Linksys NSS4000, NSS4100, NSS6000, NSS6100 Technical Bulletin

TECHNICAL BULLETIN
Network Attached Storage System Recovery Procedure
This document describes how to recover your Network Attached Storage (NAS) system if it has failed due to a problem with the internal USB flash drive. It contains the following sections:
Products Affected
Problem Description
NAS Recovery Using an External USB Drive
Formatting the External USB Flash Drive
Downloading the Recovery Bootloader and Firmware Update Files
Rebooting the NAS Using the External USB Flash Drive
Upgrading the NAS Firmware
Backing Up the NAS Configuration
Products Affected
NSS4000 4-Bay Gigabit Network Storage System Chassis
NSS4100 4-Bay Gigabit Network Storage System Chassis with 1.0 TB RAID
NSS6000 4-Bay Advanced Gigabit Network Storage System Chassis
NSS6100 4-Bay Advanced Gigabit Network Storage System Chassis with 1.0 TB RAID
Problem Description
NOTE: All data existing on the hard drives is secure.
NAS Recovery Using an External USB Flash Drive
You will need an external USB 2.0 flash drive to start your NAS. A USB 2.0 flash drive that is 256MB to 1 GB in size with formatted bootable and FAT16 is required. (Linksys recommends the Kingston Data Traveler 512 MB USB 2.0 flash drive.)
You will leave this external USB flash drive permanently inserted into the unit and it will be used every time you start the unit.
If you are not sure that the external USB flash drive is formatted for FAT16, perform the steps in the following section, “Formatting the External USB Flash Drive.” If your flash drive is already formatted, go to the Download the Recovery Bootable and Firmware Update Files” section.
Formatting the External USB Flash Drive
Download the 1. PeToUSB program (version 3.0.0.7) to format the USB flash drive. This application is a freeware program and can be downloaded from the following URL:
http://gocoding.com/page.php?al=petousb
On your local PC, create the directory 2. c:\PeToUSB.
Open the 3. PeToUSB V3.0.0.7 zip file and extract the files to the c:\PeToUSB directory you created. The following files should appear:
PeToUSB.exe
ReadMe.txt
petousb_changes.txt
Insert the USB flash drive into the USB port on the local PC.4.
Using Microsoft Windows Explorer, browse to c:\PeToUSB.5.
Double-click 6. PeToUSB.exe to run the program. If the USB flash drive is inserted in the PC, the program automatically finds the device. Click Refresh if you do not see the drive at first.
If you have more than one USB drive inserted in your PC, make sure that the correct one is selected.
Make sure 7. USB Removable is selected.
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Check the 8. Enable Disk Format box and enter a volume name in the Drive Label field.
Click 9. Start to format the drive.
Click 10. Yes to continue.
At the warning message, click 11. Yes to continue.
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