Liebherr R 9350 User Manual

Hydraulic Excavator R 9350 Arctic
Operating Weight with Backhoe Attachment: 302,000 kg / 665,800 lb with Shovel Attachment: 310,000 kg / 683,400 lb Engine Output: 1120 kW / 1500 hp Bucket Capacity: 15,30 – 18,00 m Shovel Capacity: 15,30 – 18,00 m3/ 20.0 – 23.5 yd Operating Temperature: – 40 °C to + 40 °C / – 40 °F to + 104 °F
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Technical Data
Engine
1 Cummins diesel engine
Rating per SAE J 1995 Model Ty pe
Displacement
Bore/Stroke Engine cooling system Air cleaner
Fuel tank Electrical system
Voltage
Batteries
Alternator Engine idling Electronic engine control system
Option
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Hydraulic System
Hydraulic pumps
for attachment and
travel drive
Max. flow
Max. hydr. pressure Hydraulic pump
for swing drive
Max. flow
Max. hydr. pressure Pump regulation
Hydraulic tank capacity Hydraulic system capacity Hydraulic oil filter
Hydraulic oil cooler
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1500 hp (1120 kW) at 1800 rpm QSK45 12 cylinder turbocharged V-engine, after-cooler, two separate water cooling circuits, direct injection system 45 l/2745 in 159/190 mm / 6.26/7.48 in
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fans driven via hydraulic piston motor
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dry-type air cleaner with pre-cleaner, with automatic dust ejector, primary and safety elements 5815 l/1536 gal
24 V 4 (+ 2) x 170 Ah/12 V 24 V/260 Amp sensor controlled
engine speed sensing over the entire engine RPM range. Provides integration of engine with other machine systems alternate diesel engine or electric motor on request
4 variable flow axial piston pumps 4 x 754 l/min. / 4 x 199 gpm
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320 bar/4640 psi
2 reversible swash plate pumps, closed­loop circuit 2 x 390 l/min. / 2 x 103 gpm
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350 bar/5076 psi electro-hydraulic, pressure compensation, flow compensation, automatic oil flow optimizer
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2200 l/581 gal
4200 l/1110 gal filtration of entire return flow, 1 high pressure filter for each main pump 2 separate coolers, 2 temperature controlled fans driven via hydraulic piston motor
Swing Drive
Hydraulic motor Swing gear Swing ring
Swing speed Swing torque Swing-Holding brake
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Uppercarriage
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Design
Attachment mounting
Catwalks
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Service Flap
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Design
Quick couplers on request
2 Liebherr axial piston motors 2 Liebherr planetary reduction gears Liebherr, sealed triple roller swing ring, internal teeth 0 – 3.7 rpm 1120 kNm/82,607 lbf ft hydraulically released, maintenance-free, multi-disc brakes integrated in each swing gear
torque resistant designed upper frame in box type construction for superior strength and durability parallel longitudinal main girders in box­section construction on the left side with a hydraulically driven access ladder, catwalks in front of the pumps and in the counterweight, additional emergency ladder in front of the cab
hydraulically actuated service flap, with lighting easily accessible from ground level to allow: – fuel fast refill – hydraulic oil refill – engine oil quick change – splitterbox oil quick change – swing gearbox oil quick change – swing ring teeth grease barrel refilling via
grease filter
– attachment/swing ring bearing grease
barrel refilling via grease filter
– windshield wash water refilling
Hydraulic Controls
Servo circuit
Emergency control
Power distribution
Flow summation
Control functions
Attachment and swing Travel Bottom dump bucket
2 R 9350 Arctic
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independant, electric over hydraulic proportional controls of each function via accumulator for all attachment func­tions with stopped engine via monoblock control valves with inte ­grated primary relief valves and flanged on secondary valves to attachment and travel drive
proportional via joystick levers proportional via foot pedals or hand levers
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proportional via foot pedals
Technical Data
Operator’s Cab
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Design
Operator’s seat
Cabin windows
Heating system/ Air conditioning
Cabin pressurization Controls
Monitoring Automatic engine shut off Destroking of main pumps Safety functions
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Noise emission ISO 6396________________ L
Undercarriage
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Design
Hydraulic motor Travel gear Travel speed Parking brake
Track components
Track rollers/ Carrier rollers Automatic track tensioner
Transport
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resiliently mounted, sound insulated, large windows for all around visibility, integrated falling object protection FOPS suspended, body-contoured with shock absorber, adjustable to operator’s weight 20,5 mm/0.8 in tinted armored glass for front window and right hand side windows, all other windows in tinted safety glass, high pressure windshield-washer system 75 l/20 gal watertank, steel sun louvers on all windows
1 heating system + air conditioning (double unit optionally available) ventilation with filter joystick levers integrated into armrest of seat via LCD-Display, data memory
engine self-controlled shut off
in case of low hydraulic oil level additional gauges with constant display for: engine speed, hourmeter, voltmeter, safety mode for engine speed control and pump regulation
(inside cab) = 89 dB(A)
pA
with AC/heater 100 % running fans
3-piece undercarriage, box type structures for center piece and side frames (stress relieved steel work component as a standard) 2 axial piston motors per side frame Liebherr planetary reduction gear 0 – 2,4 – 3,1 km/h / 0 – 1.49 – 1.93 mph spring engaged, hydraulically pressure released wet multi-disc brakes for each travel motor, maintenance-free D 12, maintenance-free, forged double grouser pad
9/2
pressurized hydraulic cylinder with accu­mulator undercarriage side frames are removable
Central Lubrication System
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Grease pumps
Capacity
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Refill
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Attachment
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Design
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Pivots
Hydraulic cylinder
Hydraulic connections
Kinematics
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Lincoln Centromatic lubrication system, for the entire attachment and swing ring Lincoln Powermaster pump plus separate pump for swing ring teeth 200 l/52.8 gal bulk container for attachment and swing ring, separated 80 l/21 gal bulk container for swing ring teeth via the service flap for both containers. Fill line with grease filters
box-type structure with large steel castings in all high-stress areas sealed with double side centering with 1 single floating pin per side, all bearings with wear resistant steel bushings, bolts hardened and chrominium-plated Liebherr design, all cylinders located in well protected areas
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pipes and hoses equipped with SAE split­flange connections Liebherr parallel face shovel attachment geometry, backhoe bucket pivoting angle 150°, electronic controlled end-cushioning
R 9350 Arctic 3
Arctic Kit
Electrical Preheating prior to Engine Start
The hydraulic excavator can be preheated with an external electric power supply (80 kW, 400 V, 50 Hz). The electric power supply must be connected to the excavator through a connector situated on the cab elevation. The following heating equipments are installed on the excavator and each heater is designed to heat a part of the machine: Electrically driven water engine preheater units
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2 preheaters from 4 kW automatic preheating/warm keeping (own
thermostat) of coolant of diesel engine Electrically driven warm air blowers
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6 blowers from 3 kW
automatic warm keeping (blowers with own
thermostat) of the ambient air temperature in
pumps compartment, main valves compart-
ment, cab elevation and engine compartment,
warm keeping of the hydraulic piloting units
and electric boxes Electrical oil heater units
in the hydraulic tank
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7 resistors from 2 kW
automatic preheating/warm keeping (own
thermostat) of hydraulic oil in the hydraulic tank
in the splitterbox
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2 resistors from 500 W
automatic preheating/warm keeping (own
thermostat) of splitterbox oil
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in the engine oil pan
4 resistors from 500 W
automatic preheating/warm keeping (own
thermostat) of engine oil
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in the suction pipes
2 resistors from 500 W
automatic preheating/warm keeping (own
thermostat) of hydraulic oil in the suction pipes Electrical heating cabin windows
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filaments in the windshield and all the side
windows
automatic defrosting of the cabin windows
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Electrical cabin preheater
1 preheater from 3 kW
automatic preheating/warm keeping (own
thermostat) of the cabin Heating covers around the grease containers
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automatic preheating/warm keeping (own
thermostat) of the greasing tank Heating covers around the batteries
24 V resistor heating
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automatic preheating/warm keeping (own
thermostat) of batteries
resistors from 20 W and 150 W
automatic heating and drying of electric boxes
and operator’s seat Two forced circulating heating system
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2 preheaters from 9 kW
automatic preheating/warm keeping of all
working pumps, slew pumps, fan pumps, slew
Fuel preheater
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motors, drive motors and valves blocs
heat exchanger with warm engine coolant,
preheated fuel at the entry of the engine
Electrical Heating After Engine Start (without Electrical Supply)
Continuous flushing of swing and travel motors with an additional gear pump, in order to supply oil at operating temperature even if travel or swing functions are not actuated. Continuous preheating fuel with a warm engine coolant heat exchanger.
Insulation
Thermal insulated components
Closed carbody openings
Snow protection for engine air filter intake
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complete power pack, main control valve compartment, hydraulic tank module, fuel tank and cab elevation, battery compartment, cab roof, floor and walls, grease containers mechanically adjustable louvers to isolate the excavator – in front of engine radiator – in front of hydraulic radiator
optional air intake from the engine compart­ment is possible
Central Lubrication System
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Design
thermal insulated grease containers, large nominal width for all grease lines, special injector for cold climate
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Heated components
electro thermal wrap around, both grease con­tainers
Features of the Electrical Preheating System
Electrical system is designed corresponding to europeen standards 400 V/230 V/50 Hz. Optionally the system can be delivered corre spond ing to CSA standards. – Different components with CSA approval – Different tension and frequency 440 V/254 V/60 Hz Safety IT-System
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isolated ground, monitoring of: short circuit, overload, isolation; system reactions: warning
Battery charge
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24 V board network Accessory parts
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(acoustical/optical), shut down continuously during standstill continuous power supply additional alternator to ensure 100 % lighting and heating, additional battery pack for emergency lighting
Steel Construction
The steel structures of the Liebherr standard excavators are good for –40 °C. Minimum required are Charpy impact values of 27 joule at minimum ambient temperature. Liebherr requirements: for steel plates LH 380 for casting parts for mining
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36 Joule at –40 °C
AOD (Argon Oxygen Decarburizing) or VLS (Very Low Sufur) steel > 60 Joule at –20 °C
Operator’s Cab
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Heating system
Controls
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increased thermal insulation at walls, roofs and cab floor heating capacity adapted to arctic conditions, windshield and front side windows pre heated to defrost, and also insulation glass, heated operator’s seat (minimum temperature inside the operator’s cab during standstill + 15 °C/ + 59 °F) electrical boxes and joysticks equipped with 24 V electrical heating elements
Stand-by Heating Operation
If the machine is turned off for more than one hour and the ambient air temperature is below – 10 °C, connect the external generator set to start the heaters (auto-regulated) in order to maintain the excavator in predefined temperature and to be able to restart quickly. Heated areas
Heated components
4 R 9350 Arctic
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operator’s cab, cab elevation, valve bank
compartment, engine compartment
engine and splitter box, main, slew, oil cooler,
watercooler pumps, batteries, travel, swing
motors, main valves blocks, electrical boxes
and joysticks, grease pumps and control valves
Additionnal Measures
Low temperature adapted lubricants Undercarriage components in –40 °C version
Uppercarriage components in –40 °C version
Attachment
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for uppercarriage, for undercarriage
accumulators, track tensioning cylinder, (standard track roller are good for –40 °C)
splitter box, gear pumps, accumulators, fan drive motors use of special low temperature hoses for upper­carriage to attachment and attachment hoses
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