Life Fitness Fit-1 User Manual

Page 1
FIT SERIES FIT-1
Part # 7317701
Rev B.
ASSEMBLY INSTRUCTIONS
Revision:8/30/021
Page 2
PARTS LIST
KEY
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
PART #
04-1325 04-1326 04-1327 04-1328 04-1330 04-1335 04-1329 04-1334 04-1331 04-1338 04-1336
04-1337 04-1332B 04-1339B
04-1333
04-1340
02-1294
01-2073
01-2008
02-1292
02-1296
02-1295
10-0056
10-0057
03-0340
02-1293
01-1784
04-1386
10-0204
06-0304
72925 06-0382 11-0067 04-0622
06-0368 05-0106 06-0025 10-0215
DESCRIPTION
BASE
BENCH FRAME
BOOM SUPPORT LEFT
BOOM SUPPORT RIGHT
REAR UPRIGHT
UPRIGHT SUPPORT
PEDESTAL
ST ACK BOOM
PIVOT ARM PRESS ARM
SEA T SUPPORT
ADJUST ABLE SEA T
SWIVEL SUPPOR T
SWIVEL
BACK P AD SUPPOR T
COUNTERBALANCE
BACK P AD ADJUST PLA TE 19-1/4” ROLLER PAD TUBE 21-1/2” ROLLER PAD TUBE
BOTTOM SHROUD BRACKET
DUAL PULLEY PLA TE
PULLEY GUARD
LEFT SHROUD
RIGHT SHROUD
STORGAGE PEG
PRESS ARM ADJUST PLA TE
GUIDE ROD
LA T BAR
HEAD PLA TE
3/4 X 2” WEIGHT ST ACK CUSHION
WEIGHT PLA TE
2-3/8” OD PLASTIC WASHER
WEIGHT ST ACK PIN
LOW ROW BAR
1-3/8” OD COVER CAP
5” ACCORIDION SLEEVE
PILLOW BLOCK
4-1/2” PULLEY
5 X 8” ROLLER PAD
SNAP LINK
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 1
2 20 12
1
1
2
2
2 13
6
3
KEY
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
OR
PART #
03-0536 07-0155 07-0156 13-0119 13-0120 05-0348 05-0327 05-0193 02-1304 05-0212 06-0388
08-0010 08-0066 08-0016 05-0313
73086
06-0108
04-1341
05-0310 06-0357 06-0357 06-0357
DESCRIPTION
5-1/2” T APPED PIVOT SHAFT
SEA T P AD
BACK P AD LA T CABLE LEG CABLE
5-1/2” PIVOT SHAFT
3-5/16” PIVOT SHAFT
12 LINK CHAIN
2-7/8 X 2-1/4” CABLE CLIP
13/16” SHAFT COLLAR
1-1/4” SHAFT COLLAR
3/8 X 1-1/4” (43m) BOLT W/NYLOCK
3/8 X 4” (97m) BOLT
3/8 X 1/2” FLANGE SPACER
3/8 X 1” FLANGE SPACER
3/8 X 3/4” FLANGE SPACER
1/2 X 3” SHOULDER BOL T
WEIGHT ST ACK LABEL
3 X 2” END CAP
3/8 X 1” (25m) BOLT 3/8 X 1-1/4” (32m) BOLT 3/8 X 1-3/4” (43m) BOLT 3/8 X 3-1/2” (90m) BOLT 3/8 X 2-1/2” (67m) BOLT
3/8 X 3” (73m) BOLT 3/8 X 3-3/4” (93m) BOLT
3/8 X 4-1/4” (106m) BOLT
3/8 X 2-3/4” (70m) BOLT
3/8 X 6-1/2” (164m) BOLT
CROSS SUPPORT 3/8 X 1” (25m) BTN HEAD BOLT 3/8 X 3” (76m) BTN HEAD BOLT
3/8” LOW HEIGHT LOCK NUT
BLACK 3/8” SAE WASHER
3/8” SAE WASHER
3/8” RH WASHER
BLACK RH CAP
WHITE RH CAP
PLA TINUM RH CAP
QTY
1 1 1 1 1 2 1 1 3 2 6 2 6 7 2 1 1 1 2 3
3 12 11
8
5
1
3
2
2
1
8
4 55 12
113 113
25 88 88
2
Page 3
60 3/8 X 1” (25m) BOLT
61 3/8 X 1-1/4” (32m) BOLT
52 3/8 X 1-3/4” (43m) BOLT W/NYLOCK
73
3/8” LOW
HEIGHT LOCK
NUT
75 3/8” SAE WASHER
62 3/8 X 1-3/4” (43m) BOLT
64 3/8 X 2-1/2” (67m) BOLT
68 3/8 X 2-3/4” (70m) BOLT
65 3/8 X 3” (73m) BOLT
74
3/8” BLACK
SAE W ASHER
77
78
RH CAP
(WHITE/PLATINUM/BLACK)
76
RH
WASHER
63 3/8 X 3-1/2” (90m) BOLT
66 3/8 X 3-3/4” (93m) BOLT
53 3/8 X 4” (97m) BOLT
3
Page 4
67 3/8 X 4-1/4” (106m) BOLT
69 3/8 X 6-1/2” (164m) BOLT
71 3/8 X 1” (25m) BUTTON HEAD BOLT
72 3/8 X 3” (76m) BUTTON HEAD BOLT
57 1/2 X 3” SHOULDER BOLT
T ools Required for Assembly
* Ratchet with 9/16” socket * Metric Allen wrench set
54
1/2”
FLANGE SP ACER
56
3/4”
FLANGE SP ACER
55 1”
FLANGE SP ACER
Bolt Length Ruler
NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT .
BOLT LENGTH
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
4
Page 5
73
78
75
5
76
3/8 X 3-1/2” (90m) 63
1
FIGURE 1
STEP 1:
LOOSELY assemble the REAR UPRIGHT (5) to the BASE (1) to the using four RH CAPS (78), two 3/8 X 3-1/2” BOLTS (63), four
3/8” SAE WASHERS (75), four 3/8” RH W ASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 1.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
5
Page 6
3/8 X 3” (73m) 65
3/8 X 2-1/2” (67m) 64
78
5
3
4
70
73
75
76
3/8 X 3-1/2” (90m) 63
1
FIGURE 2
STEP 2:
LOOSELY assemble the LEFT and RIGHT BOOM SUPPORTS (3 & 4) to the BASE (1) using eight RH CAPS (78), four 3/8 X 3-
1/2” BOL TS (63), eight 3/8” SAE WASHERS (75), eight 3/8” RH WASHERS (76) and four 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 2.
LOOSELY assemble the LEFT and RIGHT BOOM SUPPORTS (3 & 4) to the REAR UPRIGHT (5) using four RH CAPS (78), two
3/8 X 3” BOLTS (65), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 2.
LOOSELY assemble the CROSS SUPPORT (70) between the LEFT and RIGHT BOOM SUPPORTS (3 & 4) using eight RH CAPS
(78), four 3/8 X 2-1/2” BOLTS (64), eight 3/8” SAE WASHERS (75), eight 3/8” RH WASHERS (76) and four 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 2.
6
Page 7
78
75
25
76
60 3/8 X 1” (25m)
3
FIGURE 3
STEP 3:
SECURELY assemble one STORAGE PEG (25) to the LEFT BOOM SUPPORT (3) using one RH CAPS (78), one 3/8 X 1” BOLT
(60), one 3/8” SAE WASHER (75) and one 3/8” RH WASHER (76) as shown in FIGURE 3.
76
75
63 3/8 X 3-1/2” (90m)
73
5
3/8 X 4” (97m) 53
78
6
1
FIGURE 4
STEP 4:
LOOSELY assemble the UPRIGHT SUPPOR T (6) to the BASE (1) and REAR UPRIGHT (5) using eight RH CAPS (78), two 3/8 X
3-1/2” BOL TS (63), two 3/8 X 4” BOLTS (53), eight 3/8” SAE W ASHERS (75), eight 3/8” RH WASHERS (76) and four 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 4.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
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7
Page 8
12
2
SPRING PIN
FIGURE 5
STEP 5:
• Pull back on the SPRING PIN and slide the ADJUSTABLE SEAT (12) over the BENCH FRAME (2) as shown in FIGURE 5.
6
73
76
75
78
FIGURE 6
53 3/8 X 4” (97m)
1
2
3/8 X 3-1/2” (90m) 63
STEP 6:
LOOSELY assemble the BENCH FRAME (2) to the UPRIGHT SUPPORT (6) and the BASE (1) using eight RH CAPS (78), two
3/8 X 3-1/2” BOLTS (63), two 3/8 X 4” BOLTS (53), eight 3/8” SAE WASHERS (75), eight 3/8” RH WASHERS (76) and four 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 6.
8
Page 9
TIGHTEN!
TIGHTEN!
FIGURE 7
STEP 7:
Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS (78) over the RH WASHERS (76) on all tightened connections.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
9
Page 10
73
75
76
3/8 X 4-1/4” (106m) 67
78
47
2
7
FIGURE 8
STEP 8:
• Insert one 3-5/16” PIVOT SHAFT (47) into the PEDESTAL (7) as shown in FIGURE 8.
SECURELY assemble the PEDESTAL (7) to the BENCH FRAME (2) using two RH CAPS (78), one 3/8 X 4-1/4” BOLT (67), two
3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 8.
18
7
39
32
59
51
FIGURE 9
STEP 9:
• Assemble four 5 X 8” ROLLER PADS (39) and eight 2-3/8” OD PLASTIC WASHERS (32) to the PEDESTAL (7) using four 1­1/4” SHAFT COLLARS (51) and two 19-1/4” ROLLER PAD TUBES (18) as shown in FIGURE 9.
• Once the 5 X 8” ROLLER PADS (39) are assembled to the PEDESTAL (7), SECURE the 19-1/4” ROLLER PAD TUBES (18)
with the four 5/16 X 1/4” SET SCREWS as shown in FIGURE 9.
• Insert two 3 X 2” END CAPS (59) into the ends of the PEDESTAL (7) as shown in FIGURE 9.
10
Page 11
11
12
73
3/8 X 4-1/4” (106m) 67
BLACK 77
75
76
FIGURE 10
STEP 10:
SECURELY assemble the SEAT SUPPORT (11) to the ADJUSTABLE SEA T (12) using two BLACK RH CAPS (77), one 3/8 X 4- 1/4” BOLTS (67), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 10.
15
6
46
FIGURE 11
STEP 11:
• Insert two 5-1/2” PIVOT SHAFTS (46) into the UPRIGHT SUPPOR T (6) and BACK PAD SUPPORT (15) as shown in FIGURE 11..
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
11
Page 12
6
BLACK 77
69 3/8 X 6-1/2” (164m)
67 3/8 X 4-1/4” (106m)
75
15
17
76
73
12
FIGURE 12
STEP 12:
SECURELY assemble the BACK PAD SUPPORT (15) to the ADJUSTABLE SEAT (12) using two BLACK RH CAPS (77), one 3/8 X 4-1/4” BOLT (67), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 12.
SECURELY assemble the BACK PAD SUPPORT (15) to the UPRIGHT SUPPORT (6) using two BACK PAD ADJUST PLATES (17), four BLACK RH CAPS (77), two 3/8 X 6-1/2” BOLTS (69), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 12.
42
11
76
75
3/8 X 1-1/4” (32m) 61
FIGURE 13
77 BLACK
STEP 13:
SECURELY assemble the SEAT PAD (42) to the SEAT SUPPORT (11) using three BLACK RH CAPS (77), three 3/8 X 1-1/4” BOLTS (61), three 3/8” SAE WASHERS (75) and three 3/8” RH WASHERS (76) as shown in FIGURE 13.
12
Page 13
43
15
76
75
3/8 X 3” (73m) 65
FIGURE 14
BLACK 77
STEP 14:
SECURELY assemble the BACK PAD (43) to the BACK PAD SUPPORT (15) using two BLACK RH CAPS (77), two 3/8 X 3” BOLTS (65), two 3/8” SAE WASHERS (75) and two 3/8” RH WASHERS (76) as shown in FIGURE 14.
FIGURE 15
51
32
19
6
STEP 15:
• Assemble two 5 x 8” ROLLER PADS (39) and four 2-3/8” OD PLASTIC WASHERS (32) to the UPRIGHT SUPPORT (6) using two 1-1/4” SHAFT COLLARS (51) and one 21-1/2” ROLLER PAD TUBE (19) as shown in FIGURE 15.
• Once the 5 X 8” ROLLER PADS (39) are assembled to the UPRIGHT SUPPORT (6), SECURE the 21-1/2” ROLLER PAD TUBE (19) with the two 5/16 x 1/4” SET SCREWS.
39
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
13
Page 14
1
13
73
78
76
75
53 3/8 X 4” (97m)
FIGURE 16
STEP 16:
SECURELY assemble the SWIVEL SUPPOR T (13) to the BASE (1) using four RH CAPS (78), two 3/8 X 4” BOLTS (53), four 3/ 8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 16.
1/2 X 3” 57
13
76
75
73
14
78
FIGURE 17
STEP 17:
SECURELY assemble the SWIVEL (14) to the SWIVEL SUPPORT (13) using one 1/2 X 3” SHOULDER BOLT (57), one 3/8” SAE WASHER (75), one 3/8” RH W ASHER (76), one 3/8” LOW HEIGHT LOCK NUT (73) and one RH CAP (78) as shown in FIGURE
17.
14
Page 15
STEP 18:
Slide two 5” ACCORIDIAN SLEEVES
(36) over the shafts on the PIVOT ARM (9) as shown in FIGURE 18.
Slide two PILLOW BLOCKS (37) over
the shafts on the PIVOT ARM (9) as shown in FIGURE 18.
36
37
9
FIGURE18
4
3/8 X 3” (76m) 72 BUTTON HEAD
74
35
3
37
76
75
78
73
9
FIGURE 19
STEP 19:
SECURELY assemble the PILLOW BLOCKS (37) on the PIVOT ARM (9) to the LEFT and RIGHT BOOM SUPPORTS (3 & 4) using four 3/8 X 3” BUTTON HEAD BOLTS (72), four BLACK 3/8” SAE WASHERS (74), four RH WASHERS (76), four 3/8” SAE WASHERS (75), four 3/8” LOW HEIGHT LOCK NUTS (73) and four RH CAPS (78) as shown in FIGURE 19.
IMPORTANT! When PIVOT ARM (9) is centered and level in the PILLOW BLOCKS (37), tighten the PILLOW BLOCK set screws.
• Slide two 1-3/8” OD COVER CAPS (35) over the ends of the shaft on the PIVOT ARM (9) as shown in FIGURE 19.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
15
Page 16
FIGURE 20
76
77 BLACK
73
75
3/8 X 2-1/2” (67m) 64
78
9
41
BLACK
26
78
63 3/8 X 3-1/2” (90m)
77
STEP 20:
SECURELY assemble the PRESS ADJUST PLATE (26) to the PIVOT ARM (9) using three BLACK RH CAPS (77),three RH CAPS (78), two 3/8 X 2-1/2” BOLTS (64), one 3/8 X 3-1/2” BOLT (63), six 3/8” SAE WASHERS (75), six 3/8” RH WASHERS (76) and three 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 20.
• Insert one 5-1/2” TAPPED PIVOT SHAFT (41) into the PIVOT ARM (9).
BLACK 77
73
60 3/8 X 1” (25m)
16
3/8 X 1-3/4” (43m) W/NYLOCK 52
78
78
9
76
10
75
FIGURE 21
STEP 21:
SECURELY assemble the PRESS ARM (10) to the PIVOT ARM (9) using two RH CAPS (78), two 3/8 X 1-3/4” BOLTS W/
NYLOCK (52), two 3/8” SAE WASHERS (75) and two 3/8” RH WASHERS (76) as shown in FIGURE 21.
SECURELY assemble the COUNTERBALANCE (16) to the PIVOT ARM (9) using two RH CAPS (78),two BLACK RH CAPS
(77), two 3/8 X 1” BOL TS (60), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 21.
16
Page 17
FIGURE 24
50
27
29
31
58
30
20
1
STEP 24:
• Insert two GUIDE RODS (27) through the BOTTOM SHROUD BRACKET (20) and into the BASE (1) as shown on FIGURE 24.
(NOTE: Lubricate GUIDE RODS (27) with silicon or teflon spray available at most hardware stores.)
• Slide two 3/4 X 2” WEIGHT STACK CUSHIONS (30) down over the GUIDE RODS (27) as shown in FIGURE 24.
• Using EXTREME CARE slide all twenty WEIGHT PLATES (31) down over the GUIDE RODS (27) on to the 3/4 X 2” WEIGHT
STACK CUSHIONS (30). Make sure that the WEIGHT PLATES (31) are all facing as shown.
• Slide the HEAD PLATE ASSY (29) down over the GUIDE RODS (27) onto the weight stack.
• Slide two 13/16” SHAFT COLLARS (50) over the GUIDE RODS (27) as shown in FIGURE 7.
• Apply WEIGHT STACK LABELS (58) to WEIGHT PLA TES (31) and HEAD PLATE (29) as shown in FIGURE 24. Begin with first number on at the HEAD PLATE (29) with larger numbers in consecutive order towards bottom of weight stack.
17
Page 18
8
27
FIGURE 25
STEP 25:
CAREFULLY assemble the ST ACK BOOM (8) over the GUIDE RODS (27) as shown in FIGURE 25.
73
75
76
3/8 X 2-1/2” (67m) 64
8
78
5
FIGURE 26
STEP 26:
LOOSELY assemble the STACK BOOM (8) to the REAR UPRIGHT (5) using two RH CAPS (78), one 3/8 X 2-1/2” BOLT
(64), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 26.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
18
Page 19
3/8 X 3/4” 56
5
78
76
44
73
75
8
50
TIGHTEN!
54
38
64 3/8 X 2-1/2” (67m)
65 3/8 X 3” (73m)
FIGURE 27
STEP 27:
• Route the LAT CABLE (44) through the REAR UPRIGHT (5). Then assemble two 4-1/2” PULLEYS (38) and asssemble the PULLEYS to the REAR UPRIGHT (5) using four RH CAPS (78), one 3/8 X 2-1/2” BOLT (64), one 3/8 X 3” BOLT (65), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76), three 3/8 X 1/2” FLANGE SPACERS (54), one 3/8 X 3/4” FLANGE SPACER (56) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 27. (NOTE: Make sure CABLE is in
groove of PULLEY before tightening BOLTS.)
SECURELY tighten STACK BOOM (8) to the REAR UPRIGHT (5) as shown in FIGURE 27.
• Slide the two 13/16” SHAFT COLLARS (50) to the top of the STACK BOOM (8) and SECURELY tighten the SHAFT COLLAR (50) set screws.
73
75
76
8
44
38
62 3/8 X 1-3/4” (43m)
78
21
FIGURE 28
STEP 28:
• Route the LAT CABLE (44) around one 4-1/2” PULLEY (38) and up thru the STACK BOOM (8).Assemble the PULLEY to two DUAL PULLEY PLATES (21) using two RH CAPS (78), one 3/8 X 1-3/4” BOLT (62), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 28.
19
Page 20
77 BLACK
73
75
38
76
54
49
8
68 3/8 X 2-3/4” (70m)
78
44
33
29
FIGURE 29
STEP 29:
SECURELY assemble two 4-1/2” PULLEYS (38) to the BOOM (8) using two BLACK RH CAPS (77), two RH CAPS (78), two 3/8 X 2-3/4” BOLTS (68), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76), four 3/8 X 1/2” FLANGE SPACERS (54), two 2-7/8 X 2-1/4” CABLE CLIPS (49) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 29.
• Slide one WEIGHT STACK PIN (33) over the STEM on the HEAD PLATE (29) as shown in FIGURE 29.
• Screw the threaded end of the LAT CABLE (44) all the way onto the end of the STEM on the HEAD PLATE (29) and tighten jam
nut securely. See FIGURE 29.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
20
Page 21
22
78
3/8 X 1-3/4” (43m) 62
78
FIGURE 30
73
38
45
9
14
76
75
77
BLACK
62 3/8 X 1-3/4” (43m)
STEP 30:
• Route the LEG CABLE (45) through the SWIVEL (14) and assemble two 4-1/2” PULLEYS (38) to the SWIVEL (14) using four BLACK RH CAPS (77), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 30.
• Route the LEG CABLE (45) around one 4-1/2” PULLEY (38) and assemble the PULLEY (38) and the PULLEY GUARD (22)to the PIVOT ARM (9) using two RH CAPS (78), one 3/8 X 1-3/4” BOLT (62), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 30.
38
1
73
62
3/8
X 1-3/4”
(43 m)
78
76
75
45
FIGURE 31
STEP 31:
• Route the LEG CABLE (45) around a 4-1/2” PULLEY (38) and assemble it to the bracket on the BASE (1) using four RH CAPS (78), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 31.
21
Page 22
73
75
76
21
62 3/8 X 1-3/4” (43m)
78
38
38
73
76
78
75
3/8 X 1-3/4”
62
45
1
(43m)
FIGURE 32
STEP 32:
• Route the LEG CABLE (45) around one 4-1/2” PULLEY (38) and assemble the PULLEY (38) to the lower holes of the two DUAL PULLEY PLATES (21) using two RH CAPS (78), one 3/8 X 1-3/4” BOLT (62), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 32.
• Route the LEG CABLE (45) around a 4-1/2” PULLEY (38) and assemble it to the bracket on the BASE (1) using four RH CAPS (78), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 32.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
22
Page 23
78
38
76
75
3/8 X 1-3/4” (43m)
62
1
3/8 X 3-3/4” (93m) 66
76
75
73
55
45
38
7
BLACK
77
73
49
62 3/8 X 1-3/4” (43m)
FIGURE 33
2
78
STEP 33:
• Route the LEG CABLE (45) through the bracket on the BASE (1) and assemble one 4-1/2” PULLEY (38) to the bracket on the BASE (1) using four RH CAPS (78), two 3/8 X 1-3/4” BOLTS (62), four 3/8” SAE WASHERS (75), four 3/8” RH WASHERS (76) and two 3/8” LOW HEIGHT LOCK NUTS (73) as shown in FIGURE 33.
• Route the LEG CABLE (45) through the BENCH FRAME (2) and assemble one 4-1/2” PULLEY (38) to the BENCH RAME (2) using one RH CAP (78), one BLACK RH CAP (77), one 3/8 X 3-3/4” BOLT (66), two 3/8 X 1”FLANGE SPACERS (55), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76), one CABLE CLIP (49) and one 3/8” LOW HEIGHT LOCK NUT (73) as shown in FIGURE 33.
• Assemble the swivel end of LEG CABLE (45) to the PEDESTAL (7) using two RH CAPS (78), one 3/8 X 1-3/4” BOLT (62), two 3/8” SAE WASHERS (75), two 3/8” RH WASHERS (76), and one 3/8” LOW HEIGHT LOCK NUT (73). See FIGURE 33.
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Page 24
44
40
28
45
40
48
34
FIGURE 34
STEP 34:
• Assemble the LOW ROW BAR (34) to the LEG CABLE (45) using two SNAP LINKS (40) and one 12-LINK CHAIN (48) as shown in FIGURE 34.
• Assemble the LAT BAR (28) to the LAT CABLE(44) using one SNAP LINK (40) as shown in FIGURE 34.
0
1/2 1/2 1/2 1/2 1/2 1/2
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
1
23456
24
Page 25
23
8
24
74
71 3/8 X 1” (25m) BUTTON HEAD
20
SERIAL #
LOCATION
FIGURE 35
STEP 35:
SECURELY assemble the LEFT and RIGHT SHROUDS (23 & 24) to the STACK BOOM (8) and BOTTOM SHROUD
BRACKET (20) using eight 3/8 X 1” BUTTON HEAD BOLTS (71) and eight 3/8” BLACK SAE WASHERS (74) as shown in FIGURE 35.
• Adjustments can be made in the above locations to set the correct amount of tension in the cables.
• If upon completion of assembly, the HEAD PLATE (29) does not sit on top of the first WEIGHT PLATE (31), push the HEAD PLATE (29) down, insert the WEIGHT STACK PIN (33) and perform several repetitions. This will relax the cable system and prevent the HEAD PLATE (29) from lifting up. See FIGURE 35.
• For maximum performance, the HEAD PLATE (29) should just barely sit on the top WEIGHT PLATE (31).
25
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CAUTION-PLEASE READ
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:
1. Inspect equipment daily . Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury .
4. Consult your physician before beginning any exercise program.
WARRANTY INFORMATION
10 YEARS STRUCTURUAL FRAME 1 YEAR PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS 1 YEAR CABLES 90 DA YS UPHOLSTERY
PREVENTATIVE MAINTENANCE TIPS
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Uphol s tery Guide Rods Hand Gri ps
INSPECT
Visual Overall Cabl e s Hardware Frame Hand Gri ps
LUBRICATE
Guide Rods
X
X X
X
X
X
X
X
X
Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at (800) 351-3737
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods.
Thank you for purchasing the LifeFitness CLUB SERIES FIT-1. If unsure of proper use of equipment, call
your local LifeFitness distributor or call the LifeFitness customer service department at
(800) 351-3737.
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