size |
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inch |
1 1/4 |
1 1/2 |
2 |
2 1/2 |
3 |
4 |
5 |
6 |
8 |
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(NOTE !) |
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mm |
32 (2) |
38 (2) |
51 |
63 (3) |
76 |
102 (4) |
127 (4) |
153 (4) |
204 (5) |
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Min. |
Flow |
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gpm |
5.8 |
7.5 |
13.7 |
18.0 |
27.5 |
65.0 |
125.0 |
190.0 |
205.0 |
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Lpm |
1.3 |
1.7 |
3.1 |
4.1 |
6.2 |
14.8 |
28.4 |
43.2 |
46.6 |
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Adjst. |
No |
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gpm |
3.7 |
5.0 |
9.5 |
12.5 |
19.0 |
50.0 |
101.0 |
158.0 |
170.0 |
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Flow |
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Lpm |
0.8 |
1.1 |
2.2 |
2.8 |
4.3 |
11.4 |
22.9 |
35.9 |
38.6 |
Max. |
Flow |
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gpm |
13.3 |
19.2 |
29.0 |
34.5 |
53.0 |
128.0 |
245.0 |
375.0 |
415.0 |
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Lpm |
3.0 |
4.4 |
6.6 |
7.8 |
12.0 |
29.1 |
55.6 |
85.2 |
94.3 |
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Adjst. |
No |
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gpm |
12.5 |
18.0 |
27.0 |
32.0 |
50.0 |
122.0 |
235.0 |
360.0 |
400.0 |
|
Flow |
|
Lpm |
2.8 |
4.1 |
6.1 |
7.3 |
11.4 |
27.7 |
53.4 |
81.8 |
90.8 |
NOTES:
1.A segmented 3-inch paddle (1, 2, and 3 inches) is furnished mounted, plus a 6-inch paddle loose.
2.Flow rates for a 2-inch paddle trimmed to fit the pipe.
3.Flow rates for a 3-inch paddle trimmed to fit the pipe.
4.Flow rates for a 3-inch paddle.
5.Flow rates for a 6-inch paddle.
The unit has 3-inch holes for the chilled water piping to enter the unit. The connections are made to the evaporator water connections located within the unit. Chilled water piping within the unit must be insulated.
All units are designed for R-22 or R-407C and are shipped with an operating charge. The operating charge for each unit is shown in the Physical Data Tables on pages 16 and 17.
Control Panel
Chilled Water
Inlet Connection
Tandem Scroll
Compressors
Chilled Water
Outlet Connection
|
|
Charging Valve |
|
|
Evaporator |
||||
|
|
|
||
|
Solenoid Valve, Expansion Valve |
|||
|
|
|||
|
||||
Filter Drier |
|
Optional Hot Gas Bypass Valve |
IOMM AGZB1 |
AGZ 010B through 034B |
9 |
The use of glycol antifreeze solutions will decrease unit capacity and increase the pressure drop through the cooler. See Product Manual Catalog ACZAGZB1 for specific ratings and correction factors.
! |
CAUTION |
Do not use automotive grade antifreeze. Industrial grade glycols must be used. Automotive antifreeze contains inhibitors that will cause plating on the copper tubes within the chiller evaporator. The type, storage, disposal, and handling of glycol used must be consistent with local codes.
Evaporator flow rate must fall between the minimum and maximum values shown in the evaporator pressure drop curve, Figure 6. Flow rates outside of these limits result in a chilled water Delta-T outside the operating range of the controller.
Measure the chilled water pressure drop through the evaporator at field-installed pressure taps. It is important not to include the effect of valves or strainers in these readings.
Do not vary the chilled water flow through the evaporator while the compressors are operating.
10 |
AGZ 010B through 034B |
IOMM AGZB1 |
AGZ 010 |
AGZ 020 |
AGZ 025 |
AGZ 029 |
AGZ 034 |
AGZ 017 |
AGZ 013 |
AGZ |
|
Minimum Flow |
|
|
Nominal Flow |
|
Maximum Flow |
|
|||||||
Flow Rate |
Pressure |
Flow Rate |
Pressure |
Flow Rate |
Pressure |
||||||||||
Model |
Drop |
|
|
Drop |
Drop |
||||||||||
|
|
|
|
|
|
|
|
|
|||||||
|
gpm |
L/s |
ft. |
|
kPa |
gpm |
L/s |
ft. |
|
kPa |
gpm |
|
L/s |
ft. |
kPa |
010 |
15.0 |
0.9 |
2.4 |
|
7.1 |
24.0 |
1.5 |
5.8 |
|
17.3 |
40.0 |
|
2.5 |
15.2 |
45.5 |
013 |
19.5 |
1.2 |
1.5 |
|
4.5 |
31.2 |
2.0 |
3.7 |
|
11.0 |
52.0 |
|
3.3 |
9.6 |
28.9 |
017 |
24.0 |
1.5 |
1.7 |
|
5.0 |
38.4 |
2.4 |
4.1 |
|
12.2 |
64.0 |
|
4.0 |
10.7 |
32.1 |
020 |
30.0 |
1.9 |
2.3 |
|
6.8 |
48.0 |
3.0 |
5.6 |
|
16.7 |
80.0 |
|
5.0 |
14.5 |
43.4 |
025 |
34.5 |
2.2 |
1.8 |
|
5.3 |
55.2 |
3.5 |
4.3 |
|
13.0 |
92.0 |
|
5.8 |
11.4 |
34.3 |
029 |
40.7 |
2.6 |
1.7 |
|
5.0 |
65.0 |
4.1 |
4.0 |
|
12.1 |
108.4 |
|
6.8 |
10.9 |
32.6 |
034 |
49.8 |
3.1 |
1.6 |
|
4.7 |
79.7 |
5.0 |
3.9 |
|
11.7 |
132.8 |
|
8.4 |
10.4 |
31.2 |
IOMM AGZB1 |
AGZ 010B through 034B |
11 |
AGZ chillers are available with R-407C refrigerant as non-ARI certified units. R-407C is a zeotropic blend of three compounds, and as such exhibits the characteristic of glide. It does not behave as one substance like R-22 does. Glide is the difference (in degrees F) between the beginning and end phase-change process in either the evaporator or condenser. During these processes, different ratios of the refrigerant’s components change phase from the beginning to the end of the process. The following functions, conditions and settings will differ from units charged with R-22.
1.Different physical data and electrical data
2.Polyolester lubricants are used instead of mineral oil.
3.The saturated pressure/temperature relationship
4.Control and alarm settings
5.Charging procedures
1.Lubrication. The units are factory-charged with polyoester (POE) lubricant and one of the following lubricants must be used if lubricant is to be added to the system:
Copeland Ultra 22 CC
Mobil EAL™Arctic 22 CC
ICI EMKARATE RL RL™ 32CF
POEs are very hygroscopic and will quickly absorb moisture if exposed to air. Pump the lubricant into the unit through a closed transfer system. Avoid overcharging the unit.
2.Pressure/temperature relationship. See Table 3 on page 13 for the saturated pressuretemperature chart. Due to refrigerant glide, use the following procedures for superheat and subcooling measurement.
To determine superheat, only vapor must be present at the point of measurement, no liquid. Use the temperature reading, the pressure reading and the Saturated P/T Chart. If the pressure is measured at 78 psig, the chart shows the saturated vapor temperature to be 50.6°F. If the temperature is measured at 60°F, the superheat is 9.4 degrees F.
To determine subcooling, only liquid must be present, no vapor. Use the temperature reading, the pressure reading and the Saturated P/T Chart. If the pressure is measured at 250 psig, the chart shows the saturated liquid temperature to be 108.2°F. If the temperature is measured at 98°F, the subcooling is 10.2 degrees F.
The P/T relationship between R-407C and R-22 is similar enough to allow the use of R-22 expansion valves. The valves may be marked as “R-22’ or “R-22/R-407C”.
3.Control and alarm settings. The software that controls the operation of the unit is factoryset for operation with R-407C, taking into account that the pressure/temperature relationship differs from R-22. The software functionality is the same for either refrigerant.
4.Charging procedure. The units are factory-charged with R-407C. Use the following procedure if recharging in the field is necessary:
Whether topping off a charge or replacing the circuit’s entire charge, always remove the refrigerant from the charging vessel as a liquid. Many of the cylinders for the newer refrigerants have a dip tube so that liquid is drawn off when the cylinder is in the upright position. Do not vapor charge out of a cylinder unless the entire contents will be charged into the system.
With the system in a 250-micron or lower vacuum, liquid can be charged into the high side. Initially charge about 80 percent of the system total charge.
12 |
AGZ 010B through 034B |
IOMM AGZB1 |
Start the system and observe operation. Use standard charging procedures (liquid only) to top off the charge.
It may be necessary to add refrigerant through the compressor suction. Because the refrigerant leaving the cylinder must be a liquid, exercise care to avoid damage to the compressor. A sight glass can be connected between the charging hose and the compressor. It can be adjusted to have liquid leave the cylinder and vapor enter the compressor.
Pressure |
Liquid Temp |
Vapor Temp |
Pressure |
Liquid Temp |
Vapor Temp |
(PSIG) |
(°F) |
(°F) |
(PSIG) |
(°F) |
(°F) |
20 |
-10.7 |
1.5 |
150 |
74.8 |
84.9 |
22 |
-8.2 |
4.0 |
155 |
76.8 |
86.8 |
24 |
-5.7 |
6.4 |
160 |
78.7 |
88.7 |
26 |
-3.4 |
8.7 |
165 |
80.6 |
90.5 |
28 |
-1.1 |
11.0 |
170 |
82.5 |
92.3 |
30 |
1.1 |
13.1 |
175 |
84.3 |
94.0 |
32 |
3.2 |
15.2 |
180 |
86.1 |
95.8 |
34 |
5.3 |
17.2 |
185 |
87.8 |
97.5 |
36 |
7.3 |
19.2 |
190 |
89.6 |
99.1 |
38 |
9.2 |
21.0 |
195 |
91.3 |
100.7 |
40 |
11.1 |
22.9 |
200 |
92.9 |
102.3 |
42 |
12.9 |
24.7 |
205 |
94.6 |
103.9 |
44 |
14.7 |
26.4 |
210 |
96.2 |
105.4 |
46 |
16.4 |
28.1 |
215 |
97.7 |
107.0 |
48 |
18.1 |
29.7 |
220 |
99.3 |
108.4 |
50 |
19.7 |
31.3 |
225 |
100.8 |
109.9 |
52 |
21.3 |
32.9 |
230 |
102.3 |
111.4 |
54 |
22.9 |
34.4 |
235 |
103.8 |
112.8 |
56 |
24.4 |
35.9 |
240 |
105.3 |
114.2 |
58 |
25.9 |
37.4 |
245 |
106.7 |
115.6 |
60 |
27.4 |
38.8 |
250 |
108.2 |
116.9 |
62 |
28.8 |
40.2 |
255 |
109.6 |
118.2 |
64 |
30.2 |
41.6 |
260 |
111.0 |
119.6 |
66 |
31.6 |
43.0 |
265 |
112.3 |
120.9 |
68 |
33.0 |
44.3 |
270 |
113.7 |
122.1 |
70 |
34.3 |
45.6 |
275 |
115.0 |
123.4 |
72 |
35.6 |
46.9 |
280 |
116.3 |
124.7 |
74 |
36.9 |
48.1 |
285 |
117.6 |
125.9 |
76 |
38.2 |
49.3 |
290 |
118.9 |
127.1 |
78 |
39.4 |
50.6 |
295 |
120.2 |
128.3 |
80 |
40.6 |
51.8 |
300 |
121.4 |
129.5 |
82 |
41.9 |
52.9 |
305 |
122.7 |
130.7 |
84 |
43.0 |
54.1 |
310 |
123.9 |
131.8 |
86 |
44.2 |
55.2 |
315 |
125.1 |
133.0 |
88 |
45.4 |
56.3 |
320 |
126.3 |
134.1 |
90 |
46.5 |
57.4 |
325 |
127.5 |
135.2 |
92 |
47.6 |
58.5 |
330 |
128.7 |
136.3 |
94 |
48.7 |
59.6 |
335 |
129.8 |
137.4 |
96 |
49.8 |
60.7 |
340 |
131.0 |
138.5 |
98 |
50.9 |
61.7 |
345 |
132.1 |
139.6 |
100 |
51.9 |
62.7 |
350 |
133.2 |
140.6 |
105 |
54.5 |
65.2 |
355 |
134.3 |
141.7 |
110 |
57.0 |
67.7 |
360 |
135.4 |
142.7 |
115 |
59.5 |
70.0 |
365 |
136.5 |
143.7 |
120 |
61.8 |
72.3 |
370 |
137.6 |
144.7 |
125 |
64.1 |
74.6 |
375 |
138.7 |
145.7 |
130 |
66.4 |
76.7 |
380 |
139.8 |
146.7 |
135 |
68.5 |
78.8 |
385 |
140.8 |
147.7 |
140 |
70.7 |
80.9 |
390 |
141.8 |
148.7 |
145 |
72.8 |
82.9 |
395 |
142.9 |
149.6 |
IOMM AGZB1 |
AGZ 010B through 034B |
13 |
All electrical controls are enclosed in a weatherproof control center with tool-locked, hinged access doors. The left-hand section contains the microprocessor controller and control input and output terminals. All high-voltage components are located on the right side of the panel.
ON/OFF Switch |
Control |
24-Volt Trans. |
|
||
|
Transformer |
|
MicroTech II |
|
Non-Fused Disc. |
|
or |
|
Controller |
|
|
|
Power Block |
|
|
|
|
SpeedTrol Location |
|
Fan |
|
Contactors |
|
|
|
|
Field Connection |
|
Fan |
Terminals |
|
|
|
|
Protection |
|
|
Compressor Contactors |
1.The chilled-water system should be flushed and cleaned. Proper water treatment is required to prevent corrosion and organic growth.
2.Open all electric disconnects and check all electric connections for tightness.
3.Inspect all water piping for flow direction and correct connections at the evaporator.
4.Verify thermostat water temperature sensor is installed in the leaving water line (supply to building). On all AGZ units the sensor well and sensor are factory mounted.
5.Check compressor oil level. The oil level should be visible in the oil sight glass.
6.Check voltage of the unit power supply and make certain voltage is within ±10% of nameplate rating. Check unit power supply wiring for proper ampacity and a minimum insulation temperature of 75°C. Check for proper phasing using a phase sequence meter.
7.Verify all mechanical and electrical inspections have been completed according to local codes.
8.Open control stop switch S1(off). Turn on the main power and control disconnect switches. This will energize crankcase heaters. Wait at least 24 hours before starting up unit.
9.Open all water flow valves and start the chilled water pump. Check all piping for leaks and vent the air from the evaporator as well as from the system piping. Flush the evaporator and system piping to obtain clean, noncorrosive water in the evaporator.
1.Set temperature controller to the desired chilled water temperature. Set the chilled water Delta-T.
2.Start auxiliary equipment by turning on the following: time clock (if present), ambient thermostat and/or remote on/off switch, chilled water pump.
3.If the controller calls for cooling, the unit will begin the start-up sequence.
14 |
AGZ 010B through 034B |
IOMM AGZB1 |
4.After running the unit for a short time, check the oil level in the compressor (1/4 to 1/3 of the glass), rotation of fans, and flashing in refrigerant sight glass.
5.Verify superheat temperature is at the factory setting of 8 to 12 degrees F (4.4 to 6.7 degrees C).
6.After system performance has stabilized, complete the current AGZ Start-Up Form (obtainable from the local McQuay sales office) to establish inception of warranty benefits. Return the form to McQuay International through your sales representative.
With the control circuit power on, 115V power is applied through the control circuit fuse F1 to the compressor crankcase heaters, the compressor motor protections and the primary of the 24V control circuit transformer. The 24V transformer provides power to the microprocessor controller.
When a remote time clock, manual switch, or the unit controller turns on the chilled water pump, the flow switch closes and satisfies the flow requirement. If the chilled water temperature is above the stage-on temperature, and all equipment protection devices are closed, the unit will start. The controller will operate the unit in response to the leaving chiller water temperature or reset signals that may be present.
The following conditions will shut down the unit and activate the alarm circuit:
• No evaporator water flow |
• |
Low evaporator pressure |
|
• |
High condenser pressure |
• |
Motor protection system |
• Phase voltage protection (Optional) |
• |
Outside ambient temperature |
|
• |
Evaporator freeze protection |
• |
Sensor failures |
The following alarms will limit unit operation:
•Condenser pressure stage down, unloads unit at high discharge pressures
•Low ambient lockout, shuts off unit at low ambient temperatures
•Low evaporator pressure hold, holds stage #1 until pressure rises
•Low evaporator pressure unload, shuts off stage #2
Enables unit operation from local keypad, digital input, or Building Automation System.
Selects standard cooling, ice, glycol, or test operation mode.
Control of condenser fans is provided by the MicroTech II controller. The control steps condenser fans based on discharge pressure.
As the leaving water control is satisfied, it will stage off the lag compressor unloading the unit. The second stage will de-energize the liquid line solenoid valve SV1 and shut off the lead compressor. The compressor crankcase heaters will energize when the compressors shut off, keeping the small amount of refrigerant in the plate heat exchanger from migrating to the compressor. See page 56 for detailed explanation of compressor staging.
IOMM AGZB1 |
AGZ 010B through 034B |
15 |
AGZ-BS, R-22/R-407C
PHYSICAL DATA |
|
AGZ MODEL NUMBER |
|
|
010B |
013B |
017B |
||
|
||||
BASIC DATA |
|
|
|
|
Unit Capacity @ ARI Conditions (1), Tons (kW) |
10.0 (36.2) |
13.7 (48.2) |
15.8 (55.6) |
|
Number Of Refrigerant Circuits |
1 |
1 |
1 |
|
Unit Operating Charge, R-22 and [R-407C], Lb. (kg) |
22.0 (10.0) |
24.0 (10.9) |
31.0 (14.1) |
|
Cabinet Dimensions, LxWxH, In. |
73.6 x 46.3 x 50.8 |
73.6 x 46.3 x 50.8 |
73.6 x 46.3 x 50.8 |
|
Cabinet Dimensions, LxWxH, (mm) |
(1869) x (1176) x (1289) |
(1869) x (1176) x (1289) |
(1869) x (1176) x (1289) |
|
Unit Operating Weight, Lb. (kg) |
1095 (498) |
1190 (541) |
1300 (591) |
|
Unit Shipping Weight, Lb. (kg) |
1085 (493) |
1170 (532) |
1280 (582) |
|
Add'l Weight If Copper Finned Coils, Lb. (kg) |
176 (80.0) |
176 (80.0) |
264 (120.0) |
|
R-22 and [R-407C] |
[176 (80.0)] |
[176 (80.0)] |
[264 (120.0)] |
|
COMPRESSORS |
|
|
|
|
Type |
Scroll |
Scroll |
Scroll |
|
Nominal Horsepower |
6.0 / 6.0 |
7.5 / 7.5 |
9.0 / 9.0 |
|
Oil Charge Per Compressor of a Tandem Set, oz. (g) |
60 (1701) |
85 (2410) |
110 (3119) |
|
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DSPLACEMENT |
|
|
||
Standard Staging |
0 – 50 – 100 |
0 – 50 – 100 |
0 – 50 – 100 |
|
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING |
|
|||
Coil Face Area, One of Two Sides, Sq. Ft. (M2) |
30.3 (2.8) |
30.3 (2.8) |
30.3 (2.8) |
|
Finned Height x Finned Length, In. |
84 x 52 |
84 x 52 |
84 x 52 |
|
Finned Height x Finned Length, (mm) |
(2134) x (1321) |
(2134) x (1321) |
(2134) x (1321) |
|
Fins Per Inch x Rows Deep: R-22 and [R-407C] |
16 x 2 [16 x 2] |
16 x 2 [16 x 2] |
16 x 3 [16 x 3] |
|
Pumpdown Capacity Lb. (kg) |
35.3 (16.0) |
35.3 (16.0) |
52.9 (24.0) |
|
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE |
|
|
||
Number Of Fans - Fan Diameter, In. (mm) |
2 – 26 (660) |
2 – 26 (660) |
2 – 26 (660) |
|
Number Of Motors - HP (kW) |
2 – 1.0 (0.75) |
2 – 1.0 (0.75) |
2 – 1.0 (0.75) |
|
Fan And Motor RPM, 60 Hz |
1140 |
1140 |
1140 |
|
60 Hz Total Unit Airflow, CFM (l/s) |
13950 (6584) |
13950 (6584) |
12000 (5664) |
|
DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE |
|
|
||
Connection Size Victaulic, In. (mm) |
2 (51) |
2 (51) |
2 (51) |
|
Water Volume, Gallons (L) |
0.9 (3.6) |
1.7 (6.3) |
2.0 (7.6) |
|
Maximum Refrigerant Working Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Maximum Water Pressure, psig (kPa) |
350 (2413) |
350 (2413) |
350 (2413) |
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
16 |
AGZ 010B through 034B |
IOMM AGZB1 |
PHYSICAL DATA |
|
AGZ MODEL NUMBER |
|
||
020B |
025B |
029B |
034B |
||
|
|||||
BASIC DATA |
|
|
|
|
|
Unit Capacity @ ARI Conditions (1), Tons (kW) |
20.6 (72.4) |
22.7 (79.8) |
27.7 (97.5) |
34.0 (119.5) |
|
Number Of Refrigerant Circuits |
1 |
1 |
1 |
1 |
|
Unit Operating Charge, R-22 and [R-407C], |
34.0 (15.4) |
42.0 (19.1) |
47.0 (21.3) |
50.0 (22.7) |
|
Lb. (kg) |
[38.0 (17.3)] |
||||
|
|
|
|||
Cabinet Dimensions, LxWxH, In. |
106.2x 46.3 x 50.8 |
106.2x 46.3 x 50.8 |
106.2x 46.3 x 58.8 |
106.2x 46.3 x 58.8 |
|
Cabinet Dimensions, LxWxH, (mm) |
(2697) x (1176) x |
(2697) x (1176) x |
(2697) x (1176) x |
(2697) x (1176) x |
|
(1289) |
(1289) |
(1493) |
(1493) |
||
|
|||||
Unit Operating Weight, Lbs. (kg) |
1590 (723) |
1635 (743) |
1830 (832) |
2315 (1052) |
|
Unit Shipping Weight, Lbs. (kg) |
1570 (714) |
1610 (732) |
1800 (818) |
2270 (1032) |
|
Add'l Weight If Copper Finned Coils, Lb. (kg) |
284 (129) |
426 (194) |
508 (231) |
508 (231) |
|
R-22 and [R-407C] |
[426 (194)] |
[426 (194)] |
[508 (231)] |
[508 (231)] |
|
COMPRESSORS |
|
|
|
|
|
Type |
Scroll |
Scroll |
Scroll |
Scroll |
|
Nominal Horsepower |
12.0 / 12.0 |
13.0 / 13.0 |
15.0 / 15.0 |
20.0 / 20.0 |
|
Oil Charge Per Compressor of a Tandem Set, |
110 (3119) |
110 (3119) |
110 (3119) |
158 (4479) |
|
oz. (g) |
|||||
|
|
|
|
||
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT |
|
|
|||
Standard Staging |
0 –50 - 100 |
0 – 50 – 100 |
0 – 50 – 100 |
0 – 50 – 100 |
|
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING |
|
||||
Coil Face Area, One of Two Sides, Sq. Ft. (M2) |
49.0 (4.6) |
49.0 (4.6) |
58.3 (5.4) |
58.3 (5.4) |
|
Finned Height x Finned Length, In. |
84 x 84 |
84 x 84 |
100 x 84 |
100 x 84 |
|
Finned Height x Finned Length, (mm) |
(2134) x (2134) |
(2134) x (2134) |
(2545 ) x (2134) |
(2545 ) x (2134) |
|
Fins Per Inch x Rows Deep: R22 and [R407C] |
16 x 2 [16 x 3] |
16 x 3 [16 x 3] |
16 x 3 [16 x 3] |
16 x 3 [16 x 3] |
|
Pumpdown Capacity, R-22 and [R-407C] |
56.9 (25.9) |
85.4 (38.8) |
101.6 (46.2) |
101.6 (46.2) |
|
Lb. (kg) |
[85.4 (38.8)] |
||||
|
|
|
|||
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE |
|
|
|
||
Number Of Fans - Fan Diameter, In. (mm) |
3 – 26 (660) |
3 – 26 (660) |
3 – 26 (660) |
3 – 26 (660) |
|
Number Of Motors - HP (kW) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
|
Fan And Motor RPM, 60 Hz |
1140 |
1140 |
1140 |
1140 |
|
60 Hz Total Unit Airflow, CFM (l/s) |
20925 (9877) |
20925 (9877) |
19800 (9346) |
19800 (9346) |
|
|
|
|
|
|
|
DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE |
|
|
|
||
Connection Size Victaulic, In. (mm) |
2 (51) |
2 (51) |
2 (51) |
2 (51) |
|
Water Volume, Gallons (L) |
2.2 (8.2) |
3.0 (11.5) |
4.0 (15.1) |
5.6 (21.0) |
|
Max. Refrigerant Working Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Maximum Water Pressure, psig (kPa) |
350 (2413) |
350 (2413) |
350 (2413) |
350 (2413) |
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range.
IOMM AGZB1 |
AGZ 010B through 034B |
17 |
AGZ-BM, R-22/R-407C
PHYSICAL DATA |
|
AGZ MODEL NUMBER |
|
|
010B |
013B |
017B |
||
|
||||
BASIC DATA |
|
|
|
|
Unit Capacity @ ARI Conditions (1), Tons (kW) |
10.0 (36.2) |
13.7 (48.2) |
15.8 (55.6) |
|
Number Of Refrigerant Circuits |
1 |
1 |
1 |
|
Unit Operating Charge, R-22 and [R-407C], Lb. (kg) |
13 (5.9) |
14 (5.3) |
17 (7.7) |
|
Cabinet Dimensions, LxWxH, In. |
73.6 x 46.3 x 50.8 |
73.6 x 46.3 x 50.8 |
73.6 x 46.3 x 50.8 |
|
Cabinet Dimensions, LxWxH, (mm) |
(1869) x (1176) x (1289) |
(1869) x (1176) x (1289) |
(1869) x (1176) x (1289) |
|
Unit Operating Weight, Lb. (kg) |
950 (431) |
1276 (579) |
1278 (580) |
|
Unit Shipping Weight, Lb. (kg) |
1025 (465) |
1350 (613) |
1363 (619) |
|
Add'l Weight If Copper Finned Coils, Lb. (kg) |
176 (80.0) |
176 (80.0) |
264 (120.0) |
|
R-22 and [R-407C] |
[176 (80.0)] |
[176 (80.0)] |
[264 (120.0)] |
|
COMPRESSORS |
|
|
|
|
Type |
Scroll |
Scroll |
Scroll |
|
Nominal Horsepower |
6.0 / 6.0 |
7.5 / 7.5 |
9.0 / 9.0 |
|
Oil Charge Per Compressor of a Tandem Set, oz. (g) |
60 (1701) |
85 (2410) |
110 (3119) |
|
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DSPLACEMENT |
|
|||
Standard Staging |
0 – 50 – 100 |
0 – 50 – 100 |
0 – 50 – 100 |
|
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING |
|
|||
Coil Face Area, One of Two Sides, Sq. Ft. (M2) |
30.3 (2.8) |
30.3 (2.8) |
30.3 (2.8) |
|
Finned Height x Finned Length, In. |
84 x 52 |
84 x 52 |
84 x 52 |
|
Finned Height x Finned Length, (mm) |
(2134) x (1321) |
(2134) x (1321) |
(2134) x (1321) |
|
Fins Per Inch x Rows Deep: R-22 and [R-407C] |
16 x 2 [16 x 2] |
16 x 2 [16 x 2] |
16 x 3 [16 x 3] |
|
Pumpdown Capacity Lb. (kg) |
35.3 (16.0) |
35.3 (16.0) |
52.9 (24.0) |
|
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE |
|
|
||
Number Of Fans - Fan Diameter, In. (mm) |
2 – 26 (660) |
2 – 26 (660) |
2 – 26 (660) |
|
Number Of Motors - HP (kW) |
2 – 1.0 (0.75) |
2 – 1.0 (0.75) |
2 – 1.0 (0.75) |
|
Fan And Motor RPM, 60 Hz |
1140 |
1140 |
1140 |
|
60 Hz Total Unit Airflow, CFM (l/s) |
13950 (6584) |
13950 (6584) |
12000 (5664) |
|
|
|
|
||
REMOTE DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE |
|
|
||
Water Connection Size Victaulic, In. (mm) |
2 (51) |
2 (51) |
2 (51) |
|
Water Volume, Gallons (L) |
0.9 (3.6) |
1.7 (6.3) |
2.0 (7.6) |
|
Liquid Line Conn. Braze, inches |
1.125 |
1.125 |
1.125 |
|
Suction Line Conn. Braze, Inches |
2.125 |
2.125 |
2.125 |
|
Temperature Sensor Conn. NPT, Inches |
0.75 |
0.75 |
0.75 |
|
Dry Weight, lbs (kg) |
50 (22) |
75 (34) |
87 (39) |
|
Operating Weight, lbs (kg) |
58 (26) |
88 (40) |
109 (49) |
|
Maximum Refrigerant Working Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Maximum Water Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Vent and Drain Conn. |
Field |
Field |
Field |
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range and does not take field-installed lines into account.
18 |
AGZ 010B through 034B |
IOMM AGZB1 |
PHYSICAL DATA |
|
AGZ MODEL NUMBER |
|
||
020B |
025B |
029B |
034B |
||
|
|||||
BASIC DATA |
|
|
|
|
|
Unit Capacity @ ARI Conditions (1), Tons (kW) |
20.6 (72.4) |
22.7 (79.8) |
27.7 (97.5) |
34.0 (119.5) |
|
Number Of Refrigerant Circuits |
1 |
1 |
1 |
1 |
|
Unit Operating Charge, R-22 and [R-407C], |
34.0 (15.4) |
42.0 (19.1) |
47.0 (21.3) |
50.0 (22.7) |
|
Lb. (kg) |
[38.0 (17.3)] |
||||
|
|
|
|||
Cabinet Dimensions, LxWxH, In. |
106.2x 46.3 x 50.8 |
106.2x 46.3 x 50.8 |
106.2x 46.3 x 58.8 |
106.2x 46.3 x 58.8 |
|
Cabinet Dimensions, LxWxH, (mm) |
(2697) x (1176) x |
(2697) x (1176) x |
(2697) x (1176) x |
(2697) x (1176) x |
|
(1289) |
(1289) |
(1493) |
(1493) |
||
|
|||||
Unit Operating Weight, Lbs. (kg) |
1459 (662) |
1478 (671) |
1622 (737) |
1817 (825) |
|
Unit Shipping Weight, Lbs. (kg) |
1558 (707) |
1576 (716) |
1719 (780) |
1914 (869) |
|
Add'l Weight If Copper Finned Coils, Lb. (kg) |
284 (129) |
426 (194) |
508 (231) |
508 (231) |
|
R-22 and [R-407C] |
[426 (194)] |
[426 (194)] |
[508 (231)] |
[508 (231)] |
|
COMPRESSORS |
|
|
|
|
|
Type |
Scroll |
Scroll |
Scroll |
Scroll |
|
Nominal Horsepower |
12.0 / 12.0 |
13.0 / 13.0 |
15.0 / 15.0 |
20.0 / 20.0 |
|
Oil Charge Per Compressor of a Tandem Set, |
110 (3119) |
110 (3119) |
110 (3119) |
158 (4479) |
|
oz. (g) |
|||||
|
|
|
|
||
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT |
|
|
|||
Standard Staging |
0 –50 - 100 |
0 – 50 – 100 |
0 – 50 – 100 |
0 – 50 – 100 |
|
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING |
|
||||
Coil Face Area, One of Two Sides, Sq. Ft. (M2) |
49.0 (4.6) |
49.0 (4.6) |
58.3 (5.4) |
58.3 (5.4) |
|
Finned Height x Finned Length, In. |
84 x 84 |
84 x 84 |
100 x 84 |
100 x 84 |
|
Finned Height x Finned Length, (mm) |
(2134) x (2134) |
(2134) x (2134) |
(2545 ) x (2134) |
(2545 ) x (2134) |
|
Fins Per Inch x Rows Deep: R22 and [R407C] |
16 x 2 [16 x 3] |
16 x 3 [16 x 3] |
16 x 3 [16 x 3] |
16 x 3 [16 x 3] |
|
Pumpdown Capacity, R-22 and [R-407C] |
56.9 (25.9) |
85.4 (38.8) |
101.6 (46.2) |
101.6 (46.2) |
|
Lb. (kg) |
[85.4 (38.8)] |
||||
|
|
|
|||
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE |
|
|
|
||
Number Of Fans - Fan Diameter, In. (mm) |
3 – 26 (660) |
3 – 26 (660) |
3 – 26 (660) |
3 – 26 (660) |
|
Number Of Motors - HP (kW) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
3 – 1.0 (0.75) |
|
Fan And Motor RPM, 60 Hz |
1140 |
1140 |
1140 |
1140 |
|
60 Hz Total Unit Airflow, CFM (l/s) |
20925 (9877) |
20925 (9877) |
19800 (9346) |
19800 (9346) |
|
|
|
|
|
|
|
|
|
|
|||
REMOTE DIRECT EXPANSION EVAPORATOR - BRAZED PLATE-TO-PLATE |
|
|
|||
Connection Size Victaulic, In. (mm) |
2 (51) |
2 (51) |
2 (51) |
2 (51) |
|
Water Volume, Gallons (L) |
2.2 (8.2) |
3.0 (11.5) |
4. 0 (15.1) |
5.6 (21.0) |
|
Liquid Line Conn. Braze, inches |
1.125 |
1.125 |
1.375 |
1.375 |
|
Suction Line Conn. Braze, Inches |
2.125 |
2.125 |
2.125 |
2.125 |
|
Temperature Sensor Conn. NPT, Inches |
0.75 |
0.75 |
0.75 |
0.75 |
|
Dry Weight, lbs (kg) |
92 (42) |
124 (56) |
156 (71) |
211 (96) |
|
Operating Weight, lbs (kg) |
110 (50) |
148 (67) |
188 (85) |
255 (116) |
|
Max. Refrigerant Working Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Maximum Water Pressure, psig (kPa) |
450 (3103) |
450 (3103) |
450 (3103) |
450 (3103) |
|
Drain and Vent Connections |
Field |
Field |
Field |
Field |
NOTE: Nominal capacity based on 95°F ambient air and 54°F/44°F water range and does not take field-installed lines into account.
IOMM AGZB1 |
AGZ 010B through 034B |
19 |
Wiring must comply with all applicable codes and ordinances. Warranty is void if wiring is not in accordance with specifications. Copper wire is required for all power lead terminations at the unit.
AGZ 010A through AGZ 034A units have single point power connection. A single field supplied fused disconnect is required. The control transformer is factory mounted.
If the evaporator heater is on a separate disconnect switch from the main unit power supply, the unit may be shut down without defeating the freeze protection provided by the evaporator heater.
R-22 data is located on pages 21 through 22, R-407C data in on pages 23 through 24.
R-22
|
|
Minimum |
|
Power Supply |
|
|
Field Fuse |
|||
AGZ |
|
Field Wire |
Hub (Conduit |
or Breaker Size |
||||||
Volts |
Circuit |
Connection) |
|
|
||||||
Unit |
Ampacity |
|
|
|
|
|
|
|
||
|
Wire |
|
|
Nominal |
|
|
||||
Size |
|
(MCA) |
|
|
|
|
|
|||
|
Quantity |
Gauge |
Quantity |
|
Size |
Recommended |
Maximum |
|||
|
|
|
|
75C |
|
|
In. (mm) |
|
|
|
|
208 |
56 |
3 |
6 AWG |
1 |
1.00 (25) |
70 |
70 |
||
010B |
230 |
54 |
3 |
6 AWG |
1 |
1.00 (25) |
60 |
70 |
||
460 |
26 |
3 |
10 AWG |
1 |
1.00 (25) |
30 |
30 |
|||
|
||||||||||
|
575 |
22 |
3 |
10 AWG |
1 |
1.00 (25) |
25 |
25 |
||
|
208 |
77 |
3 |
4 AWG |
1 |
1.00 (25) |
90 |
100 |
||
013B |
230 |
77 |
3 |
4 AWG |
1 |
1.00 (25) |
90 |
100 |
||
460 |
39 |
3 |
8 AWG |
1 |
1.00 (25) |
45 |
50 |
|||
|
||||||||||
|
575 |
30 |
3 |
10 AWG |
1 |
|
1.00 (25) |
35 |
40 |
|
|
208 |
82 |
3 |
4 AWG |
1 |
1.00 (25) |
110 |
110 |
||
017B |
230 |
80 |
3 |
4 AWG |
1 |
1.00 (25) |
90 |
100 |
||
460 |
41 |
3 |
8 AWG |
1 |
1.00 (25) |
50 |
50 |
|||
|
||||||||||
|
575 |
33 |
3 |
10 AWG |
1 |
|
1.00 (25) |
40 |
40 |
|
|
208 |
113 |
3 |
2 AWG |
1 |
1.25 (32) |
125 |
150 |
||
020B |
230 |
113 |
3 |
2 AWG |
1 |
1.25 (32) |
125 |
150 |
||
460 |
50 |
3 |
8 AWG |
1 |
1.00 (25) |
60 |
60 |
|||
|
||||||||||
|
575 |
42 |
3 |
8 AWG |
1 |
|
1.00 (25) |
50 |
50 |
|
|
208 |
126 |
3 |
1 AWG |
1 |
1.25 (32) |
150 |
150 |
||
025B |
230 |
126 |
3 |
1 AWG |
1 |
1.25 (32) |
150 |
150 |
||
460 |
58 |
3 |
6 AWG |
1 |
1.00 (25) |
70 |
70 |
|||
|
||||||||||
|
575 |
50 |
3 |
8 AWG |
1 |
|
1.00 (25) |
60 |
60 |
|
|
208 |
138 |
3 |
1/0 AWG |
1 |
1.50 (38) |
175 |
175 |
||
029B |
230 |
138 |
3 |
1/0 AWG |
1 |
1.50 (38) |
175 |
175 |
||
460 |
69 |
3 |
4 AWG |
1 |
1.00 (25) |
80 |
90 |
|||
|
||||||||||
|
575 |
57 |
3 |
6 AWG |
1 |
|
1.00 (25) |
70 |
70 |
|
|
208 |
182 |
3 |
3/0 AWG |
1 |
2.00 (51) |
250 |
250 |
||
034B |
230 |
182 |
3 |
3/0 AWG |
1 |
2.00 (51) |
250 |
250 |
||
460 |
78 |
3 |
4 AWG |
1 |
1.00 (25) |
90 |
100 |
|||
|
||||||||||
|
575 |
63 |
3 |
6 AWG |
1 |
|
1.00 (25) |
70 |
80 |
See "Electrical Notes" on page 26.
20 |
AGZ 010B through 034B |
IOMM AGZB1 |
|
|
|
Rated Load Amps |
|
|
Locked Rotor Amps |
||||||
AGZ |
Volts |
Compressors |
|
Fan |
No. of |
Fan |
Compressors |
|||||
Unit |
|
No. 1 |
|
|
|
No. 2 |
|
Motor |
Fans |
Motor |
Across-The-Line |
|
Size |
|
|
|
|
|
(Each) |
|
(Each) |
|
|
||
|
|
No. 1 |
No. 2 |
|||||||||
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
||
|
208 |
19.4 |
|
|
19.4 |
|
5.8 |
2 |
21.4 |
156 |
156 |
|
010B |
230 |
18.6 |
|
18.6 |
|
5.8 |
2 |
23.7 |
156 |
156 |
||
460 |
9.0 |
|
|
9.0 |
|
2.8 |
2 |
10.7 |
75 |
75 |
||
|
|
|
||||||||||
|
575 |
7.4 |
|
|
7.4 |
|
2.5 |
2 |
11.0 |
54 |
54 |
|
|
208 |
28.8 |
|
|
28.8 |
|
5.8 |
2 |
21.4 |
195 |
195 |
|
013B |
230 |
28.8 |
|
|
28.8 |
|
5.8 |
2 |
23.7 |
195 |
195 |
|
460 |
14.7 |
|
|
14.7 |
|
2.8 |
2 |
10.7 |
95 |
95 |
||
|
|
|
||||||||||
|
575 |
10.8 |
|
|
10.8 |
|
2.5 |
2 |
11.0 |
80 |
80 |
|
|
208 |
31.2 |
|
|
31.2 |
|
5.8 |
2 |
21.4 |
225 |
225 |
|
017B |
230 |
30.1 |
|
|
30.1 |
|
5.8 |
2 |
23.7 |
225 |
225 |
|
460 |
15.5 |
|
|
15.5 |
|
2.8 |
2 |
10.7 |
114 |
114 |
||
|
|
|
||||||||||
|
575 |
12.1 |
|
|
12.1 |
|
2.5 |
2 |
11.0 |
80 |
80 |
|
|
208 |
42.3 |
|
|
42.3 |
|
5.8 |
3 |
21.4 |
245 |
245 |
|
020B |
230 |
42.3 |
|
|
42.3 |
|
5.8 |
3 |
23.7 |
245 |
245 |
|
460 |
18.2 |
|
|
18.2 |
|
2.8 |
3 |
10.7 |
125 |
125 |
||
|
|
|
||||||||||
|
575 |
14.9 |
|
|
14.9 |
|
2.5 |
3 |
11.0 |
100 |
100 |
|
|
208 |
48.1 |
|
48.1 |
|
5.8 |
3 |
21.4 |
300 |
300 |
||
025B |
230 |
48.1 |
|
|
48.1 |
|
5.8 |
3 |
23.7 |
300 |
300 |
|
460 |
21.8 |
|
|
21.8 |
|
2.8 |
3 |
10.7 |
150 |
150 |
||
|
|
|
||||||||||
|
575 |
18.6 |
|
|
18.6 |
|
2.5 |
3 |
11.0 |
109 |
109 |
|
|
208 |
53.2 |
|
|
53.2 |
|
5.8 |
3 |
21.4 |
340 |
340 |
|
029B |
230 |
53.2 |
|
|
53.2 |
|
5.8 |
3 |
23.7 |
340 |
340 |
|
460 |
26.5 |
|
|
26.5 |
|
2.8 |
3 |
10.7 |
173 |
173 |
||
|
|
|
||||||||||
|
575 |
21.7 |
|
|
21.7 |
|
2.5 |
3 |
11.0 |
132 |
132 |
|
|
208 |
73.1 |
|
|
73.1 |
|
5.8 |
3 |
21.4 |
505 |
505 |
|
034B |
230 |
73.1 |
|
|
73.1 |
|
5.8 |
3 |
23.7 |
505 |
505 |
|
460 |
30.5 |
|
|
30.5 |
|
2.8 |
3 |
10.7 |
225 |
225 |
||
|
|
|
||||||||||
|
575 |
24.4 |
|
|
24.4 |
|
2.5 |
3 |
11.0 |
180 |
180 |
See "Electrical Notes" on page 26.
IOMM AGZB1 |
AGZ 010B through 034B |
21 |