Marantz DR6050F1N, DR6050K1G, DR6050N1G, DR6050F1B, DR6050K1B Service Manual

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DR6050DR6050
Compact Disc Recorder
DR6050
386K855010 MIT 3120 785 22370 First Issue 2000.12
Service Manual
DR6050 /F1N, /K1G, /N1G
/F1B, /K1B, /N1B, /U1B
R
Printed in Japan
Please use this service manual with referring to the user guide ( D.F.U. ) without fail.
Recordable
ReWritable
SOURCEREC TYPE
CLOSE
OPEN/
CLOSE
OPEN/
ERASE FINALIZE
POWER ON/OFF
PLAY/PAUSESTOP
REC
CDR
CD RECORDER DR6050
PLAY/PAUSESTOP
CD DJ MODE
EASY JOG
PUSH ENTER
CANCEL/DELETESTORE/MENU
PHONES
STANDBY
TABLE OF CONTENTS
SECTION PAG E
MAIN UNIT
1. Servicing the DR6000 ................................................................................................................................ 1
2. TECHNICAL SPECIFICATIONS ............................................................................................................... 3
3. WARNINGS .............................................................................................................................................. 4
4. SERVICE HINTS ....................................................................................................................................... 5
5. SERVICE TOOLS..................................................................................................................................... 5
6. SIAGNOSTIC SOFTWARE ....................................................................................................................... 6
7. FAULTFINDING TREES ...................................................................................................... ................... 10
8. FAULTFINDING GUIDE ...................................................................................................... .................... 16
9. WIRING DIAGRAM ................................................................................................................................. 32
10. BLOCK DIAGRAM ................................................................................................................................... 35
11. SCHEMATIC DIAGRAM AND PARTS LOCATION................................................................................. 37
12. EXPLODED VIEW AND PARTS LIST............................................................................................. ........ 43
13. ELECTRICAL PARTS LIST .................................................................................................... ................. 46
REMARK : This service manual explains them by extracting specifications
designed for the model DR6050 only. The explanation for CD-R module
"MAR775" (Loader : CDL4009' + CD-R Main board) is not mentioned on this
service manual.
The CD-R module information is described in the service manual of CD-R
modules <MAR770/MAR775>.
www.electronicsrepair.net
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MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound. Only original MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which it is famous. Parts for your
MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.
ORDERING PARTS :
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC
cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom. Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer. Ref. UL Standard No. 1492.
In case of difficulties, do not hesitate to contact the Technical Department at above mentioned address.
001120MIT
USA
MARANTZ AMERICA, INC
MARANTZ AMERICA, INC.
440 MEDINAH ROAD ROSELLE, ILLINOIS 60172 USA PHONE : 630 - 307 - 3100 FAX : 630 - 307 - 2687
BRAZIL
PHILIPS DA AMAZONIA IND. ELET. ITDA
CENTRO DE INFORMACOES AO
CEP 04698-970 SAO PAULO, SP, BRAZIL PHONE : 0800 - 123123
(Discagem Direta Gratuita)
FAX : +55 11 534. 8988
JAPAN
Technical
MARANTZ JAPAN, INC. 35- 1, 7- CHOME, SAGAMIONO SAGAMIHARA - SHI, KANAGAWA JAPAN 228-8505 PHONE : +81 42 748 1013 FAX : +81 42 741 9190
EUROPE / TRADING
MARANTZ EUROPE B.V. P.O.BOX 80002, BUILDING SFF2 5600 JB EINDHOVEN THE NETHERLANDS PHONE : +31 - 40 - 2732241 FAX : +31 - 40 - 2735578
TECHNICAL AUDIO GROUP PTY, LTD 558 DARLING STREET, BALMAIN, NSW 2041, AUSTRALIA PHONE : 61 - 2 - 9810 - 5300 FAX : 61 - 2 - 9810 - 5355
CANADA
LENBROOK INDUSTRIES LIMITED 633 GRANITE COURT, PICKERING, ONTARIO L1W 3K1 CANADA PHONE : 905 - 831 - 6333 FAX : 905 - 831 - 6936
AUSTRALIA
QualiFi Pty Ltd, 24 LIONEL ROAD, MT. WAVERLEY VIC 3149 AUSTRALIA PHONE : +61 - (0)3 - 9543 - 1522 FAX : +61 - (0)3 - 9543 - 3677
NEW ZEALAND
WILDASH AUDIO SYSTEMS NZ 14 MALVERN ROAD MT ALBERT AUCKLAND NEW ZEALAND PHONE : +64 - 9 - 8451958 FAX : +64 - 9 - 8463554
THAILAND
MRZ STANDARD CO.,LTD 746 - 754 MAHACHAI ROAD., WANGBURAPAPIROM, PHRANAKORN, BANGKOK, 10200 THAILAND PHONE : +66 - 2 - 222 9181 FAX : +66 - 2 - 224 6795
TAIWAN
PAI- YUING CO., LTD. 6 TH FL NO, 148 SUNG KIANG ROAD, TAIPEI, 10429, TAIWAN R.O.C. PHONE : +886 - 2 - 25221304 FAX : +886 - 2 - 25630415
MALAYSIA
WO KEE HONG ELECTRONICS SDN. BHD. SUITE 8.1, LEVEL 8, MENARA GENESIS, NO. 33, JALAN SULTAN ISMAIL, 50250 KUALA LUMPUR, MALAYSIA PHONE : +60 3 - 2457677 FAX : +60 3 - 2458180
AMERICAS
SUPERSCOPE TECHNOLOGIES, INC. MARANTZ PROFESSIONAL PRODUCTS 2640 WHITE OAK CIRCLE, SUITE A AURORA, ILLINOIS 60504 USA PHONE : 630 - 820 - 4800 FAX : 630 - 820 - 8103
AUSTRALIA
KOREA
MK ENTERPRISES LTD. ROOM 604/605, ELECTRO-OFFICETEL, 16-58, 3GA, HANGANG-RO, YONGSAN-KU, SEOUL KOREA PHONE : +822 - 3232 - 155 FAX : +822 - 3232 - 154
SINGAPORE
WO KEE HONG DISTRIBUTION PTE LTD 130 JOO SENG ROAD #03-02 OLIVINE BUILDING SINGAPORE 368357 PHONE : +65 858 5535 / +65 381 8621 FAX : +65 858 6078
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1. Servicing the DR6050
1.1 INTRODUCTION:
The DR6050 is the consumer version of a CD recorder, this means that the SCMS (Serial Copy Management System) is included. The DR6050 can only record on the Audio CDRs (Consumer Use). The DR6050 is suitable for recording and playback of CD-RW discs (CD-Re Writable disc).
1.2 OPENING THE PRODUCT:
The product can be opened by removing the top cover (6 screws). Once the product is opened one can have access to the several PCB's and the main module.
Below the several PCB's and it function and service policy will be discussed:
Consumer : For Digital Audio Professional : For General use (Including PC) P : Playback R : Recording
Playback & Recording and Disc
Disc
Player/Recorder
CD
CDR
CD-RW
SCMS
Consumer Disc
Consumer Disc
Professional Disc
Professional Disc
Finalized
Finalized
non Finalized
non Finalized
non Finalized
non Finalized
Finalized Finalized
Audio CD Player
Current products Ex:CD-17
Audio CD Player
CD-RW playback Ex:CD-17MK II
CD-RW Recorder
For Professional Ex:CDR630/640
CD-RW Recorder
For Consumer Ex:DR6050
PP no P no no no no no - PP no P no P no P no - P P P/R P P/R P/R P/R P/R P/R no P P P/R P P P/R P/R P YES
CDR Module
MAR775
Power Supply
PCB
Terminal
PCB
DISPLAY
PCB
CD
Loder
VAL1250
P
PHONE BOARD
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1.2.1 CDR loader (CDR main module CDL4009 or MAR770):
This complete CDR loader is considered as not repairable in the field. therefore this module will be repaired centrally. A
module exchange procedure will be set up for this purpose. The module can be removed from the product by removing 4 screws and the transformer (see demounting the CDR module on page 1-7), and loosing the connectors.
This module is the complete CD recorder, it contains the following parts:
CD Mechanism (CDM4009'). Underneath this mechanism a PCB is mounted which is adjusted to the mechanism (laser current settings are stored in EEPROM). Loader Assy. This mechanical assy takes care for the tray control. Main PCB. This PCB takes care that the (analog or digital) signal to be recorded is converted into a suitable signal which can be recorded on the disc. Digital signals with an other sampling frequency then 44.1kHz will be converted in the sample rate converter (DASP) to
44.1kHz. Analog signals will be first converted into a digital converter by the AD converter. This PCB also takes care that the signal from the CD (playback) is converted into a suitable digital signal (or analog via the DA converter). The main microprocessor controls the several functions of this PCB.
1.2.2 Power Supply PCB.
This PCB contains the Power SW, which is jointed the Power bottom on the front panel. This PCB consists of power supply part. The power suppluy part delivers the several voltages for the diffrent PCB in the DR6050. On this power supply one fuse (primary side) is mounted on this PCB. All parts are available as spare parts.
1.2.3 Terminal PCB.
This PCB coutaius input and output terminals. All parts are available as spare parts.
1.2.4 Display Board.
This PCB contains the Display, which informs the user about the status of the recording/playback process and it also takes care for scanning the keys on the front panel. The information from the keys is fed via a I C connection to the main microprocessor on the CDR loader module. Information which needs to be displayed is also fed via this I C line from the main microprocessor on the CDR loader module to the display controller. The parts for this PCB are available as service parts so this PCB can be repairable up to component level.
1.2.5 Headphone PCB.
This PCB contains the headphone socket.
2
2
IMPORTANT
In case of replace the CD-R module "MAR775", the initialization is necessary. Please initialize the CD-R module with following orders.
1. Press the POWER button (POWER ON) while depressing FINALIZE button and REC TYPE button together.
2. FL Display shows; WAIT
PGM PROTOCOL
PGM PORT END
3. Press the POWER button (POWER OFF).
Then the CD-R module set up to DR6050 own status.
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2 TECHNICAL SPECIFICA TIONS
GENERAL
System .................................................................................................... Compact disc digital audio
Number of channels ................................................................................ 2 (stereo)
Applicable discs ...................................................................................... CD, CD-R (digital audio), CD-RW (digital audio)
Power Requirement
F version ........................................................................................... AC 100 V 50 / 60 Hz
K version ........................................................................................... AC 110 V / 220 V 50 /60 Hz
N version ........................................................................................... AC 230 V 50 Hz
U version. .......................................................................................... AC 120 V 60 Hz
Power Consumption ................................................................................ 20 W
Operating Temperature . ......................................................................... 5 °C - 35 °C
Dimension (MAX)
Width ................................................................................................. 440 mm
Height ................................................................................................ 87 mm
Depth ................................................................................................ 317 mm
Weight ................................................................................................ 4.4 kg
AUDIO
Frequency Response .............................................................................. 20 Hz - 20 kHz
Playback S/N .......................................................................................... 100 dB
Playback Dynamic Range ....................................................................... 96 dB
Playback Total Harmonic Distortion ........................................................ 0.003 %
Recording S/N ......................................................................................... 90 dB
Recording Dynamic Range ..................................................................... 92 dB
Recording Total Harmonic Distortion ...................................................... 0.006 %
Analog Output Voltage ............................................................................ 2 V RMS
Digital Coaxial Output ............................................................................. 0.5 V (p-p) / 75 ohms
Digital Optical Output .............................................................................. - 20 dB
Headphones ............................................................................................ 0 - 5 Vrms / 8 - 2000 ohms
Recording values for line input
Digital Coaxial Input (automatic sample rate conversion) ....................... 32 - 48 kHz
Digital Optical Input (automatic sample rate conversion) ........................ 32 - 48 kHz
Analog Input ............................................................................................ 600 mVrms / 50 kohms
Specifications subject to change without prior notice.
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WARNING
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wristband with resistance. Keep components and tools at this potential.
ATTENTION
Tous les IC et beaucoup d´autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévite pourrait être considérablement écourtée par le fait qu´aucune précaution nést prise à leur manipulation. Lors de réparations, s´assurer de bien être relié au même potentiel que la masse de l´appareil et enfileer le bracelet serti d´une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l´on utilise soient également à ce potentiel.
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kann die Lebensdauer drastisch reduzieren. Sorgen Sie dafür, daß sie im Reparaturfall über ein Puls­armband mit Widerstand mit dem Massepotential des Gerätes verbunden sind. Halten Sie Bauteile und Hilfsmittel ebenfalls auf diesem Potential.
WAARSCHUWING
Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen vermindern. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparationi occorre quindi essere collegato allo stesso potenziale che quello della massa delápparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified be used. Safety components are marked by the symbol
Le norme di sicurezza estigono che l´apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati. Componenty di sicurezza sono marcati con
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkeliijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. De Veiligheidsonderdelen zijn aangeduid met het symbool
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Advarsel !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen !
ESD
SAFETY
Bei jeder Reparatur sind die geltenden Sicherheitsvor­schriften zu beachten. Der Originalzustand des Gerätes darf nicht verändert werden. Für Reparaturen sind Original­ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol markiert.
Les normes de sécurité exigent que l`appareil soit remis à l`état d`origine et que soient utilisées les pièces de rechange identiques à celles spécifiées. Les composants de sécurité sont marqués
DANGER: Invisible laser radiation when open.
"Pour votre sécurite, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
After servicing and before returning the set to customer perform a leakage current measurement test from all exposed metal parts to earth ground, to assure no shock hazard exists. The leakage current must not exceed 0.5mA.
AVOID DIRECT EXPOSURE TO BEAM.
AVAILABLE ESD PROTECTION EQUIPMENT :
anti-static table mat large 1200x650x1.25mm 4822 466 10953
small 600x650x1.25mm 4822 466 10958
anti-static wristband 4822 395 10223 connection box (3 press stud connections, 1M ) 4822 320 11307 extendible cable (2m, 2M , to connect wristband to connection box) 4822 320 11305 connecting cable (3m, 2M , to connect table mat to connection box) 4822 320 11306 earth cable (1M , to connect any product to mat or to connection box) 4822 320 11308 KIT ESD3 (combining all 6 prior products - small table mat) 4822 310 10671 wristband tester 4822 344 13999
LASER PRODUCT
CLASS 3B
U : VERSION N : VERSION
LASER PRODUCT
CLASS III b
3. WARNINGS
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5. SERVICE TOOLS
Audio signals disc 4822 397 30184 Disc without errors (SBC444)+ Disc with DO errors, black spots and fingerprints (SBC444A) 4822 397 30245 Disc (65 min 1kHz) without no pause 4822 397 30155 Max. diameter disc (58.0 mm) 4822 397 60141 Torx screwdrivers
Set (straight) 4822 395 50145
Set (square) 4822 395 50132 13th order filter 4822 395 30204 Hexagon socket screw button (No. 1.5)
4. SERVICE HINTS
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6. Diangostic Software
6.1 Dealer mode
The purpose of the dealer mode is to prevent people taking out the CD inside the player at exhibitions, showrooms etc.. This mode disables the open/close function of the player. The dealer mode can be switched on and off pressing keys [OPEN/CLOSE] and [STOP] of the CDR player simultaneously while switching on the unit. The dealer mode is stored in the flash memory and can only be changed by executing the above actions.
6.2 Dealer diagnostics
Figure 6-1
6.2.1 Description
The intention of the dealer diagnostics is to give an indication of the CDR player status. An inexperienced, even non­technical dealer will/can perform the test. Tests are executed automatically without need for external tools or disassembly of the unit. This test checks the CDR main board using the same tests as the electrical service diagnostics program. Only the result of the test, "PASSED" or "ERROR", will be shown on the display. Pressing keys [F FWD] and [REWIND] simultaneously while switching on the unit, starts the test. Switching off the unit ends the test.
6.2.2 Requirements to perform the test
Working keyboard to start up the test.
Working local display to check the output messages.
DEALER DIAGNOSTICS
(status of player)
Press <REWIND> + <FFWD>
simultaneously and switch
ON unit
If power ON,
switch power OFF
Set OK?
To end test, switch OFF unit
Set displays
PASSED
Display blinks
“BUSY”
during test
YES
NO
Set displays
“ERROR”
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6.3 Electrical service diagnostics
Figure 6-2
CDR MAIN BOARD TEST
ELECTRICAL SERVICE DIAGNOSTICS
(software versions, test for defective components)
PLAYER INFORMATION
YES
NO
Tests OK?
If power ON,
switch power OFF
Load CD-DA disc (SBC444A)
Press <PLAY> + <F FWD>
simultaneously and switch ON unit
Display :
"PLAYER ID" "SW VERSION BACK END" "SW VERSION CDR LOADER"
(CDR775
"SW VERSION CD LOADER"
)
Display :
"DTST1"
DRAM test (7702)
Display :
"DTST2"
FLASH CHECKSUM test (7702)
Display :
"DTST3"
FLASH ERASE test (7702)
Display :
"DTST4"
CODEC test (7702)
Display :
"DTST5"
CDR LOADER COMMUNICATION test
Display :
"DTST6"
*
CD LOADER COMMUNICATION test
PASS OR FAIL
PASS OR FAIL
PASS OR FAIL
PASS OR FAIL
PASS OR FAIL
PASS OR FAIL
Display :
"DERRn"
n = failed test
Display next failed test
ABORT TEST
Press <F FWD>
ABORT TEST
Press <F FWD>
ABORT TEST
Press <F FWD>
ABORT TEST
Press <F FWD>
ABORT TEST
Press <F FWD>
LOADER TESTS
Display shows current disc time
CDR LOADER TEST CD-DA disc must be loaded
ABORT TEST
Press <F FWD>
YES
NO
Test OK?
Display :
"BERR1"
or
"NO CDDA"
or
"NO DISC"
Display shows current disc time
CD LOADER TEST * CD-DA disc must be loaded
YES
NO
Test OK?
Display :
"BERR2"
or
"NO CDDA"
or
"NO DISC"
* FOR CDR775 ONLY
ABORT TEST
Press <F FWD>
Press <F FWD>
Display segments blink at f=1kHz
DISPLAY TEST
Press <F FWD>
DISPLAY TEST
Press <F FWD>
Display shows name of pressed keys
KEYBOARD & RC TEST
KEYBOARD & RC TEST
To end test, switch OFF unit
* FOR CDR775 ONLY
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6.3.1 Description
The intention of the electrical service diagnostics is to show the software versions present in the player and to direct the dealer towards defective internal units. The units are : the CDR main board, the CDR loader, the CD loader in case of a DR6050 and the keyboard/display board. A sequence of tests is executed automatically. Some of the tests can be aborted or skipped without the result being taken into account. External tools or disassembly of the unit is not necessary to get the diagnostic information. Pressing keys [PLAY/PAUSE] and [F FWD] simultaneously while switching on the unit, starts the test. Switching off the unit ends the test.
6.3.2 Requirements to perform the test
Working keyboard to start up the test. Working local display to check the output messages. A CD-DA disc with a minimum of 3 tracks in all trays to
perform the disc test.
6.3.3 Description of the tests
Player information
In this part of the test the following important information can be checked without removing the cover : Recorder ID. SW-version back end of player. SW-version CDR loader. SW-version CD loader (only for DR6050).
CDR main board test
[F FWD] key. The message "DERRn" will be displayed with n indicating the faulty test number. If one of the tests is aborted with the [F FWD] key, no error message will be displayed for this test. The flash data erase test ("DTST3") can not be aborted ! The CDR main board test consists out of :
DRAM test
Display : "DTST1". The DRAM used for buffer management is tested by writing, reading and verifying test patterns.
Flash checksum test
Display : "DTST2". This test checks the checksum of the player's SW stored in the flash.
Flash data erase
Display : "DTST3". During this test, all temporary information (CDtxt) in the flash is erased.
CODEC (ADC/DAC) test
Display : "DTST4". This test checks the CODEC IC by writing, reading and verifying test patterns. The test is not applicable for CDR950.
CDR communication test
Display : "DTST5". The communication between the host processor (DASP) and the CDR loader via the DSA-R-bus is tested.
CD communication test
Display : "DTST6"). The communication between the host processor (DASP) and the CD loader is tested. The test is only applicable for DR6050.
Loader tests
These tests determine if the CDR loader and the CD loader in case of a DR6050 w ork correctly. A CD-DA disc with a minimum of 3 tracks needs to be inserted in both loaders. A
disc test is executed to check focus control, disc motor control, radial control and jump grooves control. The disc test is performed by audio play-back of 5 seconds at the beginning, middle and end of the disc.
CDR loader test
During the test, the current disc time is shown. In case of an error the message "BERR1" will be displayed and the [F FWD] key must be pressed to continue with the following test. Pressing the [F FWD] key also aborts this test.
CD loader test
For DR6050 only. During the test, the current disc time is shown. In case of an error the message "BERR2" will be displayed and the [F FWD] key must be pressed to continue with the following test. Pressing the [F FWD] key also aborts this test.
Display test
All segments will blink at a frequency of 1 Hz. Pressing the [F FWD] key will start the next test because the user has to check for himself if all segments work properly.
Keyboard and remote control tests
The test will give the user the ability to test every key without executing the function assigned to it. Therefore, the user needs to press every key on the keyboard and the remote control. The display will show the name of the key being pressed. Pressing more than one key at once will give an unpredictable result except for the service combinations : [PLAY/PAUSE] + [STOP], [PLAY/PAUSE] + [F FWD], [F FWD] + [REWIND], [ERASE] + [RECORD], [PLAY/PAUSE] + [RECORD].
6.4 Mechanical service diagnostics
Figure 6-3
6.4.1 Description
No external tools are required to perform this test. The cover needs to be removed because the user has to check the movements of the tray, focus and sledge visually. Pressing keys [PLAY/PAUSE] and [STOP] simultaneously while switching on the unit, starts the test. Switching off the unit ends the test. In case of a DR6050, one can check the CD loader mechanics in the same way by pressing the above key combination on the CD player keys.
FOCUS TEST
Display shows
“BUSY”
Visual inspection
TRAY TEST
Visual inspection
Display shows
“OPENED”
even if tray is blocked
<
OPEN
>
<
CLOSE
>
SLEDGE TEST
Visual inspection
<FWD><REWIND>
MECHANICAL SERVICE DIAGNOSTICS
(test for defective components)
Press <PLAY/PAUSE> + <STOP>
simultaneously and switch
ON unit
If power ON,
switch power OFF
To end test, switch OFF unit
Display shows
“BUSY”
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6.4.2 Requirements to perform the test
Working keyboard to cycle through the tests and to start up
the test.
Working local display to check the output messages.
6.4.3 Description of the tests
Focus control test
The focussing lens is continuously moving up and down. The display reads "BUSY".
Sledge control test
After pressing [F FWD] the sledge continuously moves up and down. Pressing [REWIND] stops the sledge at the position it is in and the focus control test resumes. The display reads "BUSY".
Tray control test
This test starts from within the focus control test routine. Pressing [OPEN/CLOSE] moves the tray in or out. In the tray open position one can initiate focus and sledge tests by pressing [F FWD]. One has to stop these tests pressing [REWIND] before it is possible to close the tray again. Depending on the action the display reads "OPEN", "OPENED", "CLOSE" or "BUSY".
6.5 DC- erase service mode
Figure 6-4
6.5.1 Description
This test is initiated by pressing [ERASE] and [RECORD] simultaneously while switching on the unit. The player will erase a complete CD-RW disc (including PMA and ATIP lead out area) at speed N=2. The display shows the countdown of the remaining time required for the operation to complete. The format is "ER mm:ss", where "mm" are the remaining minutes and "ss" the remaining seconds. After completion the message "PASSED" is shown, and the player has to be switched off and on again to start up in normal operating mode. Switching off the unit before completion of the test, leaves the disc in an unpredictable state. In such case only a complete DC-erase procedure can recover the CD-RW disc.
6.5.2 Requirements to perform the test
Functional CDR player. A CD-RW audio disc must be present in the tray.
Load CD-RW disc
Press
<ERASE> + <RECORD>
simultaneously and switch
ON unit
Display shows:
PASSED
when the erase function is
completed
ERROR
if DC ERASE fails
Display shows:
ER mm:ss
mm
:remaining minutes
ss :remaining seconds
TOTAL
and
REM
are also
illuminated
DC ERASE SERVICE MODE
(erasement of complete CD-RW)
To end test, switch OFF unit
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7. Faultfinding trees
7.1 CDR-Module
Figure 7-1
NO DISC LOADED
SWITCH ON POWER
PRESS
<OPEN/CLOSE>
SEE CD-DA DISC
FAULT FINDING
SEE CD-R DISC FAULT FINDING
SEE CD-RW DISC
FAULT FINDING
INSERT DISC
PRESS <OPEN/CLOSE>
DISPLAY?
DISPLAY:
"INSERT DISC"
CD-DA DISC
LOADED?
CHECK:
POWER SUPPLY (SEE FAULT FINDING GUIDE PSU)
WIRING ON/OFF SWITCH FUSES VOLTAGES
DISPLAY (SEE FAULT FINDING GUIDE DISPLAY BOARD)
WIRING
CONTROL SIGNALS
CLOCK SIGNAL 8MHz
SUPPLY VOLTAGES
ELECTRICAL SERVICE DIAGNOSTICS: DISPLAY TEST, KEYBOARD TEST
POWER SUPPLY VOLTAGES ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
MECHANICAL SERVICE DIAGNOSTICS:
REPLACE CDR MODULE IF ERROR OCCURS
TRAY?
CD-R DISC
LOADED?
NONO
NO
NO
NO
YES
YESYES
YES
YES
CD-RW DISC
LOADED?
YES
MAINS, MAINS CABLE
CHECK:
STANDBY LED
KEYBOARD
WIRING
DISPLAY BOARD (SEE FAULT FINDING GUIDE DISPLAY BOARD)
WIRING
CONTROL SIGNALS
CLOCK SIGNAL 8MHz
SUPPLY VOLTAGES
ELECTRICAL SERVICE DIAGNOSTICS: DISPLAY TEST, KEYBOARD TEST
KEYBOARD
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Figure 7-2
PLAY BACK OF CD-DA
DISCS OK
PRESS <PLAY>
CD-DA DISC LOADED
CHECK:
CHECK:
PLAY AUDIO SIGNALS DISC TRACK 15: SIGNAL OF 5.4 VPP ON PINS 1 AND 3 OF CONN. J652
KILL VOLTAGE (pin 7 conn. JJ01):
-8V DURING PLAY
NO
NO
NO
NO
NO
YES
YES
YES
YES
HEADPHONE?
DIGITAL
YES
DISTORTION?
DISPLAY:
“CD”
&
T.O.C. INFO?
YES
DISC
DETECTION &
READING?
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
DISC: DIRT, SCRATCHES, DAMAGED...
NO
POWER SUPPLY VOLTAGES ELECTRICAL SERVICE DIAGNOSTICS:
REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
WIRING
I/O BOARD
W651 CONNECTION FLEX CONNECTION +5V (pin 8 conn. JJ01)
KILL TRANSISTORS QN51 - QN54
AUDIO
ANALOG
OUT?
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
AUDIO CONNECTIONS & CABLES
CHECK:
I/O BOARD
FLEX CONNECTION +5V (pin 8 conn. JJ01)
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
AUDIO CONNECTIONS & CABLES
WIRING OF HEADPHONE/IR BOARD
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
DIGITAL OUT TRANSFORMER LT02, Q311
AUDIO CONNECTIONS & CABLES I/O BOARD
FLEX CONNECTION +5V (pin 8 conn. JJ01)
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
AUDIO
OUT?
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Figure 7-3
FINALISED CD-R DISC
LOADED
SET OK
CD-R DISC PARTIALLY
RECORDED OR EMPTY
START RECORDING
FROM DIGITAL
SOURCE
START MANUAL
RECORDING FROM
ANALOG SOURCE
CD-R DISC LOADED
LEVEL
ADJUSTABLE?
NO
YES
DIGITAL IN?
OPTICAL IN?
NO
YES
RECORDING
SUCCESSFUL?
NO
YES
NO
YES
DISPLAY:
“CD R”
&
OPC INFO?
YES
DISC
DETECTION &
READING?
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
DISC: DIRT, SCRATCHES, DAMAGED...
NO
POWER SUPPLY VOLTAGES ELECTRICAL SERVICE DIAGNOSTICS:
REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
WIRING
NO
YES
DISPLAY:
“CD”
&
T.O.C. INFO?
SEE CD-DA DISC
FAULT FINDING
CHECK:
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
DISPLAY BOARD (SEE FAULT FINDING GUIDE DISPLAY BOARD)
EASY JOG KNOB I2C COMMUNICATION ELECTRICAL SERVICE DIAGNOSTICS: KEYBOARD TEST
AUDIO CONNECTIONS & CABLES
CHECK:
Q311, OPTICAL RECEIVER J301
AUDIO CONNECTIONS & CABLES I/O BOARD
FLEX CONNECTION +5V (pin 8 conn. JJ01)
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
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Figure 7-4
CD-RW DISC LOADED
START ERASING OF LAST RECORDED TRACK
SET OK
ERASING
SUCCESSFUL?
YES
NO
FINALISED CD-RW DISC
LOADED
CD-RW DISC PARTIALLY
RECORDED OR EMPTY
NO
YES
DISPLAY:
“CD RW”
&
OPC INFO?
YES
DISC
DETECTION &
READING?
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
DISC: DIRT, SCRATCHES, DAMAGED...
NO
POWER SUPPLY VOLTAGES ELECTRICAL SERVICE DIAGNOSTICS:
REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
CHECK:
WIRING
NO
YES
DISPLAY:
“CD”
&
T.O.C. INFO?
SEE CD-DA DISC
FAULT FINDING
CHECK:
ELECTRICAL SERVICE DIAGNOSTICS: REPLACE CDR MODULE IF
"DERRn"
OR
"BERRn"
ERROR OCCURS
IF DISC CORRUPTED TRY DC ERASE
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7.2 C D Module
Figure 7-5
NO DISC
POWER ON
PRESS
<OPEN/CLOSE>
LOAD DISC
(CD-DA OR PARTIALLY
RECORDED CD-R/CD-RW)
PRESS <OPEN/CLOSE>
DISC
DETECTION
STARTS?
DISPLAY?
CHECK FLEX CONNECTION FROM CDR MAIN BOARD POWER SUPPLY
+5V, +12V AT TESTPOINTS 28 AND 27
+5V AT IC7005 PIN 14 +3V3 AT IC7000 PINS 5,17,21,57, CHECK SAFETY RESISTORS +5V AT IC7020 PIN 25 +10V AT IC7020 PINS 26, 27, 28 +12V AT IC7021 PIN 5, CHECK SAFETY RESISTOR R3131 +12V AT IC7022 PIN 5, CHECK SAFETY RESISTOR R3154 +5V AT IC7025 PIN 16 +5V AT IC7202 PIN 38, CHECK SAFETY RESISTOR R3308 +3V3 AT IC7309 PINS 4 AND 13, CHECK SAFETY RESISTORS R3215, R3216
CLOCKS
8.4672MHz AT TESTPOINT 7 12MHz AT TESTPOINTS 29 AND 30
11.2896 AT TESTPOINT 10
DISPLAY
SEE FAULTFINDING GUIDE DISPLAY BOARD
MICROPROCESSOR 7202
DIAGNOSTIC SOFTWARE : MECHANICAL SERVICE DIAGNOSTICS CD LOADER : TRAY TEST
CHECK TRAY MOTOR VOLTAGES
TRAY+, TRAY-
MICROPROCESSOR 7202 CHECK TRAY MOTOR DRIVER IC7021 REPLACE OR REPAIR CD LOADER ASSY:
TRAY MOTOR ASSY 02, BELT 11
TRAY?
NO
NO
NO
YES
YES
YES
TOC?
YES
NO
DIAGNOSTIC SOFTWARE : MECHANICAL SERVICE DIAGNOSTICS CD LOADER :
FOCUS TEST & SLEDGE TEST
CHECK WIRING TO CDM CHECK POWER DRIVERS 7021, 7022, 7020 CHECK VOLTAGES ON POWER DRIVERS (SEE CIRCUIT DIAGRAMS) TESTPOINTS 4, 5, 6 : PULSE DENSITY MODULATED SIGNALS
HF PATH
TESTPOINTS 1, 2, 3, 9 : EYEPATTERN CHECK
RW
AT TESTPOINT 8 : HIGH FOR CDDA AND CDR DISC, LOW FOR
CDRW DISC. EYEPATTERN OF CDRW DISC WILL BE AMPLIFIED (
»
X 2.5).
EYEPATTERN OF CDDA DISC WILL BE ATTENUATED(
»
X 0.8)
CHECK
S1,S2
AT TESTPOINTS 25 AND 26 (SEE CIRCUIT DIAGRAMS)
TESTPOINTS 20, 21, 22: I2S
DATA, WCLK, SCLK
REPLACE OR REPAIR CD LOADER ASSY (CDM MECHANISM)
SEE NEXT PAGE:
PLAYBACK
CD MODULE
+5V AT CONN. 1000 PINS 1 AND 3
+12V AT IC7120 PIN 8, CHECK SAFETY RESISTOR R3263
2.1168MHz AT TESPOINT 20
44.1kHz AT TESTPOINT 21
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15
Figure 7-6
CD MODULE PLAYBACK
PRESS <PLAY>
AUDIO?
DAC 7309
TESTPOINTS 20, 21, 22 : I2S AT INPUT OF DAC 7309 CHECK POWER SUPPLY PINS 4, 13 CHECK CLK11 AT PIN 6 : 11.2896MHz PIN 11 : MUTE HIGH? TESTPOINTS 23, 24 : ANALOG OUTPUT? REPLACE DAC 7309
OPAMP 7120
TESTPOINTS 23, 24 : ANALOG OUTPUT? POWER SUPPLY: PIN 8 12V
REPLACE OPAMP 7120
NO
YES
PLAYBACK CD
MODULE OK
DISTORTION?
NO
YES
NO
DAC 7309 OPAMP 7120
AUDIO
CD OUT PCB?
YES
FLEX TO CDR MAINBOARD FLEX TO CD OUT BOARD
CHECK I/O BOARD, CD OUT BOARD
CL 96532086_031.eps
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16
8. Faultfinding Guide
8.1 D isplay Boar d
8.1.1 Description of display board
General description
The display board has three major parts : the FTD (Fluorescent Tube Display), the display controller TMP87CH74F and the keyboard. The display controller is controlled by the DASP master processor on the CDR main board. The communication protocol used is I2C. So all the information between DASP and display controller goes via the SDA or I2C DATA and SCL or I2C CLK lines. Communication is always initiated by the DASP on the CDR main board. Unlike the previous generations of CDR players, the interrupt generated by the display controller at key-press or reception of remote control is not used. Instead, the DASP polls the display controller for these events.
Display controller TMP87C874F
TMP87CH74F ( QY01) is a high speed and high performance 8-bit single chip microprocessor, containing 8-bit A/D conversion inputs and a VFT (Vacuum Fluorescent Tube) driver. In this application, its functions are : slave microprocessor. FTD driver. generates the square wave for the filament voltage
required for an AC FTD. generates the grid and segment scanning for the FTD. generates the scanning grid for the key matrix. input for remote control. All the communication runs via the serial bus interface I2C. The display controller uses an 8MHz resonator as clock driver.
Figure 8-1
651516
26
27
28
29
30
31
32
34
35
36
37
41
141211 17 18 20 21 22
42434445464748495051
10
25
23 244
74
73
72
71
70
69
68
67
66
65
3
64 63 62 61 60 59 58 57 56 55254 53
1
80
79
77
76
75
13
39 38
40
78
79819
33
52
TMP87C874F
SCL
SDA
VSS1
XOUT
XIN
RESETN
P22
P21
TEST1
P20
INT0
INT1
SCK0
PORT3
I C
2
VKK
COUNTER
PROGRAM
I/O PORT1
TIMER/COUNTER
I/O PORT6 (VFT)
VASS
VAREF
VDD
I/O PORT8 (VFT)
CONVERT.
8 BIT A/D
16 BIT
( RAM )
512X8 BIT
DATA MEMORY
TIMER/COUNTER
( ROM ) 8kX8 BIT
INTERRUPT
CONTROLLER
I/O PORT7 (VFT)
( I/O PORT2 )
PROGR MEMORY
I/O PORT0
CLOCK/TIMING CONTROLLER
8 BIT
I/O PORTD (VFT) I/O PORT9 (VFT)
I/O PORT5
I/O PORT4
C P U
INT0 external interrupt input 0 INT1 external interrupt input 1 RESETN reset signal input, active low SCL I2C-bus serial clock input/output SDA I2C-bus serial data input/output TEST test pin, tied to low VAREF analog reference voltage input VASS analog reference ground VDD +5V VKK VFT driver power supply VSS ground XIN, XOUT resonator connecting pins for high-frequency clock
BLOCK DIAGRAM
PIN DESCRIPTIONS
CL 96532076_028.eps
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8.1.2 Test instructions
Supply voltages
The display board receives several voltages via connector JY01.
VFTD : -35V ±5% measured at pin 2 of conn. JY01.
• VDC1-VDC2 : 3V8 ±10% measured between pin 1 and 3 of conn. 1119.
• +5 V : +5V ±5% measured at pin 10 of conn. JY01
Voltages VFTD, VDC1 and VDC2 are produced in the power supply unit and sent to the display board via the CDR main board. The +5V voltage is produced on the CDR main board as D5V.
Clock signal
As clock driver for the display controller, a resonator of 8 MHz (XY01) is used. The signal can be measured at pins 8 and 9 of the display controller : 8 MHz ±5%.
Control signals
RESET
The reset signal comes via pin 4 of conn. JY01from the DASP master processor on the CDR main board (SYS_RESET). The reset is low active. It should be kept low during power up for at least 3 machine cycles with supply voltage in operating range and a stable clock signal (1 machine cycle = 12 x 1/Fc (8 MHz) sec.). During normal operation, the reset should be high (3V3). The high signal is 3V3 because the DASP operates on 3V3.
I2C DATA/I2C CLK
These lines connect to the DASP master processor via respectively pin 5 and pin 7 of conn. JY01
. When there is no communication, they should have the high level (+5V). The oscillogram below gives an indication of how these signals should look like.
Figure 8-2 ‘I2C signals’
FTD drive lines
Filament voltage
Should measure 3.8V ±10% (=VDC1-VDC2) between pins 1-3 and pins 1-52 of the FTD(VX01).
Grid lines
Level and timing of all grid lines, G1-->G15, can be checked either at the FTD itself or at the display controller. Grid lines G13, G14 and G15 each have an extra current amplifier in line : QY02 for G13, QY03 for G14 and QY04 for G15. A typical grid line signal shows in the oscillogram below.
Figure 8-3 ‘Gridline’
Segment lines
Level and timing of all segment lines, P1-->P21, can be
checked either at the FTD itself or at the
display controller.
The data on these segment lines however,
characters displayed. The oscillogram below
shows a
segment
line with data. A segment line without data
maintains
a -38V level.
Figure 8-4 ‘Segment line’
Key matrix lines
The lines connected to pins 34, 35, 36 and 37 of the display controller act as matrix scanners. Without a key pressed, they maintain a low level. As soon as a key is pressed, the scanning line connected to that key puts out a scanning signal, which should look like the oscillogram below. This scanning signal goes via the pressed key to I/O port 4 of the display controller (pins 28 to 33). The display controller can now determine which key has been pressed. Without a key pressed, pins 28 to 33 of the display controller maintain a high level (+5V).
PM3392A
CH1! 2. 00 V = CH2 2 V= M TB10.0m s ch 1+
+5V
0V
+5V
0V
I2C DATA
I2C CLK
CL 96532076_025.eps
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PM3392A
CH1!10.0 V= M TB1. 00ms ch 1+
0V
+4V
-38V
CL 96532076_024.eps
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PM3392A
CH1! 10.0 V= M TB1. 00ms ch 1+
0V
+5V
-35V
CL 96532076_027.eps
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Figure 8-5 ‘Key matrix scan line’
Easy jog knob
Rotary operation
The easy jog knob (SY26) incorporates a whole heap of user control possibilities in just one knob. Without the knob being operated, pin 1 and 3 of the knob (and thus pin 16 and 17 of the display controller), maintain the +5V level. Turning the knob clockwise briefly connects pin 1 to GND followed by pin 3.
Figure 8-6 ‘Turn clockwise’
Turning the knob anti-clockwise briefly connects pin 3 to GND followed by pin 1.
Figure 8-7 ‘Turn anti-clockwise’
The pulses created this way arrive at pin 16 and 17 of the display controller. The first pulse to arrive tells the controller the direction of the rotation. Counting the pulses reveals the amount of rotation. Combining and decoding this information, the display controller will execute the appropriate task.
Push button operation
This button connects to the key matrix lines and thus the operation is identical to the ordinary keys. Without being pressed, pin 4 of the easy jog maintains the low level, pin 5 the high level. When pressed the scanning signal goes through the closed contact of pins 4 and 5, and can be checked at both pins.
IR receiver - remote control
In the CDR570/930 the IR receiver RPM6934-V4 (ZY01) is mounted on the display board. In all versions the IR receiver connects to the display controller. The signal coming from the receiver can be checked at pin 22 of the display controller. This signal is normally high (+5V). When the remote control is being operated, pulses mixed in with the +5V can be measured. The oscillogram gives an indication of how the signal looks like with the RC being operated.
Figure 8-8 ‘IR receiver signal’
PM3392A
CH1!2. 00 V= MT B5.00m s ch1+
0V
+5V
CL 96532076_026.eps
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PM 3392
Pin3
Pin1
CH1 5.00 V= CH2 5.00 V= MTB20.0ms- 1.92dv ch2-
CL 96532076_023.eps
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PM 3392
Pin3
Pin1
CH1 5.00 V= CH2 5.00 V= MTB20.0ms- 1.92dv ch2-
CL 96532076_022.eps
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PM339 2A
CH1! 2.00 V= MTB20. 0ms ch 1+
1
+5V
0V
CL 96532076_021.eps
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8.1.3 Display board troubleshooting guide
Figure 8-9 Display board troubleshooting’
SWITCH POWER ON,
EXIT STAND BY
MODE
DISPLAY BOARD
OK
DISPLAY?
CHECK :
SUPPLY VOLTAGES
-35V
± 5
% at conn. JY01-2
3V8
±
10% between conn. JY01-1 and JY01-3
+5V
±
5 % at conn. JY01-10
CLOCK SIGNAL
8Mhz at pins 8, 9 of QY01
CONTROL SIGNALS
RESETN 3V3 (high) at conn. JY01-4 after start up I2C DATA at conn. JY01-5 I2C CLK at conn. JY01-7
FTD DRIVE LINES
Filament voltage 3V8 10% between pins 1-3 and
pins 1-52
of
the FTD (VX01) Grid lines (see test instructions) Segment lines (see test instructions)
ELECTRICAL SERVICE DIAGNOSTICS - Local display test
YES
YES
YES
KEY
FUNCTIONS?
REMOTE
CONTROL?
NO
NO
CHECK:
KEY MATRIX LINES (see test instructions) ELECTRICAL SERVICE DIAGNOSTICS – Keyboard test EASY JOG KNOB (see test instructions)
NO
CHECK:
IR RECEIVER signal at pin 22 of QY01 ( see test instructions) ELECTRICAL SERVICE DIAGNOSTICS – Remote control test
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8.2 Power Supply Unit P816
8.2.1 Description of P816
MOSFET Q825 is used as a power switch controlled by the controller Q810. When the switch is closed, energy is transferred from mains to the transformer. This energy is supplied to the load when the switch is opened. Through control of the switch-on time, the energy transferred in each
cycle is regulated so that the output voltages are independent of load or input voltage variations. The controlling device MC44603 is an integrated pulse width modulator. A clock signal initiates power pulses at a fixed frequency. The termination of each output pulse occurs when a feedback signal of the inductor current reaches a threshold set by the error signal. In this way the error signal actually controls the peak inductor current on cycle-by-cycle basis.
Figure 8-10 ‘Blockdiagram P816’
Description of controller MC44603
The MC44603 is an enhanced high performance controller that is specifically designed for off-line and DC-to-DC converter applications. This device has the unique ability of automatically changing operating modes if the converter output is overloaded, unloaded or shorted. The MC44603 has several distinguishing features when compared to conventional SMPS controllers. These features consist of a foldback facility for overload protection, a standby mode when the converter output is slightly loaded, a demagnetization detection for reduced switching stresses on transistor and diodes, and a high current totem pole output ideally suited for driving a power MOSFET. It can also be used for driving a bipolar transistor in low power converters. It is optimised to operate in discontinuous mode but can also operate in continuous mode. Its advanced design allows use in current mode or voltage mode control applications.
Pin connections
Figure 8-11
Rref
R Frequency Standby
Voltage feedback Input
Error Amp Output
R Power Standby Soft-Start/Dmax/
Voltage Mode
Sync Input
Overvoltage Protection (OVP)
Current Sense Input
Demag. Detection
Foldback Input
107
CT
8 9
6
5
11
12
Output
Gnd
VC
VCC
3
4
2
14
13
15
1 16
CL 96532076_030.eps
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R832
R823
C825
C828
C826
C859
L852
L854
D836
R886
R884
R885
C866
C871
C861
C851
R819
D835
R803
R826
C827
C898
J891
G815
C821
C881
C875
C869
L853
L851
C860
R851
R852
R853
C855
R810
C873
L872
D829
D832
D814
R808
R801
C801
C802
Q891
C877
L873
L871
L866
D871
D866
D861
D856
D851
D804
D803
R894
C892
Q892
R893
C891
R892
R891
C876
J828
D862
Q871
R887 D881
C882
R883
R882R881
C872
R866
L867
C868
C867
C864
C862
C857
C854
C852
C856
R814
R815
C820
C819
F820
S815
J851
R828
Q851
L831
Q801
D868
L862
R865
R864
R863
R862
Q862
Q861
R861
L861
L856
R802
C803
C804R804R805
R806 R807
C809
R809
C810
C814
R816
C813
R813
R812
C811
L832
R827
R825
L825
Q825
D807
D806
C833
R811
R829
C829
D802
L820
J801
J821
J820
1W
18k
1W
18k
/400V
470pF
/400V
470pF
/400V
470pF
(OPTION)
10µH
1%
2.21k
1%
681
0.1
0.1
0.1
1M(CB)
(UL/CSA,MITI)
330k
4.7k
1
/1kV
470pF
0.1
0.01
/400V
120
/25V
100
/16V
100
/16V
220
4.7µH
4.7µH
0.1
560
220
10
0.1
10k
/16V
220
10µH
24V
AG01
AG01
18k
82k
NP0
82pF
820pF
2SC2878
0.1
10
AG01
RU4YX
AG01
RK46
AG01
1k
100/25
PC123F
10k
100/25
22k
22k
7908
100 TL431
0.022
1.8k
1003.3k/16V
220
1k
2.2µH
/16V
1000
220/50V
10/50V
/10V
2200
100/6.3V
/16V
330
1.8k
1.8k
250V
0.22
250V
0.1
1.5
LM317
PC123F
10µH
10k
10k
10k
1k
2SA
2SC
10k
1µH
6.8µH
22k
470p
4700pF15k15k
1k 180k
1500p
330
2.2/50V
0.1
180
2200pF
15
100
0.1
10
1.5
1k
2SK2943
100/25V
22
10k
4.7/50V
S1WB
2A_125V(F&U ) 2A_250V(N&K)
-34V
+4.1V
14
13
12
11
10
9
8
7
6
5
4
1
+12V
+12V
16
8
9
10 15
12
14
13
57
11
6
4
3
2
1
-8V
+12V
GND
GND
GND
+5V
+5V
GND
SWITCHING POWER SUPPLY PCB. (P801)
Q810
L831
UVL01
MC44603P
DETECT
DEMAGINETIZATION
MANAGEMENT
DEMAGNETISATION
OSCILLATOR
STANDBY
(REDUCED FREQUENCY)
IREFVREF
BLOCK
REFERENCE
BLOCKINITIZLIZATION
SUUPLY
IREF
UVL01
Q
LATCH
SHUTDOWN
THERMAL VOCVREF
BUFFER
PROTECT
VOLTAGE
OVER
MANAGEMENT
VOLTAGE
OVER
CURRENT SENSEINPUT &DMAX
SOFTSTART
CONTROL
SOFT-START
DMAX&
=1
FOLDBACK INPUT
FOLDBACK
E/A OUT
FEEDBACK
2.5V OUT
VSB
VREF
VOLTAGE
STANDBY
RP
STANDBY
RF
SYNCIREF
AMP
ERROR
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21
Pin function description
Figure 8-12
Pin Name
Description
1VCC
This pin is the positive supply of the IC. The operating voltage range after start-up is 9.0 to 14.5 V.
2VC
The output high state (VOH) is set by the voltage applied to this pin.
3 Output
Peak currents up to 750 mA can be sourced or sunk, suitable for driving either MOSFET or bipolar transistors.
4Gnd
The groundpin is a single return, typically connected back to the power source.
5 Foldback Input
The foldback function provides overload protection.
6 Overvoltage
Protection
When the overvoltage protection pin receives a voltage greater than 2.5V, the device is disabled and requires a complete restart sequence.
7
Current Sense Input
A voltage proportional to the current flowing into the power switch is connected to this input.
8
Demagnetisation Detection
A voltage delivered by an auxiliary transformer winding provides to the demagnetisation pin an indication of the magnetisation state of the flyback transformer. A zero voltage detection corresponds to complete core saturation.
9
Synchronisation Input
The synchronisation input pin can be activated with either a negative pulse going from a level between 0.7V and
3.7V to Gnd or a positive pulse going from a level between 0.7V and 3.7V up to a level higher than 3.7V. The oscillator runs free when Pin 9 is connected to Gnd.
10 C
T
The normal mode oscillator frequency is programmed by the capacitor CT choice together with the Rref resistance value. CT, connected between Pin 10 and Gnd, generates the oscillator sawtooth.
11Soft-
Start/Dmax/Volta ge-Mode
A capacitor, resistor or a voltage source connected to this pin limits the switching duty-cycle. This pin can be used as a voltage mode control input. By connecting Pin 11 to Ground, the MC44603 can be shut down.
12 RP Standby
A voltage level applied to the RP Standby pin determines the output power level at which the oscillator will turn into the reduced frequency mode of operation (i.e. standby mode). An internal hysteresis comparator allows to return in the normal mode at a higher output power level.
13 E/A Out
The error amplifier output is made available for loop compensation.
14 Voltage
Feedback
This is the inverting input of the Error Amplifier. It can be connected to the switching power supply output through an optical (or other) feedback loop.
15 RF Standby
The reduced frequency or standby frequency programming is made by the RF Standby resistance choice.
16 Rref
Rref sets the internal reference current. The internal reference current ranges from 100 A to 500 A. This requires that 5.0k
W £ Rref 25kW.
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Block diagram of MC44603
Figure 8-13
Operating description of MC44603
The input voltage Vcc (pin 1) is monitored by a comparator with hysteresis, enabling the circuit at 14.5V and disabling the circuit below 7.5V. The error amplifier compares a voltage Vfb (pin 14) related to the output voltage of the power supply, with an internal 2.5V reference. The current sense comparator compares the output of the error amplifier with the switch current Isense (pin 7) of the power supply. The output of the current sense comparator resets a latch, which is set every cycle by the oscillator. The output stage is a totem pole, capable of driving a MOSFET directly.
Start up sequence of P816
t1: Charging the capacitors at Vcc C829 will be charged via R823 and R832, C833 and C811 v ia R829. The output is switched off during t1. t2: Charging of output capacitors When the input voltage of the IC exceeds 14.5V, the circuit is enabled and starts to produce output pulses. The current consumption of the circuit increases to about 17mA, depending on the external loads of the IC. At first, the capacitors at the Vcc pin will discharge because the primary auxiliary voltage, coming from winding 7-9 is below the Vcc voltage. At some moment during t2, the primary auxiliary voltage reaches the same level as Vcc. This primary auxiliary voltage now determines the Vcc voltage. t3: Regulation The output voltage of the power supply is in regulation. t4: Overload When the output is shorted, the supply voltage of the circuit will decrease and after some time drop below the lower threshold voltage. At that moment, the output will be disabled and the process of charging the Vcc capacitors starts again. If the output is still shorted at the next t2 phase, the complete start­and stop sequence will repeat. The power supply goes in a hiccup mode.
Figure 8-14 ‘Start-up sequence’
Regulation of P816
Figure 8-14 shows the most relevant signals during the regulation phase of the power supply. The oscillator voltage ramps up and down between V1 and V2. The voltage at the current sense terminal is compared every cycle with the output of the error amplifier Vcomp. The output
VS8 OUT
CONTROL
Dmax & SOFT-START
Vref
Voc
GND
OUT
VC
PROTECT
VOLTAGE
OVER
MANAGEMENT
OVER VOLTAGE
DEMAGNETISATION
MANAGEMENT
OSCILLATOR
STANDBY
(REDUCED FREQUENCY)
ERROR
AMP
CURRENT SENSE
DEMAGNETISATION DETECT
SYNC INPUT
CT
RF STANDBY
Iref
REFERENCE
BLOCK
SUPPLY
INITIALISATION BLOCK
Vref Iref
Vref
enable
UVL01
VOSC
VOSC PROT
=1
LATCH
THERMAL SHUTDOWN
BUFFER
VOLTAGE FEEDBACK
2.5V
RP STANDBY
Iref
UVL01
Vref
FOLDBACK
FOLDBACK INPUT
CURRENT SENSE INPUT
SOFT-START & DMAX
1
2
3
4
6
57 11
8
9
10
15
12
14
13
E/A OUT
16
C
1Set
1Reset
Vstby
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1mA
Vo
0
OUTPUT
t4
short
Icc
0V
17mA
14.5V
7.5V
t1
Vcc
p.a.v.
t2 t3
10V
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is switched off when the current sense level exceeds the level at the output of the error amplifier. TimeON phase : A drain current will flow from the positive supply at pin 2 of the transformer through the transformer's primary winding, the MOSFET and Rsense to ground. As the positive voltage at pin 2 of the transformer is constant, the current will increase linearly and create a ramp dependent on the mains voltage and the inductance of the primary winding. A certain amount of energy is stored in the transformer in the form of a magnetic field. The polarity of the voltages at the secondary windings is opposite to the primary winding so that the diodes are non-conducting in this phase. TimeDIODE phase : When the MOSFET is switched off, energy is no longer supplied to the transformer. The inductance of the tranformer now tries to maintain the current which has been flowing through it at a constant level. The polarity of the voltage from the transformer therefore reverses. This results in a current flow through the transformer's secondary winding via the now conducting diodes, electrolytic capacitors and the load. This current is also ramp shaped but decreasing. TimeDEAD phase : when the stored energy has been supplied to the load, the current in the secondary windings stops flowing. At this point, the drain voltage of the MOSFET will drop to the voltage of C821 with a ringing caused by the drain-source capacitance with the primary inductance. The oscillator will start a next cycle which consists of the above described three phases. The time of the different phases depends on the mains voltage and the load. TimeDEAD is maximum with an input of 400VDC and a minimum load. It will be zero with an input of 100VDC and an overload.
Figure 8-15 ‘Regulation’
Figure 8-16 ‘Oscillograms’
Vosc
Idiodes
Vgate
Vdrain
Idrain
Vsense
Vcomp
0
V2
V1
Ton Tdiode Tdead
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ch3
ch1
CH1 2 CH2 CH3 2 V~ ALT MTB5.00us- 0.90dv ch1-
1
2
3
T
ch1 : Drain voltage ch2 : Drain current ch3 : Gate voltage
PM3394B
ch3
ch1
CH1 1 CH3 50mV~ ALT MTB5.00us- 0.90dv ch1-
1
3
T
ch1 : Drain voltage ch2 : Oscillator voltage
PM3394B
ch3
ch1
CH1 1 CH3 20mV~ ALT MTB5.00us- 0.90dv ch1-
1
3
T
ch1 : Drain voltage ch3 : Sense voltage
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Circuit description of P816
Input circuit
The input circuit consists of a lightning protection circuit and an EMI filter. The lightning protection comprises R819. The EMI filter is formed by C820, L820, C825 and C826.
It prevents inflow of noise into the mains.
Primary rectifier/smoothing
The AC input is rectified by rectifier bridge D802 and smoothed into C821. The voltage over C821 is approximately 300V. It can vary from 100V to 390V.
Start up circuit and Vcc supply
This circuit is formed by R823, R834, C829, D828, R829, R811, C833 and C811. When the power plug is connected to the mains voltage, the stabilised voltage over D829 (24V ) will charge C833 via R829. When the voltage reaches 14.5V across C811, the control circuit of Q810 is turned on and the regulation starts. During regulation, Vcc of IC7110 will be supplied by the rectified voltage from winding 7-9 via L832, D832 and C833.
Control circuit
The control circuit exists of Q810, C802, C804, C807, C809, C810, R802, R803, R804, R807, R808, R809 and R810.
C802 and R810 define the frequency of the
oscillator.
Power switch circuit
This circuit comprises MOSFET Q825, Rsense R826, R827 and R828, R825, C827, L825, R812 and R813. R825 is a
pull-down
resistor to remove static charges from the gate of the
MOSFET.
Regulation circuit
The regulation circuit comprises opto-coupler Q801 which isolates the error signal from the control IC on the primary side and a reference component D881. The TL431(D881) can be represented by two components: a very stable and accurate reference diode a high gain amplifier
Figure 8-17 ‘TL 431’
TL431 will conduct from cathode to anode when the reference is higher than the internal reference voltage of about 2.5V. If the reference voltage is lower, the cathode current is almost zero. The cathode current flows through the LED of the opto-coupler. The collector current of the opto-coupler flows through R806, producing an error voltage, connected to voltage feedback pin 14 of Q810.
Demagnetisation
The auxiliary winding (7-9) voltage is used to detect magnetic saturation of the transformer core and connected via R801 to pin 8 of Q810. During the demagnetisation phase, the output will be disabled.
Overvoltage protection circuit
This circuit consist of D814, C814, R814, R815 and R816. When the regulation circuit is interrupted due to an error in the control loop, the regulated output voltage will increase (overvoltage). This overvoltage is sensed at the auxiliary winding 7-9. When an overvoltage longer than 2.0 (s is detected, the output is disabled until VCC is removed and then re-applied. The power supply will come in a hiccup mode as long as the error in the control loop is present.
Secondary rectifier/smoothing circuit
There are 5 rectifier/smoothing circuits on the secondary side. Each voltage depends on the number of windings of the transformer. The -8V supply is regulated by voltage regulator Q871.
On/off circuit
A
2.5V
R
K
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8.2.2 Troubleshooting P816
Figure 8-18
8.3 CD Main Board
The CD main board is built around the compact disc mechanism VAM1250 and a loader 1250. The CDM delivers diode signals and a n unequalised high frequency signal. These signals are necessary inputs for the decoder CD10. Based on these signals the decoder will control the disc. The decoder is able to control the sledge, focus motor, radial motor and turn table. When everything is "locked", the decoder delivers a digital output according to IEC958 standard, subcode to the microprocessor and I2S for reproducing analog audio signals by means of a D/A converter.
The microprocessor controls the CD10 and is slave of the master processor on the CDR main board in the DR6050. Both processors communicate via a DSA connection (data, strobe and acknowledge).
YES
OK
Connect the mains inlet to a mains
isolated variac
Check the functionality of the following components :
F820, R819, C820, L820, D802, C821
Check Vcc on pin 1 Q810
Vcc = 12V...... 16V
Is power supply ticking?
Check start circuit and Vcc supply: R823, R834, C829, D829, R829, R811, C811 Replace Q810
Power supply OK
Power supply unit OK
OK
NOK
NOK
OK
OK
Check the path of the other faulty voltage(s)
Power supply is OK Check : - CDR main board
- Display assy
- CD main board for DR6050
Check DC voltages
+5V, +12V, -8V, VFTD (-35V),VDC1-VDC2 (3V8)
Check the +5V and +12V
Disconnect power supply unit from CDR main board
Connect dummy load resistors 10W,
15 ohm at +5V, +12V and ground
Check DC voltages
These voltages might be somewhat higher than specified
+5V, +12V, -8V, VFTD, VDC1-VDC2
OK
+5V : check D856, C857, L856, C859 +12V : check D866, C867, L867, R866, D868, C869
±1.41 x Vin AC
Turn input voltage up and check voltage across C821, this voltage should be
NOK
OK
Check fuse F820 and
replace if necessary
OK
NO
Load on secondary output Overvoltage protection : L832, D814, C814, R814, R815, R816 Oscillator voltage on pin 10 of Q810 : check C802, R810 replace Q810 Drive circuit : gate voltage of MOSFET Q825 components R812, R813, C813, R825 Regulation circuit
- Measure voltage on pin 6 of Q810 with oscilloscope
- If > 2.5V check the regulation circuit : Q810, D881 R881- R885, C881, C882, R804 - R806, R809, C804, C809
Check :
NOK
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Figure 8-19
8.3.1 Supply Voltages
Description
The CD main board receives +5V and +12V from the CDR main board via respectively pin 16 and pin 15 of connector 1208. The +5V is split up into +5VHF and +5V. The +5VHF is used mainly for the diode currents and the HF-amplifier. The +5V is used for the digital part of the board. On the board a +3V3 is made from the +5V for the decoder CD10 and an A3V3 for the DAC UDA1320. The +12V is split up into A12V for the audio output stage and +12V for the power drivers of the CDM.
Measurements
Connect following supplies to next pins :
+5V + 5% to pin 16 of connector 1208. +12V + 5% to pin 15 of connector 1208. Ground reference to pin 17 of connector 1208.
Keep microprocessor 7202 in reset by forcing pin 7 of connector 1208 to +5V. Check the following voltages :
Figure 8-20
8.3.2 Clock Signals
Description
The microprocessor has its own Xtal or resonator of 12MHz. The CD10 needs a clock of 8.4672MHz + 100ppm. This speed also relates to the disc speed. To avoid locking problems between the two drives in the CDR775, both drives run on the same clock. Therefore the CD main board gets the clock for the decoder from the CDR main board via pin 2 of connector 1208. The DAC needs a system clock to drive its internal digital filters and to clock the I2S signals from the decoder. In our case this is 11.2896MHz (CL11) generated by the CD10.
Measurements
Connect the power supply as described above in "1.1.1.
Supply Voltages".
Connect on pin 2 of position 1208 a clock signal of 8.4672
MHz ( 100ppm minimum rise time of 50ns and at TTL level (0V and +5V).
Keep microprocessor 7202 in reset by forcing pin 7 at
position 1208 to +5V.
Release the reset. Now, the processor will reset the CD10
for at least 75
The output clock CL11 should be available now at pin 42 of
the CD10.
Check the following frequencies :
Figure 8-21
8.3.3 CD10 Decoder/Servo SAA7324 (7000)
Description
The CD10 is a single chip combining the functions of a CD decoder, digital servo and bitstream DAC. The decoder/servo part is based on the CD7. The decoding part supports a full audio specification and can operate at single speed (n=1) and double speed (n=2).
Block Diagram
Figure 8-22
Diode sign als
Radial, focus
Motor, sledge
ANA OUT
IIS, DOBM
Trig enta
HF amp.
CD10 SERVO DECODER
UDA1320 DAC
PROCESSOR
DSA
CDM VA M1250
Loader assy
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Point Voltage
Position 1000 pins 1,3
+5V
±
5%
Position 7000 pins 5,17,21,57
+3.
3V± 5%
Position 7005 pin 14
+5V
±
5%
Position 7020 pins 25
+5V
±
5%
Position 7020 pins 26,27,28
+10
±
10%
Position 7021 pin 5
+12V
±
10
Position 7022 pin 5
+12V
±
10
Position 7025 pin 16
+5V
±
5%
Position 7202 pin 38
+5V
±
5% ( other appl. 3V3 possible)
Position 7309 pins 4,13
+3V
3 ± 5%
Position 7120 pin 8
+12V
±
10
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Point Frequency
Position 7000 pin 16
8.4672 MHz
±
100ppm
Position 7202 pins 14,15
12MHz
±
5%
Position 7309 pin 6
11.2896 MHz
±
100ppm
Position 7309 pin 1
2.1168 MHz
±
100ppm
Position 7309 pin2
44.1kHz
±
100ppm
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19
18
21
20
EFM
DEMODULATOR
MICROCONTROLLER
INTERFACE
CONTROL
PART
V
ref
GENERATOR
V
RIN
ADC
PRE-
PROCESSING
CONTROL FUNCTION
OUTPUT STAGES
R1
R2
12
D1 D2 D3 D4
SCL
SDA
FRONT
END
HFIN
HFREF
ISLICE
I
ref
13
7
40
39
2
1
3
6
TEST
TEST1
25
TEST2
31
TEST3
44
TIMING
SELPLL
24
CRIN
16
CROUT
15
CL16
26
CL11/4
49
8910
V
SSA1
V
SSA2
V
DDA1
V
DDA2
V
SSD1VSSD3
V
SSD2
V
DDD1(P)VDDD2(C)
4 14 5 17 33 50 58 52 57
RA
FO
SL
54
55
56
LDON
64
DIGITAL
PLL
SRAM
RAM
ADDRESSER
SUBCODE
PROCESSOR
SBSY
48
SFSY
47
SUB
46
RCK
45
STATUS
43
DECODER
MICRO-
CONTROLLER
INTERFACE
RESET
38
VERSATILE PINS
INTERFACE
KILL
BITSTREAM
DAC
RP
RN
22
LP
LN
V
pos
V
neg
36
SDI
35
WCLI
37
SCLI
SERIAL
DATA
(LOOPBACK)
INTERFACE
30
EF
27
DATA
28
WCLK
29
SCLK
SERIAL
DATA
INTERFACE
PEAK
DETECT
EBU
INTERFACE
AUDIO
PROCESSOR
ERROR
CORRECTOR
FLAGS
MOTOR
CONTROL
51
DOBM
53
CFLG
MOTO1
59
MOTO2
60
V1
V2/V3V4 V5 KILL
63 34 61 62 32
SILD
42
RAB
41
11
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Pin Configuration
Figure 8-23
8.3.4 TDA7073A Power Drivers (7021, 7022)
Description
The TDA7073A is a dual power driver circuit for servo systems with a single supply. In this configuration it is used to drive the sledge, tray, focus and radial.
Measurements
Keep microprocessor 7202 in reset by forcing pin 7 of connector 1208 to +5V. Connect the power supply as described above in "1.1.1. Supply Voltages". Check the following voltages :
Figure 8-24
Figure 8-25
8.3.5 BA6856FP Turn Table Motor Driver (7020)
Description
This component is a 3 phase, full wave pseudo linear driving system with inbuilt Hall Bias circuit and 3 phase parallel output.
Measurements
Keep processor 7202 in reset by forcing pin 7 of connector 1208 to +5V. The outputs 9, 10, 11 of connector 1006 are 0V. Pin 21 of the motor driver 7020 is 2.5V
± 10%.
Pin 22 of the motor driver 7020 is 2.5V
± 10%.
Pin 23 of the motor driver 7020 is 0V. Pin 19 of the motor driver 7020 is 5V
± 10%.
Put the processor out of reset to continue the measurement. Check MOT1 at pin 59 of CD10. The duty cycle of the output should be 50%. Check wave form at pin 11 of 7005-D : amplitude 5V + 5% duty cycle 50%. The motor driver 7020 can be measured dynamically by connecting a hall motor to the application panel. Apply a pulse of 1V 10Hz and 15% duty cycle to pin 22 (Ec) as input value with reference to pin 21 (Ecr=2.5V). Measure the output signals on the driver. This will give as response a square wave on pin 17 and pin 18. When a positive voltage is applied, the square wave on pin 17 will go ahead of the square wave on pin 18. All signals will have a value as shown in the truth table. Check the following output signals :
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
171819202122232425262728293031
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
514950
52
53
54
55
56
57
58
59
60
61
62
63
64
HFREF
HFIN
ISLICE
V
SSA1
V
DDA1
I
ref
V
RIN
D1
D2
D3
D4
R1
R2
V
SSA2
CROUT
CRIN
VDDA2
LN
LP
V
neg
V
pos
RN
RP
SELPLL
TEST1
CL16
RA
FO
SL
DOBM
SAA7324
V
SSD3
MOTO1
SFSY
SBSY
RCK
SUB
V
SSD1
V5
V4
V2/V3
KILL
EF
DATA
WCLK
V
DDD1(P)
SCLK
TEST3
CL11/4
RAB
SCLI
TEST2
SDI
WCLI
V
SSD2
SILD
MOTO2
STATUS
V
DDD2(C)
CFLG
V1
RESET
LDON
SDA
SCL
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Pin Location Value
5 7021
12V
±
10%
5 7022
12V
±
10%
1 7022
1.65V
±
10%
2 7022
1.65V
±
10%
6 7022
1.65V
±
10%
7 7022
1.65V
±
10%
1 7021
5.0
±
10%
2 7021
5.0
±
10%
6 7021
1.65V
±
10%
7 7021
1.65V
±
10%
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Pin Location Value DC
9 7022 FOC
5.8V
±
10% 12 7022 FOC 5.8V 13 7022 RAD 5.8V 16 7022 RAD 5.8V
9 7021 SLE 5.8V 12 7021 SLE 5.8V 13 7021 TRAY- 5.8V 16 7021 TRAY+ 5.8V
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Motor controller truth table
Figure 8-26
Hall-elements input signal voltage levels
Figure 8-27
8.3.6 Tray Control
Description
The tray control consists of a TDA7073A power driver (7021) controlled by the processor 7202 via pin 19 TRAYIN and pin 20 TRAYOUT. If pin 20 is low and pin 19 high, the TRAY+ signal at pin 16 of 7021 is forced to +8V and the TRAY- signal at pin 13 of 7021 to GND : the tray will open. If pin 20 is high and pin 19 low, TRAY+ becomes GND and TRAY- becomes +8V : the tray will close. If pin 19 and 20 of the processor have the same value, TRAY+ and TRAY- will have the same value as well : the tray stops moving.
Measurements
Keep procesor 7202 in reset by forcing pin 7 of connector 1208 to +5V. Connect a load of 15 , 7W between pin 3 and 4 of connector 1002. Check the voltage over the load with TRAY+ (pin 3) as positive reference. Check also the levels of pins 19 and 20 of the processor. U TRAY+,TRAY- = <100mV Pin 20 = +5V Pin 19 = +5V Force pin 20 of the processor to ground, and check the voltages. U TRAY+,TRAY- = -6.5V( 10% Pin 20 = +0V Pin 19 = +5V Force pin 19 of the processor to ground as well and check the levels again. U TRAY+,TRAY- = <100mV Pin 20 = +0V Pin 19 = +0V Release pin 20 of the processor and check the levels. U TRAY+,TRAY- = 6.5V( 10% Pin 20 = +5V Pin 19 = +0V Release pin 19 of the processor and check the levels again: U TRAY+,TRAY- = <100mV Pin 20 = +5V Pin 19 = +5V
Input conditions conn 1006 pin Outputs conn 1006 Test points on driver
684 732 9 10 11 18 17 16
U+ U- V+ V- W+ W- UCOIL VCOIL WCOIL HALL_U HALL_V HALL_W
L M H M M M 6V 0V 0V 0V 5V H M L M M M 0V 6V 6V 5V 0V M M L M H M 0V 6V 0V 0V 5V M M H M L M 6V 0V 6V 5V 0V H M M M L M 0V 0V 6V 5V 0V L M M M H M 6V 6V 0V 0V 5V
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Input voltage Level Tolerance Unit
H2.80.1V
M2.50.1V
L2.20.1V
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8.3.7 HF Path
Description
The pre-amplified HF-signal is presented to both n=1 and n=2 amplifier circuits. The mux/demux switches via software and micro processor controlled S1 and S2 lines between either one of the amplified n=1 or n=2 signals. The signal will then follow
another amplification and filtering circuit. The filtering again is controlled by the S1 and S2 lines, dependant on whether the disc starts up (speed n=1, S1 and S2 Low), disc plays at speed n=1 (S1 Low, S2 High) or disc plays at speed n=2 (S1 and S2 High).
Figure 8-28
DC Settings
Set the power and reset connections as described above in "1.1.1. Supply Voltages". Check the following voltages :
Figure 8-29
3
2
1
0
G4
3
0
1
0
4x
END
FRONT
F310
F309
F313
F157
F156
390p
F159
HFGND
2141
2n2
+5VHF
+5VHF
+5VHF
+5VHF
HFGND
2130
100n
HFGND
HFGND
680p
2149
22n
2138
2137
HFGND
22n
3173
430R
HFGND
47u
2161
HFGND
22n
2160
330p
2143
HFGND
22K
3181
HFGND
47n
2150
HFGND
2142
22n
2146
14
15
11
13
1
5
2
4
3
6
8
GND
10
9
VCC
16
VEE
7
1n5
74HCT4052D
7025
12
100p
2162
7009 BFS20
3192
430R
7010
HFGND
HFGND
BC848B
3205
7007
BC858B
2K7
3169
10K
HFGND
2K7
3180
7023 BFS20
1K
3178
3196
3189
390R
2145
1K
VSSA14
47p
5
VDDA1
2 HFIN
1 HFREF
3 ISLICE
SAA7324
7000
2K7
HFGND
3174
430R
3188
180p
2164
HFGND
2K7
3203
HFGND
180p
2140
3191
430R
180R
3193
S1
S2
2
9
3
n=1 AMP
n=2 AMP
HF
HF
DUAL 4 CHANNEL MUX/DEMUX
HFIN
HF
HF
E AMP
CL96532086_057.eps
080999
Force Pin Location Measure
Emitter 7006 2.4 ± 10% S1 and S2 “HIGH” Collector 7010 1.9 ± 10% S1 and S2 “LOW” Collector 7010 1.9 ± 10% S1 and S2 “HIGH” 13 7025 1.6 ± 10% S1 and S2 “LOW” 13 7025 1.6 ± 10% S1 and S2 “HIGH” 3 7025 3.2 ± 10% S1 and S2 “LOW” 3 7025 3.2 ± 10%
CL96532086_058.eps
080999
n-dependant filtering
Page 32
30
Transfer Characteristics
Set the power and reset connections as described above in "1.1.1. Supply Voltages". Connect a function generator via a serial resistor of 1k5 to pin 4 of connector 1000. Use the
function generator as a sine wave generator with output level of 1Vtt. Check this AC value with an AC mV-meter connected to the input (pin 2) of the CD10 (7000) :
Figure 8-30
HFDET Setting
Set the power and reset connections as described above in "1.1.1. Supply Voltages". Connect a function generator via a serial resistor of 1k5 to pin 4 of connector 1000. Use the
function generator as a sine wave generator with output level of 500 kHz, 1Vtt. Check this AC value with an AC mV-meter :
Figure 8-31
8.3.8 Audio Part - DAC
Description
The DAC used, is the UDA1320 bit stream, continuous calibration. I2S signals from various formats can be entered at pins 1,2 and 3. If these signals are in phase with the delivered system clock at pin 6, the DAC will reproduce analog output signals at pins 14 and 16. 0dB level is 0.85Vrms. These analog signals are at 1.65Vdc level. The DAC has features which can be checked on the input pins. Mute will switch off the analog signals. De-emphasis is not used, since this is done in the decoder. Attenuation of -12dB is not used because this is also done in the decoder.
I2S
I2S is a kind of digital audio format, consisting out of 3 lines : CLOCK, WORDSELECT and DATA.
WORD-SELECT
Word select (WS) indicates whether the data-sample is from the left or the right audio-channel. It has the same frequency as the sample rate of the digital audio signal. This can be 32, 44.1 or 48kHz. Normal polarity is low for a left sample and high for a right sample. So within the low state of the WS-line the data bits for the left channel are transferred, and within the high state the data bits of the right channel are transferred.
CLOCK
The CLOCK signal (CLK) indicates when DataTips must be set, and when DataTips must be read. The frequency depends on the speed of the I2S-bus, but is always a factor of the
frequency of the WS-signal. It can be 48x, 64x, 96, 128x... .In
our case it is 48x the sample rate frequency = 2.1168MHz. The
signal is in phase with the WS-signal. Transition of the WS always happens on a falling edge of the CLK.
DATA
DATA contains all data-bits. Data bits are set by the transmitting device, and read by the receiving device. The position of the DATA-bits within the WS-signal is very important. There are several formats for this. In our case we always use Philips I2S format, no Japanese or Sony format. The number of data-bits per channel depends on the used devices.
Timing of the I2S-bus, in case of Philips I2S is shown in the next figure :
Figure 8-32
S1 and S2 “low” S1 and S2 “high”Frequencies
Input V
AC
Pin 2 at 7000 Input V
AC
Pin 2 at 7000
300 Hz 200mV < 100mV ± 20% 200mV < 100mV ± 20%
10 kHz 200mV 295mV ± 20% 200mV 330mV ± 20% 100 kHz 200mV 310 mV ± 20% 200mV 330 mV ± 20% 300 kHz 200mV 385 mV ± 20% 200mV 335 mV ± 20% 800 kHz 200mV 655 mV ± 20% 200mV 485 mV ± 20%
1.5 MHz 200mV 1.1V ± 20% 200mV 760 mV ± 20%
3MHz 200mV 1.1V ± 20% 200mV 1.1V ± 20%
CL96532086_059.eps
080999
Location Voltage DC Voltage AC
No HF HF
F190 4.8V± 20% 4.8V± 20% 175mV± 20% F192 < 100mV 1.1V± 20% ­F206 4.9V± 20% 150mV± 20% -
CL96532086_060.eps
080999
MSBMSB
LEFT SAMPLE RIGHT SAMPLE
WS
CLK
DATA
CL96532086_061.eps
080999
Page 33
31
Measurements
Figure 8-33
Keep processor 7202 in reset by forcing pin 7 of connector 1208 to +5V. This puts the processor outputs in tristate. Check the reset at pin 4 of processor 7202 to make sure that the processor is in reset. Now, force port 0-4 pin 33 at 7202 to 0V to set the decoder outputs (SCLK, WCLK, DATA, and CL11). Check the MUTE pin 11 at 7309 : this pin should be low. Connect via an I2S generator I2S-signals to the DAC : Pin 1 at 7309: SLCK. Pin 2 at 7309: WCLK. Pin 3 at 7309: DATA. Connect also the SYSCLK pin 6 at position 7309 to a clock signal of 11.2896 MHz
±
100ppm. Generate an I2S signal equivalent with a sine wave of 1kHz at 0dB for both left and right channels. Check if 0.8 VRMS at pins 14 and 16 at location 7209 with a DC of 1.65VDC. Check if 1.7 VRMS
±
2 dB at connector pins 1and 3 at location
1209. Force MUTE Pin 11 at 7309 high. Measure again at pins 1 and 3 at location 1209 : both signals should be at -90 dB.
DAC AMPLIFIER
IIS
CLK11
NMUTE
22
25
1200 - 17
1200 - 19
CL96532086_062.eps
080999
Page 34
32
9. WIRING DIAGRAM
De-soldering and remove cables W651 from the loader PCB.
REMARK When replace the CDR module MAR775 to the new one. It is necessary to add removed cables at same positions as follows;
WHITE + side lead of capacitor 2424 PINK + side lead of capacitor 2430
W651
+ side 2430
+ side 2424
DISMOUNTING ADDITIONAL CABLES
....
.....
Page 35
33 34
Connections delivered with CDR-loader assy
Cable connected to tray switch and tray motor
P816
POWER SUPPLY PCB
3104 128 0586
MAIN BOARD CDR
1400
1
14
1500
11
F934
1
10
1000
1220
1330
1200
1
10
1
11
Flex connected to CDM
Flex connected to sledge motor
Flex connected to turn table motor
1
4
1
30
1
1410
13
PP16
TERMINAL PCB
1
22
122
1006
111
1
7
1002
4
1
1001
1208
1209
1000
1
4
1
16
JJ01
3104 128 0598
MAIN BOARD CD
1708
Flex connected to CDM panel
Cable connected to tray switch and tray motor
Connections delivered with CD-loader assy
Cable connected
to sledge motor Flex connected to turn table motor
J851
WC02
WC03
WC01
J801
JF52
J652
W801
PY16
FRONT DISPLAY PCB
WY04
WY03
PY46
STANDBY LED PCB
WY04 JY02
JY01
WY02
WY02
WY03
J902
J682
WY01
W901
PY26
KEYS PCB
P916
HEAD
PHONE
PCB
PY36
ROTARY
ENCODER
PCB
WY01(at conn.F934of WY02 WY03 WY04
CDR main board) 1 VDC2 1 KEY 1 KEY 1 STAND BY 2 VFTD 2 KEY 2 KEY 2 GND 3 VDC1 3 PULS 3 KEY 4 SYS RESET 4 PULS 5 IIC DATA 5 GND 6 GND 7 IIC CLOCK 8 DISPL INT 9 GND 10 D5V
WC01(at conn.1209 WC02(at conn.1400 WC03(at conn.1708
of CDR main board) of CDR main board of CDR main board 1 RIGHT CD 1 GND 1 GND 2 GND 2 DOBM CDR 2 DSA DATA CD 3 LEFT CD 3 GND 3 GND 4 GND 4 EXT DIG IN 4 DSA STR CD 5 DOBM CD 5 EXT OPT IN 5 DSA ACK CD 6 GND 6 GND 6 GND 7 KILL 7 D5V 7 D5V
8 KILL 8 12V CD
9 LEFT IN 9 GND W801(at conn.1500 10 GND 10 IIS DATA CD of CDR main board) 11 RIGHT IN 11 IIS WS CD
1 VDC2 12 RIGHT OUT 12 GND 2 VFT 13 GND 13 IIS BCK CD 3 VDC1 14 LEFT OUT 14 GND 4 GND 15 DOBM CD 5 5V 16 SYS RESET 6 5V W801 17 LEFT IN CD 7 GND 1 COLD 18 GND 8 GND 2 HOT 19 RIGHT IN CD 9 GND 20 KILL 10 12V 21 SYS CLOCK 8W 11 •[‚W‚– 22 GND
WF51 W901 W651
1 RC-5 OUT 1 LEFT HP OUT 1 RIGHT CDR OUT 2 RC-5 IN 2 GND 2 GND
3 RIGHT HP OUT 3 LEFT CDR OUT
Page 36
35 36
RC-5
M
CDL 4009 LOADER ASSY
TRAY
TR+, TR-
SL+, SL-
SLEDGE
RAD
SLEDGE
FOCUS
TRAY
TRAYSW
RAD+, RAD­FOC+, FOC-
SIN+, SIN­COS+, COS-
TRAY SWITCH
TURN TABLE
VRA, VFO, VSL
TRAYIN, TRAYOUT
TRAYSWF
REFSIN, SINPHI, REFCOS, COSPHI
CDM3800
7240
7225
PCS PRE-AMP
NE532D
POWER DRIVER
BA5938FM
HALL MOTOR DRIVER
BA6856FP
7330
FLASH EPROM
7208
DEMUX
7209
DASP
MCF5244
M
M
FLEX 10P
FLEX 11P
LASER & FORWARD SENSE
PHOTO DIODES
RADIAL FOCUS
1330
FLEX 30P
1000
1220
1200
7010
AEGER
TZA1020
ANALOG ERROR SIGNAL GENERATOR FOR RECORDABLE
A1LF, A2LF, B1LF, B2LF C1LF - C4LF
LASER CONTROL
7016
XDAC
M62364
CAHF
IR, IW, IE
EFMDATA, EFMCLK, LWRT
HF AMP FILTER
I2C BUS
I2C EEPROM
M24C08
7207
EFMTIM3
LO9805
7008
RAM
7802
CONTROL LINES
CONTROL LINES
CONTROL LINES
CONTROL LINES
CONTROL LINES
CDR60
SAA7392
DECODER ENCODER MOTOR CONTROL
HIN WOBBLE
7300
DRIVE, HALL FEEDBACK
OFFTRACK LLP CDR60PLL
ATIPSYNC
A1, A2, CALF
ALPHA0
TLN, MIRN, FEN, REN, RE
CONTROL LINES
EFM TIMING GENERATOR
F934
2 WIRES
2 WIRES
FLASH ROM
7703
DRAM
7702
DSA-CDR
DATA BUS
ADDRESS BUS
SUBCODE BUS
I2S BUS 1
DOBM-CDR
I2S BUS 2/4
L3 BUS
CODEC
UDA1341TS
ADC / DAC
7406
DIGITAL AUDIO SIGNAL PROCESSOR
MACE2
SAA7399
BASIC ENGINE PROCESSOR
MAD0 - MAD7
MA8 - MA17
7270
7701
ADDRESS BUS
DATA BUS
A1 - A20 D16 - D31
I2C BUS
SYS-RESET
FLEX 14P
10 WIRES
SLAVE DISPLAY CONTROLLER
TMP87CH74F
KEYS
RC5
EASY JOG
DISPLAY ASSY
1119
DIGITAL POT
DS1807
7801
I/O BOARD
EXTERNAL DIGITAL IN
EXTERNAL OPTICAL IN
DIGITAL OUT COMMON
EXTERNAL ANALOG IN
1410
3 WIRES
1400
HEADPHONE
1400 1000
11 WIRES
POWER SUPPLY UNIT
INT-COPY-ANA
SEL-HP-OUT
0205
1500
33.8688 MHz
1707
VDC1, VDC2, VFTD
+5V
+12V
-8V
DISPLAY
15-BT-60GNK
1113
7104
7401
7405
7407 7408
7409
ANALOG IN
ANALOG OUT
EXT-DIG-IN
DIG-OUT-C
EXT-OPT-IN
CD PLAYER
DECODER
SAA7324
DAC
UDA1320
uP
S87C654
CD DRIVE
FLEX 7P
CD ANALOG OUT
CD DIGITAL OUT
CD OUT
DSA-CD
I2S BUS 3-CD
FLEX 22P
1708
1208
7309
7207
1502
1209
7000
DOBM-CD
CDR MAIN BOARD
D5V
EXT-ANA-IN
CD-ANA-OUT
CD-ANA-OUT
ANA-OUT
/2
74F74D
SYS-CLK-16W (16.9344 Mhz)
SYS-CLK-BE (8.4672 Mhz)
SYS-CLK-8W (8.4672 Mhz)
SYS-CLK-BE (8.4672 Mhz)
7706A
SYS-CLK-11W
SYS-RESET
KEYS
2 WIRES
2 WIRES
5 WIRES
3 WIRES
Stand By LED
ANALOG OUT COMMON
10. BLOCK DIAGRAM
Page 37
37 38
65
64 41
40
25
241
80
CY08
QY04
QY02
RY03 RY01
CT52
CT02
LT03
LT53
RY08RY07
CT54
CT04
CT05
CT55
CN51
J652
CY12
CY11
C655
C656
C653
RT52
LY01
RY28
RY14
RY27
RY26RY25RY24RY23RY22RY21
SF51
JT52
JT02
J301
J682
JY01
J902
JJ01
VX01
RY11
RY15
C683
Q681
RN58
RN57
RN56
RN55
QN58
QN56
QN55
QN57
R686
R685
R684
R683
R682
R681
C682
C681
C702
C701
QY01
L902
L901
J901
DY04
XY01
SY26
CY10CY09
RY13RY12
ZY01
CY07
CY06
RY10RY09
CY05
CY04
CY03
DY03DY02
DY01
RY06
RY05
RY04
RY02
QY03
SY23
SY22
SY21SY20SY19
SY18
SY17SY16SY15
SY09SY08SY07
SY06
SY05SY04
SY03SY02SY01
RF57
CF52
CF51
RF56
RF55
RF54
QF52
QF51
DF51
RF53
RF52
RF51
LF51
JF51
CT53
CT03
RT02
R301
C301
LT52
RT51
CT51
LT51
JT51
JT01
L682
L681
J681
L702
L701
J701
RT01 CT01
LT02
LT01
C314
R314
R313
C313
R312
Q311
C312
L311
C311
R311
J311
QN54
QN53
QN52
QN51
J651
RN54
RN53
RN52
RN51
C652
C651
L652
L651
R656
R655
R654
R653
R652
R651
47000P
SP/ETC
2SC536
SP/ETC
2SC536
47K 47K
47p
47p
820820
0.1
0.1
CH
100p
CH
100p
0.1
5V
47/16V
47000P
100/25V
100/25V
100
150
10K
47K
4.7K4.7K4.7K4.7K4.7K4.7K
47K
5V
10K
0.1
74HCU04
2.2K
2.2K
2.2K
2.2K
2SC2878A
2SC2878A
2SC2878A
2SC2878A
100
100
100
100
100k
100k
CH
100p
CH
100p
CH
100p
CH
100p
TMP87CH74F
3.3V
5V
100P100P
10K10K
47/16V
0.1
100100
22P
22P
0.022
*
470
39K
100
47K
SP/ETC
2SC536
10K
0.1
470P
22
2.2K
10K
SP/ETC
2SC536
SP/ETC
2SA608
*
47K
47K
100
47/16V
47/16V
100
100
47/16V
33
0.1
33 0.1
0.1
100
3.3k
0.22U
3.3k
74HCU04
0.22U
CH
100p
75
2SC2878A
2SC2878A
2SC2878A
2SC2878A
2.2K
2.2K
2.2K
2.2K
CH
100p
CH
100p
100k
100k
100
100
100
100
220/16V
5V
+5V
5V
VFTD
5V
5V
5V
5V
5V5V5V
VFTD
VFTD
VFTD
VFTD
5V
5V
5V
5V
5V
5V
G12
G11
G10G9G8G7G6G5G4G3G2
G1
P7
P6
P21
P20
P19
P18
P17
P16
P15
P14
P13
P12
P11
P10P9P8P5P4P3P2
P1
P21
P20
P19
P18
P17
P16
P15
P14
P13
P12
P11
P10
P9
P8
P7
P6
P5
P4
P3
P2
P1
G12
G11
G10
G9G8G7G6G5G4G3G2G1
G15
G14
G13
W651
GND LCH
OUTPUT
OUTPUTRCH
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
OUTPUT
OUTPUT
W651
W901
W801
WJ02
WF51
WJ01
WY04
WY01
WY02
WY03
5
3536373839404142434445464748495253
PY46
PY36
PY26
PY16
P916
PP16
5
4
3
2
1
5
4
3
2
1
3
2
1
3
2
1
OUTRC-5
INRC-5
DOBM
5V
GND
OUT
INCOAX
GND
INOPT
RCH GND
LCH
MUTE
GND
GND RCHINREC
LCHINREC
15001708
J852
J851
POWER
RCH
CD LCH
CD
GND
GND
GND
KILL
DOBMCD
7
6
5
4
3
2
1
BWD FWD
DISPLAY
PAUSE
PLAY
SELECT
CDR
STOPREC
SHUTLEJOG
RCH
GND
LCH
CD
CDR
14001705
1410
RCH
RCH
LCH
LCH
RCH
LCH
CDR
CD
STANDBY
2
1
2
1
INRC-5
OUTRC-5
EXT
IN
SW
INT/EXT
HEADPHONE
5V
GND
INTERRUPT
CLKIIC
GND
DATAIIC
RESETN
VDC1
VFTD
VDC2
IN/OUT
RC-5
OUTOPT
CD
COAX
CD
OUTANALOG
CD
INOPT
INPUT
COAX
OUTOPT
CDR/CD
OUTCOAX
CDR/CD
INPUT
ANALOG
OUTANALOG
CDR/CD
MENU
DELETE
CANSEL
PLAYCD CD STOP
CDR O/C
CDO/C
SELECT
CD
MODEDJ
SOURCE
EXT
ERASE
FINALIZE
TYPE
REC
10987654321
79
78
77
76
75
74
73
72
71
70
69
68
67
66
63
62
61
60 59 58
57 56 55
54
53
52 51 50 49 48
47 46 45 44 43 42
39 38
37 36 35 34
33 32 31 30
29 28 27
26
2322
212019181716
15
14131211
10
9
8765
432
26 25 24 232221 20 19 181716 15 14 13 12 11 10 9 8 7 6 2 1
11. SCHEMATIC DIAGRAM AND PARTS LOCATION
Page 38
Q891
Q801Q810
Q825
R819
C819
D802
R832
Q851
D856
C857
J881
Q871
R823
Q801
C820
Q892
J801
G815
L820
C826
C825
D866
Q861
Q862
D832
C827
Q825
Q810
D804D803
C803
D829
C802
C810
R810
C804
R804
R803
C829
C801
D806
D807
L832
C813
R808
D814
R801
C809
R815
R814
R807
R883
R884
R885
C882
R881
R886
D871
R887
R891
R892
C892
R893
C867
C891
C876
C864
C852
D851
C862
R861
D861
D862
R865
R864
R863
R862
R851
R852 R853
C854
C859
R894
R866
D868
R805
R806
R802
R809
R811
R812
R813
R825
R826
R827
R828
R882
C811
C814
C851
C856
C866
C871
C877
C881
L825
J828
J821
Q891
D881
C833
C855
C860
C872
L854
L861
C861
L862
L872
L873
R816
C873
L867
L856
U001
U002
U003
U004
U005
U006
U007
U008
U010
U050
U051
U052
U053
U054
U100
U101
U102
U103
U104
U105
U201
U202
D835
D836
L853
L851
C898
J891
C869
C875
C868
J851
J852
C821
J820
S815
C828
U200
R829
F820
+
-
020L
P816
L820
MC44603
L831
WA386K106-0
FR
-34V
5V
5V
GND
GND
-8V 12V
GND
L831
FR
GND
T2A L 250V
Q861 Q862
Q871
Q892
Q851
P816
39 40
R832
R823
C825
C828
C826
C859
L852
L854
D836
R886
R884
R885
C866
C871
C861
C851
R819
D835
R803
R826
C827
C898
J891
G815
C821
C881
C875
C869
L853
L851
C860
R851
R852
R853
C855
R810
C873
L872
D829
D832
D814
R808
R801
C801
C802
Q891
C877
L873
L871
L866
D871
D866
D861
D856
D851
D804
D803
R894
C892
Q892
R893
C891
R892
R891
C876
J828
D862
Q871
R887 D881
C882
R883
R882R881
C872
R866
L867
C868
C867
C864
C862
C857
C854
C852
C856
R814
R815
C820
C819
F820
S815
J851
R828
Q851
L831
Q801
D868
L862
R865
R864
R863
R862
Q862
Q861
R861
L861
L856
R802
C803
C804R804R805
R806 R807
C809
R809
C810
C814
R816
C813
R813
R812
C811
L832
R827
R825
L825
Q825
D807
D806
C833
R811
R829
C829
D802
L820
J801
J821
J820
1W
18k
1W
18k
/400V
470pF
/400V
470pF
/400V
470pF
(OPTION)
10
µH
1%
2.21k
1%
681
0.1
0.1
0.1
1M(CB)
(UL/CSA,MITI)
330k
4.7k
1
/1kV
470pF
0.1
0.01
/400V
120
/25V
100
/16V
100
/16V
220
4.7
µH
4.7
µH
0.1
560
220
10
0.1
10k
/16V
220
10
µH
24V
AG01
AG01
18k
82k
NP0
82pF
820pF
2SC2878
0.1
10
AG01
RU4YX
AG01
RK46
AG01
1k
100/25
PC123F
10k
100/25
22k
22k
7908
100 TL431
0.022
1.8k
1003.3k/16V
220
1k
2.2
µH
/16V
1000
220/50V
10/50V
/10V
2200
100/6.3V
/16V
330
1.8k
1.8k
250V
0.22
250V
0.1
1.5
LM317
PC123F
10
µH
10k
10k
10k
1k
2SA
2SC
10k
1
µH
6.8
µH
22k
470p
4700pF15k15k
1k 180k
1500p
330
2.2/50V
0.1
180
2200pF
15
100
0.1
10
1.5
1k
2SK2943
100/25V
22
10k
4.7/50V
S1WB
2A_125V(F&U) 2A_250V(N&K)
-34V
+4.1V
14
13
12
11
10
9
8
7
6
5
4
1
+12V
+12V
16
8
9
10 15
12
14
13
57
11
6
4
3
2
1
-8V
+12V
GND
GND
GND
+5V
+5V
GND
SWITCHING POWER SUPPLY PCB. (P816)
Q810
L831
UVL01
MC44603P
DETECT
DEMAGINETIZATION
MANAGEMENT
DEMAGNETISATION
OSCILLATOR
STANDBY
(REDUCED FREQUENCY)
IREFVREF
BLOCK
REFERENCE
BLOCKINITIZLIZATION
SUUPLY
IREF
UVL01
Q
LATCH
SHUTDOWN
THERMAL VOCVREF
BUFFER
PROTECT
VOLTAGE
OVER
MANAGEMENT
VOLTAGE
OVER
CURRENT SENSEINPUT &DMAX
SOFTSTART
CONTROL
SOFT-START
DMAX&
=1
FOLDBACK
INPUT
FOLDBACK
E/A OUT
FEEDBACK
2.5V OUT
VSB
VREF
VOLTAGE
STANDBY
RP
STANDBY
RF
SYNC IREF
AMP
ERROR
Page 39
41 42
J901
J902
C901
L901
L902
U030
P916
WA386K107-0
P916
J682
R685
RN55
R683
R686
RN56
R684
RN58
RN57
J681
RN51
RN52
RN53
RN54
R651
R652
R653
R654
J701
J651
J311
JT01
JT51
R311
C312
C313
R312
R313
R314
Q311
RT01
CT01
RT02
LT02
CT02
CT52
LT52
C301
CT03
CT53
JF51
DF51
QF51
QF52
RF51
RF52
RF53
RF54
RF55
RF56
RF57
JF52
Q681
RT52
RT51
CT51
C683
JJ01
QN54
QN53
QN52
QN51
QN56
QN55 QN57
QN58
C311
C651
C652
C681
C682
CT04
CT54
C701
C702
C314
C653
L311
L651
L652
L681
L682
L701
L702
LF51
LT51
LT01
LT03
LT53
CF51
CF52
R655
R656
C655
C656
CN51
CT05
CT55
U031
U032
U033
U034
U035
U036
U065 U066
U067
U068
U069
U070
U071
U072
U073
U114
U115
U116
U156
U074
J652
J301
JT02
JT52
SF51
INT
EXT
74HCU04
74HCU04
CD
OUTCDR/CD
COAX
IN
CD
CD/CDR
REC-IN
ANALOG
OUT
OUT
ANALOG
DIGITAL
OUT
DIGITAL
CD OPT OUT
CDR/CD OPT OUT
IN
OPT
RC-5
PP16
WA386K107-0
GND
GND
MUTE5VGND
OPT-IN
COAX-IN
GND
DIG-OUT
GND
CD-RCH
GND
CD-LCH
CD-DIGOUT
GND
KILL
TTR
REC-L
REC-R
OUT-L
OUT-R
LCH
GND
RCH
QN54 QN53 QN52 QN51
QN58 QN57 QG56 QN55
Q311 Q681
QF52 QF51
PP16
SY22
SY23
STORE
MENU
CANCEL DELETE
PY26
WY03
WA386K103-0
PY26
SY26
EASY JOG
WY02
PY36
WA386K104-0
PY36
DY01
WY04
PY46
WA386K105-0
PY46
RY07
DY02
RY08
DY03
RY05
JY01
RY09
RY11
RY25
RY24
RY23
RY22
RY21
RY27
RY04
QY04
RY03
QY03
RY02
QY02
RY01
CY06
RY26
SY02
SY03
SY01
SY09
SY17
SY04
SY05SY08SY07
SY06
SY18
SY21
SY16
SY20
SY19
SY15
DY04
RY14
CY03
CY05
CY04
RY10
JY02
ZY01
WY04
WY02
CY08
RY28
WY03
RY06
RY12
CY10 CY09
RY13
CY07
RY15
LY01
XY01
CY12
CY11
U009
U011
U012
U013
U014
U015
U016
U017
U018
U019
U020
U021
U022
U023
U024
U025
U026
U027
U028
U029
U055
U056
U057
U058
U059
U060
U061
U062
U063
U064
U106
U107
U108
U109
U110
U111
U112
U113
U150
U151
U152
U153
U154
U155
U250 U251
REC
CDRSTOP
CDRPLAY
CDR
SELECT
CDROPEN
REW
RECTYPE
SOURCE
ERASE
FINALIZE
FF
CD
OPEN
CD
SELECT
CDSTOP
CDPLAY
DJ-MODE
1256789
1011121314151617181920212223242526272829303132333435363738394041424344454647484952
53
PY16
WA386K101-0
PY16
QY01 QY02 - QY04
Page 40
43 44
5128 3X8(M)
001B
002B
003B
004B
005Bx3
030B
030B
032B
031B
037B
5128 3X8(U)
5128 3X8(M)
020B
004B
014Bx4
T
E X T
025G
010Gx2
003G
002G
5128 3X8(M)
5128 3X8(M)
009G
001G
030G
031G
050B
026G
5128 3X8(M)
021G
021G
021G
047G
991G
NONLY
991G
UONLY
009G
5126 3X8(M)
5128 3X8(M)
001D
5110 3X6(M)
5128 3X8(M)
5127 3X8(M)
911G
5127 3X8(M)
PP16
W801
5110 3X6(M)
020L
P816
5110 3X8(M)
L831
5126 3X8(M)
5128 3X8(M)
019Gx2
901G
018Gx2
992G
UONLY
994G
UL L ABEL
990G
001M
5128 3X8(M)
501M
5128 3X4(U)
040G
5128 3X8(M)
5128 3X4(U)
040G
043G
043G
T001
SYMBOL STYL E
PARTS NAME
5110 5126
+B.H.M.SCREW +B. H. TAP TI TE SCREWW/ WASHER
MARK MATE RIAL / F INISH
(M) ST EEL/ COPPER
5128
+B. H. TAP TI TE SCREW(B TYPE)
5127
+B. H. TAP TI TE SCREW(W/ )
( U) STEEL / BLACK
5150
+F. H. T AP TI T E SCREW(B TYPE)
T E X T
010B
026B
022B
023B
025B
021B
013B
012B
011Bx2
014Bx2
5128 3X8(M)
046B
PY16
P916
PY46
PP36
040B
VX01
042B
024Bx2
044B
038B
041Bx2
049Bx2
027B
5128 3X12(M)
PY26
048B
12. EXPLODED VIEW AND PARTS LIST
Page 41
45
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
001B BLACK 9965 000 06363 FRONT PANEL AL BLK 386K248010 001B GOLD 9964 000 06396 FRONT PANEL AL GLD 386K248110 002B 4822 454 11825 BADGE MARANTZ BL PAINT 185J251010 003B 9965 000 01393 LENS STANDBY LED 312J355010 004B 9965 000 06364 LENS 225K355020 010B BLACK 9965 000 06365 CHASSIS 386K105010 010B GOLD 9964 000 06397 FRONT CHASSIS PL GLD 386K105110 011B 9965 000 05925 TRAY LID ARM 386K257020 012B 9965 000 06366 SPRING TRAY LID RIGHT 386K115010 013B 9965 000 05926 SPRING TRAY LID LEFT 386K115020 020B 9965 000 06367 WINDOW PINK SMOKE 386K158010 021B BLACK 9965 000 06368 BUTTON STORE/MENU BL 386K270010 021B GOLD 9964 000 06398 BUTTON STORE/MENU GL 386K270110 022B BLACK 9965 000 06368 BUTTON CANCEL/DELETE BL 386K270010 022B GOLD 9964 000 06398 BUTTON CANCEL/DELETE GL 386K270110 023B 9965 000 06369 BUTTON SEARCH ETC.BLK 386K270030 025B BLACK 9965 000 06370 BUTTON REC STOP PLAY BL 386K270050 025B GOLD 9964 000 06399 BUTTON REC STOP PLAY GL 386K270150 026B BLACK 9965 000 06371 BUTTON STOP PLAY L 386K270060 026B GOLD 9964 000 06400 BUTTON STOP PLAY L 386K270160 030B BLACK 9965 000 05930 ESCUTCHEON
TRAY LID OUTER BL
386K063010
030B GOLD 9964 000 05940 ESCUTCHEON TRay lid
OUTER GL
386K063110
031B BLACK 9965 000 05931 BADGE CD-RW BL 386K251010 031B GOLD 9964 000 05941 BADGE CD-RW GL 386K251110 032B BLACK 9965 000 06372 BADGE CD TEXT BL 386K251020 032B GOLD 9964 000 06401 BADGE CD TEXT GL 386K251120 037B BLACK 9965 000 05932 JOG KNOB BLK JOG KNOB BL 386K154010 037B GOLD 9964 000 05942 JOG KNOB GLD JOG KNOB GL 386K154110 040B FTD HOLDER FTD HOLDER 370K271110 041B STICKER ADHESIVE,FTD 056J122050 046B SCREW SCR. 010B + H.P.JACK 183J010010 050B BLACK 9965 000 01975 BUTTON POWER BL 255W270010 050B GOLD 9964 000 01395 BUTTON POWER GL 255W270110
009G 4822 462 42129 LEG GOLD HOT STAMP
FRONT
183J057010
010G 4822 462 42048 LEG GOLD HOT STAMP REAR 183J057110 025G 9965 000 00362 LINK,POWER SW. 349K121010 026G 9965 000 05933 LINK EXTENSION 386K121010 911G /F BUSHING NIFCO 4516 085J259010 911G /K,/N,/U 4822 459 80744 BUSHING NIFCO 2271 450H259010
001M MECHANISM CD-R MODULE
MAR775
388K304500
501M MECHANISM CD MODULE
VAL1250
386K304600
WC01 9965 000 06393 FFC CABLE P=1.25 7PIN YU07100530 WC02 9965 000 06394 FFC CABLE P=1.0 14PIN YU14300520 WC03 9965 000 06395 FFC CABLE P=1.0 14PIN YU22220520
W801 /F,/K MAINS CORD E MAYOR YC01800800
W801 /N 4822 321 11343 MAINS CORD N MAYOR YC01800790
W801 /U MAINS CORD NON-INTEGRAL YC02000880
PACKING 001T /F USER MANUAL F 386K851110 001T /K USER MANUAL ENG/CHI 386K851350 001T /N 9965 000 06373 USER MANUAL 9 LANG. 386K851310 001T /U USER MANUAL U 386K851250 010T USER MANUAL FLY SHEET 386K851070
J081 /K 4822 265 10092 JACK AC ADAPTER YJ04001240 T001 9965 000 05922 REMOTE COMMANDER
RC6050DR
ZK386K0010
W001 4822 321 62205 RCA ST.CORD 1M GOLD ZD01000550 W002 4822 321 62205 RCA ST.CORD 1M GOLD ZD01000550 W003 4822 321 62012 RCA RC-5 CORD 0.8M ZD00900100
NOT STANDARD
SPEAR PARTS
001S PACKING CASE 386K801010 002S CUSHION 386K809010
Page 42
46
13. ELECTRICAL PARTS LIST
The suppliers and their type numbers of fusible resistors are as follows;
1. KOA Corporation Part No. (MJI) Type No. (KOA) Description NH05 × × × 140 RF25S × × × × Ω J(±5% 1/4W) NH05 × × × 120 RF50S × × × × Ω J(±5% 1/2W) NH85 × × × 110 RF73B2A × × × × Ω J(±5% 1/10W) NH95 × × × 140 RF73B2E × × × × Ω J(±5% 1/4W)
2. Matsushita Electronic Components Co., Ltd Part No. (MJI) Type No. (MEC) Description NF05 × × × 140 ERD-2FCJ × × × (±5% 1/4W) RF05 × × × 140 NF02 × × × 140
ERD-2FCG
× × × (±2% 1/4W)
RF02 × × × 140
Examples ;
Resistance value
0.1 Ω.... 001 10 Ω .... 100 1 kΩ .... 102 100 kΩ .... 104
0.5 Ω.... 005 18 Ω .... 180 2.7 kΩ .... 272 680 kΩ .... 684
1 Ω .... 010 100 Ω .... 101 10 kΩ .... 103 1 MΩ .... 105
6.8 Ω.... 068 390 Ω .... 391 22 kΩ .... 223 4.7 MΩ .... 475
ASSIGNMENT OF COMMON PARTS CODES.
RESISTORS
R : 1) GD05 × × × 140, Carbon film fixed resistor, ±5% 1/4W R : 2) GD05 × × × 160, Carbon film fixed resistor, ±5% 1/6W
Examples ;
Resistance value
0.1 Ω.... 001 10 Ω .... 100 1 kΩ .... 102 100 kΩ .... 104
0.5 Ω.... 005 18 Ω .... 180 2.7 kΩ .... 272 680 kΩ .... 684
1 Ω .... 010 100 Ω .... 101 10 kΩ .... 103 1 MΩ .... 105
6.8 Ω.... 068 390 Ω .... 391 22 kΩ .... 223 4.7 MΩ .... 475
Note : Please distinguish 1/4W from 1/6W by the shape of parts
used actually.
CAPACITORS
C : CERAMIC CAP.
3) DD1 × × × × 370, Ceramic capacitor Disc type Temp.coeff.P350 N1000, 50V
Examples ;
Tolerance (Capacity deviation)
±0.25 pF .... 0
±0.5 pF .... 1
±5% .... 5
Tolerance of COMMON PARTS handled here are as follows :
0.5 pF 5 pF .... ±0.25 pF
6 pF 10 pF .... ±0.5 pF
12 pF 560 pF .... ±5%
Capacity value
0.5 pF ....005 3 pF .... 030 100 pF .... 101
1 pF .... 010 10 pF .... 100 220 pF .... 221
1.5 pF ....015 47 pF .... 470 560 pF .... 561
C : CERAMIC CAP.
4) DK16 × × × 300, High dielectric constant ceramic capacitor Disc type Temp.chara. 2B4, 50V
Examples ;
Capacity value
100 pF .... 101 1000 pF .... 102 10000 pF .... 103
470 pF .... 471 2200 pF .... 222
C : 5) ELECTROLY CAP. ( ), 6) FILM CAP. ( )
5) EA × × × × × × 10, Electrolytic capacitor One-way lead type, Tolerance ±20%
Examples ;
Capacity value
0.1 µF....104 4.7 µF .... 475 100 µF ....107
0.33 µF....334 10 µF ....106 330 µF ....337
1 µF .... 105 22 µF ....226 1100 µF ....118
2200 µF ....228
Working voltage
6.3V....006 25V .... 025
10V ....010 35V .... 035
16V ....016 50V .... 050
6) DF15 × × × 350 Plastic film capacitor DF15 × × × 310 One-way type, Mylar ±5% 50V DF16 × × × 310 Plastic film capacitor
One-way type, Mylar ±10% 50V
Examples ;
Capacity value
0.001 µF (1000 pF) ....... 102 0.1 µF....104
0.0018 µF ........................ 182 0.56 µF....564
0.01 µF........................ 103 1 µF ....105
0.015 µF ........................ 153
: 1) The above CODES ( R , R , C , C and C ) are omitted on the schematic diagram in some
case.
2) On the occasion, be confirmed the common parts on the parts list.
3) Refer to “Common Parts List” for the other common parts (RI05, DD4, DK4).
Capacity value Tolerance
Capacity value
Resistance value
Working voltage Capacity value
Capacity value
NOTE
NOTE ON SAFETY FOR FUSIBLE RESISTOR :
Resistance value
Resistance value (0.1 Ω − 10 kΩ)
Resistance value
Resistance value
ANT. : ANTENNA BATT. : BATTERY CAP. : CAPACITOR CER. : CERAMIC CONN. : CONNECTING DIG. : DIGITAL HP : HEADPHONE MIC. : MICROPHONE µ-PRO : MICROPROCESSOR REC. : RECORDING RES. : RESISTOR SPK : SPEAKER SW : SWITCH TRANSF. : TRANSFORMER TRIM. : TRIMMING TRS. : TRAMSISTOR VAR. : VARIABLE X’TAL : CRYSTAL
ABBREVIATION AND MARKS
{
{
{
{
{
{
{
{
{
{
NOTE ON SAFETY :
Symbol Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol . Any other component substitution (other than original type), may increase risk of fire or electrical shock hazard.
Page 43
47
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
P816-POWER
CIRCUIT BOARD
P816-CAPACITORS C801 9965 000 06375 CER. 82 pF J 500V CH DD15820550 C810 4822 124 40763 ELECT. 2.2µF M 50V RA-2 OA22505020 C811 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C814 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010
C819 9965 000 04979 FILM ECQUL 0.1µF 250V AC DF17104630 C820 9965 000 06376 FILM ECQUL 0.22µF 250V AC DF17224570 C821 9965 000 04981 ELECT. 120µF 400V EA12740070 C825 9965 000 04980 CER. 470P AC400V DK17471520 C826 9965 000 04980 CER. 470P AC400V DK17471520 C827 9965 000 06377 CER. 470P 1KV DK16471560
C828 9965 000 04980 CER. 470P AC400V DK17471520 C829 4822 124 80067 ELECT. 4.7µF M 50V RA-2 OA47505020 C833 4822 124 41535 ELECT. 100µF M 25V RA-2 OA10702520
C851 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C852 9965 000 06378 ELECT. 330µF 16V RJB EF337016P0 C854 4822 124 90353 ELECT. 100µF M 10V RA-2 OA10701020 C855 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C856 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C857 9965 000 06379 ELECT. 2200µF 10V RJB EF228010P0 C860 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C861 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C862 9965 000 06380 ELECT. 10µF 50V RJB EF106050P0 C864 4822 124 90366 ELECT. 220µF M 50V RA-2 OA22705020 C866 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C867 9965 000 06381 ELECT. 1000µF 16V RJB EF108016P0 C868 4822 124 80123 ELECT. 220µF 16V ARS OA22701640 C869 4822 124 80123 ELECT. 220µF 16V ARS OA22701640 C871 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C872 9965 000 06382 ELECT. 220µF 16V RJB EF227016P0 C873 4822 124 80123 ELECT. 220µF 16V ARS OA22701640 C875 4822 124 80123 ELECT. 220µF 16V ARS OA22701640 C877 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C881 4822 124 41535 ELECT. 100µF / 25V OA10702520 C882 4822 122 30103 CER. 0.022µF 50V DK18223310 C891 4822 124 41535 ELECT. 100µF 25V OA10702520 C892 4822 124 41535 ELECT. 100µF 25V OA10702520 C898 4822 122 40617 CER. 0.1µF 50V DD38104010 G815 4822 122 33276 CER. DE7150 F 103M DK17103840
P816-CAPACITORS (COMMON)
HIGH DIELECTRIC CONSTANT
CER. CAPACITOR ±10% 50V : C802-C804 C809 C813
P816-RESISTORS R809 4822 111 31001 RES. 330
±5% 1/6W GG05331160
R811 4822 052 10229 RES. 22
±5% 1/6W GG05220160
R812 4822 052 10101 RES. 100
±5% 1/6W GG05101160
R813 9965 000 06391 RES. 15
±5% 1/6W GG05150160
R816 9965 000 05893 RES. 180
±5% 1/6W GG05181160 R819 /F 482211682449 RES. 330kΩ K 1/2W ERC12GK RC10334120 R819 /K /N 9965 000 00502 RES. 1MΩ ±5% 1W RCR60 L15 RC05105010 R819 /U RES. 2.2MΩ 1/2W ERC12UG RC10225820
R823 4822 053 10183 RES. 18k
±5% 1W GA05183010
R825 4822 052 10102 RES. 1k
±5% 1/6W GG05102160
R826 4822 116 82805 RES. 1
±5% 1/6W GG05010160
R827 9965 000 06392 RES. 1.5
±5% 1/6W GG05015160
R828 9965 000 06392 RES. 1.5
±5% 1/6W GG05015160
R832 4822 053 10183 RES. 18k
±5% 1W GA05183010
R882 4822 052 10101 RES. 100
±5% 1/6W GG05101160
R884 4822 050 22212 RES. 2.21k
±1% 1/6W GM11622110
R885 4822 050 26811 RES. 681
±1% 1/6W GM11668100
R886 JUMPER 75060501P0
P816-RESISTORS (COMMON)
CARBON FILM FIXED RES.
±5% 1/6W : R801-R808 R810 R814 R815 R829 R851-R853 R861-R866 R881 R883 R887 R891-R894
P816-SEMICONDUCTORS
D802 4822 130 81248 DIODE S1WB(A)60 30A 600V HD20031290 D803 9965 000 00388 DIODE AG01 400V 0.7A HD20049080 D804 9965 000 00388 DIODE AG01 400V 0.7A HD20049080 D806 9965 000 00388 DIODE AG01 400V 0.7A HD20049080 D807 9965 000 00388 DIODE AG01 400V 0.7A HD20049080 D814 9965 000 00388 DIODE AG01 400V 0.7A HD20049080
D829 4822 130 80116 ZENER DIODE 24V HD32401000
D832 9965 000 00388 DIODE AG01 HD20049080 D851 9965 000 00388 DIODE AG01 HD20049080 D856 4822 130 11074 DIODE RK46 HD20050080 D861 9965 000 00388 DIODE AG01 HD20049080
D862 4822 130 34499 ZENER DIODE 20V HD32001000
D866 9965 000 06383 DIODE RU4AM 600V 2.0A HD20051080
D868 9965 000 00388 DIODE AG01 400V 0.7A HD20049080
D871 9965 000 00388 DIODE AG01 HD20049080
D881 9965 000 06384 IC TL431 SHUNT REGULATOR HC33036590
Q801 4822 130 10431 PHOTO UNIT PC-123F2 HW10032320 Q810 4822 209 90025 IC MC44603P HC10111170 Q825 9965 000 00395 F.E.T. 2SK2943 900V 3A HF22943000 Q851 9965 000 06390 IC LM317 ADJ. REG. HC31937590
Q861 4822 130 41947 TRS. 2SC2458 2SC1740S
2SC3199 ETC.
HT30001000
Q862 4822 130 42715 TRS. 2SA1048 2SA933S
2SA1267 ETC.
HT10001000
Q871 9965 000 01744 IC NJM7908FA HC39908090 Q891 4822 130 43818 TRS. 2SC2878 HT328782A0 Q892 4822 130 10431 PHOTO UNIT PC-123F2 HW10032320
P816-MISCELLANEOUS
F820 /F FUSE 2A 125V UL CSA MITI FS10200350
F820 /K /N 4822 070 32001 FUSE 2A 250V BS LISTED FS10200850
F820 /U FUSE 2A 125V
UL CSA MITI FBT
FS10200350
L820 4822 157 70398 LINE FILTER LF-4D-223 22MH LC22260130 L825 FERRITE CORE
BL02RN2-
R62T2
FC90050130
L831 9965 000 06385 SWITCHING TRANSF.
ER2810SG
TS12900010
L832 9965 000 06386 CHOKE COIL 10µH J% LC11033900 L851 9965 000 06387 CHOKE COIL 4.7µH J% LC14723900 L853 9965 000 06387 CHOKE COIL 4.7µH J% LC14723900 L854 9965 000 06386 CHOKE COIL 10µH J% LC11033900 L856 9965 000 06388 CHOKE COIL 6.8µH
PJ8R-6R8M
LC16820110
L861 4822 157 62681 CHOKE COIL 1µH EL0405 LC11023900 L862 9965 000 06386 CHOKE COIL 10µH J% LC11033900 L867 9965 000 06389 CHOKE COIL 2.2µH
LHLC06TB2R2M
LC12220190
L872 9965 000 06386 CHOKE COIL 10µH J% LC11033900 L873 9965 000 06386 CHOKE COIL 10µH J% LC11033900
S815 9965 000 05921 PUSH SWITCH
ESB92S94B TV-5 1.5MM
SP01012480
P916-HEAD PHONE
CIRCUIT BOARD
J901 9965 000 01662 JACK H.P JACK
HLJ0540-01-410 BLK
YJ01003870
L901 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L902 FERRITE BEAD
BL02RN2-R62T2
FC90050130
Page 44
48
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
PP16-REAR PANEL
CIRCUIT BOARD
PP16-CAPACITORS C301 4822 124 41539 ELECT. 47µF M 16V RA-2 OA47601620 C311 5322 122 32265 CER. 100pF J CH 50V BLK DD15101300 C312 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C313 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C314 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C651 5322 122 32265 CER. 100pF J SL 50V GRN DD15101300 C652 5322 122 32265 CER. 100pF J CH 50V BLK DD15101300 C653 4822 124 12404 ELECT. 220µF 16V RA-2 OA22701620 C655 4822 124 80119 ELECT. 1000µF 25V ARS OA10702540 C656 4822 124 80119 ELECT. 100µF 25V ARS OA10702540 C681 5322 122 32265 CER. 100pF J CH 50V BLK DD15101300 C682 5322 122 32265 CER. 100pF J CH 50V BLK DD15101300 C683 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 C701 5322 122 32265 CER. 100pF J CH 50V BLK DD15101300 C702 5322 122 32265 CER. 100pF J SL 50V GRN DD15101300
CF51 CER. 470pF ±10% DK16471300 CF52 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 CN51 4822 122 40617 CER. 50V DC 0.1µF +80-20% DD38104010 CT01 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 CT02 4822 126 10513 CER. 47pF DA15470110 CT03 4822 124 41539 ELECT. 47µF M 16V RA-2 OA47601620 CT04 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 CT05 4822 126 10364 CER. 100pF UP050B101K-A DA16101110 CT51 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 CT52 482212610513 CER. 47pF DA15470110 CT53 4822 124 41539 ELECT. 47µF M 16V RA-2 OA47601620 CT54 4822 122 40617 CER. 0.1µF +80%-20% 50V DC DD38104010 CT55 4822 126 10364 CER. 100pF UP050B101K-A DA16101110 CY11 9965 000 00368 CER. 0.047µF Z 50V DA17473110
PP16-RESISTOR R311 4822 111 41355 RES. 75
±5% 1/6W GD05750160
PP16-RESISTORS (COMMON)
CARBON FILM FIXED RES.
±5% 1/6W : R312-R314 R651-R656 R683-R686 RF51-RF57 RN51-RN58 RT01 RT02 RT51 RT52
PP16-SEMICONDUCTORS DF51 4822 130 32362 DIODE 1SS176 MA165 1SS254
30V 0.1A
HD20002000
Q311 4822 209 63182 IC LC74HCU04 HC700400U0 Q681 4822 209 63182 IC LC74HCU04 HC700400U0 QF51 4822 130 42715 TRS. 2SA1048 2SA933S
2SA1267 ETC.
HT10001000
QF52 4822 130 41947 TRS. 2SC2458 2SC1740S
2SC3199 ETC.
HT30001000
QN51
4822 130 43818 TRS. 2SC2878 A HT328781A0
QN58
PP16-MISCELLANEOUS J301 4822 218 11487 OPT. CONNECTOR
GP1F32R OPTICAL RECIVER
YJ15000150
J311 4822 290 81638 TERMINAL 14X14 RCA 1L1P YT02010790 J651 4822 265 31045 TERMINAL YKC21-3337 RCA YT02021080 J681 4822 265 31045 TERMINAL YKC21-3337 RCA YT02021080 J682 JACK FFC CONNECTOR
07P 9604S-07C
YJ07011370
J701 4822 265 31045 TERMINAL YKC21-3337 RCA YT02021080 JF51 4822 267 41009 TERMINAL 2P RCA RC-5 YT02020890 JJ01 JACK 14FMN-BTRK YJ07019380 JT01 4822 290 81638 TERMINAL 14X14 RA 1L1P BLK YT02010790
JT02 4822 267 31369 OPT. CONNECTOR
GP1F32T OPTICAL OUTPUT
YJ15000090
JT51 4822 290 81638 TERMINAL 14X14 RA 1L1P BLK YT02010790 JT52 4822 267 31369 OPT. CONNECTOR
GP1F32T OPTICAL OUTPUT
YJ15000090
L311 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L651 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L652 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L681 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L682 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L701 FERRITE BEAD
BL02RN2-R62T2
FC90050130
L702 FERRITE BEAD
BL02RN2-R62T2
FC90050130
LF51 FERRITE BEAD
BL02RN2-R62T2
FC90050130
LT01 FERRITE BEAD
BL02RN2-R62T2
FC90050130
LT02 4822 142 60422 PULSE TRANSF.
TPS247MN-0386AN
TP41042030
LT03 FERRITE BEAD
BL02RN2-R62T2
FC90050130
LT51 FERRITE BEAD
BL02RN2-R62T2
FC90050130
LT52 4822 142 60422 PULSE TRANSF.
TPS247MN-0386AN
TP41042030
LT53 FERRITE BEAD
BL02RN2-R62T2
FC90050130
SF51 4822 277 21559 SLIDE SWITCH INT/EXT SS02021150
PY16-FRONT CIRCUIT BOARD
PY16-CAPACITORS CY03 4822 1224 0588 CER. 0.022µF TP050F223Z DA17223110 CY04 4822 1261 0362 CER. 22pF DA15220110 CY05 48221 261 0362 CER. 22pF DA15220110 CY06 9965 00000368 CER. 0.047µF Z 50V DA17473110 CY07 4822 124 21901 ELECT. 47µF 6.3V EJ47600610 CY08 9965 000 00368 CER. 0.047µF Z 50V DA17473110 CY09 4822 126 10364 CER. 100pF UP050B101K-A DA16101110 CY10 4822 126 10364 CER. 100pF UP050B101K-A DA16101110 CY12 4822 124 21901 ELECT. 47µF 6.3V EJ47600610
PY16-RESISTORS (COMMON)
CARBON FILM FIXED RES.
±5% 1/6W : RY01-RY15 RY21-RY28
PY16-SEMICONDUCTORS DY02 4822 130 11569 L.E.D. HLMF-K200 #2UL RED HI10005340 DY03 4822 130 11569 L.E.D. HLMF-K200 #2UL RED HI10005340 DY04 5322 130 31504 ZENER DIODE MTZ J 3.3A HD30331000
PY16-MISCELLANEOUS QY01 9965 000 06374 MICROPROCESSOR
TMP87CH74F
HU385KT000
QY02
4822 130 41947 TRS. 2SC2458 2SC1740S HT30001000
QY04 2SC3199 ETC.
LY01 4822 157 62919 CHOKE COIL 100µH J% LC11043800 SY01
4822 276 13732 PUSH SWITCH SKQNAE SP01013310
SY09 H/5MM 160GF
Page 45
49
POS.
NO
VERS.
COLOR
PART NO.
(FOR PCS)
DESCRIPTION
PART NO.
(MJI)
SY15
4822 276 13732 PUSH SWITCH SKQNAE SP01013310 SY21 H/5MM 160GF VX01 9965 000 05916 DISPLAY UNIT FTD BJ727GNK
15GRID X 22ANODE
HQ31208410
XY01 4822 242 72066 SERAMIC VIB. CST8.0MHZ MT FQ08004010 ZY01 4822 130 11494 IR SENSOR RPM6936-V4 HW10004210
PY26-KEY CIRCUIT BOARD
SY22 4822 276 13732 PUSH SWITCH
SKQNAE H/5MM 160GF
SP01013310
SY23 4822 276 13732 PUSH SWITCH
SKQNAE H/5MM 160GF
SP01013310
PY36-ROTARY ENCODER
CIRCUIT BOARD
SY26 9965 000 05915 ROTARY SWITCH EC11B
WITH PUSH SW
SR03030030
PY46-LED CIRCUIT BOARD
DY01 4822 130 11569 L.E.D. HLMF-K200 #2UL RED HI10005340
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