Marantz TS-5200, RC-5200, DS-5200 Service Manual

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al

HOME THEATER Control Panel

ervice Manu

RC5200/N1M /T1M /U1S

TS5200
TS5201

DS5200

T ABLE OF CONTENTS

Page

Mechanical Instructions ............................................................. 1

Electrical diagrams ................................................................... 2

Mainboard component layout ................................................... 3

Mechanical & Electrical Parts list .............................................. 4

Mechanical Instructions - Docking station ................................. 5

Electrical diagrams - Docking station ........................................ 6

Charge board component layout ............................................... 7

Mechanical & Electrical Parts list - Docking station .................. 8

Published by MD 0312 Service RCS Subject to modification 3104 205 5007-3

marantz

MECHANICAL INSTRUCTIONS - TS5201

Set Disassembly

1. Remove battery lid

2. Remove battery

3. Remove 2 x screw (Torx screw 2x6)
see picture - arrows

1-1

6. Put a sharp knife between toppart and bottompart
and use this as lever to separate the two parts. see picture

Overview snapholes

MECHANICAL INSTRUCTIONS - TS5201

Disassembly LCD & Buttons

1. Remove 5 x screw (Torx screw 2x6 ). see picture - arrows

2. Remove the flex cable. see picture - arrow A

3. Remove the mainboard

A

4. Remove the Upper keymat assy (*item8)

5. Remove the LCD keymat assy (*item 9)

6. Remove LCD assy

1-2

7. Remove the LCD out the distance piece (*item12)

Overview disassembled parts TS5201

6

2

5

3

7

Main Board

RFTX2
Board

15

* for items see overview disassembled parts

1

8

12

4

9

34

Battery
Pack

LCD

MECHANICAL INSTRUCTIONS - TS5201

Set Reassembly

1. Put LCD assy in distance piece (*item12)

2. Put Toppart assy (*item1 ) and IR-wind assy
(*item 4) together.

3. Place Toppart assy (item1 & item4) upside down.

4. Place LCD assy (*item15) in toppart assy.

1-3

1

4

5. Place Upper keymat assy (*item8)

8

6. Place LCD keymat assy (*item9)

A

7. Place mainboard.

8. Connect the flex cable. see arrow A

9

11. Place bottompart assy (*item2)

12. Mount the two screws. see arrow

13. Place battery pack. (*item34)

14. Place batterylid assy. (*item3)

9. Place Doc. plug assy (*item7)

10. Mount the 5 screws back. see arrows

7

* for items see overview disassembled parts

6

15. Place plug insert assy. (*item6)
see picture - arrow

2-1 2-1

A

B

C

D

E

F

G

H

0
0

1
1

Micro-Controller

TIN1

-IRQ7

-INVALID
RXD

PD(0:7)

-PENIRQ

SPRXD0

VCC_C

Ferrit Bead

5013

231

456 89101112

VCC_C

3123

220K

1020

SPSE

1

100n

2

x

2031

4

VCC_D1

3

VCC_C

3001

330R

1001

DMX-26S

4

12p

2001

VCC_D1

7001/15 7001/142

1

23

12p

2002

7001/53

4u7

2003

Decoupling capacitors
7001/71 7001/1237001/28 7001/89 7001/107

7001
MC68328PV

1

A17|PA1

2

A18|PA2

3

A19|PA3

4

A20|PA4

5

A21|PA5

6

GND1

7

A22|PA6

8

A23|PA7

9

A24|PF0

10

A25|PF1

11

A26|PF2

12

A27|PF3

13

A28|PF4

14

A29|PF5

15

VCC1

16

A30|PF6

17

A31|PF7

18

RTCO|PG7

19

TIN1_|PG6

20

TOUT1_|PG5

21

TIN2_|PG4

22

TOUT2_|PG3

23

PWMO|PG2

24

GND2

25

RXD|PG1

26

TXD|PG0

27

MOCLK|PC0

28

VCC2

29

CLKO

30

GND3

31

IRQ7|PC4_

32

UARTGPIO|PM7

33

PLLGND

34

EXTAL

35

XTAL

36

PLLVCC

143

144

142

A14

A15

VCC8

A16|PA0

PM3|IRQ3_

PM4|IRQ2_

PM5|IRQ1_

PM6|PENIRQ_

39

38

37

140

141

A12

A13

PM1|RTS_

PM2|IRQ6_

41

40

138

139

A11

PM0|CTS_

43

42

137

A10

GND4

44

135

136

A8

A9

PK6|CE2_

PK7|CE1_

46

45

134

133

A5

A7

GND9

PK3|SPSEN

PK4|SPSRXD1

PK5|SPSCLK1

PK2|SPMCLK050LLP

49

48

47

131A6132

130

129

A2

A4

A3

VCC3

PK0|SPMTXD0

PK1|SPMRXD0

52

51

128

A1

LACD54LCLK

53

127

126

BBUSW

JTAGRST_

55

125

124

WE_|PC6

LFRM

56

57

123

VCC7

58

RESET_

7

121

120

122

R|W_

LDS_

DETACK_|PC5

LD061LD160LD259LD3

GND5

116

119

117

118

A0

AS_

UDS_|PC1

PD5|KB5_|INT5_

PD6|KB6_|INT6_

PD7|KB7_|INT7_

65

64

63

62

113

112

115

114

TDI

OE_

TDO

GND8

PD1|KB1_|INT1_

PD2|KB2_|INT2_

PD3|KB3_|INT3_

PD4|KB4_|INT4_

69

68

67

66

111

110

109

D0|PB0

D1|PB1

D2|PB2

D3|PB3

VCC6
D4|PB4
D5|PB5
D6|PB6
D7|PB7

GND7

LWE_
UWE_

VCC5

CSA0_
PE1|CSA1_
PE2|CSA2_
PE3|CSA3_
PE4|CSB0_
PE5|CSB1_
PE6|CSB2_
PE7|CSB3_

GND6
PJ0|CSC0_
PJ1|CSC1_
PJ2|CSC2_
PJ3|CSC3_
PJ4|CSD0_
PJ5|CSD1_
PJ6|CSD2_

PD0|KB0_|INT0_

VCC4

PJ7|CSD3_

70

71

72

D10
D11

D12
D13
D14
D15
TMS
TCK

1001 E3
1020 B2
2001 F2
2002 F3
2003 F3

CLKO

1

TXD

BTN_EN2

-IR_VCC
BTN_LGT

-DISP_EN

-EL_EN
LCD_VCC
A(1:22)

-AS

-RESET

R-W

-LDS

-UDS

WD

-OE
WD

A

2004 H2
2005 H3
2006 H3
2007 H4
2008 H4
2009 H4
2010 H5
2011 H5
2031 B3
3001 E3
3002 C1
3003 C1
3088 C9
3089 C1

D(0:15)

VCC_D1

10K

VCC_D1

3089

3090

10K

-UWE

-CSA0
PE1
MUX_SELA
MUX_SELB

-CSB0

BTN_EN1

-CSC0

-CSD0
IR_-RF_DRIVER
TXCAR_EN

VCC_D1

108
107
106
105
104
103
102

D8

101

D9

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73

3088

10K

3002

3003

VCC_D1

470R

100K

B

C

D

E

3090 C1
3123 A2
5013 H2
7001 D7

-ADCS
LD(0:3)

LFRM
LLP
LCLK
M
SPTXD0
SPCLK0

-IR_EN
DETECT_DS
PIEZO_EN

-DIML2
PWMOUT

TOUT1

-DIML1

F

G

2010

2004

100n

2005

100n

2006

100n

2007

100n

2008

100n

2009

100n

100n

1234

2011

100n

H

3104 207 1240
130 bl1 dd 9-07-02

56789101112

2-22-2

A

B

C

D

E

F

G

H

8

1234

LCD CONTROLLER

LCD_VCC

A(1:22)

-LDS

CLKO

-RESET

-CSD0

-AS

-UDS
R-W

WD

D(0:15)

VCC_D2

10K

3118

X+
X­Y+
Y-

VCC_C

10K

Ferrit Bead

3122

LCD_CONTRAST

3119

5014

10K

10K

3120

VCC_D2

7060

SED1375

1

COREVDD1

2

WAIT_

3

DB15

4

DB14

5

DB13

6

DB12

7

DB11

8

DB10

9

DB9

10

IOVDD1

11

DB8

12

DB7

13

DB6

14

DB5

15

DB4

16

DB3

17

DB2

18

DB1

19

DB0

20

VSS1

10K

3121

Decoupling capacitors

7060/10 7060/61

7060/01

7060/29 7060/0417060/21

80

79

VSS7

RD|WR_

GPIO0

COREVDD2

22

21

7060/52

77

78

WE0_

WE1_

FPDAT10

FPDAT11

24

23

76

RD_

FPDAT8

FPDAT9

26

25

75

BS_

74

CS_

VSS2

27

56789101112

VBAT

F148

F146

F147

1002

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19

20

YU

21

XL

22

YD

23

XR

24

LCD_EN

73

RESET_

FPSHIFT

IOVDD2

28

29

72

VSS6

FPDAT7

30

71

BCLK

68

70

AB069AB1

AB267AB366AB4

FPDAT4

FPDAT5

FPDAT6

33

32

31

F124 F126 F133

FPDAT2

FPDAT3

35

34

F125

65

AB564AB663AB762AB8

FPDAT0

FPDAT1

37

36

F127

FPFRAME

FPLINE

39

38

F128

61

VSS5

COREVDD4

AB9
AB10
AB11
AB12
AB13
AB14
AB15

IOVDD3

CLKI
VSS4
CNF0
CNF1
CNF2
CNF3
AB16

TESTEN

LCDPWR

DRDY

COREVDD3

VSS3

40

F129

F130 F132

60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41

F131

VCC_D2

F134

7067-A

74LV08PW

1
2

5018

Ferrit Bead

VCC_C

7066
LT1761

1

IN5OUT

3

SHDN_

100n

2067

F149

14

3

7

GND

2

BYP

4

10n

2091

2097

100n

10n

2098

2

A

B

C

D

E

F

G

1002 E11
2067 B9
2068 H2
2069 H3
2070 H3
2071 H3
2072 H4
2073 H4
2074 H4
2091 B10
2097 B10
2098 B10
3118 E2
3119 E2
3120 E2
3121 E2
3122 E1
5014 H2
5018 A8
7060 C5
7066 A9
7067-A E

100n

2068

2069

100n

2070

100n

2071

100n

2072

100n

2073

100n

2074

100n

H

3104 207 1240
bl130-2 dd 9-07-02

123456789101112

2-32-3

G

H

2
2

A

B

C

D

E

F

2

1 5 6 7 8 9 10 11

Memory

D(0:15)
A(1:22)

-CSA0

-UWE

-RESET

-CSC0

234

VCC_D3

FLASH 1
Software Assy A

2075

VCC

100n

37

DQ15|A-1

RY|BY_

VSS1

27 46

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8

DQ9
DQ10
DQ11
DQ12
DQ13
DQ14

NC1

NC2

NC3

VSS2

VCC_C

5015

Ferrit Bead

5016

Ferrit Bead

5017

Ferrit Bead

VCC_D3

VCC_D4

VCC_D5

7059
AM29LV160DB

25

A0

24

A1

23

A2

22

A3

21

A4

20

A5

19

A6

18

A7

8

A8

7

A9

6

A10

5

A11

4

A12

3

A13

2

A14

1

A15

48

A16

17

A17

16

A18

9

A19

26

CE_

28

OE_

11

WE_

12

RESET_

47

BYTE_

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

15

3915

10
13
14

3916

For compatibility

with Intel

3917

3918

VCC_D3

VCC_D3

3116

3117

10K

10K

7005
AM29LV160DB

25

A0

24

A1

23

A2

22

A3

21

A4

20

A5

19

A6

18

A7

8

A8

7

A9

6

A10

5

A11

4

A12

3

A13

2

A14

1

A15

48

A16

17

A17

16

A18

9

A19

26

CE_

28

OE_

11

WE_

12

RESET_

47

BYTE_

VCC_D4

FLASH 2
Software Assy B

2025
100n

37

VCC

DQ15|A-1

RY|BY_

VSS1

27

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8

DQ9
DQ10
DQ11
DQ12
DQ13
DQ14

NC1

NC2

NC3

VSS2

46

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

15

10
13
14

3921

For compatibility

with Intel

3919

3920

3922

VCC_C

VCC_C

3104

3105

10K

10K

7006

CY62146V

17

WE_

6

CE_

41

OE_

5

A0

4

A1

3

A2

2

A3

1

A4

44

A5

43

A6

42

A7

27

A8

26

A9

25

A10

24

A11

22

A12

21

A13

20

A14

19

A15

18

A16

23

A17

VCC

BLE_

BHE_

I|O0
I|O1
I|O2
I|O3
I|O4
I|O5
I|O6
I|O7
I|O8

I|O9
I|O10
I|O11
I|O12
I|O13
I|O14
I|O15

NC

VSS

12 34

VCC_D5

11
33
39
40

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

28

3906

3907

(For compatibility with 1MB SRAM)

2024

2023

100n

100n

VCC_D5

(For compatibility with Mitsubishi)

7067-B
74LV08PW

4
5

Decoupling capacitor

VCC_C

VCC_C

14

11

7

VCC_C

14

8

7

VCC_C

14

7

7067

100n

2026

7067-D

74LV08PW

12
13

7067-C

74LV08PW

9

10

12

6

3

A

B

C

D

E

F

2023 B10
2024 B11
2025 B7
2026 C12
2075 B4
3104 E8
3105 E8
3116 E5
3117 E5
3906 E10
3907 E10
3915 D5
3916 E5
3917 F4
3918 F4
3919 F7
3920 F7
3921 E7
3922 D7
5015 C2
5016 C2
5017 D2
7005 D7
7006 C9
7059 D4
7067-B A1
7067-C F1
7067-D D1

-OE

-UDS

-LDS

-CSB0
R-W

USE OF OPTION JUMPERS

3917 & 3919 => AMD29LV160 (2MB)
3918 - 3920 - 3915 & 3922 => AMD29LV640 (8MB)

3916 - 3921 - 3116 - 3117 - 3104 & 3105 => FOR COMPATIBILITY WITH INTEL FLASH

3104 207 1240
bl130-3 dd 9-07-02

G

H

123456789101112

2-4 2-4

8
7
7
3
5
5
5
5
3
6

7

8

6
9
9

4
6

3

A

B

C

D

E

F

G

H

123456789101112

IR- & Piezo-Circuit

MUX_SELA

MUX_SELB

TOUT1

-IR_VCC

IR_-RF_DRIVER

PWMOUT

TXCAR_EN

PE1

-IR_EN

PIEZO_EN

VCC_C

Decoupling capacitors

100n

2028

2100

100n

7011

2029

100n

7011-A

74LV04

7011-F

74LV04

7012 707170097007

2030

10

2050

4u7

VCC_C

1

VCC_C

13

7007-C

74LV08PW

100n

2099

9
10

14

7

14

7

2

12

VCC_C

100n

3061

14

7

330R

7007-A

74LV08PW

1
2

8

6010
S4810

VCC_C

3073

14

7

10K

OUT
GND

3011

1K2

3

VS

3
1
2

3009

1K

VBAT

3017

7043
BC847B

1003 G5
1026 F12
2027 C12
2028 H2
2029 H2

4

VCC_C

VCC_C

7011-C

74LV04

14

5

VCC_C

7011-D

74LV04

9

220p

2116

VCC_C

7011-E

74LV04

11

VCC_C

7011-B

74LV04

3

1003

1K

PKM

RXCARRIER

6

7

14

8

7

14

10

7

14

4

7

VCC_C

TXCARRIER

7012-A
74LV74PW

4
3
2

VCC_C

14

7

7071-B

74LV08PW

14
2

1
6
5
4
3

14
2

15
10
11
12
13

7007-B

74LV08PW

5

TXDATA

61

VCC_C

4
5

7009-A
74HCT153PW

0

0

G

3

1

MUX

EN
0
1
2
3

7009-B
74HCT153PW

0

0

G

3

1

MUX

EN
0
1
2
3

VCC_C

14

4
5

7

14

6

7

VCC

GND

VCC

GND

6

VCC_C
16
8

7

VCC_C
16
8

9

7012-B
74LV74PW

10
11
12

VCC_C

14

7

A

-IRQ7

TIN1

VBAT

16

4u7

4u7

2121

2120

3901

VCC_C

7071-A

74LV08PW

7007-D

74LV08PW

9

813

1
2

12
13

VCC_C

14

7

14

7

3

11

RF_TRANSMIT

7071-D

74LV08PW

12
13

7071-C

74LV08PW

9
10

3905

VCC_C

14

7

VCC_C

14

7

3135

11

100R

3015

8

100R

Only mounted if more RF- power is required

VBAT

3902

3201

2119

100n

2105

47p

3204

3K3

3202

1K

1K

7072
BC847B

4R7

3012

6005

CL-200IR-X-TSL

6007

7064
BC817-25

BC857B
7075

3K3

3908

CL-200IR-X-TSL

3203

VCC_C

3904

4R7

3013

CL-200IR-X-TSL

CL-200IR-X-TSL

2027

6006

6008

7013
BC817-25

IN VCCGND

123

RF TRANSMITTER MODULE

RFTX-MOD 418MHz

100u

1026

2118

100n

B

C

D

E

F

G

2030 H3
2050 B3
2099 H3
2100 H2
2105 G9
2116 E4
2118 F12
2119 F10
2120 C10
2121 C10
3009 E4
3011 D4
3012 C10
3013 C11
3015 E9
3017 G4
3061 C3
3073 G4
3135 D9
3201 F10
3202 F10
3203 G10
3204 G9
3901 C8
3902 E10
3904 E11
3905 G9
3908 D11
6005 C10
6006 C11
6007 D10
6008 D11
6010 C4
7007-A E
7007-B E
7007-C G
7007-D F
7009-A B
7009-B C
7011-A D
7011-B F
7011-C D
7011-D E
7011-E F
7011-F E
7012-A F
7012-B G
7013 D11
7043 H4
7064 D10
7071-A D
7071-B G
7071-C E
7071-D D
7072 G10
7075 F10

H

3104 207 1240
bl130-4 dd 9-07-02

123456789101112