12.SCHEMATIC DIAGRAM AND PARTS LOCATION ...............................................24
13.EXPLODED VIEW AND PARTS LIST...................................................................38
14.ELECTRICAL PARTS LIST...................................................................................40
15.SCHEMATIC DIAGRAM AND PARTS LOCATION (TKM1000MZ) ................... 15-1
16.MICROPROCESSOR AND IC DATA .............................................................. 15-15
17.EXPLODED VIEW AND PARTS LIST (TKM1000MZ) .................................... 15-28
18.ELECTRICAL PARTS LIST (TKM1000MZ)..................................................... 15-30
DVD PLAYER DV4000
STANDBY / ON
TABLE OF CONTENTS
DVD Player
/
CLOSE
OPEN
DTS
SURROUND
DOLBY DIGITAL
DIMMER
SPATIALIZER
MPEG
PLAY
PAUSE
WIDE
PREV NEXT
STOP
Please use this service manual with referring to the user guide (D.F.U) without fail.
DV4000
DV4000DV4000
294W855010 AO
3120 785 22290
First Issue:2000.05
MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound.
Only original
it is famous.
Parts for your
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
SUPERSCOPE TECHNOLOGIES, INC.
MARANTZ PROFESSIONAL PRODUCTS
2640 WHITE OAK CIRCLE, SUITE A
AURORA, ILLINOIS 60504 USA
PHONE : 630 - 820 - 4800
FAX : 630 - 820 - 8103
WO KEE HONG (S) PTE LTD
WO KEE HONG CENTRE
NO.23, LORONG 8, TOA PAYOH
SINGAPORE 319257
PHONE : +65 2544555
FAX : +65 2502213
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD.
SUITE 8.1, LEVEL 8, MENARA GENESIS,
NO. 33, JALAN SULTAN ISMAIL,
50250 KUALA LUMPUR, MALAYSIA
PHONE : +60 3 - 2457677
FAX : +60 3 - 2458180
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and
controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and
verified before it is return to the user/customer.
Ref. UL Standard No. 1492.
In case of difficulties, do not hesitate to contact the Technical
Department at above mentioned address.
991207A.O
1. TECHNICAL SPECIFICATIONS
Discs played
DVD video disc................................................... 12 cm single sided, single layer
12 cm single sided, double layer
12 cm double sided, single layer
12 cm double sided, double layer (one layer per side)
8 cm single sided, single layer
8 cm single sided, double layer
8 cm double sided, single layer
8 cm double sided, double layer (one layer per side)
Compact disc
(CD-DA, Video CD).............................................12 cm, 8 cm
Video system..........................................................PAL (625/50)/NTSC (525/60)
• For improvement purposes, specifications and design are subject to change without notice
1
2. CONNECTION FACILITIES
2.1
Video performance (/N1B only)
135791113151719
2 4 6 8 10 12 14 16 18 20
2.1.1
SCART
- Pin 1Audio R out :1.8V RMS
- Pin 2not connected
- Pin 3Audio L out :1.8V RMS
- Pin 4GND
- Pin 5GND
- Pin 6not connected
- Pin 7Blue out :0.7Vpp ( 0.1V into 75 Ohm (*)
- Pin 8funcion switching :
2V TV
>4.5V / <7V asp. ratio 16:9 DVD
>9.5V / <12Vasp. ratio 4:3 DVD
- Pin 9GND
- Pin 10not connected
- Pin 11Green out :0.7Vpp ( 0.1V into 75 Ohm (*)
- Pin 12not connected
- Pin 13GND
- Pin 14GND
- Pin 15Red out :0.7Vpp ( 0.1V into 75 Ohm (*)
- Pin 16fast switching RGB/ CVBS : <0.4V
21
- Pin 17GND
- Pin 18GND
- Pin 19CVBS/RGB sync out : 1Vpp ( 0.1V into 75 Ohm )
- Pin 20
- Pin 21GND
(*) for 100% white
into 75 Ohm = CVBS
<1V/ <3V into 75 Ohm = RGB
not connected
What are "regional codes"?
Motion picture studios want to control the home release of movies in different countries because theater releases arenít
simultaneous (a movie may come out on DVD in the US when itís just hitting screens in Europe). Therefore they have
required that the DVD standard include codes which can be used to lock out the playback of certain discs in certain geographical regions. Players sold in each region will have that regionís code built into the player. The player will refuse to play
these "region coded" discs which are not allowed in the region. However, regional codes are entirely optional. Discs without
codes will play on any player in any country. Some studios have already announced that only their new releases will have
regional codes. There are six regions:
1. United States and Canada
2. Europe and Japan
3. Far East (except Japan & China)
4. South America and Oceania
5. Africa and the Middle East
6. China (except Hong Kong)
5
12
6
2
5
3
4
2
Map of DVD Regions
2
4
3. INFORMATIONS
REGION CODE
VERSION REGION CODE COUNTRY
/FXX2JAPAN
/KXX6CHINA
/NXX2EUROPE
/SXX3SINGAPORE/HONGKONG
/UXX1USA/CANADA
THE DISCS THAT THE DV4000 CAN HANDLE
The following discs can be played back with a DV4000.
Multi-angles:
On some DVDs, scenes have been filmed from different angles
(up to a maximum of 9). On these discs, you can select the
angle that you want to watch. Please refer to the DVD’s manual
to see which scenes have multi-angles.
Parental guide:
Some discs have restriction levels that allow you to cut scenes
or prevent playback of discs that have contents that you do
not want children to watch.
discmarkplayback capabilitysizeside
DVDAudio/Video
CDAudio
VCDAudio/Videosingle
Note: The regional code of the discs must meet to the regional
code of the DV4000.
12 cm
8 cm
12 cm
8 cm
12 cm
8 cm
single/double
single
DVD INFORMATION
Below is a glossary of the new terms related to DVD.
Title:
A disc may have more than one story/movie on it, so each
story/movie is called a “title”.
For example, if there are 2 movies on the disc, they are
separated into Title 1 and Title 2.
Chapter:
A title may also be separated into chapters.
For example, a movie (title) may be separated into 3 scenes
(chapters).
Safety Lock
The safety look prevents children from playing discs. When
the Safety Lock is set, discs can not be played back.
Cancelling Safety Lock
Press the CLEAR button and hold for 10 seconds while the
player is stopped.
Title 1Title 2
Chapter1Chapter
Subtitles:
DVDs are recorded with up to 32 different subtitle languages.
If a disc has more than one subtitle language, you can select
the subtitle language that you want to read.
Soundtrack language:
DVDs are recorded with up to 8 different soundtrack languages.
If a disc has more than one language, you can select the
soundtrack language that you want to listen to.
Chapter3Chapter1Chapter2Chapter
2
3
3
4. SERVICING HINT
SERVICE HINTS
SERVICE TOOLS
Audio signals disc4822 397 30184
Disc without errors (SBC444)+
Disc with DO errors, black spots and fingerprints (SBC444A)4822 397 30245
Disc (65 min 1kHz) without no pause4822 397 30155
Max. diameter disc (58.0 mm)4822 397 60141
Torx screwdrivers
Set (straight)4822 395 50145
Set (square)4822 395 50132
13th order filter4822 395 30204
DVD test disc4822 397 10131
4
5. DISASSEMBLY
In case of trouble, etc., necessitating dismantling, please
dismantle in the order shown in the illustrations. Reassemble
in the reverse order.
1. Removal of the UPPER COVER
2. Removal of the FRONT PANEL
1) Press the “EJECT” button while the unit’s power is turned on and open the DISC TRAY.
2) Remove the decoration plate on the DISC TRAY by pulling it upward.
3) Remove the three retaining screws on the bottom and two screws on each left and right side of the FRONT PANEL as
shown.
4) Disconnect the flat cable from the P702 connector on the OUTPUT PCB .
5) Remove the FRONT PANEL by pulling it forward while releasing the TABs on both left and right ends of the FRONT
PANEL.
REMARK : Before disassemble the front panel.
Press open/close button to open the tray.
If the tray doesn’t work, put a small screwdriver into the
hole as shown in picture and slide the knob.
Then the tray comes out. After the first centimeter it is
possible to pull the tray out by hand. Release the door
cover of the tray.
P702
TABTAB
5
6. PRINCIPAL PARTS LOCATION
POWER SUPPLY PCB
SLED MOTOR
MAIN PCBOUTPUT PCB
SPINDLE MOTOROPERATION PCB
LOADING MOTOR
Fig. 6-1 Top view (DV4000)
PICKUP
6
7. REPLACEMENT OF PRINCIPAL COMPONENTS
7-1. Removal of the TRAVERSE MECHA.
7-1-1. Removal of the MECHANISM BLOCK
1) Turn the unit’s power on and press the “EJECT” button to
eject the DISC TRAY.
2) Disconnect the power cord and remove the DISC CLAMPER
BLOCK.
3) Completely remove the DISC TRAY by pulling it outwards
while pulling up both of the stopper tabs alternately.
7-1-2. Removal of the TRAVERSE MECHA.
1) Remove the four b screws on the MAIN PCB and then
disconnect the P800 connector on the MAIN PCB.
B SCREW
Fig. 7-3
2) Short the laser diode protection circuit on the PICK UP
BLOCK’s flexible cable with solder as shown.
STOPPER TUB
Fig. 7-1
4) Disconnect the two flat cables from the P803 connectors
and one flat cable from the P808 connector on the MAIN
PCB.
5) Disconnect the P807 connector on the MAIN PCB.
6) Remove the four a retaining screws and remove the
MECHANISM BLOCK from the chassis.
P200
Fig. 7-4
Caution
T o protect the laser diode from damage caused by high voltage
static electricity, a laser diode protection circuit has to be
shorted before disconnecting the flexible cable (P200
connector on the MECHANISM PCB). It is recommended that
you put solder on the top of the soldering iron as shown in Fig.
3-5 then short the circuit at once. When you replace the
TRA VERSE MECHA., be sure to connect the P200 connector
before removing the solder at the shorted parts.
Fig. 7-2
A SCREW
SOLDER
Fig. 7-5
7
3) Carefully disconnect the two connectors (P500, P600) and
the two flat cables (P200, P300) on the MECHANISM PCB.
7-3. Replacement of the PICK UP BLOCK
Replacement of the PICK UP BLOCK itself is not
recommended because its azimuth adjustment is very
critical and requires a special jig. If PICK UP BLOCK
replacement is necessary, replace with an entire
TRAVERSE MECHANISM only.
P600
P300
P500
P200
Fig. 7-6
4) Using tweezers, release the four retaining HOOKs of the
TRAVERSE MECHA. from the rubber insulators being
careful not to damage the rubber insulators.
Fig. 7-7
5) Remove the TRAVERSE MECHA. from the MECHANISM
BLOCK.
6) Reassemble in the reverse order for installation. Never
remove the solder on the flexible cable before connecting
the P200 connector on the MECHANISM PCB.
7-2. Replacement of the SPINDLE MOTOR
Because the SPINDLE MOTOR position is very critical, jitter
adjustment should be performed after replacement.
1) Disconnect the P300 connector on the MECHANISM PCB.
2) Insert a Philips type screw driver into the hole on the TURN
TABLE of the SPINDLE MOTOR and remove the two
screws.
8
8. SERVICE MODE
8-1 OPERATION
8-1-1. Main Microprocessor (IC600 : MB90574)
Functions which operated by main microprocessor
are follows.
Control of following IC's.
AV decoder, DEM/ECC, VIDEO encoder, CDDSP, AUDIO-DAC, PRE-AMP, READ-CHANNEL,
SERVO
Mechanism control
DVD rate control
OSD control
DISC detect, Focus/Tracking alignment
Data transmission between OPE microprocessor
Process from POWER ON (RESET RELEASE) till
PLAY BACK are described in the chart below.
Release REST
RESET
Initial read EEPROM
EEPROM
Release RESET (IC's)
IC RESET
VIDEO Encoder initial setup
VIDEO
(PAL or NTSC)
8-1.
8-1-1. MAIN(IC600:MB90574)
NAIN
IC
AVDEM/ECC VIDEO
CD-DSP AUDIO-DAC PRE-AMP READCHANNEL
SERVO
DVDOSDDISCOPE
MAINRESET
Mechanism initialize
DEM/ECC initialize
DEM/ECC
Digital out of the AV decoder
initial set up. (48Khz liner PCM)
AV
48KHzPCM
Show the start up frame
)
Release RESET (AV Decoder)
AVRESET
Boot up AV Decoder
AVBOOT UP
Servo IC initialize
IC
DISC detect
DISC
CD/VCDDVD
Control data
TOC reading
TOC
PLAY BACK /
reading
9
8-1-2. Output Control Microprocessor
(IC700:M38022)
Main operation features of this microprocessor is
as follows.
Power supply control : Power efficiency switching.
3.3V line ON/OFF
5.0V line ON/OFF
9.0V line ON/OFF
Out put selection of the OUTPUT PCB.
VIDEO output stage control
21PIN SCART output signal selection
21PIN SCART control signal selection
(TV/DVD, SQUEEZE, RGB)
S-Video out S1 control
AUDIO output control
Output MUTE control
Feedback to the MAIN microprocessor
OPERATION PCB
Operation Button key scan
Remote control code reading
FLD indication
LED indication
Communication between MAIN microprocessor
Command transmission (by user controlable)
Data receiving for FLD/LED indication
8-1-2. OUTPUT CONTROL(IC700: M38022)
OUTPUT CONTROL
3.3VON/OFF
5.0V
9.0V
OUTPUT
VIDEO
21PIN SCART
21PIN SCART
(TV/DVD, SQUEEZE, RGB)
S
AUDIO
MAIN
OPERATION
FLD
LED
MAIN
FLD/LED
ON/OFF
ON/OFF
S1
MUTE
8-2. TEST MODE
How to set up the TEST MODE
1. Remove any Disc from the tray, and turn OFF
the mains power.
2. Turn ON the mains power while depress the " "
(STOP) and " " (PAUSE) buttons together. Do
not release buttons till FLD shows follows.
8-2.
1.
2.
(STOP)(PAUSE)
FLD
/ In case of no DISC
While DVD Video playback
10
/
DVD
/ While VCD and CD Video playback
VCD/CD
In case of some fault has happened. (caused with
communications between CPU: IC600 and related
IC's) Some Error code is shown on the FLD.
Each Error codes are described on the table 8-1.
ERORR
CODE
16
17
No access with CD-DSP (IC490).
CD-DSP(IC490)
Sledge motor is not working.
ERORR DESCRIPTION /
IC600
IC
FLD
(CPU :
)
8-1
DISC
D/V/C
D/V/C
18
19
20
32
33
34
35
36
37
38
Tracking ON error.
Focus ON error.
Sub code read error. (CD/VCD)
CD, VCD
No access
with Servo-DSC (IC300).
DSC(IC300)
No access (IC500).
with DEM/ECC
DEM/ECC(IC500)
No access
with A/V decoder (IC700).
A/V(IC700)
No access with system ROM (IC602).
ROM(IC602)
No access with EEPROM(IC603).
EEPROM(IC603)
No access with A/V encoder (IC850).
A/V(IC850)
No access with Read channel (IC200).
(IC200)
8-1. / Table 8-1.
D/V/C
D/V/C
V/C
D/V/C
D/V/C
D/V/C
D/V/C
D/V/C
D/V/C
D/V/C
D : DVD, V : Video CD, C : CD
11
3. Press the "" (STOP) button while close the
disctray without any disc. Then all segments of
the FLD right ON.
3.
FLD
(STOP)
FLD
4. Press the "" (STOP) button again. The FLD
indication shows below. Then the laser diode for
DVD will right ON.
5. Press the " " (STOP) button again. The FLD
indication shows below. Then the laser diode for
CD will right ON.
4.
5.
(STOP)
DVD
DVD
(STOP)
CD
CD
6. Press the "" (STOP) button again. Then the
TEST MODE back to the first step.
7. Press the "" (Forward Search) button while
close the disc tray without any disc. Then the
sledge motor will move.
8. Turn OFF the mains power. Then service mode
will be released.
6.
7.
8.
(STOP)
(Forward Search)
12
8-3. EEPROM initialize
The memory device (EEPROM) which used in this DVD player
is programmed each functions by products regions at factory.
When that EEPROM (MAIN P.C. Board IC602 : M24C16MN6T) or MAIN P.C. Board has exchanged, EEPROM initialization is necessary. If that the initialization will not be done
correctly, the product might not be work correctly.
The initialize procedure are as follows.
1. Remove any Disc from the tray, and turn OFF the mains
power.
Turn ON the mains power while depress the “ “ (STOP)
and “ “ (Forward skip) buttons together. Do not release
buttons till FLD shows “ A-01 D-XX “. (XX = is depended
on EEPROM status)
REMARK : In case of some failure with the product. The
ERROR code will be shown on the FLD and above
indication will not be shown. Then other confirmation or
repair is necessary before this EEPROM initialization.
2. The address shown as “ A-01 D-XX “ is can be changed
by pressing “ “ and “ “ buttons on the front panel or
remote controller. Which can be changed to “ 0 “ till “ 07 “.
(Address “ 00 “ is not available.)
“ “ (Forward skip) button: Address UP
“ “ (Reverse skip) button: Address DOWN
3. The DATA shown as “ XX “ is can be changed by pressing
“ II “ and “ “ buttons on the front panel or remote
controller. Set up data are shown in following table.
“ II “ (PAUSE) button: Data UP
“ “ (STOP) button: Data DOWN
4. Press the “ DIMMER “ button, then address data will be
memorize.
5. Memorize data by each address ( from “ 01 “ to “ 07 “), as
order 2., 3. And 4. processes.
6. Turn OFF the mains switch. (This procedure is necessary
for next procedure.)
7. Turn ON the mains power while depress the “ DIMMER “
and “ “ (Reverse skip) buttons together. Then the FLD
shows “ -- -- -- -- “.
8. Send the commands “ 1999 “ by the remote controller.
(Press buttons “ 1 “, “ 9 “, “ 9 “ and “ 9 “.) Then the FLD
shows “ A-00 D-XX “. (XX = is depended on EEPROM
status)
9. Send the commands “ D-XX “ (Data) as your product version shows in following table by the remote controller.
U1BF1NN1BS1GK1G
Data
10. Press the “ ENTER “ button, then address data will be
memorize and the FLD shows a data number which you
stored. ( EX: “ D-02 “ )
11. Turn OFF the mains switch, then EEPROM initialization
mode will be release.
01 02 02 04 20
14
9. ELECTRICAL ADJUSTMENT
TP107
TP105
P800
TP300
VR120
VR121
TP120
VR110
VR202
P807
TP201
P804P803
JITTER ADJ
SCREW B
JITTER ADJ
SCREW A
Fig. 9-1
9-1. DVD JITTER ADJUSTMENT
1. Stick the provided small round sticker (0.1 mm thickness)
at the innermost position of a DVD disc as shown and make
a swayed DVD disc.
Signal recorded side
STICKER
Fig. 9-2
2. Play back the swayed DVD disc and press the F.F button
repeatedly until the pickup block reaches the outermost
position of its movable range. Next, press the P AUSE button.
3. Set the oscilloscope to the DC input mode and connect it to
the TP201 (HOT) and the TP102 (D.GND) on the MAIN
PCB.
4. Adjust the a screw and b screw alternately so that the AC
and DC level of the waveform is minimum. (DC level should
be less than 1.8 V, AC component should be minimum.)
2. Set the oscilloscope to the DC input mode and connect it to
the TP201 (HOT) and the TP102 (D.GND) on the MAIN
PCB.
3. Adjust the VR202 so that the DC level is minimum. (The DC
level should be less than 1.8 V)
9-3. CD TRACKING BALANCE
1. Set the VR1 10 at its center position prior to the adjustment.
2. Connect an oscilloscope to the TP150 (TE) on the MAIN
PCB.
3. Play back an ordinary CD-disc and then set it to the P AUSE
mode. If the play mode does not be engage, turn the VR110
at ±15 degrees. If the play mode does still not be engage
even when the VR110 is turned at ±15 degrees, turn the
VR110 at ± 30 degrees and try it again.
4. Observe the waveform and adjust it so that the level A of
the waveform is the same as level B.
A
B
500mV
Fig. 9-4
Less than 1.8V
Fig. 9-3
NOTE: If the SPINDLE MOTOR is replaced, this jitter
adjustment should be performed for proper performance.
9-2. SLICE LEVEL ADJUSTMENT
1. Play back an ordinary DVD disc (single side, one layer) and
press the F.F button repeatedly until the pickup block
reaches almost the center position of its movable range.
minimum
9-4. AS ADJUSTMENT
Adjustment point : VR120
Test point : TP120
1. Turn ON the mains power while depress the “ ” (STOP)
and “ II ” (PAUSE) buttons together. (TEST MODE)
2. Connect the multi meter to test point TP120. Set the multi
meter in DC voltage mode.
3. Press the “ ” (STOP) button several times till the FLD
shows “ LD TEST CD ”. Measure the voltage at that
status.
4. Press the “ ” (STOP) button several times till the FLD
shows “ LD TEST DVD ”.
5. Adjust the voltage at that status 50mV lower than “ LD TESTCD ” status by the trim resister VR120.
15
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