Liebherr R 9100 User Manual

Mining Excavator
R 9100
Operating Weight with Backhoe Attachment: Operating Weight with Shovel Attachment:
Engine Output:
Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m
/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³
/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³
108.500 kg / 239,200 lb
112.500 kg / 248,000 lb 565 kW / 757 HP
R 9100
Operating Weight with Backhoe Attachment: 108.500 kg / 239,200 lb Operating Weight with Shovel Attachment: 112.500 kg / 248,000 lb Engine Output: 565 kW / 757 HP
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Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m3 / 3,000 lb/yd3: 7,00 m³ / 9.2 yd³
/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³
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Productivity
Liebherr Mining Equipment enables superior productivity by loading and hauling maximum tonnage in the shortest amount of time.
Effi ciency
Liebherr combines the proven capabilities of previous models with new features that improve operational effi ciency.
Customer Support
Liebherr builds more than just mining equipment; Liebherr also builds customer partnerships.
Safety
Mining demands an ever-vigilant focus on safety, and Liebherr strictly adheres to industry standards. Liebherr equipment is designed to diminish risk even under the most extreme mining conditions.
Reliability
To maximize equipment reliability, Liebherr combines manufacturing expertise with monitoring and diagnostic capabilities.
Environment
Liebherr optimizes mining equipment for fuel economy, emission compliance, and extended service intervals.
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Liebherr Diesel Engine
• V12 by Liebherr
• USA/EPA Tier 2
• Fuel consumption optimized version (option)
• Automatic idle control
• Max. altitude without derating: 3.900 m
• Eco-Mode selector
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Productivity
Effi cient and effective by design, the R 9100 sets a new standard in job performance and functions as the optimal tool for loading 50 t up to 100 t dump trucks. Offering a high level of versatility the R 9100 opens up new opportunities for a wide range of excavating applications.
Engineered for Intense Mining
Powerful Drive System
The R 9100 is equipped with the long-lasting and proven Liebherr V12 diesel engine specifi cally designed to withstand extreme outside temperatures and high altitudes with low atmospheric pressure. Integrating the latest engine management system, the R 9100 is built for intense mining.
Optimized Cycle Times
Rather than using open hydraulic circuit, the R 9100 employs a closed-loop swing circuit to enable maximum swing torque while retaining the full oil fl ow for the working circuit. The independent swing circuit in combination with the powerful drive system leads to fast arm motion, which contributes to faster cycle times.
Easy Machine Control
The R 9100’s hydraulic control system is optimized in order to improve combined machine motions. The ergonomically mounted joysticks on the suspended seat armrests allow the operator to precisely position the machine.
High Digging and Lifting Capabilities
High Digging Forces
Power-Oriented Energy Management
Designed for the best mechanical force distribution, the production-tailored attachment delivers high digging and lifting forces. Integrating Liebherr-made cylinders and a wide range of buckets with mining­optimized GET, the R 9100’s attachment ensures the highest forces, easy bucket penetration and high fi ll fac­tor to perform even in the most demanding conditions.
The R 9100’s attachment is equipped with the pressureless boom down function to enable fast cylinder retraction without the need for pump energy. Intelligent energy management diverts the pump fl ow during boom lowering, allowing other cylinder motions to operate unimpeded.
Liebherr Site-Specifi c Bucket
• 4 to 5 passes to load a 50 t dump truck
• Three types of wear package
• Maximal bucket fi ll factor
• Integrated approach on machine capabilities
• Light weight bucket for max. loading capacities (option)
Liebherr Ground Engaging Tools (GET)
The new Liebherr Mining GET range is fully in line with the Liebherr buckets design, a synergy that enables easy material penetration while extending bucket steel structure lifetime:
• Three tooth profi les and fi ve tooth sizes
• Innovative bucket lip and side wall protection
• One single locking system that limits tooling to one unique extraction tool
• Unique hammerless locking system
• Effortless and quick tooth removal
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Machine Monitoring System
Integration of the Liebherr-made monitoring system also used on the R 9800:
• 10.5" LCD color 8-key screen
• Information interface to operator
• On-board diagnostics to service staff
• Real text information
• Long term data storage for maintenance
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Effi ciency
The R 9100 follows the Liebherr design philosophy of maximizing the machines performance by improving the effi ciency of all individual subsystems. Engineered for optimum serviceability, the machine is designed to ensure maximum uptime. The R 9100’s modern cab creates a comfortable working environment ensuring peak operator performance, every shift.
Optimized for Maximum Profi tability
Electro-Hydraulic System Effi ciency
Liebherr advanced hydraulic technology contributes to the R 9100’s energy optimization. The high-pressure hydraulic system and the optimized pipe and hose lay­out maximize usable power transmission. The hydraulic pumps are electronically managed to provide optimal pressure compensation and oil fl ow management. The hydraulic system is independently regulated over the engine circuit for the best operational effi ciency.
Cooling System Effi ciency
The oversized independent oil- and water coolers in combination with low energy consumption fans and on-demand cooling controls enable to maximize available power for digging process.
Optimized Service Intervals
The R 9100’s high pressure hydraulic oil fi ltration systems remove contaminants from the fl uid to offer the highest rate of hydraulic system effi ciency. To maintain the oil quality, all return hydraulic oil fl ow goes through a 15/5 μm fi ne fi ltration system. To promote availability, the grease tank and fuel tanks are sized to considerably extend the time between service intervals.
Modern Cab for Effi cient Work
Superior Operator Comfort
Working Environment Total Control
The new and modern large cab which equips the Liebherr 100 t series offers ideal working conditions and optimal operator’s comfort. Mounted on silent blocks, the R 9100’s cab design reduces vibrations and limit noise pollution to provide a quiet environment.
Equipped with a large one-piece windscreen, the R 9100’s cab offers a panoramic view over the entire machine and loading spot. Two outside cameras show areas that cannot be observed directly. Long-distance halogen working lights promote effi cient loading.
1st-Class Service Arrangements
Service friendly design allows for easy and fast maintenance for maximum uptime:
• Service from one-side
• Large catwalk and walkway
• Refi llable grease tanks instead of drums to be changed
• Centralized lubrication system (automatic in option)
• Enhanced single-line lubrication system
Comfort-Oriented Cab Design
An array of features:
• Tinted laminated safety glass
• Armored front window
• Adjustable air suspended seat
• A/C with dust fi lter in fresh air / recirculated
• Pressurization to prevent dust penetration (option)
• Operator Comfort Kit (option): sun blinds, bottle cooler, reading light, electronic operator weight adjustment
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