16.CURRENT MODE POWER SUPPLY 20PS203 ...................................................64
17.CIRCUIT DESCRIPTIONS AND ABBREVIATIONS..............................................68
18.ELECTRICAL PARTS LIST...................................................................................70
DVD Player
DVD PLAYER DV4100
ON/OFF
TABLE OF CONTENTS
SOUND
OPEN/CLOSE
PLAY
PAUSE
STOP
Please use this service manual with referring to the user guide (D.F.U) without fail.
Printed in Japan
DV4100
DV4100
302W855010 AO
3120 785 22440
First Issue:2000.11
MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound.
Only original
it is famous.
Parts for your
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
SUPERSCOPE TECHNOLOGIES, INC.
MARANTZ PROFESSIONAL PRODUCTS
2640 WHITE OAK CIRCLE, SUITE A
AURORA, ILLINOIS 60504 USA
PHONE : 630 - 820 - 4800
FAX : 630 - 820 - 8103
WO KEE HONG DISTRIBUTION PTE LTD
130 JOO SENG ROAD
#03-02 OLIVINE BUILDING
SINGAPORE 368357
PHONE : +65 858 5535 / +65 381 8621
FAX : +65 858 6078
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD.
SUITE 8.1, LEVEL 8, MENARA GENESIS,
NO. 33, JALAN SULTAN ISMAIL,
50250 KUALA LUMPUR, MALAYSIA
PHONE : +60 3 - 2457677
FAX : +60 3 - 2458180
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and
controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and
verified before it is return to the user/customer.
Ref. UL Standard No. 1492.
In case of difficulties, do not hesitate to contact the Technical
Department at above mentioned address.
Video output1 Vpp into 75 ohm
S-Video outputY: 1 Vpp into 75 ohm
C: 0.3 Vpp into 75 ohm
RGB output1 Vpp into 75 ohm
Black Level ShiftOn/Off
Video ShiftLeft/Right
CONNECTIONS
SCARTEuroconnector 2x
S-Video OutputMini DIN, 4 pins
Video OutputCinch (yellow)
Audio L+R outputCinch (white/red)
Digital Output1 coaxial, 1 optical
IEC958 for CDDA / LPCM
IEC1937 for MPEG1/2,
AC-3 and DTS
CABINET
Dimensions(w x h x d)440 x 92 x 305 mm
WeightApprox. 3.8 Kg
PACKAGE CONTENTS
DVD-Video Player
Remote Control & Batteries
AC Power cable
User Manual
SCART cable (Euroconnector)
Audio/Video cable
GENERAL FUNCTIONALITY
Stop / Play / Pause
Fast Forward / Backward
Time search
Step Forward / Backward
Slow
Title / Chapter / Track Select
Skip Next / Skip Previous
Repeat (Chapter / Title / All) or (Track / All)
A-B Repeat
Shuffle
Enhanced ease of use graphical interface
Perfect Still with digital multi-tap filter
Zoom (x1.33, x2, x4) with picture enhancement
3D Sound
Virtual jog shuttle
Audio and video bit rate indicator
(only available in certain countries)
DVD FUNCTIONALITY
Multi-angle Selection
Audio Selection (1 out of max. 8 languages)
Subtitles Selection (1 out of max. 32 languages)
Aspect Ratio conversion (16:9, 4:3 Letterbox, 4:3 Pan Scan)
Parental Control and Disk Lock
Disc Menu support (Title Menu and Root Menu)
Resume (5 discs) after stop / standby
Screen Saver (Dim 75% after 15 min.)
Programming Titles/chapters with Favorite Selection
AUDIO FORMAT
DigitalMPEG Compressed Digital
DTS/AC-3
PCM 16, 20, 24 bits
fs, 44.1, 48, 96 kHz
Analog Sound Stereo
Dolby Pro Logic downmix from AC-3 multi-channel sound
3D Sound for virtual 5.1 channel sound on 2 speakers
AUDIO PERFORMANCE
DA Converter24 bits
DVDfs 96 kHz4 Hz - 22kHz
fs 48 kHz4 Hz - 22 kHz
Video CDfs 48 kHz4 Hz - 22 kHz
CDfs 44.1 kHz4 Hz - 20 kHz
Signal-Noise (1kHz) 95 dB
Dynamic Range (1kHz)90 dB
Crosstalk (1kHz)110 dB
Distortion and Noise (1kHz) 85 dB
VIDEO CD FUNCTIONALITY
Playback Control for VCD 2.0 discs
Parental Control and Disc lock
Resume (5 discs) after stop / standby
Screen Saver (Dim 75% after 15 min.)
Programming Tracks with Favorite Selection
AUDIO CD FUNCTIONALITY
Time Display (Total / Track )
Full audio functionality with remote control
Programming with Favorite Track Selection
* typical playing time for movie with 2 spoken languages and 3 subtitle languages.
** equivalent to 500 lines on your TV
Specifications subject to change without prior notice
MediumOptical Disc
Diameter12cm (8cm)
Playing timeOne layer 2.15 h
(12cm)Dual layer 4 h
Two side 4.30 h
Single layer
Two side 8 h
*
*
*
*
Dual layer
TV STANDARDEUROPEUSA
(PAL/50Hz) (NTSC/60Hz)
Number of lines625 525
PlaybackMultistandard (PAL/NTSC)
VIDEO FORMAT
DA Converter10 bits
Signal handlingComponents
Digital CompressionMPEG2 for DVD,
MPEG1 for VCD
DVD
Horiz. Resolution720 pixels* 720 pixels**
Vertical Resolution576 line 480 lines
VCD
Horiz. Resolution352 pixel 352 pixels
Vertical Resolution288 line 240 lines
VIDEO PERFORMANCE
Video output1 Vpp into 75 ohm
S-Video outputY: 1 Vpp into 75 ohm
C: 0.3 Vpp into 75 ohm
Y1 Vpp into 75 ohm
R
C
C
B
0.7 Vpp into 75 ohm
0.7 Vpp into 75 ohm
Black Level ShiftOn/Off
Video ShiftLeft/Right
AUDIO FORMAT
DigitalMPEG Compressed
DTS/AC-3
PCM 16, 20, 24 bits
fs, 48, 96 kHz
Analog Sound Stereo
Dolby Pro Logic downmix from AC-3 multi-channel sound
3D Sound for virtual 5.1 channel sound on 2 speakers
AUDIO PERFORMANCE
DA Converter 24 bits
DVDfs 96 kHz4 Hz - 44 kHz
fs 48 kHz4 Hz - 22 kHz
Video CDfs 48 kHz4 Hz - 22 kHz
CDfs 44.1 kHz 4 Hz - 20 kHz
Signal-Noise (1kHz) 95 dB
Dynamic Range (1kHz) 90 dB
Crosstalk (1kHz) 110 dB
Distortion and Noise (1kHz) 85 dB
CONNECTIONS
S-Video OutputMini DIN, 4 pins
Component Video Y Cinch (green)
R
) Cinch (blue)
U (C
V (CB) Cinch (red)
Video OutputCinch (yellow) 2x
Audio L+R outputCinch (white/red) 2x
Digital Output1 coaxial, 1 optical
IEC958 for CDDA / LPCM
IEC1937 for MPEG1/2,
AC-3 and DTS
CABINET
Dimensions (w x h x d)440 x 92 x 305mm
WeightApprox. 3.8 Kg
PACKAGE CONTENTS
DVD-Video Player
Remote Control & Batteries
AC power cord
User Manual
Audio/Video cord
GENERAL FUNCTIONALITY
Stop / Play / Pause
Fast Forward / Backward
Time search
Step Forward / Backward
Title / Chapter / Track Select
Skip Next / Skip Previous
Repeat (Chapter / Title / All) or (Track / All)
A-B Repeat
Shuffle
Enhanced ease of use graphical interface
Perfect Still with digital multi-tap filter
Zoom (x1.33 x2. x4) with picture enhancement
3D Sound
Virtual Jog Shuttle
Audio and video bit rate indicator
(only available in certain countries)
DVD FUNCTIONALITY
Multi-angle Selection
Audio Selection (1 out of max. 8 languages)
Subtitles Selection (1 out of max. 32 languages)
Aspect Ratio conversion (16:9, 4:3 Letterbox, 4:3 Pan Scan)
Parental Control and Disk Lock
Disc Menu support (Title Menu and Root Menu)
Resume (5 discs) after stop / standby
Screen Saver (Dim 75% after 15 min.)
Programming Titles/chapters with Favorite Selection
VIDEO CD FUNCTIONALITY
Playback Control for VCD 2.0 discs
Parental Control and Disc lock
Resume (5 discs) after stop / standby
Screen Saver (Dim 75% after 15 min.)
Programming Tracks with Favorite Selection
AUDIO CD FUNCTIONALITY
Time Display (Total / Track )
Full audio functionality with remote control
Programming with Favorite Track Selection
* typical playing time for movie with 2 spoken languages and 3 subtitle languages.
** equivalent to 500 lines on your TV
Specifications subject to change without prior notice
2
Map of DVD Regions
What are "regional codes"?
Motion picture studios want to control the home release of movies in different countries because theater releases arenít
simultaneous (a movie may come out on DVD in the US when itís just hitting screens in Europe). Therefore they have
required that the DVD standard include codes which can be used to lock out the playback of certain discs in certain geographical regions. Players sold in each region will have that regionís code built into the player. The player will refuse to play
these "region coded" discs which are not allowed in the region. However, regional codes are entirely optional. Discs without
codes will play on any player in any country. Some studios have already announced that only their new releases will have
regional codes. There are six regions:
1. United States and Canada
2. Europe and Japan
3. Far East (except Japan & China)
4. South America and Oceania
5. Africa and the Middle East
6. China (except Hong Kong)
2. CONNECTION FACILITIES
SCART (/N1B versions only)
Full according PQR3 IMS
Connector implementation according EN50049-1; color = black; dual SCART
Fully according to prEN1057-2-1
Signal switching is P50 controlled; supported features of mode 3 see survey of applicable standards.
2-1 Video performance (/N1B only)
2-1-1 SCART II (connected to TV)
Pin signals:
1OutputAudio R1.8V RMS
2InputAudio R
3OutputAudio L1.8V RMS
4Audio GND
5Blue/Chroma GND
6InputAudio L
7Bi-dirBlue out/Chroma in 0.7pp +/-0.1V into 75 Ohm (*)
8OutputFunction switch 2V = TV
4.5V / 7V = asp. ratio 16:9 DVD
9.5V / 12V = asp. ratio 4:3 DVD
9Green GND
10Bi-dir P50 control
11 OutputGreen0.7Vpp +/-0.1V into 75 Ohm (*)
12not connected
13Red/Chroma GND
14fast switch GND
15 OutputRed out/Chroma out0.7Vpp +/-0.1V into 75 Ohm (*)
Pin signals:
1Output Audio R1.8V RMS
2 InputAudio R
3 OutputAudio L1.8V RMS
4Audio GND
5Blue/Chroma GND
6 InputAudio L
7 Bi-dirBlue in/Chroma out +/-3dB 0.3Vpp Chroma
8 InputFunction switch
9Green GND
10 Bi-dirP50 control
11 InputGreen
12not connected
13Red/Chroma GND
14fast switch GND
15 InputRed in/Chroma in
16 Inputfast switch RGB/CVBS or Y
17CVBS GND
18fast switching GND
19
20 InputCVBS/Y
21Shield
(*) for 100% white
5
12
6
2
5
3
4
2
4
3
3. INFORMATIONS
REGION CODE
VERSION REGION CODE COUNTRY
/N1B2EUROPE
/S1G3ASIAN PACIFIC
/U1B1USA/CANADA
/A1B4AUSTRALIA
THE DISCS THAT THE DV4100 CAN HANDLE
The following discs can be played back with a DV4100.
discmarkplayback capabilitysizeside
DVDAudio/Video
CDAudio
VCDAudio/Videosingle
Note: The regional code of the discs must meet to the regional
code of the DV4100.
12 cm
8 cm
12 cm
8 cm
12 cm
8 cm
single/double
single
Multi-angles:
On some DVDs, scenes have been filmed from different angles
(up to a maximum of 9). On these discs, you can select the
angle that you want to watch. Please refer to the DVD’s manual
to see which scenes have multi-angles.
It is important to note that CD-R, CD-RW discs must be
FINALIZED before they can be played on this player. The disc
types which run on the player feature one or more of these
logos on the disc packaging.
DVD INFORMATION
Below is a glossary of the new terms related to DVD.
Title:
A disc may have more than one story/movie on it, so each
story/movie is called a “title”.
For example, if there are 2 movies on the disc, they are
separated into Title 1 and Title 2.
Chapter:
A title may also be separated into chapters.
For example, a movie (title) may be separated into 3 scenes
(chapters).
Title 1Title 2
Chapter1Chapter
Subtitles:
DVDs are recorded with up to 32 different subtitle languages.
If a disc has more than one subtitle language, you can select
the subtitle language that you want to read.
Chapter3Chapter1Chapter2Chapter
2
3
Soundtrack language:
DVDs are recorded with up to 8 different soundtrack languages.
If a disc has more than one language, you can select the
soundtrack language that you want to listen to.
4
4. SERVICING HINT
SERVICE HINTS
SERVICE TOOLS
Audio signals disc4822 397 30184
Disc without errors (SBC444)+
Disc with DO errors, black spots and fingerprints (SBC444A)4822 397 30245
Disc (65 min 1kHz) without no pause4822 397 30155
Max. diameter disc (58.0 mm)4822 397 60141
Torx screwdrivers
Set (straight)4822 395 50145
Set (square)4822 395 50132
13th order filter4822 395 30204
DVD test disc
TEST software for PC : ComPair V1. 2
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce
life drastically.
When repairing, make sure that you are
connected with the same potential as the
mass of the set via a wrist wrap with
resistance.
Keep components and tools also at this
potential.
F
ATTENTION
D
WARNUNG
I
WAARSCHUWING
AVVERTIMENTO
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor elektrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie
kan de levensduur drastisch doen
verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tous les IC et beaucoup d’autres semiconducteurs sont sensibles aux décharges
statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution
n’est prise a leur manipulation.
Lors de réparations, s’assurer de bien être
relié au même potentiel que la masse de
l’appareil et enfiler le bracelet serti d’une
résistance de sécurité.
Veiller a ce que les composants ainsi que les
outils que l’on utilise soient également a ce
potentiel.
Alle IC und viele andere Halbleiter sind
empfindlich gegen elektrostatische
Entladungen (ESD).
Unsorgfältige Behandlung bei der Reparatur
kann die Lebensdauer drastisch vermindern.
Sorgen sie dafür, das Sie im Reparaturfall
über ein Pulsarmband mit Widerstand mit
dem Massepotential des Gerätes verbunden
sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls
auf diesem Potential.
GB
Safety regulations require that the set be restored to its original condition
and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke
toestand wordt terug gebracht en dat onderdelen, identiek aan de
gespecifieerde worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et
que soient utilisées les pièces de rechange identiques à celles spécifiées.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevita potrebbe essere fortemente
ridatta in caso di non osservazione della piu
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello
della massa dell’apparecchio tramite un
braccialetto a resistenza.
Assicurarsi che i componenti e anche gli
utensili con quali si lavora siano anche a
questo potenziale.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten.
Der Originalzustand des Gerats darf nicht verandert werden.
Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle
condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli
specificati.
SHOCK, FIRE HAZARD SERVICE TEST:
CAUTION: After servicing this appliance and prior to returning to customer, measure the resistance between
either primary AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the
face or Front Panel of product and controls and chassis bottom,
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC
power is applied, and verified before return to user/customer.
Ref.UL Standard NO.1492.
NOTE ON SAFETY:
Symbol
: Fire or electrical shock hazard. Only original parts should be used to replace any part with symbol
Any other component substitution(other than original type), may increase risk or fire or electrical shock hazard.
6
LASER SAFETY
This
this
unit employs a laser. Only a qualified service person should remove the cover or attempt to service
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OTHER THAN
THOSE
SPECIFIED HEREIN MAY RESULT IN HA ZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will increase eye hazard.
Repair handling should take place as much as possible with a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
Warning for powersupply on position 1005
The primary side of the powersupply including the heatsink carrieslive mains voltage when the
player is connected to the mains even when the player is swiched off !
This primary area is not shielded so it is possible to touch copper tracks and/or components when
servicing the player. Service personnel have to take precautions to pre vent touching this area or
components in this area .
The primary side of the powersupply has been indicated with a lightning stroke and a stripe-marked
printed on the printed wiring board
Note:
The screws on the basic Engine (position 218 in on the exploded view drawing) may never be
touched removed or re-adjusted.
Handle the Basic engine with care when the unit has to be exchanged!
The mechanism of the basic engine is very sensative for droping or shocks
!
7
6. SERVICE HINTS
6.1DVD-Module 218
The DVD mechanism has to be exchanged completely in case
of failure. A new or repaired mechanism can be ordered with
codenumber 9305 023 61001.
Return the defective unit complete assembled in original
package to Philips Consumer Service in Eindhoven.
The monoboard has to be repaired on component level.
6.2Diagnostic software
In chapter “Diagnostic software” some tests are ref ering to the
SCART functionality.
These tests are for set s with RGB-output.
For sets without RGB-output no SCART connector is mounted.
In these sets the SCART tests will automatically be skipped
6.3Power Supply options
3122 427 217503122 427 213703122 427 21760
110V USA220V Europe ChinaMulti voltage A/P
2261CAP 330pF2121ELCO 100uF 385V2261CAP 330pF
2121ELCO 150uF 250V2121ELCO 150uF 400V
3133Resistor 10M
6.4Compair
For assistance with the repair process of the monoboard an
electronic Fault finding guidance has been developed , this
program is called COMPAIR.
This COMPAIR program is available on CDROM.
The Version of the CDROM for repair of the monoboard is V1.3
and can be ordered with codenumber : 4822 727 21637.
This is an update CDROM , so when the COMPAIR CDROM is
used for the first time , one has to install the COMPAIR
ENGINE CDROM V1.2 first.
The V1.2 CDROM can be ordered with codenumber 4822 727
634 and has to registered after installation , the procedure for
registration is explained in the help file of the program and in
the booklet from the CDROM.
The cable to connect the monoboard with a PC can be ordered
with codenumber 3122 785 90017.
All the hardware and software requirements of the systems
necessary for working with COMPAIR is described on the
CDROM.
6.5Monoboard repair
For repair of the monoboard the service manual 3122 785
10045 must be used.
8
7. BLOCK DIAGRAM (/N1B)
MONO BOARD
JBE
(servo)
I2S
S2B
RAMROM
HOST
Sti5505
A/V signals
AUDIO/VIDEO BACKEND BOARD
0/6/12V
I2C
RGB
CVBS(/YC not on SCART)
+12Vstby
Video
8Vstab
3V3stab
-8Vstby
-5Vstab
DIG_OUT
I2S Audio
IC's and
audio
buffers
DAC
Switches
RGB/CVBS
CVBS
7900-7905
SCART
SWITCHING
RGB/CVBS
3
DAC
UDA1328T
7917
TEA6420
AUDIO SCART
SWITCHING
RGB/CVBS
AUDIO
L+R
7401
7403
AUDIO
AUDIO
CVBS
SCART
AUX
SCART
TV
CVBS
Y/C
OPTICAL
OUTPUT
DIGITAL
OUTPUT
L + R
SPMS
St_by
+12V stby
+5V stby
-8V stby
-40V
+5V
+3V3
RC
I2C
SLAVE PROCESSOR
1113
7104
Kill
DISPLAY BOARD
KEYBOARD
910
(/A1B, /S1G, /U1B)
MONO BOARD
JBE
(servo)
I2S
S2B
RAMROM
HOST
Sti5505
I2C
A/V signals
I2S Audio
KILL
-8V
-5V
+12Vstby
8Vstab
3V3stab
-8Vstby
-5Vstab
DIG_OUT
AUDIO/VIDEO BACKEND BOARD
7020 : 7023
CVBS
-8V
7405 #
MICRO
-5V
Video
IC's and
audio
buffers
DAC
Switches
# DVD732 ONLY
7403 #
KOK
TC9409
3
RGB
Y
C
TDA 4780
(ONLY DVD751)
DAC
UDA1328T
7400
7002
7008
CVBS1
CVBS2
CB
CR
Y
Y/C
OPTICAL
OUTPUT
DIGITAL
OUTPUT
L + R
2x
SPMS
St_by
+12V stby
+5V stby
-8V stby
-40V
+5V
+3V3
RC
SLAVE PROCESSOR
1113
7104
Headphone out
DISPLAY BOARD
KEYBOARD
11
12
8. WIRING DIAGRAM
A/V BOARD
HP_L
1
MIC GND
2
HP_R
3
+12V
4
MIC_A
5
GND
6
-8V
7
KILL
8
1
1002
81
EH
1
GND
2
H_SYNC
3
GND
4
PCM_OUT2
5
GND
6
PCM_OUT1
7
-8VSTBY
SCL
8
161
+12VSTBY
9
SDA
10
+6VSTBY
11
3V3A
12
GND
13
C
14
GND
15
Y
16
1000
FFC
17
P50
1
B
2
G
3
GND
4
R
5
CVBS
6
GND
7
0|6|12
8
2215
-8V
9
+5VD
10
+5WD
11
KILL
12
GND
13
PCM_OUT0
1422
15
LRCLK
16
SCLK
1001
FFC
18
19
20
21
GND
PCM_CLK
CENTER_ON
STEREO_MUTE
DIG_OUT
GND
1
2
3
4
5
ADJA_OUT
ADJA_IN
ADJB_OUT
ADJB_IN
MIC GND
1003
*
EH
3103 308 91150
1
2
3
4
5
105MM ----->
3139 110 34321
<----- 400MM
GND
H_SYNC
GND
PCM_OUT2
GND
PCM_OUT1
-8VSTBY
SCL
1604
FFCPH
9
+12VSTBY
10
SDA
+6VSTBY
11
12
3V3A
GND
13
14
C
15
GND
16
Y
15116122
1501
SCL
GND
SCA
STBCONTROL
P50
1
2
3
4
5
6
7
8
MONO BOARD
1
2
3
4
5
6
7
8
105MM ----->
P50
B
G
GND
R
CVBS
GND
0|6|12
9
10
11
12
13
14
15
16
-8V
+5VD
+5WD
KILL
GND
PCM_OUT0
LRCLK
SCLK
FFC
1603
3139 110 34221
GND
17
PCM_CLK
18
19
CENTER_ON
20
STEREO_MUTE
21
DIG_OUT
22
GND
3V3
1
3V3
2
+5V
3
+5VSTBY
4
+6VSTBY
5
GND
6
400MM ----->
1600
GND
7
8
GND
9
-8VSTBY
10
STBCONTROL
11
+12VSTBY
12
GND
12
PH
1
3139 110 38831
EH
2 CN4
12STBKEY+
STBKEY -
POWER SUPPLY
BOARD
1
2
3
4
5
6
1
3V3
3V3
+5V
+5VSTBY
+6VSTBY
GND
0205
7
8
9
10
11
12
GND
GND
-8VSTBY
STBCONTROL
+12VSTBY
GND
121
1
+12V
2
GND
3
+5VSTBY
4
-40V
0207
41
EHHR
STANDBY
BOARD
12STBKEY+
STBKEY-
+5VSTBY
1
STBLED
2
STBKEY+
3
4
STBKEY-
1205
<-----
280MM
3139 110 34251
3139 110 38681
<----- 280MM
1
2
3
4
5
EH
1116
*
ADJA_OUT
ADJA_IN
ADJB_OUT
ADJB_IN
MIC GND
15
1
PH
1
EH
20
2
1
EH
4
Non Euro model only
3139 110 37201
----->
3139 110 38631
400MM
----->
100MM
Non Euro model only
3139 110 38371
----->
100MM
1118
1
EH
1117
4
SCL
2
GND
SCA
3
15
STBCONTROL
4
5
P50
DISPLAY
1
+5VSTBY
2
STBLED
3
STBKEY+
4
STBKEY-
BOARD
EH
4
1
1115
+12V
1
GND
2
+5VSTBY
3
-40V
4
1314
9. DISMANTLING INSTRUCTIONS
Cover 151
Remove 7 screws 233
Lift cover at rearside to
remove
mounting
demounting
Display board 1002
Remove 7 screws
203(board front), pay
attention to earth spring 300.
demount board
Front assy 1
remove 2 screws 212
(front 1 frame 213)
unlock front from frame by
releasing successively 3
snaps (on the left, in the
middle and on the right)
put front assy in front of the
set(service position)
Standby board 1003 and
switch assy
Remove 2 screws
25 26(board front)
demount board
Remove 1 screw 207
Take out switch assy
See also exploded view of
DVD module
Remove flex connections to
turntable motor and sledge
motor.
remove 4 screws
10 13(mono board 7
loader bracket 2)
remove carefully flex
connection to OPU and wire
connection to tray motor.
demount board.
The display pcb uses a 24V stabiliser(7112) in combination with a 10V zenerdiode(6102).
Check input voltage: at connector 1115-4: -40V 5%
Check output voltage at anode of Diode 6102: -10V 5%
Check stabilizer 7112 output (VKK):-34V 7%
Check +5Vstb voltage at connector 1115-3:+5V 5%
A C vol tage is created via uP output pin 19 generating a 42kHz (duty cycl e 45/55) square
signal.
Check frequency : 42kHz 10%
Chec k buffered square output at emitter of transistor 7105; low level: 800mV, high level:
10.7V
Chec k DC decoupling: check RMS voltage between FIL1 and FIL2 lines:
3.9Vrms<Vfil<5.2Vrms
The Vfil_DC level at kathode of diode 6101 should be –25.8V 10%
Check oscillator frequency of 8MHz at pin 8 of IC7104
Check reset circuit around transistor 7108: see t est instructions of reset circuit.
Check timing and level for all grid lines(G1 G14): see test instructions grid lines.
Check timing and level of segment lines(P1P10): see test instruct ions segment lines.
Diagnostic software “Player sc ript” : Display test.
Check matrix scanning at pin 36 and 37: see test instructions.
Check matrix scanning at pin 26,27,28,29,30,31,32,33.
Diagnostic software “Player script” : K e yboard t est.
TROUBLESHOOTING A/V BOARD
Testing of A/V board can be done using diagnostic software “Player script”.
Mono board is used to generate a sinus with the soundtest SND-2 or a VIDEO signal with the picture test PIC-1.
See description in chapter “Diagnostic Softw are : Script Interfaces”
AUDIO PART
NO SOUND ON
AUDIO CINCH 1402
Diagnostic Software
APP SND-2
POWER SUPPLY?
YES
PCM_OUT0
LRCLK, SCLK
PCM_CLK
YES
NO
NO
To put set in “Player script”, press keys
STOP+OPEN/CLOSE simultaneously and connect to
mains. Proceed unti l di splay shows “”.
Check testpoints 7, 8, 9, 10
Check flex connection to m ono board
Check mono board
APP SND-2
Standby LED off?
YES
Remote control?
YES
DISPLAY PCB OK.
NO
NO
Check if voltage at connector 1117-1 is 4.9V when power on (no light)
Check if voltage at base of Tr 7109 is 4.9V when power on (no light).
Check if voltage at connector 1117-1 is 3.33V during standby (light).
Diagnostic software “Player script” : LE D test.
Check presence of high pulses at pin 23 of IC7104 while pressing a key on remote control.
Check IR receiver 6610.
Check safety resistor R3131.
Diagnostic software “Player script” : Remote control test.
AUDIO
TP 12?
YES
AUDIO
CINCH OUTPUT
TP 13?
YES
LEVEL OK?
YES
DISTORTION?
N0
SOUND OK
NO
NO
NO
YES
Check DAC IC 7401
Check VREFA on pin 30 of DAC 7401
The dealer script can give a diagnosis on a standalone DVD
player; no other equipment is needed to perform a number of
hardware tests to check if the DVD player is faulty. The
diagnosis is simply a "error" or "pass" message; no indication
is given of faulty hardware modules. Only tests within the scope
of the diagnostic software will be executed hence only faults
within this scope can be detected.
13.1.2 Contents of Dealer Script
The dealer script executes all diagnostic nuclei that do not
need any user interaction and are meaningful on a standalone
DVD player.
The nuclei called in the dealer script are the following (the
number after each nucleus name corresponds wit h the number
being on the local display when the nucleus is executed during
the dealer script):
Nucleus
Description
VideoColSetupCommChecks the I2C interface with the RGB video processor on the
Audio/Video board (only for DVD players with RGB video processor).
VideoScartSwCommChecks the I2C interface with the scart switch on the Audio/Video
board
PapChksFlCalculate and verify checksum of FLASH memory.
PapDramWrRPattern test of all locations in the DRAM(s).
PapI2cDispChecks the I2C interface with the slave processor on the display PCB.
PapS2bEchoChecks the I2C interface to the basic engine.
PapI2cNvramChecks the I2C interface with the NVRAM.
PapNvramWrRPattern test of all locations in the NVRAM
CompSdramWrRPattern test of all locations in the SDRAM(s).
Figure 13-1
Press 2 keys simultaneously
<OPEN/CLOSE> + <PAUSE>
Connect to mains.
During the test, the following display
is shown: the counter counts down
from the number of nuclei to be run
before the test finishes. Example:
SET O.K.?
YES
NO
To exit DEALER SCRIPT ,disconnect from mains.
Figure 13-2
53
13.2 PLAYER SCRIPT
s
13.2.4 Survey
13.2.1 Purpose of Player Script
The Player script will give the opportunity to perform a test that
will determine which of the DVD player's modules are faulty, to
read the error log and error bits and to perform an endurance
loop test. To successfully perform the tests, the DVD player
must be connected to a tv set to check the output of a number
of nuclei. For DVDv2b a multi-channel amplifier, a set of 6
boxes and an external video source are necessary to test. To
be able to check results of certain nuclei, the player script
expects some interaction of the user (i.e. to approve a test
picture or a test sound). Some nuclei (e.g. nuclei that test
functionality of the Basic Engine module) require that the DVD
player itself is opened, to enable the user to observe moving
parts and approve their movement visually. Only tests within
the scope of the diagnostic software will be executed hence
only faults within this scope can be detected.
13.2.2 Contents of Player Script
The player script contains all nuclei that are useful on a DVD
player that is connected to a tv-set and help to determine which
module of the DVD player is faulty, as well as to read out the
contents of the error logs.
13.2.3 Structure of Player Script
The player script consists of a set of nuclei testing the three
hardware modules in the DVD player: the Display PWB, the
Digital PWB and the Basic Engine.
Nuclei run by the player test need some user interaction; in the
next paragraph this interaction is described. The player test is
done in two phases:
1. Interactive tests: this part of the player test depends
strongly on user interaction and input to determine nucleus
results and to progress through the full test. Reading the
error log and error bits information can be useful to
determine any errors that occurred recently during normal
operation of the DVD player.
2. The loop test will perform the same nuclei as the dealer
test, but it will loop through the list of nuclei indefin itely.
Press 2 keys simultaneously
<OPEN/CLOSE> + <STOP>
Connect to main
INTERACTIVE TESTS
DISPLAY PCB
DISPLAY TEST
LED TEST
KEYBOARD TEST
REMOTE CONTROL
MONO PCB
DIGITAL PART
PICTURE TEST
SOUND 1 TEST
SCART DVD TEST
SCART LOOP TEST
SOUND 2 TEST
MONO PCB(SERVO)
& BASIC ENGINE
VERSION NUMBER
TRAY TEST
SLEDGE TEST
DispDisplay(30)
DispLed(29)
DispKeyb(27)
DispRc(28)
VideoColDencOn(23a)
AudioPinkNoiseOn(20a)
VideoScartSwDvd(54a)
VideoScartSwPass(54b)
AudioSineOn(21a)
BeVer(37)
BeTrayOut/In(43ab)
BeSledgeOut/In(41ab)
DISC MOTOR TEST
FOCUS TEST
RADIAL TEST
JUMP TEST
TRAY TEST
ERROR LOG & BITS
LOOP TEST
To exit player test,
disconnect from mains
BeDiscMotorOn(39a)
BeFocusOn(38a)
BeRadialOn(40a)
BeGroovesIn/Mid/Out(42abc)
BeTrayOut/In(43ab)
LogReadErr(31)
LogReadbits(32)
= Dealer script exclusive of test2
Figure 13-3
54
14. INTERACTIVE TESTS
14.1 DISPLAY PCB
14.1.1 DISPLAY TEST
The display test is performed by nucleus DispDisplay. By
putting a series of test patterns on the local display, the local
display is tested. To step through all different patterns, the user
must either press PLAY (pattern is ok) or PAUSE (pattern was
incorrect) to proceed to the next pattern. The display of
patterns is continued in a cyclic manner until the user presses
NEXT. If the user presses NEXT before all display patterns are
tested, the DispDisplay nucleus will return TRUE (display test
successful).
14.1.2 LED TEST
The LED(s) on the DVD player is (are) tested by nucleus
DispLed. The user must check if the LED(s) is (are) lighted; if it
is, press PLAY, if it is not, press PAUSE. By pressing NEXT the
script will proceed to the next test. If the user presses NEXT
before PLAY or PAUSE, the DispLed nucleus will return TRUE
(LED test successful).
Figure 14-1
14.1.3 KEYBOARD TES T
The keyboard of the DVD player is tested by nucleus
DispKeyb. The user is expected to press all keys on the local
keyboard once. The code of the key pressed is shown on the
local display (1 hexadecimal digit) immediately followed by a
(hexadecimal) number indicating how many times that key has
been pressed. Example of the local display during this test:
Figure 14-2
The key-codes displayed on the local display will scroll from
right to left when the display gets full, the text "tb-" will remain
on display.
Figure14-3
If any keys are detected more than once (due to hardware
error), the key-code is displayed twice (or more), with the
second digit increased by 1.
If the user does not press all keys minimally once (in any order),
the DispKeys nucleus will return FALSE and cause an error in
the overall result of the player script.
The user can leave the keyboard test by pressing the NEXT
key on the local display of the DVD player for at least one full
second.
The result of the keyboard test is shown on local display as
follows:
Figure 14-4
Or
Figure 14-5
Pressing NEXT on the local keyboard again will proceed to the
next text.
14.1.4 REMOTE CONTROL TEST
The remote control of the DVD player is tested by nucleus
DispRc. The user must press any key on the remote control j ust
once. The codes of the key pressed will be shown on the local
display in hexadecimal format. Example:
Figure 14-6
If OK, press PLAYIf NOK, press PAUSE
If OK, press PLAYIf NOK, press PAUSE
If OK, press PLAYIf NOK, press PAUSE
press NEXT to continue
key id.key
0PLAY
1NEXT
2PREVIOUS
3PAUSE
4STOP
5
SOUND
6
OPEN / CLOSE
55
In this example 23 is the hexidecimal code of the pressed RC
key. The user can leave the remote-control test by pressing
NEXT on the local keyboard of the DVD player. The remote
control test is successful if a code was received before the user
pressed the NEXT key; pressing the NEXT key before pressing
a key on the remote control gives an error in the remote control
test (note that the remote control test will also fail if a key on the
remote control was pressed but no code was received). The
remote control test does not check upon the content s of the
received code, that is it will not be checked if the received code
matches the key pressed. If desired, the user can manually
check this code by using a code-table for the remote control
key-codes.
RC Key idHexadecim al code
STANDBY
STOP
PLAY
PAUSE
NEXT
PREVIOUS
CURSOR UP
CURSOR DOWN
CURSOR LEFT
CURSOR RIGHT
OK
0
1
2
3
4
5
6
7
8
9
The picture test is performed by putting a predefined picture
(colour bar) on the display (nucleus VideoColDencOn) and
asking the user for confirmation. The display will show the
following message:
Figure 14-10
By pressing PLAY the user confirms the test, pressing PAUSE
will indicate the picture was invisible or incorrect. Pressing
NEXT will proceed to the next test
14.2.2 SOUND 1 & SCART DVD TEST
The first soundtest is performed by starting a pink noise sound
that needs confirmation from the user (nucleus
AudioPinkNoiseOn); the display will show the following
message very shortly:
Figure 14-11
This sound will only be audible from version cut3.1 of
Sti5505(item7503 on mono board) onwards. After starting up
sound 1, SCART loop-trough will be simultaneously active
during this test. SCART loop-trough will be measured with the
aid of an external video source.
When entering the SCART loop-trough, the local display
indicates:
After pressing NEXT, the result of the remote control test is
displayed on the local display of the DVD player as follows:
Figure 14-8
Or
Figure 14-9
Pressing NEXT on the local keyboard again will proceed to the
next test.
56
Figure 14-12
On the TV screen a colour bar (generated by nucleus
VideoColDencOn) is visual and the internally generated
pinknoise is audible. By pressing PLAY the user confirms the
test, pressing PAUSE will indicate the sound was inaudible or
incorrect. Pressing NEXT will proceed to the next test; if the
user presses NEXT without pressing PLAY or PAUSE first, the
result of this test will be TRUE (sound ok). By pressing the
NEXT button there will be switched over to the external source,
this must become now visible on the TV screen (using the
SCART). The local display indicates:
Figure 14-13
The internally generated colour bar is still available on the
CVBS and Y/C outputs. And the pinknoise-signal is still
available on the cinch audio outputs. By pressing the PREV
button, the internal generated colour bar becomes visual again.
The test can be left by pressing the NEXT key for more than
one second.
14.2.3 SOUND 2 TEST
The second soundtest is performed by producing a sine sound
(nucleus AudioSineOn). The signal can be stopped by pressing
the STOP-key. The display will show the following message:
14.3 BASIC ENGINE
14.3.1 VERSION NUMBER
In the basic engine tests, the version number of the Basic
Engine will be shown first, as the following example:
Figure 14-15
By pressing the NEXT key, the Basic Engine tests are started.
14.3.2 TRAY TEST
First, the tray is tested. The purpose of th is test is also to give
the user the opportunity to put a disc in the tray of the DVD
player. Some tests on the Basic Engine require that a disc(e.g.
DVD MPTD test disc) is present in the player. At the end of the
Basic Engine tests this tray test will be repeated solely to
enable the user to remove the disc in the tray. The local display
will look as follows:
Figure 14-16
By pressing PLAY or PAUSE the user can toggle the position
of the tray. Note that this test will not contribute to the test result
of the Basic Engine. Pressing NEXT will proceed to the next
test, after the tray has been closed (by the software) if it was
open.
Figure 14-14
By pressing PLAY the user confirms the test, pressing PAUSE
will indicate that something went wrong. Pressing NEXT will
proceed to the next; if the user presses NEXT wit hout pressing
PLAY or PAUSE first, the result of this test will be TRUE (sound
ok).
14.3.3 SLEDGE TEST(visual te s t)
The second Basic Engine test tests the sledge; the user can
move the sledge as many times as desired by using PLAY
(nucleus BeSledgeOut) and PAUSE (nucleus BeSledgeIn).
Pressing NEXT on the local keyboard proceeds to the next test.
Note that this test will not contribute to the test result of the
Basic Engine. The local display will look as follows during the
sledge test:
Figure 14-17
14.3.4 DISC MOTOR TEST(visual test)
The third Basic Engine test tests the disc motor (nucleus
BeDiscMotorOn); the local display looks as follows:
57
Figure 14-18
Figure 14-21
By pressing PLAY the user confirms that the disc motor is
running; pressing PAUSE indicates the disc motor does not
work. Pressing NEXT proceeds to the next test, after a reset of
the disc motor (nucleus BeDiscMotorOff). If the user presses
NEXT before pressing PLAY or PAUSE, the result of this tes t
will be TRUE (disc motor is running).
14.3.5 FOCUS TEST(visual test)
The fourth Basic Engine test tests the focussing; first focussing
is turned on by calling nucleus BeFocusOn. The display will
look as follows:
Figure 14-19
By pressing PLAY the user confirms that the focussing was
succesful; pressing PAUSE indicates a focussing failure.
Pressing NEXT proceeds to the next test after a reset of the
focussing (nucleus BeFocusOff); if NEXT is pressed before
PLAY or PAUSE, the result of this test will be TRUE (focus
successful).
The user can switch between the three different types of
groove settings by pressing PLAY (forward to next nucleus in
the list In-Mid-Out) or PAUSE (backward in the list In-Mid-Out).
This is done in a cyclic manner; note that this test will not
contribute to the test result of the Basic Engine. Pressing NEXT
proceeds to the next test, after the disc motor has been shut off
with a call to nucleus BeDiscMotorOff.
14.3.8 TRAY TEST
As a last action for the Basic Engine tests, the tray test is
repeated. The local display will look as follows:
Figure 14-22
This test is meant to give the user the opport unity to remove the
disc in the tray. The tray position can be toggled using the
PLAY and PAUSE key. The tray will be closed (by the software,
if it is open) before proceeding to the next test when the user
presses the NEXT key.
14.3.6 RADIAL TEST(visual & listening test)
T he fifth Basic Engine test tests the radial functionality (nucleus
BeRadialOn); the local display looks as follows:
Figure 14-20
By pressing PLAY the user confirms that the radial fun c tion
worked; pressing PAUSE indicates the function does not work.
Pressing NEXT proceeds to the next test, after a reset of the
radial (nucleus BeRadialOff). If the user presses NEXT before
pressing PLAY or PAUSE, the result of this test will be TRUE
(radial successful).
14.3.7 JUMP TEST(listening test)
The sixth and last Basic Engine test tests the jumping by calling
nuclei BeGroovesIn, BeGroovesMid and BeGroovesOut.
During this test, the local display looks as follows:
58
14.3.9 ERROR LOG
Reading the error log and error bits information can be useful
to determine any errors that occurred recently during normal
operation of the DVD player. Reading the error log is done by
nucleus LogReadErr. The display during the errorlog readout
looks as follows :
recent. By pressing NEXT on the local keyboard, the user can
proceed to the next test.
14.3.10 ERROR BITS
Reading the error bits is done by nucleus LogReadBits. The
display during the errorbits readout looks as follows:
Figure 14-23
By pressing PLAY or PAUSE the user can move fo rward or
backward (respectively) through the logged error codes. The
highlighted number indicates which errorcode is currently on
display (in the example above, errorcode number 4 is
displayed). If "0000" is displayed at all positions, the error log is
empty. Display of the logged errors is done in a cyclic manner.
The errorcode with the lowest highlighted number is the most
Error log / bits tableRead ERROR LOG in player
Basic engine errorsValue:Value:
Command to the Basic Engine not allowed in this state or unknown
command
Parameter(s) from the command to the Basic Engine is not valid1501027
Sledge could not be moved to the inner home position1501036
Focus failure1501045
Turntable motor speed could not be reached within timeout1501054
Radial servo could not get on track on the disc1501063
PLL could not lock in the accessing or tracking state1501072
Subcode or sector information could not be read1501081
requested subcode could not be found15010916
Tray could not be closed or opened completely15010A15
TOC could not be read within timeout15010B14
The requested seek on the disc could not be executed15010C13
A requested lead-in is not on the disc15010D12
A non existing burst cutting area is requested 15010E11
S2b communication error 1501F010
S2b communication error 1501F19
S2b communication error 1501F324
S2b communication error 1501F423
S2b communication error 1501F522
Digital PWB errors
Communication error with the Sti 55059000032
Communication error with the Sti 55059000131
Disply processor errors
Communication error with the display processor 19000040
Only the set errorbits will be shown by t heir (decimal) number.
Refer to the appropriate documentation for the explanation of
each bit number. If the display only shows "EB-0", no error bits
were set. By pressing NEXT the user can continue to the next
test.
See table below:
script
1501018
Figure 14-24
Read ERROR BITS in
player script
59
14.4 LOOP TEST
At the start of the loop test, the display will show the result of
the interactive player test:
The loop test will perform the same nuclei as the dealer test,
but it will loop through the list of nuclei indefinitely. The display
of the DVD player will display not only the three digits indicating
correct/faulty modules and the last found error code (as
mentioned, faults are detected as far as they can be within the
scope of the diagnostic software), but also a loop counter
indicating how many times the loop has been gone through.
Example:
Figure 14-25
The left side of the display contains a 3-digit code, which can
have a value between 000 and 111. These values are to be
interpreted as follows:
The number after the hyphen indicates the number of times the
loop test has been performed; the 4 digits at the right side of the
display show the last error that was found when running the
loop test: the leftmost two digits of this code indicate which
nucleus resulted in a fault; the rightmost two digits refer to the
faultcode within that nucleus. For further explanation of this
error code, see list of error codes below.
6Calculated checksum of FLASH is not correct
9The DVD DRAM is faulty
11I2C bus busy before start
NVRAM access time-out
No NVRAM Acknowledge
NVRAM reply time-out
12I2C bus busy
I2C bus not working
Slave controller not responding
Slave response is not correct
13Parity error from basic engine to serial
Parity error from serial to basic engine
No communication between serial and basic engine
Communication time-out error
16The SDRAM is faulty
FAULTY
MODULE(S)
LOOP
COUNTER NUCLEUS ERROR
Figure 14-27
Figure 14-28
60
14.5 Servicing DVD module and MONO board
For /U1B with old DVD module "VAE3000". (Production
WEEK36 or earlier)
The DVD module(Basic Engine and the mono board) has to be
exchanged completely in case of failure. A new module for
DV4100 can be ordered with codenumber 3104 129
14.5.1 Reprogramming of new mono boards.
51980.
For other DV4100
Please refer the DVD Module ADS-1 Service Manual (3122 785
10840) attached with this Service Manual.
For servicing DVD Module ADS-1, the service application
softwear "ComPair" is necessary.
Caution
This information is confidential and may not be distributed. Only a qualified service person should
reprogram the mono board
.
After replacement of the mono board, all the customer settings and also the region code will be lost.
Reprogramming of the mono board will put the play er back in the state in which it has left the factory,
i.e. with the default settings and the allowed region code.
Reprogramming is limited to 25 times
When the counter reaches 25, reprogramming is not possible anymore
Reprogramming will be done by way of the remote control.
Put the player in stop mode, no disc loaded.
Press the following keys on the remote control:
PLAY
<
> followed by numerical keys
The display shows: “
- - - - - - - - - - -
<2> <7> <4>
”
Press now su ccessively the following keys :
for DV4100/A1B :
for DV4100/N1B :
for DV4100/S1G :
for DV4100/U1B :
Press <
PLAY
<0><1><5> <0><0><0><0><0><0><0><0><0> PAL / NTSC
<0><1><2> <0><0><0><0><0><0><0><0><0> PAL / NTSC
<0><1><3> <0><0><0><0><0><0><0><0><0> PAL / NTSC
<0><1><0> <0><0><0><0><0><0><0><0><0> PAL / NTSC
> again.
The TV screen will become BLUE during a short time to confirm that the mono board has been
reprogrammed, then the set goes to standby mode.
Figure 14-29
14.5.2 Reset of Virgin Mode
After the player has been powered up for test by the dealer, it
would have gone through the Virgin Mode. It is possible to reset
the settings made during that mode before the delivery of
player to the customer. This can be done as shown in the
following diagram:
DISCONNECT FROM MAINS
PRESS 2 KEYS
SIMULTANEOUSLY
<PREVIOUS> + <OPEN/CLOSE>
CONNECT TO MAINS
VIRGIN MODE IS RESET
TV SCREEN SHOWS
VIRGIN MODE MENU
TRADE MODE
When the player is in Trade Mode, the player cannot be
controlled by means of the front key buttons, but only by means
of the remote control.
IF TRADE MODE OFF
DISCONNECT FROM MAINS
PRESS 2 KEYS
SIMULTANEOUSLY
<PLAY> + <OPEN/CLOSE>
CONNECT TO MAINS
PLAYER IS IN TRADE MODE
WHEN PRESSING FRONT
KEYS, THE PLAYER
DOESN'T RESPOND
Figure 14-31
DISCONNECT FROM MAINS
PLAYER IS IN NORMAL MODE
IF TRADE MODE ON
PRESS 2 KEYS
SIMULTANEOUSLY
<PLAY> + <OPEN/CLOSE>
CONNECT TO MAINS
WHEN PRESSING FRONT
KEYS, THE PLAYER WILL
RESPOND
Figure 14-30
61
15. TEST INSTRUCTIONS DISPLAY BOARD
15.1 Display board
15.1.1 Introduction
These test instructions are written for all versions of the display
PCB 3104 123 42230.
The contents of the PCB can be split up into next blocks:
V filament
V filament
Buffer
I2C
Supply:
+5Vstby
+12V
-40V
15.1.2 Functionality description:
The essential component of the display PCB is the P (slave).
This slave works on an 8MHz resonator and has a reset circuit
that is triggered by the +5Vstby. After the reset pulse, the
standby control line will release the reset of the host P. This
host P will then initialise the slave. In addition, when going to
stand-by, the slave will put the host P in reset. When the slave
receives the right IR or key code to leave the standby mode, the
reset of the host P will be released.
Other slave functions are:
Square signal generator to generate the filament voltage,
which is required for an AC FTD.
Generates the grid and segment scanning for the FTD.
Generates a scanning grid for the keys (separated from
display scanning).
Has inputs for RC (RC5 and RC6) and P50 (P50 controller
is built in).
15.1.3 General
Display
Processor
RC-Eye
Figure 15-1
Key-matrix
P50
I/O
15.1.4 Reset
Check next reset timing with an oscilloscope at pin 10 of the
microprocessor.
PM3392A
ch2
ch1
T
2
1
CH1 2. 00 V=
CH2 2 V= BW L MTB 100 ms- 1.04d v ch2+
T1
Figure 15-2
Timing: 400msec < T1 > 700msec.
CH1: +5Vstby voltage at power on.
CH2: Voltage at pin 10.
15.1.5 Display steerign
Check next timing and level for all grid-lines (G1 r G14).
4. Check timing and levels of segment-lines P1 => P10:
Oscilloscope measurements have been carried out using a
Philips PM3392A.
Impedance of measuring-equipment should be > 1M .
To do correct measurements we recommend to use supply
3122 427 21370, which is used in all "second generation B"
DVD-players. Make sure that the main 3.3V has a 0.7A
load.
62
PM3392A
ch1
1
T
CH1 10. 0 V= BWL MTB 500u s- 1.04 dv ch1 +
Figure 15-4
A
B
Level A:+4V5 +/-10%
Level B:-33V +/-10%
The data on these segment lines depend on the characters that
are displayed.
The characters can be set by sending I2C commands to the
display.
See the Slave URS how to send a display command.
15.1.6 Key-matrix
Connect a extra 10k pu ll-up to pin 36 en 37 of the P and
check next matrix scanning at these pins.
PM3392A
ch1: low =-46.9mV
ch1
ch1: high= 5.09 V
A
1
STOP
CH1 2.00 V= MTB10.0ms ch1-
B
Figure 15-5
Level A: 5.0V +/-7%
Level B: 0V +/-200mV
Check matrix scanning from pin 26 until 33 of the P.
The results should be the same as the diagram above.
15.1.7 I.R. receiver
Check at pin 23 of the P if this line switches from low (< 0.3V)
to high (> 4.5V), while pressing a key on a Philips RC5 or RC6
remote control.
15.1.8 P50 interface
P50 is a bi-directional serial interface, which is used for
communication between video equipment. For European sets,
this communication goes via pin 10 of the scart-bus. In other
regions, it can be a cinch bus at the back of the set.
1. Keep the P in reset by short-circuiting emitter and
collector of transistor 7108, via resistor 3100 and 3104
transistor 7101 is switched on.
2. Check the voltage at the P50 output connector 1118-5: <
200mV.
When the reset is released the P output-pin becomes low and
transistor 7101 is switched off.
1. Check the voltage at the P50 output connector 1118-5: 4V9
+/-5%.
2. Check also the P P50 input ( P pin 20): 5V +/-5%.
3. Connect the P50 line (connector 1118-5) to ground.
4. Check again the P P50 input ( P pin 20): <0V3.
63
16. CURRENT MODE POWER SUPPLY 20PS203
n
16.1 Blockdiagram
MAINS
7110
Current
Sense
Input
2.5V
Lightning
Protection
Error
Amplifier
+
-
Voltage
Feedback
OSC.
Output
Sense
+
Soft-Start
Control
EMI
FILTER
Supply Init
S
RQ
latch
Rectifier
6129
Demagnet.
Overvoltage
Mgmt
Mgmt
Buffer
Out
Gnd
7201
GNDs
6240
6250
6260
6230
6210
6220
2250
2260
2240
2230
2210
7236
7233
+12V
+5V Stand By
-8V Stand By
-40V
+6V Stand By
+5V
Stand By
+3V3
GND
5131
6132
7125
Rsense
7
9
REGULATION
1
5
7200
2121
Vc
Figure 16-1
16.1.1 Function description of the current mode power supply
MOSFET 7125 is used as a power switch controlled by the
controller IC 7110. When the switch is closed, energy is
transferred from the mains into the transformer. This energy is
then supplied to the load when the switch is opened. By control
of the switched-on time, the energy transferred in each cycle is
regulated so that the output voltages are independent of load
or input voltage variations. The controlling device MC44603P is
an integrated pulse width modulator. A clock signal initiates
power pulses at a fixed frequency. The termination of each
output pulse occurs when an analogue of the inductor current
reaches a threshold established by the error signal. In this way
the error signal actually controls the peak inductor current on
cycle-by-cycle basis.
16.2 General description of MC44603
The MC44603 is an enhanced high performance controller that
is specifically designed for Off-line and dc-to dc converter
applications. This device has the unique ability of automatically
changing operating modes if the converter output is
overloaded., unloaded, or shorted. The MC44603 has several
distinguishing features when compared to conventional SMPS
controllers. These features consist of a fo ldback facility for
overload protection, a standby mode when the converter output
is slightly loaded, a demagnetisation detection for reduced
switching stresses on transistor and diodes, and a high current
totem pole output ideally suited for driving a power MOSFET. It
can also be used for driving a bipolar transistor in low power
converters. It is optimised to operate in discontinuous mode but
can also operate in continuous mode. Its advanced design
allows use in current mode or voltage mode control
applications.
16.3 Pin connections
VCC
VC
Output
Gnd
Foldback Input
Overvoltage Protection(OVP)
Current Sense Input
Demag. Detection
116
2
3
4
5
6
89
Figure 16-2
Rref
15
R Frequency Standb
14
Voltage feedback I
13
Error Amp Output
12
R Power Standby
Sof-Start/Dmax/
11
Voltage Mode
107
CT
Sync Input
64
16.4 Blockdiagram of MC44603
MC44603P
DEMAGNETISATION
DETECT
8
9
SYNC INPUT
10
CT
RF STANDBY
15
RP STANDBY
12
2.5V
VOLTAGE
FEEDBACK
14
E/A OUT
13
FOLDBACK
16
VrefIref
Vref
DEMAGNETISATION
MANAGEMENT
Iref
OSCILLATOR
Vstby
REFERENCE
BLOCK
VOSC PROT
VOSC
=1
enable
INITIALISATION BLOCK
1Set
LATCH
1Reset
C
SUPPLY
STANDBY
(REDUCED FREQUENCY)
THERMAL
ERROR
AMP
FOLDBACK
INPUT
VS8 OUT
CURRENT SENSE
INPUT
CURRENT
SENSE
SHUTDOWN
Dmax &
SOFT-START
CONTROL
SOFT-START
& DMAX
Iref
UVL01
Vref
5711
UVL01
BUFFER
Vref
OVER
VOLTAGE
MANAGEMENT
1
VC
2
OUT
3
GND
4
Voc
OVER
VOLTAGE
PROTECT
6
16.5 Pin function description
Pin function description
Pin NameDescription
1 VCCThis pin i s the positive supply of the IC. The operating voltage range after start-up is 9.0 to 14.5 V .
2 VCThe output high state (VOH) is set by the voltage appl i ed t o this pin.
3 OutputPeak currents up to 750 mA c an be sourced or sunk, suitable for driving either MOSFET or Bipolar transistors.
4 GndThe groundpin is a single ret urn, typically connected back to the power source.
5 Foldback InputThe foldback function provides overl oad prot ection.
6 Overvoltage
Protection
7 Current Sense
Input
8 Demagnetisation
Detection
9 Synchronisation
Input
10 C
T
11 Soft-
Start/Dmax/Volta
ge-Mode
12 RP StandbyA voltage level applied to the RP Standby pin determines the output power level at which the oscillator will turn
13 E/A OutThe error amplifier output is made available for loop com pens ation.
14 Voltage
Feedback
15 RF StandbyThe reduced frequency or standby f requenc y programming is made by the RF Standby resistance choice.
16 Rref
Figure 16-3
When the overvoltage protection pin rec ei ves a vol tage greater than 2.5V, the device is disabled and requires a
complete restart sequence.
A voltage proportional to the current flowing into the power switc h i s connected to this input.
A voltage delivered by an auxiliary transformer winding provides to the demagnetisation pin an indication of the
magnetisation state of the f l ybac k transformer. A zero voltage detection corresponds to complete core
saturation.
The synchronisation input pin can be activated with ei ther a negative pulse going from a level between 0.7V and
3.7V to Gnd or a positive pulse going from a level bet ween 0.7V and 3. 7V up to a level higher than 3.7V. The
oscillator runs free when Pin 9 is connected to Gnd.
The normal mode oscillator frequency is programmed by the capacitor CT choice together with the Rref
resistance value. CT, connected between Pin 10 and Gnd, generates the oscillator sawtooth.
A capacitor, resistor or a voltage s ourc e connected to this pin limits the switching duty-cycle. This pi n c an be
used as a voltage mode control input. B y c onnec ting Pin 11 to Ground, the MC44603 can be shut down.
into the reduced frequency mode of operation(i.e. standby mode). An internal hysteresis comparator allows to
return in the normal mode at a higher output power level.
This is the inverting input of the Error Amplifier. It can be connected to the switching power supply output
through an optical (or other) feedback loop.
Rref sets the internal reference current. The i nt ernal reference current ranges from 100 A t o 500 A. This
requires that 5.0k Rref 25k .
Figure 16-4
65
16.6 Operating description
16.7 Regulation
The input voltage Vcc(pin 1) is monitored by a comparator with
hysteresis, enabling the circuit at 14.5V and disabling the
circuit below 7.5V. The error amplifier compares a voltage
Vfb(pin 14) related to the output voltage of the power supply,
with an internal 2.5V reference. The current sense comparator
compares the output of the error amplifier with the switch
current Isense(pin 7) of the power supply. The output of the
current sense comparator resets a latch, which is set every
cycle by the oscillator. The output stage is a totem pole,
capable of driving a MOSFET directly.
16.6.1 Start-up sequence
t1: Charging the capacitor at Vcc
C2129 will be charged via R3123 and R3134, C2133 and
C2111 via R3129. The output is switched off during t1.
t2: Charging of output capacitors
When the input voltage of the IC exceeds 14.5V, the circuit is
enabled and starts to produce output pulses. The current
consumption of the circuit increases to about 17mA, depending
on the external loads of the IC. At first, the capacitor at the Vcc
pin will discharge because the primary auxiliary voltage,
coming from winding 7-9 is below the Vcc voltage. At some
moment during t2, the primary auxiliary voltage reaches the
same level as Vcc. The Vcc voltage is now determinated by this
primary auxiliary voltage.
t3: regulation
The output voltage of the power supply is in regulation
t4: overload
When the output is shortened, the supply voltage of the circuit
will decrease and after some time drop below the lower
threshold voltage. At that moment, the output will be disabled
and the process of charging the Vcc capacitor starts again. If
the output is still shorted at the next t2 phase, the complete
start-and stop sequence will repeat. The power supply comes
in a hiccup mode
14.5V
10V
Vcc
7.5V
p.a.v.
0V
Figure 16-6 shows the most relevant signals during the regulation
phase of the power supply.
The oscillator voltage ramps up and down between V1 and V2.
The voltage at the current sense terminal is compared every
cycle with the output of the error amplifier Vcomp. The output
is switched off when the current sense level exceeds the level
at the output of the error amplifier.
1. TimeON phase : A drain current will flow from the positive
supply at pin 1 of the transformer through the transformer's
primary winding, the MOSFET and Rsense to ground. As
the positive voltage at pin 1 of the transformer is constant,
the current will increase linearly and create a ramp
dependent on the mains voltage and the inductance of the
primary winding. A certain amount of energy is stored in the
transformer in the form of a magnetic field. The polarity of
the voltages at the secundary windings is such that the
diodes are non-conducting.
2. TimeDIODE phase : When the MOSFET is switched off,
energy is no longer supplied to the tranformer. The
inductance of the tranformer now tries to maintain the
current which has been flowing through it at a constant
level. The polarity of the voltage from the transformer
therefore becomes reversed. This results in a current flow
through the tranformer's secondary winding via the diodes,
electrolytic capacitors and the load. This current is also
ramp shaped but decreasing.
3. TimeDEAD phase : when the stored energy has been
supplied to the load, the current in the secondary windings
stops flowing. At this point the drain voltage of the
MOSFET will drop to the voltage of C2121 with a ringing
caused by the Drain-Source capacitance with the primary
inductance.
The oscillator will start a next cyclus which consists of the
described three phases. The time of the different phases
depends on the mains voltage and the load.
TimeDEAD is maximum at an input of 400VDC and minimum
load, it will be zero at an input of 100VDC and overload.
V2
Vosc
V1
0
Vcomp
Vsense
17mA
Icc
1mA
OUTPUT
Vo
0
short
t1
t2t3
Figure 16-5 Start-up sequence
Vgate
Vdrain
Idrain
Idiodes
t4
TonTdiode Tdead
Figure 16-6 Regulation
66
16.8 Oscillograms
PM3394B
ch1
1
ch3
T
ch2
3
CH 1 2
CH2
2
CH3 2 V~ A LT M TB 5.00us- 0.90dv ch1-
ch1 : Drain voltage
ch2 : Drain current
ch3 : Gate voltage
PM3394B
ch1
ch3
1
T
3
CH1 1
CH3 50mV~ ALT MTB5.00us- 0.90dv ch1-
ch1 : Drain voltage
ch2 : Oscillator voltage
PM3394B
ch1
ch3
1
T
3
CH1 1
CH3 20mV~ ALT MTB5.00us- 0.90dv ch1-
ch1 : Drain voltage
ch3 : Sense voltage
Figure 16-7
67
17. CIRCUIT DESCRIPTIONS AND ABBREVIATIONS
17.1 Input circuit
The input circuit consists of a lightning protection circuit and an
EMI filter.
The lightning protection comprises R3120, gasarrestor 1125
and R3124. The EMI filter is formed by C2120, L5120, C2125
and C2126. It prevents inflow of noises into the mains.
17.2 Primary rectifier/smoothing circuit
The AC input is rectified by rectifier bridge 6120 and smoothed
into C2121. The voltage over C2121 is approximately 300V. It
can vary from 100V to 390V.
17.3 Start circuit and Vcc supply
This circuit is formed by R3123, R3134, C2129, D6129, R3129,
R3111, C2133 and C2111.
When the power plug is connected to the mains voltage, the
stabilised voltage over D6129(24V) will charge C2133 via
R3129. When the voltage reaches 14.5V across C2111, the
control circuit of IC7110 is turned on and the regulation starts.
During regulation, Vcc of IC7110 will be supplied by the
rectified voltage from winding 7-9 via R3135, D6132 and
C2133.
17.4 Control circuit
The control circuit exists of IC7110, C2102, 2104, 2107, 2109,
2110, R3102, 3103, 3104, 3107, 3108, 3109 and 3110. The
frequency of the oscillator is defined by C2102 and R3110.
Power switch circuit
This circuit comprises MOSFET 7125, Rsense 3126, 3127 and
3128, R3125 , C2127, L5125, R3112 and R3113. R3125 is a
pull-down resistor to remove static charges from the gate of the
MOSFET.
17.5 Regulation circuit
The regulation circuit comprises opto-coupler 7200 which
isolates the error signal from the control IC on the primary side
and a reference component 7201. The TL431(7201) can be
represented by two components:
a very stable and accurate reference diode
a high gain amplifier
The cathode current flows through the LED of the opto-coupler.
The collector current of the opto-coupler flows through R3106,
producing an error voltage, connected to voltage feedback pin
14 of IC7110.
17.6 Demagnetisation
The auxiliary winding (7-9) voltage is used to detect magnetic
saturation of the transformer core and connected via R3101 to
pin 8 of IC7110. During the demagnetisation phase, the output
will be disabled.
17.7 Overvoltage protection circuit
This circuit consist of D6114, C2114, R3115 and R3116.
When the regulation circuit is interrupted due to an error in the
control loop, the regulated output voltage will increase
(overvoltage). This overvoltage is se nsed on the primary
winding 7-9.
When an overvoltage longer than 2.0 (s is detected, the output
is disabled until VCC is removed and then re-applied. The
power supply will come in a hiccup mode as long as the error
in the control loop is present.
17.8 Secondary rectifier/smoothing circuit
There are 5 rectifier/smoothing circuits on the secondary side.
Each voltage depends on the number of windings of the
transformer.
The +5Vstby power supply is derived from the +12Vstby by
voltage regulator 7233, C2233 and L5233.
The -5V voltage is regulated by voltage regulator 7259 and will
be switched off via D6256, T7256 and T7255 during standby
(control signal STAND BY is high). When jumper 4250 is
mounted instead of this circuit, a supply voltage -8Vstby will be
present at pin 9 of connector 0205. -5V is used in DVD730 MK
II, DVD 930 MK II and DVD710. -8Vstby is used i n DVD750 and
DVD950.
The +5V power supply is derived from +6Vstby by the loaderup circuit form ed by MOSFET 7236, reference component
7237, R3236, R3237 and C2239. This voltage will be switched
off during STAND BY via T7235.
The 3V3 power supply is regulated by the control loop (7201,
7200, 7110) of the switched mode PSU.
K
R
2.5V
A
Figure 17-1
TL431 will conduct from cathode to anode when the reference
is higher than the internal reference voltage of about 2.5V. If the
reference voltage is lower, the cathode current is alm os t zero.
68
17.9 Lis t of abbreviations
BBuffered Video input Bl ue f rom DVD
BC_AUXBlue or Chroma input from AUX-scart
BC_TVBlue or Chroma output to TV-scart
C_ENCBuffered Chroma input from DVD
CVBSB uffered Composite video input from
DC_OFFControl signal to switch off 8Vstby
DIG_OUTDigital out
FBIN_AUXFast blanking input from AUX-scart
FBOUT_TVFast blanking output to TV-scart
GBuffered Video input Green from DVD
GIN_AUXVideo input Green from AUX-scart
GOUT_TVVideo output Green to TV-scart
HP_LAudio output left to headphone and
HP_RAudio output right to headphone and
KILLKill control signal for audio outputs and
LIN_AUXAudio input left from AUX-scart
LIN_TVAudio input left from TV-scart
LOUT_AUXAudio output left to AUX-scart
LOUT_TVAudio output left to TV-scart
LRCLKLeft/Right clock
PCM_CLKAudio system clock for DAC
PCM_OUT0Audio serial output data
RBuffered Video input Red from DVD
RCIN_TVRed or Chroma input from TV-scart
RCOUT_TVRed or Chroma output to TV-scart
RIN_AUXAudio input right from AUX-scart
RIN_TVAudio input right from TV-scart
ROUT_AUXAudio output right to AUX-scart
ROUT_TVAudio output right to TV-scart
SCLI2C bus clock
SCLKAudio serial bit clock
SDAI2C bus data
SELECTControl signal for video scart switches;
SELECT_HIGHControl signal for switching fast
SLB_AUXSlow blanking control signal from
SLB_TVSlow blanking control signal to TV-
STANDBYControl signal from STI5505 used to
STEREO_LAudio cinch output left
STEREO_RAudi o cinch output right
Y_ENCBuffered Luma input from DVD
YCVBSIN_AUXLuma or CVBS input from AUX-scart
YCVBSIN_TVLuma or CVBS input from TV-scart
YCVBSOUT_AUXLuma or CVBS output to AUX-scart
YCVBSOUT_TVLuma or CVBS output to TV-scart
0/6/12Scart switch control signal A/V board.
monoboard
monoboard
DVD monoboard
and +12Vstby during standby
monoboard
audio scart switch TEA6420
audio scart switch TEA6420
for soft mute of DAC
monoboard
high = TV ,low = AUX
blanking and slow blanking signals;
high = TV,.low = AUX
AUX-scart
scart
swith off 8Vstby and +12Vstby during
standby.
monoboard
0V : loop through (AUX to TV), 6V :
play 16:9 format, 12V : play 4:3 format
69
18. ELECTRICAL PARTS LIST
ASSIGNMENT OF COMMON PARTS CODES.
RESISTORS
R1) GD05 x x x 140, Carbon film fixed resistor, 5% 1/4W
R2) GD05 x x x 160, Carbon film fixed resistor, 5% 1/6W
Note : Please distinguish 1/4W from 1/6W by the shape of parts
used actually.
3) DD1 x x x x 370, Ceramic capacitor
Disc type
Temp.coeff. P350~N1000, 50V
3 Capacity value
2 Tolerance
2 Tolerance (Capacity deviation)
0.25 pF ....... 0
0.5 pF ....... 1
5 % .......5
Tolerance of COMMON PARTS handled here are as follows :
0.5 pF - 5 pF....... 0.25 pF
6 pF - 1 0 p F ..... 0.5 pF
12 pF - 560 pF ... 5 %
3 Capacity value
0.5 pF .... 0 0 53 pF ..... 030100 pF.....101
1 pF .... 01010 p F ..... 10 0220 pF.....221
1.5 pF .... 0 1 547 p F ..... 47 0560 pF.....561
NOTE ON SAFETY FOR FUSIBLE RESIST OR :
The suppliers and their type numbers of fusible resistors are as
follows ;
1 . KOA Corporation
Part No.(MJI)Type No.(KOA) Description
NH05 x x x 140RF25S x x x x
NH05 x x x 120 RF50S x x x x 5% (1/2W)
NH85 x x x 110RF73B2A x x x x 5% (1/10W)
NH95 x x x 140RF73B2E x x x x 5% (1/4W)
Resistance value Resistance value(0.1
2. Matsushita Electronic Components Co., Ltd
Part No.(MJI)Type No.(MEC) Description
NF05 x x x 140 ERD-2FCJ x x x( 5% 1/4W)
RF05 x x x 140
NF02 x x x 140 ERD-2FCG x x x( 2% 1/4W)
RF02 x x x 140
Symbol Fire or electrical shock hazard. Only original
parts should be used to replaced any part marked with
symbol Any other component substitution ( other than
original type), may increase risk of fire or electrical shock
hazard.
NOTE
1) The above CODES(R,R,C,C
and C) are omitted on the schematic diagram in
some case.
2) On the occasion, be confirmed the common parts on the
parts list.
3) Refer to “Common Parts List” for the other common
parts(Rl05, DD4, DK4).
71034822 209 17423 IC ANA UAD1328TQP20917423
71104822 209 16978 IC ANA LF33CVQP20916978
71154822 209 30095 IC ANA LM833DQP20930095
71169322 141 80668 IC ANA AD8073
71174822 209 72684 IC ANA L7905CVQP20972684
For repairing the DVD Module ADS-1,
the serice application software "ComPair"
is needed. The application CD-ROM
"ComPair" is available via MARANTZ
orgauization or PCS. <Refer the page 5>
A "service Bulletin" will oublish the latest
"ComPair" information.
DVD-Video PlayerDVD Module ASD-1
CL06532065-000.eps
180500
(Euro) 3104 129 21910
(Non euro) 3104 129 21920
ContentsPage
1 Technical specifications2
2 Warnings and remarks4
3 Directions for use (not available)6
4 Mechanical instructions7
5 Test instructions9
Diagnostic software description17
6 Block diagram Servo part29
Block diagram Digital part30
Electrical diagrams & pwb’sDiagr.PWB
7
Servo DALAS(Diagram 1)3137-42
Servo MACE(Diagram 2)3237-42
Decoder(Diagram 3)3337-42
Memory(Diagram 4)3437-42
STI 5505(Diagram 5)3537-42
Service interface and back-end(Diagram 6)3637-42
Copyright reserved 2000 Philips Consumer Electronics B.V. Eindhoven, The
Netherlands. All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MT0065 Service DPS HasseltPrinted in the NetherlandsSubject to modification5 3122 785 10840
GB 2ASD-11.
Technical Specifications
1.Technical Specifications
1.1Connections
1.1.1Connector 1600: Supply input connector.
1. +3V3stby
2. +3V3stby
3. +5V
4. +5Vstby
5. Vreserved
6. GND
7. GND
8. GND
9. -8Vstby
10. Standby control line
11. +12Vstby
12. GND
1.1.2Connector 1603: A/V 1 connector.
1. P50
2. Blue Video
3. Green Video
4. GND
5. Red Video
6. CVBS
7. GND
8. Slow blanking scart
9. -8Vstby
10. +5V
11. +5V
12. Audio mute
13. GND
14. I2S data0 out
15. I2S wordselect
16. I2S bitclock
17. GND
18. I2S systemclock
19. Center_on
20. Kar_bypass
21. Kar_bypass
22. GND
1.1.3Connector 1604: A/V 2 connector.
1. GND
2. Hor. sync.
3. GND
4. I2S data 2 out
5. GND
6. I2S data 1 out
7. -8Vstby
8. I2C clock
9. +12Vstby
10. I2C data
11. Vreserved
12. +3V3
13. GND
14. C video
15. GND
16. Y video
1.1.4Connector 1501: I2C interface connector.
1. I2C clock
2. GND
3. I2C data
4. Standby control line
5. P50
1.1.5Connector 1602: Service connector.
1. TXD
2. Service activation
3. RXD
4. Reserved for RTS
5. 5: GND
6. Reserved for CTS
7. +5V
1.2Signal specifications
This the specification of all signals as described under
“Connections”
H = +5V ±0.5V
h = 3V3 ±0.3V
L = 0V ±0.5V
l = 0V ±0.3V
Stby: If the set supports a
“standby” function, all
supply voltages
marked with “stby”
have to stay on during
standby.
Standby control line: HStandby mode
: LOn mode.
P50: Connection between
front and A/V board,
and can be used as
P50 signal line. The
signal is not
connected to the
module electronics.
Slow blanking scart: This signal switches
between
: 0V (220Ωoutput
impedance)
: 12Vstby/2 (455Ω
output impedance)
: 12vstby (690Ω output
impedance)
Audio mute: Can be used for audio
mute transistors
during stop or power
on/off.
: Mute on : +5Vstby
: Mute off: -8Vstby via a
10kΩ resistor.
I2S data0 out: I2S front data output.
: Level h/l
I2S wordselect / I2S bitclock: I2S timing signals
: Level h/l
I2S systemclock: 256xFS audio
systemclock.
: Level H/L
Kar_bypass: Bypasses the karaoke
chip on the A/V board.
: Bypass activeH
: Bypass offL
Center_on: Switches the center
audio to the scart
output.
: Center to scarth
: L/R to scartl
SPDIF out: Digital audio output
: Level H/L
Technical Specifications
GB 3ASD-11.
Hor. Sync: Video Horizontal
synchronisation
: Level h/l
I2S data1 out: I2S surround data
output.
: Level: h/l.
I2S data2 out: I2S center/sub data
output.
: Level h/l.
I2C clock / I2C data: I2C databus
: Level: H/L
TXD / RXD / RTS / CTS: Service UART to be
connected direct to
PC serial input.
: Output levelsH/L
: Input levelsRS232
compliant
Service activation: Signal openNormal
module start-up
: Signal tied to GND
Module start-up in
service mode.
Vreserved: Reserved in case the
A/V board requires an
extra supply voltage.
: This supply is limited
by a positive polarised
47uF/16V elco +
100nF/16V.
1.3Performance:
1.3.1Digital output
determined by the
external DAC circuit.
1.3.4Video.
Standards: The video output
standard will follow
the source material.
: The OSD standard is
switchable between
PAL or NTSC.
Outputs: The module has 6
analog outputs (3
f o r m a t s ) : Y / C C V B S
RGB.
Specification.: The output is fully
according PQR3 IMS
except
: Output load>1kΩ to
GND / Cap. load
<47pF.
: Level0.5Vpp with
100% white
: DC-levelSync bottom
= -0.65V ±10%
: Some specification
points are significantly
better then PQR3
: SNR on all video
outputs is better then
60dB.
: Video bandwidth
>5MHz (±3dB)
CDDA/LPCM: according IEC958
MPEG1 is converted to LPCM:
MPEG2, AC3 audio.: according IEC1937
DTS.: according IEC61937
amendment 1.
: Digital output level is
0V / 5V with GND as
reference. To meet
the standards a
decouple circuit is
necesary.
1.3.2I2S output
Accuracy: Up to 24bit.
Sample rate: 44.1kHz / 48kHz.
Standard: Philips I2S output
Number of I2S outputs: 3 (6 channel: Front /
Surround / Center-
Deemphasis: Already processed in
Audio source streams: CDDA / MPEG1 /
Audio trick modes: Dolby Pro Logic
Bass)
module.
LPCM / MPEG2 / AC3
: No DTS decoding.
(multichannel
downmix on front
output)
: 3D sound.
1.3.3Analog output
The module has no analog audio
ouput. : The analog audio
specification will be
GB 4ASD-12.
Warnings and Laser safety instructions
2.Warnings and Laser safety instructions
GB
WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce
life drastically.
When repairing, make sure that you are
connected with the same potential as the
mass of the set via a wrist wrap with
resistance.
Keep components and tools also at this
potential.
F
ATTENTION
D
WARNUNG
I
WAARSCHUWING
AVVERTIMENTO
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor elektrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie
kan de levensduur drastisch doen
verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tous les IC et beaucoup d’autres semiconducteurs sont sensibles aux décharges
statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution
n’est prise a leur manipulation.
Lors de réparations, s’assurer de bien être
relié au même potentiel que la masse de
l’appareil et enfiler le bracelet serti d’une
résistance de sécurité.
Veiller a ce que les composants ainsi que les
outils que l’on utilise soient également a ce
potentiel.
Alle IC und viele andere Halbleiter sind
empfindlich gegen elektrostatische
Entladungen (ESD).
Unsorgfältige Behandlung bei der Reparatur
kann die Lebensdauer drastisch vermindern.
Sorgen sie dafür, das Sie im Reparaturfall
über ein Pulsarmband mit Widerstand mit
dem Massepotential des Gerätes verbunden
sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls
auf diesem Potential.
GB
Safety regulations require that the set be restored to its original condition
and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke
toestand wordt terug gebracht en dat onderdelen, identiek aan de
gespecifieerde worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et
que soient utilisées les pièces de rechange identiques à celles spécifiées.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevita potrebbe essere fortemente
ridatta in caso di non osservazione della piu
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello
della massa dell’apparecchio tramite un
braccialetto a resistenza.
Assicurarsi che i componenti e anche gli
utensili con quali si lavora siano anche a
questo potenziale.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten.
Der Originalzustand des Gerats darf nicht verandert werden.
Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle
condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli
specificati.
SHOCK, FIRE HAZARD SERVICE TEST:
CAUTION: After servicing this appliance and prior to returning to customer, measure the resistance between
either primary AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the
face or Front Panel of product and controls and chassis bottom,
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC
power is applied, and verified before return to user/customer.
Ref.UL Standard NO.1492.
NOTE ON SAFETY:
Symbol
: Fire or electrical shock hazard. Only original parts should be used to replace any part with symbol
Any other component substitution(other than original type), may increase risk or fire or electrical shock hazard.
“Pour votre sécurité, ces documents
doivent être utilisés par des
spécialistes agrées, seuls habilités à
réparer votre appareil en panne.”
CL 96532065_002.eps
120799
Warnings and Laser safety instructions
s
E
GB 5ASD-12.
LASER SAFETY
This unit employs a laser. Only a qualified service person should remove the cover or attempt to service thi
device, due to possible eye injury.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURE OTHER THAN THOS
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will increase eye hazard.
Repair handling should take place as much as possible with a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
CAUTION VISIBLE AND INVISIBLE LASER RADIATI ON WHEN OPEN AVO ID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KAT SO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYO NNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
•Impedance of measuring-equipment should be > 1MΩ.
•Most tests have to be done by software commands.
Together with the software command you will find a Ref.#
nbr. This is the number of the diagnostic nulceus used for
this test. More detailed information can be find in the
chapter “Diagnostic Nuclei”.
•Levels: Most measurements are digital measurements.
The high and low levels in this document got to have next
specification:
low : < 0.3V
high : > 3.0V
LOW : < 0.4V
HIGH: > 4.5V
•All voltages marked with “stby” have to stay on during
standby.
5.2General start-up measurements
GB 9ASD-15.
5.2.1Supply check:
Pin nbr.Supply
1600-13V3
1600-23V3
1600-3+5V0V during STAND BY
1600-4+5Vstby
1600-5+6V
1600-60V
1600-70V
1600-80V
1600-9-8V
1600-100V5V during STAND BY
1600-11+12Vstby
0V
Check the supply currents to be sure there are no large failures
on the board. Before measuring the currents, make sure that
no A/V board, display board or Mercury 1 loader is connected
to the mono board and that the PC interface cable is connected
to the board.
Also check if the servo part gets its power.
Testpoint F608: +3V3 ±5%
Testpoint F101: +9V ±5%
The supply currents can be measured using a Tektronix
AM503B current probe.
Supplypower consumption
3V3400mA ±10%
5V370mA ±10%
5Vstby< 5mA
-8V55mA ±10% fluctuation: ±20mA
12Vstby30mA ±20% fluctuation: ±150mA
Figure 5-1
T 1 = 150msec ±25% (From 0V to 3V3 -3db)
If the reset input doesn’t go high then check the circuit around
transistor 7501.
5.2.3Clock check
To check the correct functioning of the STI5505, we first have
to check the presence of all clocks.
All clocks to be measured with 0.02% tolerance.
Clock-name Testpoint Frequency
27M_CLKF05127MHz
PCM_CLKF56611.2896MHz
5.2.2Reset check:
The reset circuit is triggered by the stand-by line. First make
sure that the STB_CONT line is HIGH by connecting 5V to
testpoint F505.
Then switch STB_CONT over to LOW and check next timing at
the STI5505 reset input (testpoint F503):
To access the EEprom, the I2C bus is used. So by writing and
reading to the EEprom the chip and the bus is checked. With
next commands a certain byte is written to the EEprom. The
original information will always be written back into the
EEprom.
All the tests are carried out by software tests. To start the
software tests, connect a PC to the serial bus of the STI5505.
Use connector 1602 for this connection:
Connector pin Signal
1602-1TXD (STI5505 out)
1602-2Service-mode select
1602-3RXD (STI5505 in)
1602-4RTS (STI5505 out)
1602-5GND
1602-6CTS (STI5505 in)
1602-7+5V
Now start the terminal program. Make sure that the service-pin
of the µP is pulled low
(pin 1602-2) and then reset the µP (make the STB_CONT line
low). The terminal program of your PC should now display:
“DVD2 Diagnostic software version ...”. This message already
means that the µP is running. The first 5 commands from the
diagnostic software will be carried out automaticly during
diagnostic start-up. The other commands can be carried out by
selecting the “command input”. Just type the reference nbr. to
do the test.
To be sure that the µP is able to run the diagnostic software,
serial port will be checked during start-up.
Ref. # Reference Name Remark
(1)BasicSpAccSerial port Access test/initialisation
(2)BasicDramWrR DRAM Write Read
The complete Eeprom can also be checked on failures by
writing to all addresses and reading back. This test takes a long
time (110 sec).
For a DVD disc the audio clock has to be switched from
44.1KHz sampling to 48KHz sampling.
To do so IO-port 1 / 4 has to be switched. Send next commands
and check the audio-clock
Ref. # RemarkTestpoint Frequency
7a(Clock A_CLK in
F56611.2896MHz ± 0.02%
44.1kHz mode)
7b(Clock A_CLK in
F56612.288MHz ± 0.02%
48kHz mode)
PM3394B
ch1
1
5.3.2Memory check:
The µP has a data bus that is connected to a DRAM (not
present!!) and a Flash.
The µP has also an internal link to the MPEG SDRAM
interface.
Next databus checks will be done at start-up to check this databus and SDRAM bus.
Ref. # Command NameRemark
(2b)BasicInterconSDRAM Data and address bus
Interconnection
(2c)BasicInterconFlashData and address bus
Interconnection
There are 2 memory checks left that can be done by hand
command
CH1 2.00 V~ MTB20.0ns ch1+
Figure 5-4
CL06532065_006.eps
180500
Test instructions mono board DVD-ASD1
PM3394B
ch1
CH1 2.00 V~ MTB10.0us ch1+
1
CL06532065_008.eps
180500
PM3394B
ch1
CH1 2.00 V~ MTB 100ns ch1+
1
CL06532065_009.eps
180500
GB 11ASD-15.
5.4.5Audio I2S check
PM3394B
ch1
1
CH1 2.00 V~ MTB20.0ns ch1+
CL06532065_007.eps
Figure 5-5
5.4.3Audio deemphasise check
The STI5505 output pins PIO 4-0 and PIO 4-1 were used to
switch deemphasis on a previous type of DAC. This function is
not used anymore, because deemphasis is done internally in
STI5505, but the name still remains. The lines are now used for
a series of functions such as centre_on_stereo or
karaoke_bypass. The PIO 4-0 has got a pull-up to +5V and the
PIO 4-1 has not. To check these pins these commands can be
used.
Ref. # Command NameRemark TestpointValue
18e AudioDeemp0TristateOn PIO 4-0 Tristate On-----56a AudioDeemp0OnPIO 4-0 OnF630HIGH
56b AudioDeemp0OffPIO 4-0 0 OffF630 low
18fAudioDeemp0TristateOff PIO 4-0 Tristate Off-----56c AudioDeemp1OnPIO 4-1 OnF633high
56d AudioDeemp1OffPIO 4-1 OffF633low
180500
To check the audio output, connect a audio DAC to the I2S
output (DVD950 A/V board) and start-up the audio test. Look at
the audio outputs from the A/V board for both sine and pink
noise.
Ref. # Command
RemarkAudio outputs
Name
21aAudioSineOn Audio Sine
signal Off
Audio Sine signal On
Sine, 1kHz on stereo
Press stop button
20aAudioPinkNoi
seOn
Audio
Pinknoise
Pink Noise on 6 channels
On
20bAudioPinkNoi
seOff
Audio
Pinknoise
Off
The audio signal (sine or pink noise) will also be present on the
digital ouput (SPDif). This can be checked by connecting an
amplifier with digital input.
Check the I2S output.
LRCLK at testpoint F641
5.4.4Audio mute check
Switch on the Mute circuit by sending next command:
PCM_OUT0 at testpoint F638
PCM_OUT1 at testpoint F659
PCM_OUT2 at testpoint F658
GB 12ASD-15.
PM3394B
ch1
1
CH1 1.00 V~ MTB 500ns ch1+
Figure 5-8
Test instructions mono board DVD-ASD1
– PCM_OUT1 and PCM_OUT2 only between low and high
– PCM_CLK and SPDIF switches between LOW and HIGH
Alternatively, there is a check that can be done without A/V
board.
First, let the decoder generate pink noise on the audio outputs.
Ref. # Command NameRemark
20aAudioPinkNoiseOnAudio Pinknoise On
Measure then these signals on level and frequency.
SignalLevel between Frequency
LRCLKlow/high48kHz ± 0.02%
SCLKlow/high3.072MHz ± 0.02%
PCM_CLKLOW/HIGH12.288 MHz ± 0.02%
PCM_OUT0, 1, 2 low/highN/A
CL06532065_010.eps
180500
SPDIFLOW/HIGHN/A
Put the pink noise off:
Ref. # Command NameRemark
20bAudioPinkNoiseOffAudio Pinknoise Off
for pink noise. For sine, this is low.
PCM_CLK at testpoint F640
PM3394B
ch1
1
CH1 1.00 V~ MTB20.0ns ch1+
SPDIF at testpoint F644
PM3394B
ch1
Figure 5-9
CL06532065_011.eps
180500
5.5VIDEO
5.5.1Video output check
Check DC output-level at all video-outputs at conn 16032,3,5,6 and conn 1604-16: -0.65V ± 10%
Generate a color-bar via next software commands:
Ref. # Command NameRemark
23aVideoColDencOnColourbar DENC On
23bVideoColDencOffColourbar DENC Off
Check video output at the next testpoints:
F646: R_VID
PM3394B
ch1
1
1
CH1 2.00 V~ MTB 250ns ch1+
CL06532065_012.eps
180500
Figure 5-10
To switch the audio signal off, press the STOP button on the
front.
Without A/V board all levels should be switching between low
and high except:
CH1 200mV~ MTB20.0us ch1+
Figure 5-11
F649: G_VID
CL06532065_013.eps
180500
Test instructions mono board DVD-ASD1
PM3394B
ch1
CH1 200mV~ MTB20.0us ch1+
1
CL06532065_017.eps
180500
PM3394B
ch1
CH1 200mV~ MTB20.0us ch1+
1
CL06532065_018.eps
180500
PM3394B
ch1
1
GB 13ASD-15.
CH1 200mV~ MTB20.0us ch1+
F653: B_VID
PM3394B
ch1
1
CH1 200mV~ MTB20.0us ch1+
F657: CVBS
Figure 5-12
Figure 5-13
CL06532065_014.eps
CL06532065_015.eps
180500
180500
Figure 5-15
F666: Y_VID
Figure 5-16
5.5.2Scart-switching voltage
ch1
F665: C_VID
PM3394B
1
CH1 200mV~ MTB20.0us ch1+
Figure 5-14
CL06532065_0163.eps
180500
An aditional part of the video-path is the scart-switching
voltage.
This voltage can be 0V, 6V, 12V.
Check at testpoint F620 the output-voltage while using next
commands:
Ref. #Command Name Remark
25aVideoScartLoSends out 0V ± 0.5V
25bVideoScartMiSends out 6V ± 10%
25cVideoScartHiSends out 12V ± 10%
5.5.3Video Hsync check.
To measure the correctness of this output, F656 should be
checked.
Before switching on the discmotor, check the following
testpoints:
NameTestpoint Value
StbyF357high
Stby-out F355LOW
Moto1F3613V±0.3
Switch the Discmotor on/off with next commands:
Ref. # Command NameRemark
39aBeDiscmotorOnDiscmotor on
39bBeDiscmotorOffDiscmotor off
Check the following signals when discmotor has been switched
on::
NamePin nr.Frequency
StbyF357low
Stby-out F355HIGH
Moto1F3613V±0.5V
A3F350see oscillogram
A2F352see oscillogram
A1F353see oscillogram
Name Testpoint Value
Sl -F0124.5V±0.5V
Sl +F0114.5V±0.5V
Measure peak to peak signal on SL- and SL+ while moving
sledge outwards.
Name Testpoint Value
Sl -F01210Vptp +/-0.5
Sl +F01110Vptp +/-0.5
Measure input sledge control (sledge in home position)
Name TestpointValue
Sinph F1822.2V±0.5V
Cosph F1922.2V±0.5V
CL06532065_028
180500
Name Testpoint Value
foc -F1244.3V±0.5V
foc +F1274.3V±0.5V
Switch the focus on
Measure again the driver outputs
NameTestpointValue
Foc - (sawtooth)F1241V±0.2V
Foc + (sawtooth)F1271V±0.2V
PM3394B
ch1
1
CH1 500mV~ MTB 100us ch1+
CL06532065_029.eps
Figure 5-27
Check for pulse density signal FO at testpoint F234
180500
5.6.5Tray:
To open and close the tray use the following commands:
Ref. # Command NameRemark
43aBeTrayInTray in
43bBeTrayOutTray out
Measure the driver outputs of the BA5938FM for the tray
closed.
Name Testpoint Value
Vo2 -F1164.3V±2.0V
Vo2 + F1114.3V±2.0V
Measure again the driver outputs while the tray is opening.
Name TestpointValue
Vo2 - F1162.0V±1.0V
Vo2 + F1116.0V±1.0V
5.6.6Focus
To switch the Focus motor on/off, use the following commands:
Ref. # Command NameRemark
38aBeFocusOnFocus on
38bBefocusOffFocus off
Measure the driver outputs of the BA5938FM for the Focus off.
Figure 5-28
Check for laserlight.
Switch the focus off
5.6.7Hf path
Play DVD test disc.
Measure outputs of diodes A, B, C, D, E, F.
NameTestpoint Value
AF1402.6V±0.2V
BF1412.6V±0.2V
CF1432.6V±0.2V
DF1442.6V±0.2V
EF1472.6V±0.2V
FF1482.6V±0.2V
At outputs of diodes A, B, C, D the following oscillogram can be
measured:
Test instructions mono board DVD-ASD1
GB 17ASD-15.
5.7.2Definitions and abbreviations
PM3394B
ch1
1
CH1 100mV~ MTB 500ns ch1+
CL06532065_031.eps
180500
Figure 5-29 cl06532065-031
Measure DVDALAS outputs
NameTestpointValue
RFO DCF1462.5V ±0.2V
O1F15625mV±10mV
O2F15925mV±10mV
O3F16925mV±10mV
O4F16625mV±10mV
S1F17425mV±10mV
S2F17525mV±10Mv
At output RFO, the following oscillogram can be measured:
Definitions
Control PCAutomatic test equipment, part of the
production control system in the
factory, to control the execution of
Diagnostic Nuclei in the DVD player.
Diagnostic NucleusPart of the Diagnostic Software. Each
nucleus contains an atomic and
software independent diagnostic test,
testing a functional part of the DVD
player hardware on component level.
Script Part of the Diagnostic Software. Each
script contains a sequence of
Diagnostic Nuclei to be executed.
Service PCPC used by a service- or repair-person
to communicate with the Diagnostic
Software in the DVD player.
Abbreviations
FDSFull Diagnostic Software
5.8Overview of Interfaces
The table below shows an overview of the user interfaces of the
Diagnostic Software. The table is based on logical interface,
interfaces as seen from user perspective. A logical interface
can use one or more physical interface components. The DVD
has only a single RS232 port, implying that all interfaces using
this port are mutually exclusive.
PM3394B
ch1
1
CH1 500mV~ MTB 250ns ch1+
CL06532065_032.eps
Figure 5-30
5.7Diagnostic software description
Introduction
5.7.1Introduction
Purpose
This document describes all interfaces from the outside world
to the diagnostic software, what is needed to use these
interfaces and how to access them.
Changes for DVDv2b are marked.
180500
Scope
This document has been realised within the framework of the
product development of the second generation DVD video
player. This player forms the basis for future DVD
developments as described in the DVDv2 Overall Project
Management Plan.
GB 18ASD-15.
Test instructions mono board DVD-ASD1
Logical
InterfaceDescription
Menu
Interface
Menu-driven
activation of
individual nuclei,
used for Level 2/
Second Line
Physical interface
components
Service PC running a
terminal emulation
program, connected to
the RS232 port of the
DVD player Test pin
diagnostic mode.
Users are service or
repair people
Command
Line Interface
Used during Level 1
diagnostic mode.
Used to send
commands from the
Control PC into the
Control PC, running a
control program (e.g.
Asterix), connected to
RS232 port of the DVD
player Test pin
DVD hardware.
Script
Interface
Used to execute
Player Test Script
Local keyboard Local
display
(including reading
the error log) and
Dealer Test Script.
S2B interface Used for S2B
communication with
the Basic Engine
Service PC, running a
S2B monitor program,
connected to the
RS232 port of DVD
player Test pin
Download
Interface
Used to download
diagnostic software
into the DVD player
Service PC running a
terminal emulation
program, connected to
the RS232 port of the
DVD player Test pin
In the next chapters the logical user interfaces are described in
more detail including the exact use of the physical interface
components.
The first line indicates that the Diagnostic software has been
activated and contains the version number of the diagnostic;
this is also an indication that the first basic nucleus (nucleus
number 1) has been executed succesfully. The next three lines
are the succesful result of the subsequent basic tests (nuclei 2,
3, 4 and initialisation of Karaoke chip respectively). If not all
these messages appear on the terminal screen, then the
related nucleus found an error. The last line is the prompt
asking to choose for an interface form. If a choice for Menu
Interface has been made, the main menu will appear. For the
layout of the menus, see page 25.
To switch between interfaces, the DVD player needs to be
switched off and on again.
Note1 : The DVDv2B player has no power-ON key, but should
be turned on by connecting the power-cable.
Note2 : The Dram tests are no longer executed because the
player has no DRAM .
Note3 : When the stack is located in the internal memory, the
test with the SRAM doesn't work and will be left out.
Note4 : The karaoke initialisation will also take place if there is
no karaoke-chip in the player.
Usage
A selection can be given by the user by typing the number of
the menu-item chosen at the prompt. Each entry must be
terminated with a . Invalid selections will cause an error
message by the Menu Handler. Example:
The menu interface is part of the Level 2 / Second Line
diagnostic mode. Via the menu interface it is possible to control
the execution of the Diagnostic Nuclei.
Set-up physical interface components
Hardware required:
•Service PC
•one free COM port on the Service PC
•special cable to connect DVD player to Service PC
The service PC must have a terminal emulation program (e.g.
OS2 WarpTerminal or Procomm) installed and must have a
free COM port (e.g. COM1). Activate the terminal emulation
program and check that the port settings for the free COM port
are: 19200 bps, 8 data bits, no parity, 1 stop bit and no flow
control. The free COM port must be connected via a special
cable to the RS232 port of the DVD player. This special cable
will also connect the test pin, which is available on the
connector, to ground (i.e. activate test pin).
5.9.2Code nr. PC interface cable: 3122 785 90017
Activation
Switch the player on and the following text will appear on the
screen of the terminal (program):
After the user presses a key, the current menu is rebuilt on
screen.
Pressing < return > at the prompt without any further input at
the terminal will always rebuild the main menu.
Termination
The menu interface is terminated by switching off the DVD
player.
The command line interface is part of level 1 diagnostic mode.
Via a command line interface the execution of Diagnostic
Nuclei can be controlled.
Set-up physical interface components
Hardware required:
•Control PC
•one free COM port on the Control PC
•special cable to connect DVD player to the Control PC
The control PC must use the following port settings for the used
COM port: 19200 bps, 8 data bits, no parity, 1 stop bit and no
flow control. The control PC is connected with a special cable
to the RS232 port of the DVD player. Via the same connection
the test pin will be connected to ground.
Activation
After power on the next text will sent to the control PC
The first line indicates that the Diagnostic software has been
activated and contains the version number; this is also an
indication that the first basic nucleus (nucleus number 1) has
been executed succesfully. The next three lines are the
succesful result of two subsequent basic tests (nuclei 2, 3,
4and karaoke initialisation respectively). If not all these
messages appear on the terminal screen, then the related
nucleus found an error. The fifth line lets the user choose
between the two possible interface forms. The last line is the
prompt ("DD>"). The diagnostic software is now ready to
receive commands.
Note1 : The DVDv2B player has no power-ON key, but should
be turned on by connecting the power-cable.
Note2 : When it is a player without DRAM, the DRAM tests are
left out.
C<-
180500
Example in case the command is correct:
Example in case the result is an error:
Termination
The command line interface is terminated by switching off the
DVD player.
5.9.4S2B Interface (not for service)
Set-up physical interface components
Hardware needed:
•Control PC
•one free COM port on the Control PC
•special cable to connect DVD player to Control PC
•S2B monitor tool running on the Control PC
Activation
To start the S2B interface, connect the RS232 cable to the
Control PC in the correct manner. Then start the PC, start the
monitor tool and start the DVD player; turn off the monitor tool,
turn on S2B monitor tool. The S2B monitor tool now takes all
communication.
The S2B interface is activated by sending the bit pattern 110x
xxxx with the first character to the DVD player, when the user
is asked to choose an interface type. The command handler
will then activate the S2B pass-through nucleus. The character
sent will be passed to this nucleus without loss.
Note: The DVDv2B player has no power-ON key, but should be
turned on by connecting the power-cable.
Usage
The commands that can be given are the names or the
numbers of the nuclei. A command must be terminated with a
< return > character from the control PC. When typing
commands, the backspace key can be used to make
corrections.
In case of typing errors in the command, an error message is
returned. Example:
DD>CompSdarmWrR0001UnknowncommandER@DD>
If the command (the nucleus name or number) is recognised,
the nucleus is executed. Result and output of an activated (and
terminated) nucleus will be sent back to the control PC
according to the standard layout as defined in Appendix C.
CL96532111_024.eps
Termination
To terminate S2B pass-through mode, switch off the DVD
player.
5.10 Script Interfaces
This interface is used during execution of the Player Script and
the Dealer Script to display output and error messages.
The local display will be used to display the output and the error
messages.
5.10.1 Dealer Script
071099
Set-up physical interface components
Hardware required:
•DVD player
The DVD player is tested stand-alone: no other equipment than
the DVD player is needed.
Activation
The dealer script is activated by pressing OPEN/CLOSE and
PAUSE on the local keyboard of the DVD player
simultaneously during power-on.
GB 20ASD-15.
Test instructions mono board DVD-ASD1
Note : The DVDv2B player has no power-ON key, but should
be turned on by connecting the power-cable.
Usage
The test requires no user interaction. A number of nuclei will be
run before a message is returned indicating if there is a failure
in the DVD player.
During the execution of a script, a progress indicator is
displayed on the local display of the DVD player.
123456789101112131415+
CL96532111_017.eps
071099
The counter at the right side of the display counts down from
the number of nuclei to be run to zero. At zero all nuclei from
the script have been run and the result (PASS/Error) is
displayed on the local display of the DVD player.
When the dealer script has been completed, the results are
displayed in the following manner:
123456789101112131415
CL96532111_018.eps
071099
local keyboard on the DVD player. Which keys can be used for
this purpose is described with each test.
Module test (with user interaction)
During the first phase of the dealer test, the three main modules
(Digital PWB, Display PWB and Basic Engine) are tested;
some interaction from the user is required.
1. Testing the Display PWB
This involves testing the local display and keyboard, but also
testing the remote control and the leds.
The Display Test
During the display test, different patterns will be shown on the
local display of the DVD player. The user needs to step through
these patterns using the PLAY key on the local keyboard. If any
of the displayed patterns is incorrect, the display test has failed,
and also the player test has failed.
The test patterns on display will be repeated in a loop (stepped
through using PLAY) until the user presses NEXT on the local
keyboard to proceed to the next test.
The LED Test
Next is the LED test; the LEDs on the DVD player are lit.
Pressing PLAY will indicate that all LEDs are operational. To
indicate that a LED did not light up, the user must press the
PAUSE key. Pressing PLAY or PAUSE will proceed the user
into the next test.
The Keyboard Test
During the keyboard test, the user needs to press all the keys
on the local keyboard one by one. On the local display each key
is represented by its scancode (a hexadecimal 2-digit code
identifying the key to the DVD player).
Pressing a key will show its representing code on the local
display of the DVD player: the first hexadecimal digit identifies
the key pressed, the second indicates how many times this
particular key was detected. In case the key is pressed more
than once, the scancode is displayed as many times, with the
second digit of its code increased each time. The display of
scancodes scrolls from right to left, with the most recent
scancode at the right. The following example gives a possible
layout of the local display during the display/remote control
test:
123456789101112131415+
CL96532111_019.eps
Termination
To turn off the dealer test, the DVD player must be powered
down.
5.10.2 Player Script
Set-up physical interface components
Hardware needed:
•DVD player
•television set, connected to the DVD player
•6 audio speakers
•an external video source
Activation
To activate the player script, press OPEN, CLOSE and STOP
keys on the local keyboard of the DVD player simultaneously
during power-on.
Usage
The player test requires human interaction to decide whether
nuclei give correct output, e.g. the user needs to confirm the
results of the display test. This needs to be given through the
To terminate the keyboard test, press the NEXT key on the
local keyboard of the DVD player and keep it pressed for 1
(one) full second. The keyboard test will terminate with a
message on the local display. In case the keyboard test was
successful, the message is:
If the "tbFAIL"-message is displayed, the player test has failed.
This is the end of the player test: turn off the DVD player, or
press NEXT on the local keyboard of the DVD player to
proceed to the next test.
The remote control test
For the remote control test, the user must press a key (any key)
on the DVD's remote control. The display at the start of the test
looks as follows:
if the test fails.
Pressing NEXT on the local keyboard again will proceed to the
next test.
2. Testing the Monoboard
The picture tests involve putting a predefined picture on the
connected television set, and asking the user for confirmation.
When the picture has been put on screen, the local display
asks for confirmation by the user as follows:
If the user presses PLAY, he confirms the test; pressing
PAUSE will indicate a fault in the test. At this time, the player
test had failed and the DVD player can be switched off, or the
user can proceed to the next test by pressing NEXT on the local
keyboard of the DVD player.
Pressing the NEXT key on the local keyboard will start the next
picture test (Colour set-up functional test).
When the picture tests are finished, the sound tests are run.
A predefined sound will be generated, and again the user is
asked to confirm this. The local display looks as follows:
The NEXT key can be pressed to exit this test.
However, if the user requires to test all keys on the remote
control, (s)he can continue to press keys and these will all be
displayed on the local display. With a code-table at hand this
test can be used to test the full functionality of the DVD's
remote control.
When the user has pressed NEXT on the local keyboard (NOT
on the remote control!), the result of the remote control test is
shown on the local display as follows:
Pressing PLAY confirms the test, PAUSE indicates test failure.
If the test is faulty, the player test failed and the DVD player can
be shut off. Subsequent sound tests will be numbered in
ascending order.
Pressing NEXT on the local keyboard of the DVD player will
take the user into the next test.
3. Testing the Basic Engine
Most tests on the basic engine require user interaction.
When the basic engine tests are started, the version of the
basic engine which is present in the DVD player is shown on
the local display, as follows:
GB 22ASD-15.
Test instructions mono board DVD-ASD1
The version number is displayed in decimal representation (the
underscore replacing the dot). When the user presses NEXT
on the local keyboard, the tests on the basic engine are started.
First, the tray operation is tested. The user can move the tray
in and out by pressing the PLAY or PAUSE key on the local
keyboard (both keys have essentially the same function). The
results need to be checked visually by the user, the software
cannot detect any faults. The local display looks as follows:
To indicate this is a test of which the result is to be checked by
the user, the first word on the local display is "do".
Except for testing the tray, this test is also meant to give the
user the opportunity to put a disc into the DVD player for
subsequent basic engine tests. Some of the following tests
need a disc in the DVD player to operate properly. Always put
a disc into the DVD player during this test! At the end of the
basic engine tests there is opportunity to remove it (before the
looptests start). Pressing the NEXT key on the local keyboard
proceeds to the next test.
Second test is the sledge test; the user is asked to move the
sledge by using the keys PLAY and PAUSE on the local
keyboard (both keys have essentially the same function). This
test needs to be checked visually by the user; the software
cannot detect any faults. The local display during this test looks
as follows:
By pressing PLAY the user confirms successful focussing by
the basic engine; pressing PAUSE indicates a fault in the focus
function.
Pressing NEXT on the local keyboard starts the radial function;
the local display looks as follows:
Again, PLAY confirms the result, PAUSE indicates an error.
After pressing NEXT on the local keyboard, the grooves/jump
test is started. As this is also a test that cannot be checked by
the software, the user needs to perform a visual test. The local
display looks as follows:
The user is required to listen if the disc motor is running; this
must be confirmed by pressing PLAY on the local keyboard.
The PAUSE key is used to indicate the discmotor does not run.
Pressing NEXT on the local keyboard starts the focus test. The
local display looks as follows during this test:
By pressing PLAY the next grooves/jump position is taken;
pressing PAUSE will go to the previous grooves/jump position.
Switching through the different positions is done in a cyclic
manner.
Press the NEXT key on the local keyboard to proceed to the
last basic engine test: again, the tray is tested. This has been
done at the beginning of the basic engine test already, the
repeat is only meant to enable the user to remove the disc in
the tray before proceeding. The local display will look as
follows:
Press PLAY or PAUSE to operate the tray; remove the disc in
the tray.
The tray will be closed automatically (if needed) before
proceeding to the next tests (by pressing NEXT on the local
keyboard).
Read Error Log
The first two characters on the local display ("EL") indicate that
the read-out mode of the error log is activated. After the hyphen
8 hexadecimal digits (one faultcode) are displayed. Below the
row of 7-segment displays the highlighted number indicates the
number of the faultcode being displayed. (Not for DVDv2B) The
highest number indicates the oldest faultcode.
If, in the future, more than 15 faultcodes need to be displayed,
the "+" character can be used to indicate the display of a
faultcode in the range 16 - 30.
To step through the different fault codes, the PLAY (next) and
PAUSE (previous) key on the local keyboard can be used. The
display of faultcodes is cyclic. If the error log does not contain
any fault codes, all displayed error codes will be "000 00000".
To switch off the display of the error log, the NEXT key must be
pressed on the local keyboard.
Read Error Bits
The error bits are used to indicate that an error occurred once
or more times; if that is the case the bit representing the error
is set. To read out this field of error bits, the local display is
used. Only the numbers of the errors where the bit is set will be
displayed on the local display. The layout of the local display is
(globally) as follows2:
⋅
CL 96532097_022.eps
130999
The leftmost three digits indicate which of the DVD player's
modules is faulty; the explanation is in the following table:
After the hyphen the (decimal) number indicates the number of
times the looptest was performed.
The right side of the display shows an error code DNER (in
decimal representation), which is built from a nucleus number
(DN) and an error number (ER). This code indicates the last
nucleus that returned an error code. For explanation of this
DNER code, see document [SDD_DN].
Pressing NEXT on the local keyboard of the DVD player will
exit this loop and show the end result of the player test.
End result of the player test is equal to the last display shown
above: it shows which module is faulty and which nucleus
caused the last error, as well as how many loops were
performed.
Termination
To terminate the player test, switch off the DVD player.
The number of the set bits is displayed in a cyclic manner.
Scrolling through the set error bits can be done with the PLAY
key for 'next' and PAUSE key for 'previous'. Pressing the PLAY
key at the last bit number will display the first bit number again,
pressing the PAUSE button at the first bit number will display
the last bit number in the list. The representation of bit numbers
is decimal.
If no error bits are set, the number on the right side of the
display will be "00"
Module Looptest
The module looptest is an infinite loop in which a number of
nuclei are executed over and over again. The nuclei run are the
same as in the dealer test; user interaction is not required.
During this looptest, the display looks as follows3:
The download interface enables the user to download another
version of diagnostic software into the RAM of the DVD player.
The downloaded software will overrule the software which is
placed in the DVD player's ROM; running the original
diagnostic software is disabled until the DVD player is switched
off and on again.
For download of diagnostic software, the RS232 port may be
used.
5.11.1 Set-up physical interface components
Hardware required:
•Service PC
•one free COM port on the Service PC
•special cable to connect DVD player to Service PC
The service PC must have a terminal emulation program (e.g.
OS2 WarpTerminal or Procomm in Windows95) installed and
must have a free COM port (e.g. COM1). Activate the terminal
emulation program and check that the port settings for the free
COM port are: 19200 bps, 8 data bits, no parity, 1 stop bit and
no flow control.
The free COM port must be connected via a special cable to the
RS232 port of the DVD player. This special cable will also
connect the test pin, which is available on the connector, to
ground (i.e. activate test pin).
5.11.2 Activation
Switch the DVD player on and the following text will appear on
the screen of the terminal (emulation program):
The DVD player is now in a wait-mode, awaiting the download
of a file in Motorola S3-format.
Enter the download command (which will be an "upload" from
the terminal!) at the terminal:
upload<file>
CL96532111_028.eps
D<-
180500
071099
The scripts that can be made externally are therefor in one of
the following two forms:
1. A Procomm or Telex script Procomm or Telex can be used
to write diagnostic scripts. The script language of both
communication packages contains possibilities for
construction of loops and branches in the scripts.
Commands then going over the line will be exactly the
same as described in the chapter "Command Interface".
The diagnostic software (the engine) will receive normal
RS232 commands and processes these as defined,
sending results of these nuclei back over the RS232 line.
In the Terminal the Procomm or Telex script determines
which command sequence is followed
2. An Asterix-script Asterix-scripts are C-programs in which
commands are sent to the diagnostic software (the
engine). The construction of branches and loops is again
located in the remote machine, i.e. the Asterix machine.
Commands going over the line will be exactly the same as
described in the chapter "Command Interface". The
diagnostic software (the engine) will receive normal RS232
commands and processes these as defined, sending
results of the called nuclei back over the RS232 line. In the
Asterix PC the C-program determines which command
sequence is followed.
Progress seen by the diagnostic software is indicated by
displaying the character "*" on screen repeatedly; if the
download software encounters an error, the end of the
downloaded file will be awaited and instead of the "*"character, the "+"- character will be used to indicate
(erroneous) progress.
When download is finished, the following message will come
from the DVD player:
When the user then presses a key, the DVD player will report
DVDDiagnosticSoftwareversionX.X
CL96532111_030.eps
and start to run the downloaded software.
Note1 : The DVDv2B player has no power-ON key, but should
be turned on by connecting the power-cable.
Note2 : For players without DRAM, the DRAM-tests will be
scipped.
5.11.3 Usage
The usage of the downloaded software depends on the
contents of that software and cannot be described here.
071099
071099
Layout of menus and submenus for the Service Terminal
NOTE: a symbol "-->" in the next menu layouts indicates that
that specific menu choice will invoke the display of a submenu.
This symbol will also be used in the implementation of the
menus (i.e. the "-->" will also appear in the user interface).
Main Menu
MAIN MENU
1. Audio -->
2. Basic Engine -->
3. Display PWB -->
4. Processor & Peripherals -->
5. Karaoke -->
6. Log -->
7. Miscellaneous -->
8. Video -->
First Level Submenus
AUDIO MENU
1. Deemphasis -->
2. Mute -->
3. PinkNoise -->
4. SineWave -->
BASIC ENGINE MENU
1. Disc Motor -->
2. Focus -->
3. Grooves -->
4. Radial -->
5. Reset [44]
6. Sledge -->
7. Tray -->
8. Version [37]
5.11.4 Termination (not for service)
To exit the download-interface and remove the downloaded
software from the DVD player, switch off the DVD player.
External Scripts
A script is a sequence of nucleus calls. Internal scripts (e.g.
scripts built into the diagnostic software itself) are in the form of
a C-language module. However it cannot be expected from a
customer to write C-modules in order to create new scripts.
DISPLAY PWB MENU
1. Display [30]
2. Keyboard [27]
3. LEDs [29]
4. Remote control [28]
5. Version [28]
LOG MENU
1. Read last errors [31]
2. Read error bits [32]
Test instructions mono board DVD-ASD1
GB 25ASD-15.
3. Reset [33]
PROCESSOR AND PERIPHERALS MENU
1. Clock -->
2. DRAM Write/Read [9]
3. Flash -->
4. I2C -->
5. S2B -->
6. SDRAM Write/Read [16]
MISCELLANEOUS MENU
1. NVRam Utils -->
2. PalNtsc Line --> (Not for DVDv2B)
3. 2B Utils -->
4. Statistics Info -->
5. Read Application Version [46]
VIDEO MENU
1. Colourbar -->
2. Scart -->
KARAOKE MENU
1. Karaoke Mode Off [48a]
2. Karaoke Mode On [48b]
3. KaraokeMicInput [49]
4. KaraokeKey On [50a]
5. KaraokeKey Off [50b]
6. Karaoke Echo On [51a]
7. Karaoke Echo Off [51b]
RADIAL MENU
1. Radial Control On [40a]
2. Radial Control Off [40b]
SLEDGE MENU
1. Sledge Inwards [41a]
2. Sledge Outwards [41b]
TRAY MENU
1. Open Tray [43b]
2. Close Tray [43a]
LASER MENU
1. Laser Cd On[58a]
2. Laser Cd Off[58b]
3. Laser DVD On[58c]
4. Laser DVD Off[58d]
UCLOCK MENU
1.µClock A_CLK in CDDA Mode [7a]
2.µClock A_CLK in DVD Mode [7b]
FLASH MENU
1. Checksum FLASH [6]
2. Flash write access [10]
I2C MENU
1. I2C NVRAM Access [11]
2. I2C Display PWB [12]
Second level submenus
DEEMPHASIS MENU
1. Deemphasis 0 On [18a]
2. Deemphasis 0 Off [18b]
3. Deemphasis 1 On [18c]
4. Deemphasis 1 Off [18d]
for DVDv2B:
1. Deemphasis On [18a]
2. Deemphasis Off [18b]
3. Deemp 0 Tristate On [18e]
4. Deemp 0 Tristate Off [18f]
5. Deemp 1 Tristate On [18g]
6. Deemp 1 Tristate Off [18h]
MUTE MENU
1. Mute On [19a]
2. Mute Off [19b]
PINKNOISE MENU
1. Pinknoise On [20a]
2. Pinknoise Off [20b]
SINEWAVE MENU
1. Audio Sine On [21a]
2. Audio Burst On [21b]
DISC MOTOR MENU
1. Disc Motor On [39a]
2. Disc Motor Off [39b]
FOCUS MENU
1. Focus On [38a]
2. Focus Off [38b]
GROOVES MENU
1. Jump Grooves to Inside [42a]
2. Jump Grooves to Middle [42b]
3. Jump Grooves to Outside [42c]
S2B MENU
1. S2B Echo [13]
2. S2B Pass-through [14]
NVRAM MENU
1. NVRAM Config [34]
2. NVRAM reset [35]
3. NVRAM Mod [36]
4. NVRAM write/read [15]
PAL/NTSC MENU (Not for DVDv2B)
1. PalNtscHi [45a]
2. PalNtscLo [45b]
2B UTILS MENU
1. I2C Scart Check [54]
2. Scart to DVD [55a]
3. Scart Pass through [55b]
4. VideoColSetupI2C [52]
5. VideoColSetupHi [53a]
6. VideoColSetupLo [53b]
VIDEO COLOURBAR MENU
1. Colourbar DENC On [23a]
2. Colourbar DENC Off [23b]
SCART MENU
1. Scart Low [25a]
2. Scart Medium [25b]
3. Scart High [25c]
STATISTICS INFO MENU
1. Total Nr of Times Tray Open [47a]
2. Toat Time Power On [47b]
3. Total Play-time CDDA & VCD [47c]
4. Total Play-time DVD [47d]
GB 26ASD-15.
Test instructions mono board DVD-ASD1
Screen layout with menus
When menus are used, no specific screen layout can be given:
menu information will not be in a special format, except for the
layout as mentioned in the previous paragraphs.
A typical menu session can look as follows:
---------------< top of screen >------------------------------------------DVDv2 Diagnostic Software version 1.0
SDRAM Interconnection test passed
Basic SDRAM test passed
Karaoke init OK
(M)enu, (C)ommand, (S)2B-interface or (D)ownload? [M]:@
M <--
MAIN MENU
1. Audio -->
2. Basic Engine -->
3. Display PWB -->
4. Processor & Peripherals -->
5. Karaoke -->
6. Log -->
7. Miscellaneous -->
8. Video -->
Select> 4 <--
PROCESSOR AND PERIPHERALS MENU
1. Clock -->
2. DRAM Write/Read [9]
3. Flash -->
4. I2C -->
5. S2B -->
6. SDRAM Write/Read [16]
Select> 6 <--
------------------< bottom of screen >---------------------------Depending on the height of the screen, the text will start
scrolling off the top of the screen.
Layout of Results diagnostic nuclei on control/service PC
Results returned from a Diagnostic Nucleus to the control/
service PC will have a maximum length of 300 characters and
are terminated by a CR character (included in the string length)
The result has the following layout
< number >< string > [OK l ER] @< CR >
The use of the "@" enables the Asterix system on the Control
PC to parse the output string of each nucleus into a database.
< number > is a 4-digit decimal number padded with leading
zeros if its value is less than 4 digits. The first two digits identify
the generating nucleus (or goup of nuclei), the latter two digits
indicate the error number.
< string > is a text string containing information about the result
of the Diagnostic Nucleus.
< number > and < string > are defined in [SDD_DN] in the
output sections of each Nucleus.
Examples:
1.0001UnknowncommandER@
2.3100OK@
3.0901DatalineXisnotconnectedtotheDRAMER@
CL96532111_031.eps
071099
Test instructions mono board DVD-ASD1
GB 27ASD-15.
5.12 Diagnostic Nuclei
Each nucleus contains an atomic and independent diagnostic
test, testing a functional part of the DVD player hardware on
component level. Each Nucleus returns a result message to its
caller. Some tests (e.g. generating a colour bar) can only return
an "OK" result. Internal communication will be done via a
uniform interface between the diagnostic Engine, Scripts and
the Diagnostic Nuclei.
The diagnostic Engine can only operate if a certain (minimal)
set of hardware is functioning properly. To test this set of
hardware, a set of basic diagnostic nuclei is embedded in the
DVD player. Each basic diagnostic nucleus will only test that
part of the hardware which is required for execution of the
diagnostic Engine, e.g. a RAM test will only test that part of
RAM that is used by the diagnostic engine. After the Diagnostic
Engine is operational it is possible to do a full RAM diagnostic.
All basic diagnostic nuclei start with prefix 'Basic'.
In the overview each Diagnostic Nucleus consists of a
reference number, a reference name and remarks. Reference
number and name are coupled and one of them is enough for
unique identification. The reference number can be used to find
the description of the Diagnostic Nucleus in paragraph Error!
Reference source not found..# where # is the reference
number.
5.12.1 Basic Diagnostic Nuclei
Ref. Reference NameRemark
1BasicSpAccSerial port Access test/
initialisation
2aBasicInterconDramData and address bus
Interconnection (only for
DVDv2A)
2bBasicInterconSdramData and address bus
interconnection
3BasicDramWrRDRAM Write Read (only
for DVDv2A)
4BasicSdramWrRSDRAM Write Read
5BasicSramWrRSRAM Write Read
5.12.2 Processor and Peripherals
Ref.Reference NameRemark
6PapChksFlChecksum FLASH
7aPapUclkAclkCddauClock A_CLK in CD-DA
17AudioSigAudio Signature (Optional)
18aAudioDeemp0On Audio De-emphasis 0 On
18bAudioDeemp0OffAudio De-emphasis 0 Off
18cAudioDeemp1OnAudio De-emphasis 1 On
18dAudioDeemp1OffAudio De-emphasis 1 Off
18eAudioDeemp0Tristat
18fAudioDeemp0Tristat
18gAudioDeemp1Tristat
18hAudioDeemp1Tristat
19aAudioMuteOnAudio Mute On
19bAudioMuteOffAudio Mute Off
20aAudioPinkNoiseOnAudio Pinknoise On
20bAudioPinkNoiseOffAudio Pinknoise Off
21aAudioSineOnAudio Sine signal On/Off
21bAudioSineBurstAudio Sine signal Burst
56aAudioDeemp0OnPIO-pins as used in 2A for
56bAudioDeemp0OffPIO-pins as used in 2A for
56cAudioDeemp1OnPIO-pins as used in 2A for
56dAudioDeemp1OffPIO-pins as used in 2A for
5.12.5 Video
Ref.Reference NameRemark
23aVideoColDencOnColourbar DENC On
23bVideoColDencOffColourbar DENC Off
25aVideoScartLoScart Low
25bVideoScartMiScart Medium
25cVideoScartHiScart High
52VideoColSetupComColour Setup
53aVideoColSetupHiColour Setup High
53bVideoColSetupLoColour Setup Low
54VideoScartSwCommScart Switch
55aVideoScartSwDvdScart Switch Dvd
55bVideoScartSwPassScart Switch Pass-through
AudioDeempOn
(DVD2B)
AudioDeempOff
(DVD2B)
eOn
eOff
eOn
eOff
Audio De-emphasis On
(DVDv2B)
Audio De-emphasis Off
(DVDv2B)
(Not for DVDv2B)
(Not for DVDv2B)
Audio De-emphasis 0 in
tristate/bidirectional mode
(DVDv2B)
Audio De-emphasis 0
back in output mode (Off)
(DVDv2B)
Audio De-emphasis 1 in
tristate/bidirectional mode
(DVDv2B)
Audio De-emphasis 1
back in output mode (Off)
(DVDv2B)
Deemphasis
Deemphasis
Deemphasis
Deemphasis
Communication
communication
GB 28ASD-15.
Test instructions mono board DVD-ASD1
Ref.Reference NameRemark
57aVideoScartPinLoPIO-pins as used in 2A for
57bVideoScartPinMiPIO-pins as used in 2A for
57cVideoScartPinHiPIO-pins as used in 2A for
5.12.6 DisplayPWB (slave processor)
Ref.Reference NameRemark
26DispVerVersion number
27DispKeybKeyboard
28DispRcRemote Control
29DispLedLEDs
30DispDisplayDisplay
5.12.7 Log (error logging in NVRAM)
Ref.Reference NameRemark
31LogReadErrRead last Errors
32LogReadBitsRead errors Bits
33LogResetReset
40aBeRadialOnRadial control On
40bBeRadialOffRadial control Off
41aBeSledgeInSledge Inwards
41bBeSledgeOutSledge Outwards
42aBeGroovesInjump Grooves to Inside
42bBeGroovesMidjump Grooves to Middle
42cBeGroovesOutjump Grooves to Outside
43aBeTrayInTray In
43bBeTrayOutTray Out
44BeResetReset Basic Engine
58aLaserCdOnCD Laser on
58bLaserCdOffCD Laser off
58cLaserDvdOnDVD Laser on
58dLaserDvdOffDVD Laser off
5.12.10 Karaoke
Ref.Reference NameRemark
48aKaraokeModeOffSwitch Karaoke mode off
48bKaraokeModeOnSwitch Karaoke mode on
49KaraokeMicInputCheck path from the
microphone input to audio
output
50aKaraokeKeyOnSet Karaoke Key to the
maximum level (1200 cent)
50bKaraokeKeyOffSet Karaoke Key to flat
octave (0 cent)
51aKaraokeEchoOnSet Echo Control fuction on
51bKaraokeEchoOffSet Echo Control function off
Note: A new Compair version for repair of the MONO boards
will be developed.
5.12.9 Basic Engine
Ref.Reference NameRemark
37BeVerVersion number
38aBeFocusOnFocus On
38bBeFocusOffFocus Off
39aBeDiscmotorOnDiscmotor On
39bBeDiscmotorOffDiscmotor Off