Life Fitness FIT LEG PRESS/CALF User manual

FIT SERIES
LEG PRESS/CALF
Part # 7488901
Rev A.
ASSEMBLY INSTRUCTIONS
Revision:5/06/031
P A R TS LIST
KEY
1
ACU04-1641
2
ACU04-1636
3
ACU04-1378
4
ACU04-1379
5
ACU04-1380
6
ACU04-1381
7
ACU04-1638
8
ACU04-1637
9
ACU04-1640
10
ACU04-1639
11
ACU07-0161
12
ACU07-0159
13
ACU13-0167
14
ACU13-0168
15
ACU05-0352
16
ACU06-0025
17
ACU06-0304
18
ACU01-2375 19 20 21 22 23 24
ACU72925
ACU10-0204ASY
ACU11-0067
ACU05-0212
ACU08-0085
ACU08-0079
DESCRIPTION
TOWER
LEG PRESS FRAME
HANDLE
MAIN PIVOT ARM
SECONDARY PIVOT ARM
FOOT PLA TE
BASE
UPPER SUPPORT
FLOA TING PULLEY BRACKET
GUIDE ROD SUPPORT
SEA T PAD
BACK P AD
WEIGHT ST ACK CABLE
LEG PRESS CABLE
3/4 X 4” PIVOT SHAFT
4-1/2” PULLEY
3/4 X 2” WEIGHT ST ACK CUSHION
GUIDE ROD
WEIGHT PLA TE
HEAD PLA TE
WEIGHT ST ACK PIN
13/16” SHAFT COLLAR
3/8 X 1/2” FLANGE SP ACER
3/8 X 1-1/2 FLANGE SP ACER
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 8 2 2
20
1 1 2 4 2
KEY
25 26 27 28 29 30 31 32 33 34 35 36 37 38
OR
39 40 41 42 43 44 45 46 47
PART #
ACUDA1C03804316NU ACUDA1C03805016NU ACUDA1C03806716NU ACUDA1C03807316NU ACUDA1C03809016NU ACUDA1C03811716NU ACUDAEC03802516YB ACUDAEC03809016NB ACUDC1250100020B ACUDB2E03807200U ACUDC1200105010U
ACU05-0310 ACU06-0357 ACU06-0357 ACU06-0357
ACU73086 ACU10-0229 ACU10-0227 ACU10-0228
ACUDB9E03813016B ACUDC1250100020U
ACU05-0387 ACU04-1382 ACU05-0312
DESCRIPTION
3/8 X 43mm BOL T 3/8 X 50mm BOL T 3/8 X 67mm BOL T 3/8 X 73mm BOL T 3/8 X 90mm BOL T
3/8 X 117mm BOL T
3/8 X 25mm BUTTON HEAD BOL T
3/8 X 90mm BUTTON HEAD BOLT
3/8” BLACK FLA T WASHER
3/8” LOW HEIGHT LOCK NUT
3/8” SAE WASHER
3/8” RH WASHER
BLACK RH CAP WHITE RH CAP
PLA TINUM RH CAP
WEIGHT ST ACK LABEL
TOP SHROUD
FRONT SHROUD
REAR SHROUD
3/8” ACORN NUT
3/8” FLA T WASHER
5/8 X 3/8” SP ACER
BACK P AD ADJUST
5/16 X 1/2” SHOULDER BOL T
QTY
7 2
10
4 2 7
2 12 26 26 52 52
2 50 50
1
1
1
1 12
4
2
1
1
T ools Required for Assembly
* 9/16” wrench * Ratchet with 9/16” socket * Metric Allen wrench set
2
25 3/8 X 43mm BOL T
26 3/8 X 50mm BOL T
27 3/8 X 67mm BOL T
34
3/8” LOW
HEIGHT LOCK
NUT
35 3/8” SAE WASHER
28 3/8 X 73mm BOL T
29 3/8 X 90mm BOL T
23
3/8 X 1/2”
FLANGE SP ACER
24
3/8 X 1-1/2”
FLANGE SP ACER
33
3/8” BLACK
FLA T WASHER
37
38
RH CAP
(WHITE/PLATINUM/BLACK)
36
RH
WASHER
43
3/8”
ACORN NUT
44
3/8” FLA T
WASHER
3
45
3/8 X 3/8”
SP ACER
30 3/8 X117mm BOL T
31 3/8 X 25mm BUTTON HEAD BOL T
32 3/8 X 90mm BUTTON HEAD BOL T
47 5/16 X1/2” SHOULDER BOL T
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT .
BOLT LENGTH
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
4
1
27 3/8 X 67mm
2
8
29 3/8 X 90mm 7
34
36
35
3/8 X 117mm 30
38
27 3/8 X 67mm
FIGURE 1
STEP 1:
LOOSELY assemble the BASE (7) to the LEG PRESS FRAME (2) and TOWER (1) using eight RH CAPS (38), two 3/8 X 1 17mm
BOL TS (30), two 3/8 X 90mm BOL TS (29), eight 3/8” SAE W ASHERS (35), eight 3/8” RH WASHERS (36) and four 3/8” LOW HEIGHT LOCK NUTS (34) as shown in FIGURE 1.
LOOSELY assemble the UPPER SUPPOR T (8) to the LEG PRESS FRAME (2) and TOWER (1) using eight RH CAPS (38), four 3/8 X 67mm
BOL TS (27), eight 3/8” SAE WASHERS (35), eight 3/8” RH W ASHERS (36) and four 3/8” LOW HEIGHT LOCK NUTS (34) as shown in FIGURE 1.
5
2
TIGHTEN!
46
47
TIGHTEN!
FIGURE 2
STEP 2:
• Pull up the SPRING PIN on the LEG PRESS FRAME (2) and insert the BACK P AD ADJUST (46). Assemble one 5/16 X 1/2” SHOULDER BOL T (47) to the BACK P AD ADJUST (46) as shown in FIGURE 2.
Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS
(38) over the RH WASHERS (36) on all tightened connections.
FIGURE 3
3/8 X 67mm 27
3
2
38
35
36
34
STEP 3:
SECURELY assemble the HANDLE (3) to the LEG PRESS FRAME (2) using four RH CAPS (38), two 3/8 X 67mm BOL TS (27), four 3/8” SAE W ASHERS (35), four 3/8” RH W ASHERS (36) and two 3/8” LOW HEIGHT LOCK NUTS (34) as shown in FIGURE 3.
6
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