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EM4250
Instruction Manual
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Parts Breakdown
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Makita EM4250CA, EM4250 User Manual

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Page 1
21
20
19
18
32
17
23
22
31
29
10 - 2010
EM4250 / EM4250CA
4 STROKE BRUSH CUTTER
30
24
25
26
27
28
33
A07
10
11
13
14
39
2
A08
A10
38 37
A09
16
12
207
206
6
7
34
15
8
9
1
35
Page 2
CONTROL LEVER ASSEMBLY
16
47
49
44
45
41
46
48
42
43
2 MODEL EM4250
Page 3
84
79
83
A11
59
53
50
55
82
80
64
81
63
78
77
76
75
74
85
86
215
56
57 58
60
61
211
51
66
65
71
73
62
54
52
69
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216
67
68
3 MODEL EM4250
Page 4
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101
4 MODEL EM4250
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102
95
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Page 5
115
107
109
112
111
108
110
114
117
120
A12
116
5 MODEL EM4250
118
119
Page 6
142
218
219
146
148
150
149
147
144
121
143
212
135
136
151
133 139
145
141
132
122
127
126
123
125
140
134
138
131 130
129
128
124
6 MODEL EM4250
137
Page 7
169
164
165
170
152
167
153 (TYPE 1 - 3)
159
162
163
168
166
214
210
159
160
156
155
158
153 (TYPE 4)
162
154
161
157
7 MODEL EM4250
160
158
213
156
155
157
154
161
Page 8
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173
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178
8 MODEL EM4250
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182
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179
176
184
185
Page 9
188
190
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192
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186
187
205
203
194
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9 MODEL EM4250
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Page 10
Item No Type Ref Part No Description (*See Service changes) Qt
y
1 2 6 7 8
8
9 10 11 12 13
13
14 15 16
16
17
17 17 17 17 17
18 0119059890 19 20
20
21 22 23
23
24 25 26 27 28 29 30
30
31 32 33 34
34
35 37 38 39 41 42 43 44
44
45 46 47 48 49
6241003000
2
2
2
1
1 INC.
2
2 INC.
3
3 INC.
1 3
1 3
2
2
1 3
1 2
6191500401 0043605400 002-18050-00 6254019000
INC.
*****
0043605200 6254500000 6214501600 6214502000 6254007001
INC.
*****
0119059890 0119059890 6245002000
INC.
*****
6213017003
6213017004
6243006002
6212500300 0031508000 6193006120 0031424000 0600069990 6213021001 6243008002 0600109910 0031426000 6218501601 6218003001 6258505001 6218500200 0119059780 0140059390 6253011012 0043105060 0119059490 6249502300 6249502301 6259514700 6418500303 0011706300 0150059940 6215022030 6215023060 6215023050 6245002010
INC.
*****
6245002020 6195006050 0119059980 6215022040 6195006060
SHAFT PIPE COMPLETE SHAFT (OLD# 6191500400) PAN HEAD SCREW M5X40 NUT M5 HANGER ASS'Y Item No. 9 SCREW & WASHER ASS'Y GRIP HANDLE HANDLE HANDLE HOLDER ASS'Y Item No. 14, 15 SOCKET HEAD BOLT M5X25 (OLD# 0119059840) SOCKET HEAD BOLT M5X25 CONTROL LEVER ASS'Y 9 Item No. 41-49 GEAR CASE ASS'Y Item No. 18-32 GEAR CASE ASS'Y - N/A Item No. 18-32 GEAR CASE ASS'Y Item No. 18-32 SOCKET HEAD BOLT M5X25 BALL BEARING #609ZZ OUTER SNAP RING (F/ GEAR CASE ASSY TYPE 1-2) OUTER SNAP RING (F/ GEAR CASE ASSY TYPE 3) INNER SNAP RING BALL BEARING 626ZZ CUTTER SHAFT SET (F/GEAR CASE ASSY TYPE 1-2) CUTTER SHAFT SET (F/GEAR CASE ASSY TYPE 3) BALL BEARING 6000DDU (OLD# 0600109930 - N/L/A) INNER SNAP RING RECEIVE WASHER CLAMP COMPL. WASHER (OLD# 6218003000 - N/L/A) NUT GUARD SOCKET HEAD BOLT M5X12 (F/GEAR CASE ASSY TYPE 1-2) SCREW ASSEMBLY (F/GEAR CASE ASSY TYPE 3) OIL BOLT M6X9 PAN HEAD SCREW SOCKET HEAD BOLT M5X14 (W,SW) CAUTION LABEL - N/L/A CAUTION LABEL CAUTION LABEL PROTECTOR CLAMP BOLT M6X30 TAPPING SCREW LEVER LEVER ADJUST COMPLETE WIRE SET Item No. 45 WIRE COMPLETE SPRING SOCKET HEAD BOLT M5X30 NUT M5 TAPPING SCREW M4X20
Unit
1 PC. 1 PC. 2 PC. 2 PC. 1 PC.
1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC.
1 PC.
4 PC. 4 PC. 1 PC.
1 PC.
1 PC.
1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 SET 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC.
10 MODEL EM4250
Page 11
Item No Type Ref Part No Description (*See Service changes) Qt
y
50 51 52 53
53
54 55 56 57 58 59
59
60 61
61
62
62
63 64
64
65 66 67 68 69 70
70
71
71
73 74 75 76 77 78 79 80 81 82 83 84 85
85
86 87 88 89 90 91 92 93 94 95 96 97 98 99
5
1 2
1 2
1 2 1 2
2 3
1 2 1 2
2 2
2
5921024000 * 5921501200 * 5921500502 5921004000 * 5921004001 5921500700 5921500800 5921501000 5921501100 0119049980 004-36051-60 0119059531 0119059510 0119059500 0119059510 0043605140 0119059510 6241500203 0140059350 0119059470 5926500000 5926500100 5926500200 5926500300 5926500600 0213160020 0213169990 0043605180 0119059510 5923503800 * 6242003000 0031432000 0600129950 0031512000 6241500300 6241500401 6241500501 6241500601 6241500701 0119059900 0119059950 5219002000
INC.
0140059480 5922003000 0440129960 0440109970 5421500500 5922500900 5922004000 0565089970 5232502600 5921501400 5923500001 5933003000 * 5923500501 5923500600
CYLINDER BLOCK SET BALL (OLD) - N/L/A CAMGEAR COVER ROCKER COVER COM. - N/L/A ROCKER COVER COM. CAMGEAR COVER GASKET ROCKER COVER GASKET REED VALVE RETAINER PLATE SOCKET HEAD BOLT M4X10 SCREW ASS'Y M5X16 (W,SW) SOCKET HEAD BOLT M5X16(WSW) SOCKET HEAD BOLT M5X14 SOCKET HEAD BOLT M5X30 (W) SOCKET HEAD BOLT M5X14 SCREW ASS'Y M5X14 SOCKET HEAD BOLT M5X14 CLUTCH CASE SCREW ASS'Y M5X18 (W,SW) SOCKET HEAD BOLT M5X16 OIL CASE CASE GASKET OIL TUBE OIL WEIGHT OIL GAUGE GASKET 16DX23X1.2T GASKET SCREW ASS'Y M5X18 SOCKET HEAD BOLT M5X14 WASHER (OLD) - N/L/A CLUTCH DRUM COMPLETE INNER SNAP RING BALL BEARING #6201DD/#6201 2RU OUTER SNAP RING SPACER PIPE DAMPER 1 PIPE DAMPER 2 PIPE BRACKET 1 (OLD# 6241500600 - N/L/A) PIPE BRACKET 2 (OLD# 6241500700 - N/L/A) SOCKET HEAD BOLT M5X12 SOCKET HEAD BOLT M5X18 STAND SET Item No. 86 SCREW ASS'Y M5X14 CRANK SHAFT ASS'Y OIL SEAL (L) OIL SEAL (S) CLIP PISTON PISTON RING SET CLIP PISTON PIN SPACER CAM LIFTER CAM GEAR ASS'Y (OLD#5923007000 - N/L/A) CAM GEAR SHAFT CAM LIFTER SHAFT
Unit
1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 3 PC. 3 PC. 6 PC. 2 PC. 2 PC. 3 PC. 3 PC. 1 PC. 3 PC. 3 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 4 PC. 4 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 SET 2 PC. 1 PC. 2 PC. 2 PC. 1 PC. 1 PC. 1 PC.
11 MODEL EM4250
Page 12
Item No Type Ref Part No Description (*See Service changes) Qt
y
100 101 102 103 104 105 106 107
107
108 109 110 111 112 114 115 116 117 118 119 120 121
121 121 121
122
122
123 124 125 126 127 128 129 130
130
131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146
146
147 148
148
149
5923500700
2 2
2 2 INC.
2
1
1 INC.
2
2 INC. 2 2 INC.
1 2
4 2
2
1 2
1 2
2
5933002000 * 5933500100 * 5923501200 5923501300 5923501400 5923501500 5925001002
5925001030 5195002060 5215002030 5195002110 5195002100 5225004020 5195500000 0043604250 0230049940 5929500800 0043605100 6249501001 5926008000 *
5926009000 *
5926002140 *
5236046140 5236046050 5246001150 5926008010 5236046040 5246001040 5926002040 5926002030 * 5196002020 * 5246001010 5316005120 5236018040 5926002010 5206008030 5206008110 5236046010 5926002020 5426005030 5016004010 5923016000 * 002-17050-00 * 002-27060-00 * 002-27060-00 * 5923504700 * 5923501900 5923504000 5923502000 * 0043605180 0119059870 0149069972
PUSH ROD ROCKER ARM ASS'Y (OLD# 5923002000) ROCKER SHAFT (OLD#5933500100) VALVE SPRING SPRING RETAINER EXHAUST VALVE INTAKE VALVE STARTER COVER ASS'Y (OLD# 5925001001 - N/L/A) Item No. 108-112, A12, 114-115 REEL SET SCREW SPIRAL SPRING COLLAR SWING ARM HANDLE PULLEY SCREW ASS'Y M4X25 SPACER TANK GUARD SCREW ASSEMBLY MODEL LABEL (OLD# 6249501000 - N/L/A) CARBURETOR
*
Item No. 122-125, 126A, 127-129, 130A, 131-133, 135, 137-139 CARBURETOR
*
Item No. 122-125, 126A, 127-129, 130A, 131-133, 135, 137-139 PUMP BODY ASS'Y
*
Item No. 140 AIR PURGE BODY ASS'Y PRIMER PUMP COVER PRIMER PUMP METERING DIAPHRAGM ASS'Y METERING DIAPHRAGM GASKET PUMP DIAPHRAGM PUMP GASKET JET JET O RING RING SWIVEL THROTTLE VALVE ASS'Y PAN HEAD SCREW PLUG PUMP COVER SCREW PUMP SPRING WASHER INLET SCREEN INSULATOR COMPLETE NUT M5 (OLD# 0170059980) (OLD) NUT M6 (OLD) NUT M6 (OLD) INSULATOR GASKET (OLD 5923501801) CARBURETOR GASKET CARBURETOR GASKET CARBURETOR INSULATOR (OLD) SCREW ASS'Y M5X18 SOCKET HEAD BOLT M5X18 ADJUST SCREW (OLD# 0149069970 - N/L/A)
Unit
2 PC. 2 PC. 1 PC. 2 PC. 2 PC. 1 PC. 1 PC. 1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 2 PC. 1 PC. 2 PC. 1 PC. 1 PC.
1 PC.
1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 4 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 2 PC. 1 PC.
12 MODEL EM4250
Page 13
Item No Type Ref Part No Description (*See Service changes) Qt
y
150 151 152 153
153
154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 175 176 177 178 179 180 181 182 183 184 185
185
186
186 186
187
187
188 189 190 191 192 193 194 195
195
196 197 198 199
5246004150 5259500300 5921500900
4 4 INC. 4
2
2
2
2
2 2
1 2 1 2 3 1 2
2 3
5933001000 *
5933005000 * 5316500701 5923502400 5923502500 5933501600 * 5923502200 5933501200 0240139970 0240159990 5923502301 5923502600 0213069990 5933500800 5923503001 0140059480 5923503100 0561080010 5923001000 5923501601 5923503400 0119059520 0140059962 014-00599-62 5926500400 5926003000 5236503900 0561059990 5926012000 * 5256067000 * 6249501501 5036500200 5036500300 5196500301 5196500302 5927001010 5927012010 5927012011 5927001020 5927001021 5927500100 065-40099-31 5927003000 5257018001 5257500300 * 0011306160 0031206000 0043704200 0119049970 5928500000 5928500100 5928500200 5928500300
CAP CAP BREATHER PIPE CLEANER PLATE ASS'Y (OLD 5923004003)
*
Item No. 154-162 AIR CLEANER PLATE COMPLETE (OLD 5923006002) CHECK VALVE CHECK VALVE (1) CHECK VALVE PLATE SEPARATOR PLATE (OLD# 5923503300 - N/L/A) CHOKE LEVER AIR CLEANER ELEMENT(SPONGE) (OLD# 5923503200) O RING P14 O RING P15 CHOKE PLATE (OLD# 5923502300) PLATE GASKET AIR CLEANER COVER (OLD# 5923502700) PIPE SCREW ASS'Y M5X14 SCREW M5X68 (W,SW SUS) HOSE CLAMP EXHAUST MUFFLER MUFFLER GASKET MUFFLER COVER SOCKET HEAD BOLT M5X40 SCREW M5X6 (USE 014-00599-62) SCREW M5X6 FUEL TANK TUBE FILTER HOSE CLAMP FUEL TANK CAP (OLD# 5926006001 - N/L/A) STRAP (OLD# 5926005000 - N/L/A) STRAP PLATE PLATE DAMPER DAMPER IGNITION COIL IGNITION COIL IGNITION COIL FLYWHEEL FLYWHEEL PLUG CAP PLUG CAP SPRING WIRE COMPLETE WIRE COMPLETE GROMMET (OLD) BOLT ASS'Y WASHER SCREW ASS'Y M4X20 SOCKET HEAD BOLT CLUTCH SHOE SPRING CLUTCH BOLT WASHER
Unit
1 PC. 1 PC. 1 PC. 1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 2 PC. 2 PC. 1 PC. 2 PC. 2 PC.
13 MODEL EM4250
Page 14
Item No Type Ref Part No Description (*See Service changes) Qt
y
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
200 201 202 203 204 205 206 207 209
209
210 211 212 213 214 215 216 218 219
219
5925500800 0043605100 0043604160 5927500000 0566059980 5929501001
2
1 2
2
1 2
6258508200 0011706300 5923008010 5923008011 5923503900 5921501800 * 0119059780 * 5923503500 * 5933500900 5926501300 * 0561059970 * 5923504600 * 0062610101 * 213078-6 *
CYLINDER COVER SCREW ASSEMBLY SCREW M4X16(W,SW) PLUG COVER CLAMP TRADE MARK LABEL PROTECTOR CLAMP (OLD# 6278500601 - N/L/A) BOLT M6X30 SPARK ARRESTER SPARK ARRESTER PIPE (OLD) CHECK VALVE (ADDED) SOCKET HEAD BOLT M5X12 GASKET SEPARATOR (ADDED) AIR CLEANER ELEMENT CLAMP (ADDED) HOSE CLAMP (ADDED) INTAKE PIPE (ADDED) O RING (ADDED) ORING 10
ACCESSORIES - See catalogue or visit www.makita.ca for more accessories information -
01 02
02
03
03
04 05
05
06
06
07
07
08
08
09 10
10
11 12
6247001001
1 2 1 2
1 2 1 2
3 3 INC. 2 2 INC. 3
B-01878 B-14118 6418500701 CUTTER COVER (SE until JUL2009) 1 PC. 6418027000 CUTTER COVER (2PC/SET) (SE from AUG2009) 1 SET 6249000000 0722105000 0722104600 6111502700 WIRE CLAMP (SE until OCT2009) 2 PC. 450563-0 CLAMP (SE from NOV2009) 2 PC. 6258060001
*****
6258061001
6258053001 6258028002
INC.
*****
0650109950 5925001050
BAND ASS'Y 9" STAR BLADE 4T (1" ARBOR) - N/L/A 9" STAR BLADE 4T (1" ARBOR)
TOOL SET OIL BOTTLE OIL BOTTLE
PROTECTOR ASS'Y (OLD# 6258047002) Item No. 6, 7, A08, A09 PROTECTOR ASS'Y (OLD# 6258050000) Item No. 206, 207 PROTECTOR COMPLETE (OLD# 6258049002) PROTECTOR ASS'Y Item No. 37, 38 SPARK PLUG STARTER ROPE
Unit
1 PC. 2 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 2 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC. 1 PC.
1 PC. 1 PC. 1 PC.
1 PC. 1 PC. 1 PC.
1 PC.
1 PC.
1 PC. 1 PC. 1 PC. 1 PC. 1 PC.
14 MODEL EM4250
Page 15
SERVICE CHANGES:
1. Change on Cylinder Block Set etc., Item No. Description Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
Closing Information (T/ I#) 50 Cylinder Block Set
51 Ball (Old) 211 Check Valve (Added) ----­158 Separator Plate 213 Separator Gasket (Added) ----­153 Cleaner Plate
154 Air Cleaner Plate Com. 160 Air Cleaner Element
166 Air Cleaner Cover 210 Pipe 214 Air Cleaner Element 212 Screw Assy (Added) ----­101 Rocker Arm Assy 102 Roker Shaft 122 Pump Body Assy 215 Clamp (Added) 216 Hose Clamp (Added)
141 Insulator Complete 142 Nut M5 (Old)
143 Nut M6 (Old) 144 Nut M6 (Old) 145 Insulator Gasket 147 Carburetor Insulator (Old) 192 Grommet (Old) 218 Intake Pipe (Added) 219 O Ring (Added) Above parts are completely interchangeable as a set.
Y04088 Y04529, Y04269 Y05062 Y05305 Y05600
5921005001
(N/L/A)
5921501200
(N/L/A)
5923503300
(N/L/A)
5923004002
(or 5923004001)
5923006001
(or 5923006000)
5923503200 5933501200 5923502700 5933500800 5923503900 -----
5923002000 5933002000 5923501101 5933500100 5926002060 5926002140
5921005002
(N/L/A)
5923004003
5923006002
----- 5933500900
----- 5926501300
----- 0561059970 5923005002
(or 5923005000 / 5923005001)
0021705000 ----­0022706000 ----­0022706000 ----­5923501801 5923504700 5923502000 5257500300
5921005003
(N/A)
0043605100 0119059780
----- 5923504600
-----
5921005004
(N/L/A)
----­5921501800 5933501600 5923503500
5933001000
5933005000
0062610101 213078-6
5921024000
5923016000
-----
-----
2. Change on Cam Gear Assy
Item No. Description Type 1 Type 2
73
97 Cam Gear Assy Above parts are completely interchangeable as a set.
3. Change on Fuel Tank Cap Assy and Strap Unit Item No. Description Type 1 Type 2
180 Fuel Tank Cap Assy 5926006001 5926012000 181 Strap Unit 5926005000 5256067000 Above parts are completely interchangeable as a set.
4. Change on Carburetor and Jet Item No. Description Type 1 Type 2
121 Carburetor 5926008000 5926009000 130 Jet 5926002030 5196002020
Washer
5923503800
(N/L/A)
5923007000
(N/L/A)
-----
5933003000
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