McIntosh MC-2205 Service manual

Page 1
MC 22O5
POWER AMPLIFIER
SERVICE INFORMATION
STARTING WITH SERIAL NO. AX1001
MclNTOSH
LABORATORY
INC.
BINGHAMTON,
NEW
YORK
038-980
Page 2
MC2205
PERFORMANCE LIMITS & RATINGS
PERFORMANCE
Mc Intosh audio power rat i ngs are in ac­cordance with the Federal Trade Commis­sion Regulation of November 4, 1974 con­cerning power output claims for ampli-
fiers used in home entertainment pro-
ducts.
POWER OUTPUT
STEREO: 200 watts minimum
sine wave continuous aver­age power output, per chan­nel, both channel's operating
into 1 ohm, 2 ohms, 4 ohms,
or 8 ohms load impedance, which i s:
14.1 volts RMS across 1 ohm
20.0 volts RMS across 2 ohms
28.3 volts RMS across 4 ohms
40.0 volts RMS across 8 ohms MONO: 400 watts minimum sine
wave continuous average power output into 0.5 ohm, 1 ohm,
2 ohms, or 4 ohms load imped­ance, which is:
14.1 volts RMS across 0.5 ohm
20.0 volts RMS across 1 ohm
28.3 volts RMS across 2 ohms
40.0 volts RMS across 4 ohms
MONO: 0.1% maximum harmonic distortion at any power lev­el from 250 milliwatts to 400 watts from 20 Hz to
20,000 Hz
INTERMODULATION DISTORTION
STEREO: 0.1% maximum if instantaneous peak power output is 400 watts or less per channel with both channels opera­ting for any comb i nat ion of frequen­cies,
20 Hz to
MONO: 0.1% maximum if instantaneous peak power output is 800 watts or less for any combination of frequencies, 20 Hz to 20,000 Hz
20,000
Hz
FREQUENCY RESPONSE
(at one watt output)
20 Hz to 20,000 Hz, +0 -0.25 dB
10 Hz to 100,000 Hz +0 -3.0 dB
NOISE AND HUM
95 dB below rated output
RATINGS
OUTPUT VOLTAGES
OUTPUT LOAD IMPEDANCE
STEREO: 1 ohm, 2 ohms, 4 ohms, and 8 ohms; separate terminals are provided for each output
MONO: 0.5 ohm, 1 ohm, 2 ohms, and 4 ohms; obtained by con-
necting together the appro-
priate terminals of both chan-
nel s
RATED POWER BAND
20 Hz to 20,000 Hz
TOTAL HARMONIC DISTORTION
STEREO: 0.1% maximum harmon-
ic distortion at any power
level from 250 milliwatts to 200 watts per channel from 20 Hz to 20,000 Hz, both
channels operat ing
25 volts for distribution lines
DAMPING FACTOR
STEREO: 16 at I ohm output, 50 at 2
ohms output, 30 at 4 ohms output,
16 at 8 ohms output
MONO: 16 at 0.5 ohms, 50 at 1 ohm,
30 at 2 ohms, and 16 at 4 ohms
output
INPUT IMPEDANCE
100,000 ohms
INPUT SENSITIVITY
Switchable: 0.75 volt or 2.5 volts­Level control provided for higher
input voltages
POWER REQUIREMENTS
120 volts 50/60HZ, 70 to 550 watts.
Page 3
LEFT INPUT
MC2205
LEFT SPEAKER OUTPUT
AC
LINE
RIGHT SPEAKER OUTPUT
RIGHT/MONO
INPUT
BLOCK DIAGRAM
Page 4
LEFT CHANNEL OUTPUT
HEADPHONE
LEFT INPUT
RIGHT/MONO
INPUT
INTERCONNECTION
Page 5
SCHEMATIC NOTES
1.
Unless otherwise
capacitance values sma llr than 1 a re in microfarads (µF) : capacitance values greater
than 1 are in picofarads (pF); inductors are in microhenries (µH).
2 . Printed circuit board components a re ou t1i ned on the schema tics by dotted lines. The
c i rcled numbers on the dotted lines correspond to the numbers on the PC board layouts.
3. The heavy li nes on the schema tics denote the pr ima ry signal path.
4. The terminal number ing of rotary switches is for reference only.
5. All voltages i nd i cated on the schemat i cs a re measu red under the fo11owi ng cond i t i ons;
a. Use of an 11 megohm impedance VTVM.
b. All voltages ± 10% with respect to chassis ground.
c. No signal at input terminals.
d. AC
input
e. Front pane l con t rols at: Rear panel swi tches a t:
Left Gain FULLY CCW Input Level 0.75V Meter Range WATTS Mode S tereo Right/Mono Gain FULLY CCW Power Guard Normal Speakers ON
Power ON
6. Relay K301 shown in energized pos i t i on.
7. Meter adjustments:
Amplifier
into 8 ohm loads with 1 KHz input signal.
a. Set METER RANGE switch to WATTS. b. Adj us t pot en t i ometer R125 on meter board for a reading of 200 watts on the left meter.
c. Adjust R126 for a reading of 200 watts on the right meter.
d. Set METER RANGE switch to 0 dB
e. Adjust potenti ometer R105 on meter board for a reading of 0 on the DECIBEL scale of the
f. Adjust RI06 for a reading of 0 on the right meter.
must
left meter.
spec
ified:
at 120
volts
be
working properly
Resistance values
AC,
50/60Hz.
to
adjust meters.
are in
ohms,
Ope
1/4
rate
amplifier
watt,
and 10% to
at
full
power
1erance;
MC2205
(40V rms)
8. Power amplifier bias adjustment:
Operate
(approximately 50 watts) or current (approximately O.4 amps). The bias potentiometers R241 &
R242 are located on the power output PC boards.
MC
2205
at 120
volts
line
input
with
no
input
signal.
Measure
the
input
power
a. Turn both bias potentiometers f u l l ccw b.
Rotate
i
ncrease
bias
then
ad jus
back
tment
off
cw to the
slightly
point
to the
where
point
the
line
where
the
input
line
power in put
or
current
reaches
begins
its l
owest
va l ue .
c . Repeat step b for each channel independently.
to
Page 6
MC2205
METER
RANGE
PC
BOARD
044-623
Q242 Q240 Q238 Q230
TOP
BOTTOM
Q236 Q234 Q232
Q228
TOP
BOTTOM
Q235 Q233
Q231
Q227
TOP
BOTTOM
LOCATION OF TRANSISTORS NOT ON PC BOARD
Q241
Q239
Q237 Q229
TOP
BOTTOM
Page 7
MC2205
METER RANGE
SWITCH IS SHOWN FRONT VIEW
PC
BOARD
IN WATTS POSITION
044-623
METER RANGE
Page 8
MC2205
LAMP
PC
BOARD
044-792
Page 9
LAMP
PC
BOARD
MC2205
044-792
LAMP
Page 10
MC2205
METER
PC
BOARD
044-624
Page 11
METER
Page 12
MC2205
POWER SUPPLY
Page 13
MC2205
POWER SUPPLY PC BOARD 044-631
Page 14
MC2205
LEFT
CHANNEL
POWER
OUTPUT
PC
BOARD
044-626
Page 15
POWER OUTPUT
Page 16
MC2205
POWER OUTPUT
Page 17
MC2205
RIGHT CHANNEL
POWER
OUTPUT
PC
BOARD
044-626
Page 18
MC2205
REPLACEMENT PARTS
All parts able f r om
Rep l a cement pa rts may be obta i ned when by PART NUMBER from:
Symbol Number
C1O1
, 102
C109,
C1 13, 114
Cl 15 Cl 18
C201 ,202
C203,204
C207,208 C213,214 C215,216 C219,220 C227,228 C229,230
C231 ,232
C233,234 C235,236 C239,240
C301
C305,306 C307,308 C309 C310,31 1
D101
, 102
D
103,
D
105,
D
107,
D
109,
D111,112 D113,1 14
Dl 15, 1 16
D117,1 18
D119 D120
not
listed
radio parts jobbers.
Mclntosh Laboratory, Inc. Customer Service Department
2 Chambers Street
Binghamton, New York 13903
(telephone 607-723-3512)
Elect 10µF 35V
1 10
Mylar 1 .5µF 1 00V Elect 10µF 50V Elect 22µF 35V Elect 47µF 16V Elect 10µF 50V Elect .47µF 50V Elect 10µF 35V Elect lO^F 35V Elect .47µF 50V
Elect 220µF 1 6V Mylar .0047µF 100V Poly .01µF 2.5% 63V
Mylar .068µF 1 00V
Poly .01µF 2.5% 63V
Mylar .0047µF 1 00V
Elect 1µF 63V Elect 10µF 50V Elect 100µF 16V Elect 2200µF 1 6V
Mylar .22µF 630V Elect 39000µF 50V
are
common i tems
CAPACITORS
Descr i pt i on
DIODES
Si. si gna l d i ode
104 106
108
1 10
Si. si gna l d i ode
St. si gna l d iode
Si. si gna l d i ode
Si. si gna l d i ode Si. si gna l d i ode
Si. si gna l d i ode
Si. si gna l d iode
Si. si gna l d i ode
Zener diode
S i . rect i f i er
obta i n-
ordered
Part Number
066-173 064-143 066-221 066-214 066-182 066-221 066-244
066-173 066-173 066-244
066-218 064-132 064-142
064-136
064-142 064-132
066-248 066-221 066-226 066-247 064-052 066-225
070-047 070-047 070-047 070-047 070-047 070-047 070-047 070-047 070-047 070-085 070-031
D201 ,202
D203,204 D205.206 D207,208 D209,210
D21 1
,212
0213,214 D215,216
D217,218
D301
D302,303 D304,305 D306 D307 D308
F301
M101
, 102
Q101
, 102
Q103,
104
Q105 Q201 ,202
Q203,204 Q205,206 Q209,210
Q21 1
,212
Q213,214 Q215,216 Q217,218 Q219.220
Q221
,222
Q223,224 Q225,226 Q227,228 Q229,230
Q231 ,232
Q233,234 Q235,236 Q237,238 Q239,240
Si. si gna l d i ode Si. si gna l d i ode Si. si gna l d i ode Si. si gna l d i ode
S i . rect i f i er S i , rect i f i er S i . rect i f ier
Si. si gna l d i ode Si. si gna l d i ode Si. si gna l d i ode Si. si gna l d i ode
Zener d i ode 1 6V Zener d i ode 1 6V Rect i f i er br i dge S i . rect i f i er
FUSES
Fuse 10A
METERS
Meter (power level )
TRANSISTORS S i . NPN trans i stor S i . PNP trans i stor S i . NPN trans i stor Si . NPN transistor S i . PNP trans istor Dual
NPN
trans i stor S i . PNP trans i stor S i . PNP trans istor S i . NPN trans-i stor S i . NPN trans i stor S i . PNP trans i stor S i . PNP trans i stor S i . NPN trans i stor S i . NPN trans i stor S i . PNP trans i stor S i . PNP trans i stor S i . NPN transistor
Si . NPN transistor S i . NPN trans i stor S i . NPN trans i stor S i . PNP trans i stor S i . PNP trans i stor
070-047 070-047 070-047 070-047 070-031 070-031 070-031 070-047 070-047 070-047 070-031 070-089 070-089
070-050 070-031
089-034
124-026
132-092 132-096 132-092 132-093 132-096 132-155 132-096 132-096 132-149 132-093 132-148 132-150 132-143 132-136 132-147 132-151 132-152 132-164 132-164 132-164 132-165 132-165
Page 19
MC2205
Q241 ,242 Q301
Q302 Q303 Q304 Q305
Q306
Q307 Q308
IC101
, 102
IC
103,
104
IC105,106
IC201 ,202
R105,
106
R125, 126
R241 ,242
R201-1,202-1
S i , PNP trans i stor S i . NPN trans i stor S i . NPN trans i stor
Power t rans i stor S i . PNP trans i stor S i . NPN trans i stor S i . NPN trans i stor Si . NPN transistor S i . NPN trans i stor
INTEGRATED CIRCUITS I ntegrated c i rcu i t
I n tegrated c i rcu i t I ntegra ted c i rcu i t I ntegrated c i rcu i t
POTENTIOMETERS dB Adjust Log Adjust Bias Adjust
Ga i n control s
132-165 132-090
132-078
132-079 132-096 132-090
132-143 132-090
132-143
133-037 133-037
133-037
133-037
134-294 134-293 134-298 134-273
S101 S201 S301
S302,303
K301
T201 ,202
T301
SWITCHES
Meter range swi tch
Power on-off swi tch Speaker sw i tch Thermal cutout
RELAY
Speaker control
TRANSFORMERS
Output transformer
Power transformer
FRONT PANEL & TRIM Front panel Front pane l end caps Knobs (al l control s)
LAMPS
#1866 Panel & meters
#7382
Normal & limit
#7381 Hold, dB & watts
146-180 146-167
146-167 153-017
087-017
044-636 044-637
044-634 018-173 090-156
058-014 058-061 058-062
R135,136 R137,138
R
139,
140
R141
, 142
R229,230 R249,250
R251 ,252
R255,256 R257,258 R279,280
R281 ,282
R283,284 R285,286 R287,288 R289,290
R291 ,292
R295,296
R297,298 R299
R323 R200-1 R203-1,204-1
RESISTORS Fi 1m 2.49K 2% 1 /4W Film
649R Fi 1m 274R 2% 1 /4W Thermi s tor Fi 1m 365n 1% 1/4W Film
909R Film 82. 5R 1% 1/4W Fi 1m 82.5R 1% 1/4W Film
909R
Thermistor
W i rewound . 1 5R 5W W i rewound . 1 5R 5W W i rewound . 1 5R 5W W i rewound . 1 5R 5W W i rewound . 1 5R 5W W i rewound . 1 5R 5W
Therm i stor
Fi 1m 61 .9K 2%
Film 38. 3K 2% 1/4W Thermi s tor Film 38. 3K 2% 1 /4W
Wirewound 220R 2W
2%
1/4W
1%
1/4W
1% 1 /4W
1/4W
144-049 144-050 144-048
144-075 144-071 144-073 144-072 144-072
144-073 144-074
139-105 139-105 139-105 139-105 139-105 139-105 144-074
144-077 144-076
144-012 144-076
139-076
PANLOC SYSTEM Shelf bracket (right) Shelf bracket ( left) Mounting template #300 Hardware package
MISCELLANEOUS ITEMS Plast ic feet Sh i pp i ng carton Owners manua l Line cord
Fuse hol der ,
043-678 043-679
038-244
044-871
017-218 045-008 038-950
170-021
178-001
Page 20
MC2205
038-980
BE072003
15C1105S7-M6980-3
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