Liquid Controls SP2800 User Manual

Software V ersions

8.x & 12.x

BATCHERBATCHER

BATCHER

BATCHERBATCHER

Installation and Operating Manual

Description

The Batcher is a programmable, microprocessor based unit which provides batch control, monitors flow rate and controls the flow of processing liquids. Start/Stop controls can be used in conjunction with prewarn and final relays to provide valve actuation or pump control. An optional configuration of fers streamlined preset adjustments, remote Start, Stop & Reset, and weighted averaging.

Features

❑ Pulse or Analog Input ❑ Display Batch, Rate or Grand Total ❑ Pulse Count Input up to 20 KHz ❑ 16 Point Linearization ❑ 8 Digit K-Factors for Rate and Total ❑ Security Lockout ❑ 2-Way RS232/422 Communications ❑ NEMA 4X/IP65 Front Panel ❑ Scalable 4-20 mA Output ❑ Scaled Pulse Output ❑ Optional Configuration Includes:

- Streamlined Preset Adjustment (Easy Preset)

- Remote Start, Stop and Reset

- Weighted A veraging

Batcher

Application

The unit is normally used for batch control or inventory tracking. The display may be toggled between batch, rate, and grand total. A programmable K-factor makes keying-in engineering units easy. The unit accepts pulse, contact closures or analog inputs and provides two separate preset controls.

Principle of Operation

The batcher receives an input from a pulse producing flowmeter through a sensor. The user programs the batcher to condition the incoming pulses signal and compute the batch flow and flow rate. A wide variety of different functions can then be performed based on the programmed configurations such as start/stop functions, totalizing, and/or flow rate monitoring. Several other inputs, outputs and functions are available.

99502 01/10/03

Batcher Series Technical Manual

SAFETY INSTRUCTIONS

!

The following instructions must be observed.

• This instrument was designed and is checked in accordance with regulations in force EN 60950 (“Safety of information technology equipment, including electrical business equipment”). A hazardous situation may occur if this instrument is not used for its intended purpose or is used incorrectly. Please note operating instructions provided in this manual.

• The instrument must be installed, operated and maintained by personnel who have been properly trained. Personnel must read and understand this manual prior to installation and operation of the instrument.

• The manufacturer assumes no liability for damage caused by incorrect use of the instrument or for modifications or changes made to the instrument.

T echnical Improvements

• The manufacturer reserves the right to modify technical data without prior notice.

1. INTRODUCTION

1-1 General Description ................................................................................................ 1

1-2 T ypical Application................................................................................................... 1

1-3 Principles of Operation............................................................................................ 1

1-4 STD PRE and EZ PRE Operation Modes ............................................................... 3

1-5 Specifications .......................................................................................................... 4

1-6 Dimensions ............................................................................................................. 5

2. INSTALLATION

2-1 Receipt of Equipment.............................................................................................. 6

2-2 Return Shipment ..................................................................................................... 6

2-3 Panel Mounting ....................................................................................................... 6

2-4 Electrical Connections............................................................................................. 6

2-5 Wiring Connections and Diagrams.......................................................................... 7

3. OPERATION

3-1 Front Panel Operation............................................................................................. 8

3-2 VER 8.7 Programming ............................................................................................ 9

3-3 VER 8.7 K-Factor Programming ............................................................................. 9

3-4 Software Version 8.7 Programming Flow Chart.................................................... 10

3-5 VER 12.0 Programming .........................................................................................11

3-6 VER 12.0 16 Point Linearization Notes..................................................................11

3-7 Software Version 12.0 16 Pt. Programming Flow Chart........................................ 12

3-8 How to Program .................................................................................................... 13

3-9 Frequently Asked Questions About Setting Up The Batcher................................. 13

3-10 Setup Procedure For The Batcher ...................................................................... 14

3-11 Run Mode............................................................................................................ 27

3-12 Internal Operation ............................................................................................... 29

CONTENTS

4. INPUTS

4-1 Digital Pulse Inputs ............................................................................................... 30

4-2 Analog Inputs ........................................................................................................ 30

4-3 DC Power Inputs ................................................................................................... 32

4-4 AC Power Inputs ................................................................................................... 32

5. OUTPUTS

5-1 Frequency Output ................................................................................................. 32

5-2 Control Outputs ..................................................................................................... 33

5-3 Optional Analog Output......................................................................................... 33

5-4 Optional RS232 / RS422 Serial Communications................................................. 34

CONTENTS

6. TROUBLE SHOOTING AND MAINTENANCE GUIDE

6-1 Warning Messages................................................................................................ 34

6-2 Troubleshooting..................................................................................................... 35

6-3 Removing The Case ............................................................................................. 36

6-4 Maintenance.......................................................................................................... 36

7. CALCULATING THE K FACTORS

7-1 General ................................................................................................................. 36

7-2 Calculating the K Factors ...................................................................................... 37

7-3 Calculating 16 Point K Factors.............................................................................. 39

8. SERIAL COMMUNICATIONS

8-1 Unit Code .............................................................................................................. 40

8-2 Baud Rate ............................................................................................................. 40

8-3 Parity ..................................................................................................................... 40

8-4 RS232 Electrical Requirements ............................................................................ 40

8-5 RS232 Card Wiring ............................................................................................... 41

8-6 RS422 Electrical Requirements ............................................................................ 41

8-7 RS422 Card Wiring ............................................................................................... 42

8-8 Strobe Input Electrical Requirements.................................................................... 42

8-9 Strobe Wiring ........................................................................................................ 43

8-10 Serial Interface Operation ................................................................................... 43

8-11 Strobe Address Operation................................................................................... 45

9. Programming Worksheet ................................................................................................ 46

SECTION 1 INTRODUCTION

1-1 General Description Sections 1 through 8 of this manual describe

the wiring, programming and functionality of the standard Batch controller. Section 9 describes the wiring, programming and functionality of Batch controllers with software version

8.7 (Option 6). Software version 8.7 incorporates Remote Start, Stop & Reset with EZ PRE (easy preset). EZ PRE is a useful tool for applications that require frequent changes to the Preset amount.

1-3 Principles of Operation

Presets

When the start button is pushed, two relays engage simultaneously to start flow. When the prewarn number is reached, one relay drops out. When the preset number is reached, the other relay drops out. The user may enter the two numbers when setting up the batch counter. The prewarn is set a certain number of counts less than the preset number. If the prewarn is set larger than the preset, the message "PREWRONG" will appear on the display.

The Batch controller uses the following software versions:

VER 8.7 (Basic unit; Remote Start, Stop

& Reset with EZ PRE “Easy Preset”)

VER 12.0 (Option 4; 16 point linearization)

1-2 Typical Application

Remote

Totalizer

123456

Strip Chart

Recorder

Analog Output

Flowmeter

Pulse Output

RS232 Output

Solenoid Valve

Computer

The above application involves liquid flow. The start button is pushed and the Batcher receives pulses from the flowmeter. The pulses are scaled by the K Factor and sent out via the pulsed output to an external counter. The Analog output is directed to a strip chart recorder which gives a hardcopy of the rate. As the Prewarn is reached, the control valve partially closes. When the final Preset is reached the valve shuts down completely. At any time the flow can be suspended by hitting the stop button. Through the serial communications, a computer keeps a record of the daily events.

Ratemeter

Accurate to 5 1/2 digits (±1 display digit). The ratemeter can be programmed to accept almost any number of pulses per unit of measurement, sample from 2 to 24 seconds maximum, and auto range up to 6 digits of significant information. The ratemeter with a K Factor of 1 displays the rate of pulses per second. Simply dial in the proper K Factor to display in minutes, hours or other units of measurement. Press the C button, while the unit is displaying the batch, to display the rate; 'R' is displayed on the left side of the display.

K Factor

The K Factor is used to convert the input pulses or analog input into workable units. The 8 digit K Factor is a divider with a range of 0.00011 to 99999999 (the decimal point may be keyed into any position). Separate K Factors may be entered into the count and rate sections of the Batcher. Thus, you may batch in gallons and display rate in liters per hour. The maximum factored count speed is 20000 Hz. The maximum factored rate is 7 digits.

16 Point Linearization (Optional) This option extends the accurate range by allowing users to dial in different K Factors for different input rates. This option may be used with digital or analog inputs. (See Section 7-

3.)

1

1-3 Principles of Operation (continued)

Counter

The maximum count is 99999999. In the setup mode choose "RO" (Reset to Zero) for adding (count up) operation or "SP" (Set to Preset) for subtracting (count down) operation. At any time, the display can be made to flash the Grand Total by pressing the ENT button while in the run mode. Activating the CLR button while the Grand Total is flashing, resets the Grand Total counter.

Lockout

Unauthorized front panel changes can be prevented by entering a user selected, four digit code, in the "Lockout" mode. The status of the unit can be observed but "LOCK ON" appears if changes are attempted. Entering the code again returns the unit to "LOCK OFF" status.

Analog Output (Optional) The Analog Output option is available on all units except those with Square Law inputs. Controlled by an Open Collector transistor, it gives a 4 to 20mA (or 0-20mA) output which corresponds to predefined rate or total readings. In the Setup mode the user is prompted to set the low and high (4 to 20 mA) values and also decide if the analog signal will correspond to the ratemeter or totalizer.

Frequency out

The Batcher generates a pulse out for each factored count. An NPN transistor output (Pin

2), can drive external devices at rates of 10, 200, 2000 or 20000 counts per second as selected through the keypad menu. If the K Factor scaled inputs generate pulses faster than the output speed selected, an internal buffer will store up to 9,999 counts before "DATALOST" flashes on the screen. This indicates that the counts being totaled and the scaled outputs may be incorrect. Note that all counts stored in the internal buffer will be pulsed out at the selected frequency even if the counter is reset.

Outcard (Optional) RS232 or RS422 serial two way communications are available. Up to 15 units can be linked together in parallel and addressed separately to transmit unit status or accept new set points in the standard ASCII format. Baud rates of 300, 600, 1200, 2400, 4800 or 9600 as well as choice of odd, even, space, or mark parity can be selected by keypad control.

A sinking driver generates a linear current across the user's external device (such as a strip chart recorder, PLC, computer, external meter, etc). The Batcher can supply the 24 VDC to power the current loop. (Connect pin 15 to 13, Pin 16 is now +24 VDC with respect to pin 12.) Connect Pin 16 to the + DC side of the external device and connect Pin 3 to -DC side of the external device.

2

1-4 STD PRE and EZ PRE Operation Modes

STD PRE and EZ PRE Operation Modes

Version 8.7 of the batcher software allows the user to choose between STD PRE (Standard Preset) and EZ PRE (Easy Preset) operation modes. STD PRE operation is well suited for batch amounts that do not change, since the program mode must be entered to change the preset and the batch count must be cleared before starting a new batch. EZ PRE has been designed for users who frequently change the batch amount. During EZ PRE operation, the preset can be viewed and changed without entering the program mode and another batch can be started without resetting the unit. Note:

inputs.

Note:

Before a batch is started and after a batch is complete, the unit will continue to totalize all EZ PRE is not available on units with 16 Point Linearization.

Using STD PRE Programming

Select STD PRE - Go into the Program Mode and

select STD PRE in the PRE TYP sub menu.

Set the PRESET and PREWARN - Go into the

Program Mode and enter the desired values for the PRESET and the PREWARN.

Program the Counter - Go into the Program

Mode and set up the counter in the COUNT sub menu.

Operation Start a Batch - In the Run Mode, reset the total

by pressing “CLR”, then press “A” to start. When started, both relays energize and the counter begins to count. When the batch is complete, the relays drop out and the unit displays the amount that was batched (0 if in Set to Preset mode).

Stop a Batch - Press “B”, to temporarily stop

process by de-energizing the PRESET and PREWARN relays. Press start, “A”, to continue process.

Repeat a Batch - In the Run Mode, reset the total

and press the start button.

Change the Batch Size - Go to the Program

Mode and enter new PRESET and PREWARN values.

Using EZ PRE Programming

Select EZ PRE - Go into the Program Mode and

select EZ PRE in the PRE TYP sub menu.

Set the PRESET and PREWARN - Go into the

Program Mode and enter the desired values for the PRESET and the PREWARN.

Program the Counter - Go into the Program

Mode and set up the counter in the COUNT sub menu.

Operation Start a Batch - In the Run Mode, press “A” to

start. When started, both relays energize and the counter begins to total. When complete, the relays drop out and the display flashes the current PRESET value.

Stop a Batch - Press “B”, to temporarily stop

process by de-energizing the PRESET and PREWARN relays. Press start, “A”, to continue process.

Repeat a Batch - Press the start button. Change the Batch Size - With the current

PRESET flashing on the display, type a new number using the keypad. This number becomes the PRESET.

Display Batch Total or Rate - With the current

PRESET flashing, press “ENT” to place the PRESET value in memory and use the “C” button to toggle between the Batch Total and the Rate.

3

1-5 Specifications Housing:

High impact plastic case with NEMA 4X front panel.

Dimensions: See Section 1-5, Page 4.

Display: 8 Digit, 0.55" High, 15 Segment, Red Orange, LED.

Input Power: A: 110 VAC ± 15% or 12 to 27 VDC B: 220 VAC ± 15% or 12 to 27 VDC

NOTE: AC Inputs are internally fused with a

160mA slow blow fuse.

Current: Maximum 280 mA DC or 5.3 VA at rated AC voltage.

Output Power: (On AC powered units only): +12 VDC at 100 mA. Separate Isolated 12 VDC at 100 mA to allow ± 12 VDC or +24 VDC, regulated ± 5% worst case.

Temperature: Operating: +32°F (0° C) to +130 ° F (+54° C) Storage: -40°F (-40° C) to +200 ° F (+93° C)

(Extended operating temperature range available, consult factory)

Memory: EEPROM stores all program, display mode and count data for a minimum of 10 years if power is lost.

Reset Front push button: "CLR" resets displayed number and control output. Remote Input (Terminal 5): Open or 0 to 1 VDC (low), 3 to 30 VDC (high), 10K ohm input impedance to ground. Minimum pulse on / off time 5 msec.

Accuracy over full temperature range: Analog - Zero error: ±0.175% full scale max.

Overall error: ±0.5% full scale max.

Digital - 100% (within specified voltage

ranges)

Pulse Inputs: 3A: Standard. High impedance pulse input. Open or 0 to 1 VDC (low), 3 to 30 VDC (high), 10K ohm input impedance. 20 KHz maximum speed (min. on / off 25 usec).

3B: Same as 3A except 4.7 K ohm pull up resistor to +5 VDC with respect to Terminal

12. Analog Inputs:

The current or voltage input is converted to a highly linear 0 to 10 KHz frequency. This frequency can then be scaled by 8 digit K-factors to display rate or count in the appropriate engineering units.

5A: 4-20 mA; 250 Ω input impedance. 5B: 0-20 mA; 250 Ω input impedance. 5C: 1-5 VDC; 15 KΩ input impedance. 5D: 0-5 VDC; 15 KΩ input impedance. 5E: 0-10 VDC; 15 KΩ input imped-

ance.

6A: Square Law: 4-20 mA; 250 Ω in-

put impedance.

4

1-5 Specifications (continued)

1-6 Dimensions

Factored Output: One pulse per each factored count Sinking (NPN Transistor) Open Collector sinks 250 mA maximum to 1 volt maximum from 30 VDC maximum Internal buffer: 9999 pulses Output speed: user selectable (see table below)

Speed (Hz) 10 200 2000 20000 Min. on/off (msec) 47.5 2.0 0.2 0.013

Analog output: (Not available with 4-20 mA, Square Law input type) 4-20 mA (or 0-20 mA) Sinking, (NPN transistor), Open Collector Compliance voltage: 3-24 VDC, non-inductive Accuracy: ±100 uA worst case Update Rate: Follows ratemeter

ABCD

8.17

(207.5)

7.375

(187.3)

(NOM.)

1 2 3

4 5 6

7 8 9

CLR0SET

3.31 (84)

Control Outputs: SPDT Relays Contact rating: 10 A 120/240 VAC or 28 VDC.

NPN Transistor Output Open Collector sinks maximum of 100 mA from 10 VDC when active Note: 10 VDC is provided at transistor outputs through the relay coils. If current greater than 2 mA is drawn, the relay will remain energized. Applying greater than 10 VDC may destroy the unit. The transistor will sink 100 mA in the "ON" state with relays installed.

0.53

(13.5)

6.0

(152.4)

(NOM.)

7.375 -0, +0.04 (187.3 -0, +1)

PANEL

CUTOUT

2.48 (63)

(NOM.)

2.50 -0, +0.02

(63.5 -0, +0.5)

All Dimensions are in inches (mm)

5

3

1-5 Dimensions (continued)

234567890123456789012345678901212

Full Size Panel Cutout Template

(copy before using)

SECTION 2 INSTALLATION

2-1 Receipt of Equipment When the equipment is received, the outside packing case should be checked for damage incurred during shipment. If the packing case is damaged, the local carrier should be notified at once regarding his liability. A report should be submitted to the factory. Carefully remove the equipment from the packing case and inspect for damaged or missing parts.

2-2 Return Shipment Do not return assembly or part with out a Return Material Authorization. The RMA is obtained by calling your local distributor.

2-3 Panel Mounting The controller should be located in an area with a clean, dry atmosphere which is relatively free of shock and vibration. The Batcher is installed in a 7.365" (187 mm) wide by 2.495" (63.4 mm) high panel cutout. To mount the controller proceed as follows: a. Prepare the panel opening. b. Slip the gasket (provided) over the rear of the

counter case and slide it forward until it engages the inner surface of the front bezel.

c. Install the screws (provided) in the mounting

brackets and insert in the holes located on both sides of the Batcher.

d. Tighten the screws firmly to attach the

counter bezel to the panel.

2-4 Electrical Connections (Reference Figures 2-1 to 2-3) All connections are completed at terminal blocks located at the rear of the case. Make sure all power is disconnected before making any electrical connections. In cases where cables are situated in areas with heavy electrical fields,

6

3-1 Front Panel Operation

A

STOP

START

START - Pressing “A”, starts the process by energizing the PRESET and PREWARN relays. Press “CLR” to reset Batch Total before starting new batch.

RATE/TOTAL

MENU

D

CBA

ENT

Weighted Averaging

Version 8.7 of the batcher software includes weighted averaging of the rate display. Weighted

1

2

3

4

5

6

7

9

8

CLR

0

averaging is not available on units with 16 Point Linearization.

Weighted averaging can be used to create a more stable display when the rate input is fluctuating. A weight, “W”, from 00 to 99 is applied to the old rate data before the new rate data is sent to the display. The following equation is used:

Rate Display =

W = Weight (00-99)

(Old Data x W + New Data)

(W + 1)

B

C

D

ENT

CLR

STOP - Pressing “B”, will temporarily stop

the process by de-energizing the PRESET and PREWARN relays. Use START to continue the process from where it stopped.

RATE/TOTAL - Pressing “C” toggles between rate and total count displays. The rate display has an “R” on the left side of the screen.

MENU - Pressing “D” takes the unit out of the Run Mode and into the Programming Mode (See Programming, Page 43 and

45). “D” is also used make to some programming selections.

ENT - With Count showing in the Run Mode, pressing “ENT” displays the Grand Total, which begins flashing on the screen. Press “ENT” again to return to the Count. In the Programming Mode, “ENT” is used to accept a selection (See Programming, Page 43 and 45).

CLR - When the count total is displayed, pressing “CLR” will reset the counter to 0 or to Preset A depending on how it was programmed. When the Grand Total is displayed, pressing “CLR” will reset it to

0. When the Preset or Program Mode values are displayed, pressing “CLR” will reset them to 0, so that new values can be entered.

If a weight of 00 is used, the new rate data will go directly to the display without being averaged. If a number other than 00 is entered for the weight, then the new data will be averaged with the old data before being sent to the display. Higher weight numbers will create a more stable rate display. Small rate changes will be more noticeable when lower weight numbers are used.

Programming Weighted Averaging

1. In the Program Mode, got to the RATE sub menu and program the K-FACTOR, the WINDOW, and the SIG FIG parameters.

2. When the display shows WEIGHTXX (XX represents the current WEIGHT value), either accept the current value and return to the Run Mode by pressing “ENT” or clear the current value by pressing “CLR”.

3. If the current value was cleared, the display shows WEIGHT00. Using the keypad, enter a new WEIGHT value from 00 to 99. Press “ENT” to accept the new value and return to the Run Mode.

Remote Start, Stop, and Reset

A 4 to 30 VDC positive pulse will activate these inputs. Remote Start, Stop, and Reset is not available on units ordered with the Control Input option 7A (4-20 mA In, 4-20 mA Out).

START (Pin 10): When activated, the unit will

START as described in Front Panel Operation.

STOP/RESET (Pin 5): When activated, the unit will

STOP (If the unit is started and the batch is not complete). A second pulse to pin 5 will reset the counter (When the unit is stopped or when the batch is complete). If pin 5 is held high (4 to 30 VDC), the display will flash “STOPPED” and any start inputs will be inhibited.

8

3-2 VER 8.7 Programming

Overview:

This Section of the manual provides an outline of programming procedures for the batcher software version 8.7. Detailed descriptions and programming instructions for this unit are available in previous sections of this manual. Page number references are included to help you find related information in this manual.

Programming Procedures: Enter Program Mode - Press the MENU button,

“D”, in the Run Mode.

Choosing a Sub Menu - Once in the Program

Mode, continue pressing the “D” button until the desired Sub Menu is displayed. Press “ENT” to enter the selected Sub Menu.

Making a Selection - An arrow, “

only the “D” button indicates that “D” is used to change the selection. When an arrow appears over “B” and “D”, one must be selected.

Entering a Value - The keypad is used to enter a

number. Use the “D” button to enter a decimal. (Ex: 34.5 would be entered by pressing “3”, “4”, “D”, and “5”)

Accept a Value or Selection - Press “ENT” to

accept the value and go to next step.

Exit Program Mode - Program or skip each step of

one of the menus to return to the Run Mode. Pressing “ENT” allows a step to be skipped without changing its value.

↓”, appearing over

3-3 VER 8.7 K-Factor Programming

(See Programming Flow Chart, Page 10) (For information on entering a K-Factor on a unit

with 16 Point Linearization, see 16 Point Linear- ization Notes, page 11) The K-Factor is usually provided in pulses per unit, and will have to be modified before entering it into the unit. On most flowmeters, the K-Factor is stamped on the nameplate. (see section 7 for Calculating K-Factors)

Count K-Factor:

The Count K-Factor must be modified to allow for the decimal point location chosen in the ”DEC LOC“ step.

K-Factor

DPF

DPF - The Decimal Point Factor is a divider to compensate for the displayed decimal point.

DPF Table

DPF Decimal DPF Decimal

1 XXXXXX. 1000 XXX.XXX

10 XXXXX.X 10000 XX.XXXX

100 XXXX.XX 100000 X.XXXXX

Rate K-Factor:

The Rate K-Factor must be modified to display the correct volume per time unit. The Rate K-Factor is not affected by the decimal point location selected in the Count menu. The decimal point displayed by the Rate Meter floats according to the significant figure setting used in the SIG FIG step.

K-Factor

TF

= Count K-Factor

= Rate K-Factor

Key to Programming Flow Chart:

■

Display - This box represents the unit's display. In the Run Mode, the flow rate, the batch total, or the grand total will be displayed.

XX Current Value - The number that is currently

programmed for that step. It must be cleared (CLR button) before entering a new value.

00 No Value - Indicates that programmed value

for that step has been cleared, and a new number may be entered.

Keypad - Use the front panel keypad to enter a value or select a decimal point location for this step.

TF - The Time Factor is a divider to adjust the time units that the Rate Meter shows.

TF Table

TF Time Units Rate Display

1 Seconds Units per Second

60 Minutes Units per Minute

3600 Hours Units per Hour

9

ENT

↓

ODD

MARK

EVEN↓ SPACE

ENT

87654321

D.E.C. . .L.O.C.

ENT

D

⇔

B

R0↓ SP↓

ENT

WEIGHT00

CLR

ENT

WEIGHTXX

ENT

300↓ 4800

0

CLR

SIGFIG00

CLR

XXXX

CODE

SIGFIGXX

ENT

D

PARITY

ENT

↓

600

↓

1200

2400

D

BAUDRATE

ENT

D

⇒

B

PL↓ SER↓

0

CLR

XXXX

↓

SET HIGH

9600

ENT

0

CLR

XXXX

ENT

0

CLR

0

CLR

Software Version 8.7 Programming Flow Chart

ENT

↓

EZ PRE

STD PRE

D

ENT

Page 1, 14

↓

D

PRE TYP

XXXX

K-FACTOR

ENT

↓

Page 15

D

COUNT

XXXX

K-FACTOR

ENT

↓

◊ Page 2, 15

D

RATE

D

Run Mode

0

CLR

XXXX

ENT

↓

0

CLR

XXXX

ENT

Page 1, 14

↓

D

MENU

PRESET

PREWARN

3-4

WINDOW00

CLR

WINDOWXX

◊ Page 1, 17

D

10

ENT

SECUR 00

CLR

SECUR XX

ENT

↓

Page 2, 19

D

LOCKOUT

ENT

UNIT 00

CLR

↓

ANLG RT

UNIT XX

ENT

↓

§ Page 2, 21

D

OUTCARD

SET LOW

ENT

↓

ANLG CT

ENT

2000 ↓200

20000 ↓10

D

ENT

§ Page

2, 23

ENT

↓

D

◊ - On a Standard unit (Without 16 Point Linearization), the Count and/or the Rate must be programmed for basic operation.

§ - Sub menu will always appear, but feature may not be included in the unit. (Check Model Number).

↓

D

Page

2, 24

D

ALG OUT↓OUTFREQ

3-5 VER 12.0 Programming

(Unit with 16 Point Linearization)

Overview:

This Section of the manual provides an outline of programming procedures for the software version

12.0. Detailed descriptions and programming instructions for this unit are available in the following sections of this manual. Page number references are included to help you find related information in this manual.

Programming Procedures: Enter Program Mode - Press the MENU button,

“D”, in the Run Mode.

Choosing a Sub Menu - Once in the Program

Mode, continue pressing the “D” button until the desired Sub Menu is displayed. Press “ENT” to enter the selected Sub Menu.

Making a Selection - An arrow, “↓”, appearing over

only the “D” button indicates that “D” is used to change the selection. When an arrow appears over “B” and “D”, one must be selected.

Entering a Value - The keypad is used to enter a

number. Use the “D” button to enter a decimal. (Ex: 34.5 would be entered by pressing “3”, “4”, “D”, and “5”)

Accept a Value or Selection - Press “ENT” to

accept the value and go to next step.

Exit Program Mode - Program or skip each step of

one of the menus to return to the Run Mode. Pressing “ENT” allows a step to be skipped without changing its value. (Note: “B” or “D” must be pressed on the first step in the DEV TYP menu)

3-6 VER 12.0 16 Point Linearization Notes

(See Programming Flow Chart, Page 12)

A K-Factor and a Frequency must be entered for at least three points on a unit with Linearization.

Linearization K-Factor: The K-Factor for each Linearization point must be modified to allow for the display decimal point location chosen in the “DEC LOC” step of the “DEV TYP” menu. Modify each K-Factor using the following equation:

K-Factor

DPF

DPF - The Decimal Point Factor is a divider to compensate for the displayed decimal point.

DPF Table

DPF Decimal DPF Decimal

1 XXXXXX. 1000 XXX.XXX

10 XXXXX.X 10000 XX.XXXX

100 XXXX.XX 100000 X.XXXXX

Calculating K-Factors and Frequencies: If a Linearization table is not available, the K-Factor and the frequency for each point can be calculated using the Test Mode on the unit. Refer to Section 7-

3.2, Test Mode Operation and K-Factor Calculation, on page 37.

Entering K-Factors and Frequencies: Refer to Section 7-3, Calculating 16 Point K-Factors, on page 37 and the programming step listing on page

23.

= Linearization K-Factor

Key to Programming Flow Chart:

■

Display - This box represents the unit's display. In the Run Mode, the flow rate, the batch total, or the grand total will be displayed.

XX Current Value - The number that is currently

programmed for that step. It must be cleared (CLR button) before entering a new value.

00 No Value - Indicates that programmed value

for that step has been cleared, and a new number may be entered.

Keypad - Use the front panel keypad to enter a value or select a decimal point location for this step.

11

ENT

↓

ODD

MARK

EVEN↓ SPACE

D

ENT

0

CLR

ENT

K 00

CLR

ENT

87654321

D.E.C. . .L.O.C.

ENT

⇔

R0↓ SP↓

ENT

SIGFIG00

D

CLR

B

SIGFIGXX

ENT

PARITY

ENT

↓

600

300↓ 4800

↓

1200

2400

9600

D

BAUDRATE

ENT

D

⇒

B

PL↓ SER↓

0

Do not use PL. Select SER.

ENT

K XX

XXXX

SET HIGH

ENT

F 00

CLR

F XX

Increment to next point (Ex. POINT 02, POINT 03, Etc.

0

CLR

ENT

CLR

POINT 01

XXXX

1

To Exit

“0” at any point to exit the 16 Point settupeep all data entered up to that point.

◊ - At least three points in the 16 Point Linearization sub menu must be programmed for basic operations.

Enter a Point # of

§ - Sub menu will always appear, but feature may not be included in the unit. (Check Model Number).

CLR

0

CLR

0

CLR

D

WINDOW00

CLR

XXXX

WINDOWXX

CODE

UNIT 00

CLR

SET LOW

ENT

↓

ANLG RT

ANLG CT

SECONDS↓ TEST

Software Version 12.0 16 Point Linearization Programming Flow Chart

D

Run Mode

XXXX

ENT

↓

MENU

PRESET

XXXX

ENT

↓

D

PREWARN

RT↓ CNT↓

ENT

↓

D

DEV TYP

B

D

ENT

↓

D

LOCKOUT

UNIT XX

ENT

↓

D

OUTCARD

D

ENT

↓

D

ALG OUT

3-7

12

ENT

POINT 00

ENT

↓

MINUTES

HOURS

D

ENT

↓

D

16 POINT

ENT

↓

2000 ↓200

20000 ↓10

D

ENT

↓

D

OUTFREQ