Liebherr R 9100 User Manual

Mining Excavator

R 9100

Operating Weight with Backhoe Attachment: Operating Weight with Shovel Attachment:

Engine Output:

Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m

3

/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³

3

/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³

108.500 kg / 239,200 lb

112.500 kg / 248,000 lb 565 kW / 757 HP

R 9100

Operating Weight with Backhoe Attachment: 108.500 kg / 239,200 lb Operating Weight with Shovel Attachment: 112.500 kg / 248,000 lb Engine Output: 565 kW / 757 HP

3

Bucket Capacity @ 1,8 t/m Shovel Capacity @ 1,8 t/m3 / 3,000 lb/yd3: 7,00 m³ / 9.2 yd³

/ 3,000 lb/yd3: 7,00 m³ / 9.2 yd³

R 9100

2

Productivity

Liebherr Mining Equipment enables superior productivity by loading and hauling maximum tonnage in the shortest amount of time.

Efﬁ ciency

Liebherr combines the proven capabilities of previous models with new features that improve operational efﬁ ciency.

Customer Support

Liebherr builds more than just mining equipment; Liebherr also builds customer partnerships.

Safety

Mining demands an ever-vigilant focus on safety, and Liebherr strictly adheres to industry standards. Liebherr equipment is designed to diminish risk even under the most extreme mining conditions.

Reliability

To maximize equipment reliability, Liebherr combines manufacturing expertise with monitoring and diagnostic capabilities.

Environment

Liebherr optimizes mining equipment for fuel economy, emission compliance, and extended service intervals.

R 9100

3

Liebherr Diesel Engine

• V12 by Liebherr

• USA/EPA Tier 2

• Fuel consumption optimized version (option)

• Automatic idle control

• Max. altitude without derating: 3.900 m

• Eco-Mode selector

R 9100

4

Productivity

Efﬁ cient and effective by design, the R 9100 sets a new standard in job performance and functions as the optimal tool for loading 50 t up to 100 t dump trucks. Offering a high level of versatility the R 9100 opens up new opportunities for a wide range of excavating applications.

Engineered for Intense Mining

Powerful Drive System

The R 9100 is equipped with the long-lasting and proven Liebherr V12 diesel engine speciﬁ cally designed to withstand extreme outside temperatures and high altitudes with low atmospheric pressure. Integrating the latest engine management system, the R 9100 is built for intense mining.

Optimized Cycle Times

Rather than using open hydraulic circuit, the R 9100 employs a closed-loop swing circuit to enable maximum swing torque while retaining the full oil ﬂ ow for the working circuit. The independent swing circuit in combination with the powerful drive system leads to fast arm motion, which contributes to faster cycle times.

Easy Machine Control

The R 9100’s hydraulic control system is optimized in order to improve combined machine motions. The ergonomically mounted joysticks on the suspended seat armrests allow the operator to precisely position the machine.

High Digging and Lifting Capabilities

High Digging Forces

Power-Oriented Energy Management

Designed for the best mechanical force distribution, the production-tailored attachment delivers high digging and lifting forces. Integrating Liebherr-made cylinders and a wide range of buckets with miningoptimized GET, the R 9100’s attachment ensures the highest forces, easy bucket penetration and high ﬁ ll factor to perform even in the most demanding conditions.

The R 9100’s attachment is equipped with the pressureless boom down function to enable fast cylinder retraction without the need for pump energy. Intelligent energy management diverts the pump ﬂ ow during boom lowering, allowing other cylinder motions to operate unimpeded.

Liebherr Site-Speciﬁ c Bucket

• 4 to 5 passes to load a 50 t dump truck

• Three types of wear package

• Maximal bucket ﬁ ll factor

• Integrated approach on machine capabilities

• Light weight bucket for max. loading capacities (option)

Liebherr Ground Engaging Tools (GET)

The new Liebherr Mining GET range is fully in line with the Liebherr buckets design, a synergy that enables easy material penetration while extending bucket steel structure lifetime:

• Three tooth proﬁ les and ﬁ ve tooth sizes

• Innovative bucket lip and side wall protection

• One single locking system that limits tooling to one unique extraction tool

• Unique hammerless locking system

• Effortless and quick tooth removal

R 9100

5

Machine Monitoring System

Integration of the Liebherr-made monitoring system also used on the R 9800:

• 10.5" LCD color 8-key screen

• Information interface to operator

• On-board diagnostics to service staff

• Real text information

• Long term data storage for maintenance

R 9100

6

Efﬁ ciency

The R 9100 follows the Liebherr design philosophy of maximizing the machines performance by improving the efﬁ ciency of all individual subsystems. Engineered for optimum serviceability, the machine is designed to ensure maximum uptime. The R 9100’s modern cab creates a comfortable working environment ensuring peak operator performance, every shift.

Optimized for Maximum Proﬁ tability

Electro-Hydraulic System Efﬁ ciency

Liebherr advanced hydraulic technology contributes to the R 9100’s energy optimization. The high-pressure hydraulic system and the optimized pipe and hose layout maximize usable power transmission. The hydraulic pumps are electronically managed to provide optimal pressure compensation and oil ﬂ ow management. The hydraulic system is independently regulated over the engine circuit for the best operational efﬁ ciency.

Cooling System Efﬁ ciency

The oversized independent oil- and water coolers in combination with low energy consumption fans and on-demand cooling controls enable to maximize available power for digging process.

Optimized Service Intervals

The R 9100’s high pressure hydraulic oil ﬁ ltration systems remove contaminants from the ﬂ uid to offer the highest rate of hydraulic system efﬁ ciency. To maintain the oil quality, all return hydraulic oil ﬂ ow goes through a 15/5 μm ﬁ ne ﬁ ltration system. To promote availability, the grease tank and fuel tanks are sized to considerably extend the time between service intervals.

Modern Cab for Efﬁ cient Work

Superior Operator Comfort

Working Environment Total Control

The new and modern large cab which equips the Liebherr 100 t series offers ideal working conditions and optimal operator’s comfort. Mounted on silent blocks, the R 9100’s cab design reduces vibrations and limit noise pollution to provide a quiet environment.

Equipped with a large one-piece windscreen, the R 9100’s cab offers a panoramic view over the entire machine and loading spot. Two outside cameras show areas that cannot be observed directly. Long-distance halogen working lights promote efﬁ cient loading.

1st-Class Service Arrangements

Service friendly design allows for easy and fast maintenance for maximum uptime:

• Service from one-side

• Large catwalk and walkway

• Reﬁ llable grease tanks instead of drums to be changed

• Centralized lubrication system (automatic in option)

• Enhanced single-line lubrication system

Comfort-Oriented Cab Design

An array of features:

• Tinted laminated safety glass

• Armored front window

• Adjustable air suspended seat

• A/C with dust ﬁ lter in fresh air / recirculated

• Pressurization to prevent dust penetration (option)

• Operator Comfort Kit (option): sun blinds, bottle cooler, reading light, electronic operator weight adjustment

R 9100

7

Numerical Structure Calculation

Capitalizing on past experiences while using modern tools for numerical structure calculation, Liebherr is able to provide customers with the most reliable solutions. The main computerassisted tools for analysis used by Liebherr are:

• the Finite Element Analysis

• the Fatigue Life Analysis

R 9100

8

Reliability

More than 50 years of hydraulic excavator design and manufacturing experience is the basis for the R 9100’s outstanding reliability. The machine combines innovative technologies, design optimization and Liebherr components. Customers can expect durable performance from the R 9100 throughout the machine’s life.

Quality: the Liebherr Trademark

Liebherr Vertical Integration

As an OEM, Liebherr has built a solid reputation for its development and production of high quality strategic mining components. The R 9100 integrates robust and reliable mining optimized components that are developed, manufactured and controlled by Liebherr ensuring reliability and high performance for the entire machine.

Machine Reliability Survey

Based on years of experience and the systematic measurement of key performance indicators of the machine behavior in the ﬁ eld, the Liebherr Mining Reliability Engineering Group is constantly seeking new ways to enhance reliability.

Quality Management Continuous Improvement

Liebherr quality begins during machine design and simulations. Liebherr meets the highest standards for special selections of steels and special casting materials. Based on the expertise of certiﬁ ed internal auditors and a highly qualiﬁ ed workforce, all manufacturing process steps are devised to provide the most comprehensive control, monitoring and traceability.

Long-lasting Job Performances

Maximized Component Lifetime

Rugged Undercarriage Structure

The R 9100 is equipped with a single line centralized lubrication system for the entire attachment and swing ring. All greasing points are suitably protected against external damages. This extends component life and ensures constant performance over the excavators’ operational life.

The R 9100 is mounted on a heavy duty fatigueresistant undercarriage and is equipped with the oversized proven track chain system from heavier Liebherr excavators. Designed and built for both shovel and backhoe conﬁ guration, the R 9100 provides the necessary stability and reliability.

Strenghtened Attachment Design

Backhoe or face shovel attachments are built to face all standard and speciﬁ c applications:

• Use of advanced welding techniques

• Reinforced with strategically located castings in high stress areas

• Designed for maximum structure life

• Use of cutting-edge engineering tools

Liebherr Vertical Integration

Liebherr-made integrated parts are:

• Diesel engine

• Hydraulic pumps and motors

• Splitter box

• Electronic and control technology

- Control and regulation electronics

- Display and operation units

• Hydraulic cylinders

• Large diameter bearing (swing ring)

• Swing and travel drives

• Ground Engaging Tools

R 9100

9

10

Liebherr Service Tools

Liebherr service tools for excavator-speciﬁ c maintenance ensure safe working conditions even when handling large components.

• A wide range of tools

• OEM certiﬁ ed solution

• Designed for Liebherr mining excavators

• Cost-efﬁ cient maintenance

• Easy and fast component replacement

• High operational safety

R 9100

Customer Support

As a global mining solutions provider, Liebherr is more than a mining equipment manufacturer. Ensuring a permanent dialogue with each machine owner, Liebherr provides tailored assistance to customer speciﬁ c projects and site requirements.

Proactive Service Supplying

Liebherr-Mining Network

With a truly global network composed of Liebherr afﬁ liates and exclusive representatives, Liebherr’s worldwide presence enables the highest level of service support irrespective of equipment location. Using advanced forecasting techniques and in-depth knowledge of regional populations, Liebherr service centers ensure that customers always have timely access to spare parts.

Customized Service Support

Liebherr tailored support solutions integrate components exchange and management agreements, service and maintenance on site or maintenance management agreements. Liebherr’s highly-trained service personnel ensures preventive and scheduled maintenance tasks and provides emergency service.

Service Engineering Support

Machines and components reliability data are collected and monitored through the Liebherr maintenance management system. Liebherr’s sales and service organization and product engineering groups provide fast and proactive support over the lifetime of the machine and promote mutual beneﬁ t for all involved.

Customer Value Management

Liebherr Mining Exchange Components

Complete Training Program s

The Liebherr Mining Exchange Components program enables customers to minimize the total machine’s Owning and Operating Cost while maintaining peak productivity and reliability. Through 15 Liebherrcertiﬁ ed component rebuild facilities worldwide, customers can take advantage of this program regardless of the equipment location or ﬂ eet size.

The Liebherr Mining Training System provides operator and maintenance staff blended training sessions that encourage productive, cost-effective and safe mining operation. The Liebherr Mining Training System employs online learning programs, factory and on-site sessions and simulator training.

Components Exchange Program

Exchange and repair programs for components are conducted by Liebherr-certiﬁ ed rebuild facilities using the latest OEM rebuild speciﬁ cations and the complete range of genuine Liebherr parts to ensure:

• Value: signiﬁ cantly reduce total cost of ownership

• Quality: guaranteed as-new performance and reliability

• Availability: global network of components rebuild facilities

From-Cradle-To-Grave Support

• Customer speciﬁ c requirement study

• Collaborative solution development

• On-site machine assembly

• On-site machine settings

• Training program on / off site

• Machine performance monitoring

• Spare parts supply

• Parts remanufacturing facilities

R 9100

11

12

Machine Access

Designed for safe access on the machine upperstructure via:

• Ladder and catwalk with handrails

• Walkway with slip-resistant surfaces

• Emergency ladder available near the cab

R 9100

Safety

The Liebherr R 9100 provides uncompromising safety for operators and maintenance crew. As it is designed to be serviced from one side, the R 9100 allows effortless access facilities to the major service points for quick and safe maintenance. The R 9100’s newly designed cab is reinforced for operator safety.

Service-Friendly Machine Design

Safe Service Access

The R 9100 is ﬁ tted with ergonomic access for fast and safe maintenance. All service points are within reach from one side and at machine level. The R 9100’s upperstructure is accessible via a robust ﬁ xed ladder and integrates one large central platform equipped with slip resistant surfaces.

Easy Inspection and Component Replacements

All components have been located in areas that allow for effortless inspection and replacement. The R 9100 is equipped with robust hinged louvers for easy cleaning and maintenance. Numerous service lights are strategically located in the main service areas to sustain suitable maintenance conditions, day or night.

Secure Maintenance

The R 9100 eliminates hazards to ensure a safe environment for the service staff during maintenance. Emergency stops are strategically located in the cab and in the engine compartment for service crew accessibility. The battery switches are manually operated to safely isolate the battery power. The attachment can safely be lowered to the ground even if the engine is off.

Safety First Working Conditions

Safety-First Cab Design

Engine Compartment Provision of Security

In addition to its ergonomic design, the R 9100’s cab provides maximum protection for the operator. The structure is composed of strong, low stress tubing and safety glass. The Falling Object Protection System (FOPS) and the front guard are available as an option for even more safety.

The engine compartment integrates a protection wall that separates the engine from the hydraulic pumps. This reduces the risk of hydraulic oil entering the engine compartment. The turbochargers and exhaust systems are heat shielded, and all the hydraulic hoses are made from a highly resistant material.

Machine Improved Visibilit y

The machine is easily visible even by night or in extremely dusty working environments thanks to:

• Reﬂ ective stripes on counterweight

• Four long-range working halogen lights located on attachment and upperstructure (xenon in option)

• Travel alarm system with light and buzzer

Rear and Side Vision System

The machine ergonomically integrates a rear and side vision system composed of:

• One camera on counterweight

• One camera on right-hand side of uppercarriage

• One LCD color screen to display cameras view

R 9100

13

14

Eco-Mode

The Eco-Mode can be manually selected by the operator when less power is not required according to job need for:

• An improved fuel efﬁ ciency

• Less load on the engine

• Less noise pollution

• Less dioxide carbon emissions

R 9100

Environment

Liebherr considers the preservation of the environment as a major challenge for the present and future. Sustainability underpins Liebherr’s machines; from the raw materials selection to manufacturing process employed. Liebherr provides solutions that allow customers to balance high performance with environmental consciousness.

Minimized Impact on Life

Low Fuel Consumption

Constant power regulation of the hydraulic system and engine output optimizes machine fuel efﬁ ciency, depending on the application. The automatic idling system reduces the engine speed when the machine is at rest. When less power is required, ‘‘Eco-Mode’’ can be selected via the machine monitor panel to reduce engine load, improve fuel efﬁ ciency and reduce carbon emissions.

Controled Emission Rejections

The R 9100 is powered by a high horsepower diesel engine which complies with the USA/EPA Tier 2 emission limits. This power drive makes the R 9100 cost effective without compromising productivity whilst reducing the machines impact on the environment.

Sustainable Design and Manufacturing Process

Extended Components and Fluids Lifetime

Product Life-Cycle Management

Liebherr is constantly working on ways to extend component life. Through the Exchange Components program, superior lubrication systems, and the reinforcement of parts under stress, Liebherr can reduce frequency of part replacement. The result minimizes environmental impact and lowers the overall cost of ownership.

Subject to the stringent European Program for the regulation of the use of chemical substances in the manufacturing process REACH*, Liebherr undertakes a global evaluation to minimize the impacts of hazardous materials.

Automatic Idle Control

Electronic idle control of the engine results in:

• Less fuel consumption

• Less load on the engine

• Reduced emissions

• More comfort to the operator (reduced noise pollution)

*REACH is the European Community Regulation on chemicals and their safe use (EC1907/2006) It deals with the Registration, Evaluation, Authorisation and Restriction of Chemical Substances.

Sustainable Manufacturing Process

With an ever-present green focus, Liebherr contributes to the sustainable development

• Systematic risk analysis for new materials qualiﬁ cation

• Promoted recovery-waste management

• Controlled non-recyclable waste elimination

• Eco-friendly material selection (95% of material used on machine is recyclable)

:

R 9100

15

Technical Data

Engine

1 Liebherr diesel engine Rating per ISO 9249

��

Model

��

Type Bore/Stroke Displacement Engine operation

Cooling Air cleaner

Fuel tank

��

Engine idling Electrical system Voltage Batteries Starter

��

Alternator RPM adjustment

��

Hydraulic System

Hydraulic pump for attachment and travel drive Max. flow Max. pressure Pump management

Hydraulic pump for swing drive

Max. flow Max. pressure Hydraulic tank Hydraulic system Hydraulic oil filter

Hydraulic cooler

MODE selection

ECO

POWER

��

565 kW/757 HP at 1,800 rpm Liebherr D9512

(USA/EPA Tier 2 or fuel consumption

optimized setting) V12 cylinder engine 128/157 mm / 5.04/6.18 in 24,24 l/1,479 in

3

4-stroke diesel

common-rail direct injection

turbo-charged water-cooled, hydrostatic fan drive dry-type air cleaner with pre-cleaner,

primary and safety elements, automatic

dust discharge

1.478 l/390 gal electronically controlled

24 V 4 x 170 Ah/12 V 24 V/2 x 8.4 kW 24 V/140 A brushless adjustment of engine output via

rpm selector

3 Liebherr variable flow axial piston pumps 3 x 435 l/min. / 3 x 115 gpm 350 bar/5,076 psi electronically controlled pressure and flow

management with oil flow optimisation

1 Liebherr reversible swash plate pump,

closed-loop circuit 420 l/min. / 111 gpm 380 bar/5,511 psi

1.000 l/264 gal

1.400 l/370 gal 1 high pressure safety filter after each high

pressure pump + extra-fine filtration of

entire return flow with integrated by-pass

filtration (15/5 μm) + dedicated leak-oil

filtration 1 separated cooler, temperature controlled

fan driven via 1 hydraulic piston motor adjustment of machine performance and

the hydraulics via a mode selector to match

application for economical operation (can be combined

with fuel optimized setting) for maximum digging power and heavy

duty jobs

Hydraulic Controls

Power distribution

Flow summation Closed-loop circuit Servo circuit Attachment and swing

��

Travel

Shovel flap functions

��

Electric System

Electric isolation Working lights

Emergency stop switches Electrical wiring

��

Swing Drive

��

Drive by Transmission Swing ring

Swing speed Parking brake

��

Uppercarriage

��

Design

Attachment mounting Catwalks

��

via monoblock control valves with

integrated primary relief valves and secondary valves

to attachment and travel drive

��

for uppercarriage swing drive

proportional via hydraulic joystick levers proportional via hydraulic pedals or

removable hand levers

proportional via hydraulic pedals

easy accessible battery isolators high brightness halogen lights:

– 2 on working attachment – 1 on RHS of uppercarriage – 1 on LHS of uppercarriage Xenon or LED lights in option

��

in the cab/in option in engine compartment heavy duty execution in IP 65 standard for

operating conditions of – 50 °C to 100 °C/ – 58 °F to 212 °F

2 Liebherr axial piston motors 2 Liebherr planetary reduction gears Liebherr, sealed single race ball bearing

swing ring, internal teeth 0 – 6 rpm wet multi-disc brakes, spring applied,

hydrau lically released

torque resistant modular design upper

frame parallel length girders large catwalk on the left-hand side

16 R 9100

Technical Data

Operator’s Cab

��

Cab

Operator’s seat

Joysticks

��

Condition monitoring

��

Display

Rear vision system

Heating system

��

Noise level (ISO 6396)

Undercarriage

Version HD Drive Transmission Travel speed Track components

Track rollers/ Carrier rollers Track pads Track tensioner Parking brake

Brake valves

��

sound insulated, tinted windows. Front

window armored glass, door with sliding window

air suspended, body-contoured with shock

absorber, adjustable to operator’s weight

joystick levers integrated into armrest of

seat, armrest adjusted to seat position

��

machine condition monitoring system with

error reporting and operational information

color LCD-display with low and high

brightness settings

camera installation on counterweight and

right-hand side of the uppercarriage displayed over the LCD-display

standard automatic air conditioning,

combined cooler/heater, additional dust filter in fresh air/recircu lated

��

Diesel: LpA (inside cab) = 73 dB(A)

with oil/water fans at 70 % and AC fan at65 %

heavy duty Liebherr swash plate motors Liebherr planetary reduction gears 0 – 3,5 km/h / 0 – 2.17 mph track pitch 280 mm/11.02 in,

maintenance-free

8/2 per side frame double grouser spring with grease tensioner wet multi-discs (spring applied, pressure

released)

integrated in main valve block

Central Lubrication System

��

Type

Grease pump

Capacity

Refill

��

Attachment

��

Type

Hydraulic cylinders

��

Pivots Pivots bucket-to-stick bucket-to-link Hydraulic connections

��

centralised manual lubrication system for

the entire attachment/swing ring bearing (automatic system in option with 30 l/7.9 gal bulk container refillable via quick connec tion and grease filter) automatic Lincoln lubrication system for the swing ring teeth

1 Lincoln P203 (electric) pump for swing

teeth lubrication

8 l/2.1 gal bulk container for swing ring

teeth

via quick connector, refill line with grease

filter

box-type, combination of resistant steel

plates and cast steel components Liebherr design sealed, low maintenance

O-ring sealed and completely enclosed

��

pipes and hoses equipped with SAE flange

connections

-

R 9100 17

Dimensions

W

OEL

A2

A1

D

H

C

A

L U

V

X

mm/ft in A 3.920/12’10” A1 4.337/14’ 2” A2 5.752/18’10” B 4.780/15’ 8” C 4.143/13’ 7” D 4.630/15’ 2” G 5.031/16’ 6” H 4.114/13’ 5” K 1.803/ 5’10” L 4.810/15’ 9” N 500/1’7” 600/1’11” 750/ 2’ 5” P 1.663/ 5’ 5” Q 812/ 2’ 7” S 3.900/12’ 9” U 6.107/20’ Z 7.683/25’ 2” OEL Operator’s Eye Level 3.533/11’ 7”

K

N

Z

Stick Length

m/ft in

Gooseneck Boom 7,60 m/24’11”

mm/ft in

V 3,20/10’5” 9.660/31’8” 11.445/37’6”

4,50/14’9” –/– 9.930/32’6” 5,60/18’4” –/– 9.890/32’5”

W 3,20/10’5” 6.035/19’9” 6.210/20’4”

4,50/14’9” –/– 6.800/22’3” 5,60/18’4” –/– 7.550/24’9”

X 3,20/10’5” 14.560/47’9” 16.080/52’8”

4,50/14’9” –/– 15.385/50’5” 5,60/18’4” –/– 14.825/48’7”

DF

Q

S B G

P

Gooseneck Boom 9,20 m/30’2”

mm/ft in

A2

A1

A

W1

OEL

L U

V1

X1

mm/ft in A 3.920/12’10” A1 4.337/14’ 2” A2 5.752/18’10” B 4.780/15’ 8” C 5.340/17’ 6” D 4.630/15’ 2” F 2.000/ 6’ 6” G 5.031/16’ 6” H 4.114/13’ 5” K 1.803/ 5’10” L 4.810/15’ 9”

18 R 9100

C

H

K

N

Z

Q

S B G

P

mm/ft in N 500/1’7” 600/1’11” 750/ 2’ 5” P 1.663/ 5’ 5” Q 812/ 2’ 7” S 3.900/12’ 9” U 6.107/20’ V1 12.350/40’ 6” W1 6.035/19’ 8” X1 15.530/51’ Z 7.683/25’ 2” OEL Operator’s Eye Level 4.733/15’ 6”

Backhoe Attachment

with Gooseneck Boom 7,60 m/24’11”

45

40

35

30

25

20

15

10

-10

-15

-20

-25

mft

14

13

12

11

10

9

8

7

6

5

4

3

2

5

1

0

-1

-5

-2

-3

-4

-5

-6

-7

-8 141516 13 12 11 10 9 8 7 6 5 4 3 2 1 0

50 45 40 35 30 25 20 15 10 5 0mft

R 2550

Digging Envelope

Stick length m 3,20 ft in 10’5” Max. digging depth m 7,15 ft in 23’5” Max. reach at ground level m 13,00 ft in 42’7” Max. dump height m 8,65 ft in 28’4” Max. teeth height m 12,70 ft in 41’7”

Max. digging force (ISO 6015) kN 415 lbf 93,296 Max. breakout force (ISO 6015) kN 560 lbf 125,893

Operating Weight and Ground Pressure

The operating weight includes the basic machine with gooseneck boom 7,60 m/24’11”, stick 3,20 m/10’5” and bucket 7,00 m

Undercarriage HD Pad width mm/ft in 600/1’11” 750/2’5” Weight kg/lb 108.500/239,200 109.615/241,650

2

Ground pressure * kg/cm

/ psi 1,72/24.40 1,39/19.72

* according to ISO 16754

3

/9.2 yd3.

Buckets

For materials classe according to VOB, Section C, DIN 18300 < 5 < 5 5 – 6 5 – 6 5 – 6 7 – 8 7 – 8 7 – 8 Typical operation according to VOB, Section C, DIN 18300 GP GP HD HD HD XHD XHD XHD Capacity ISO 7451 m yd Suitable for material up to a specific weight of t/m lb/yd Weight kg 7.100 6.900 7.560 7.200 6.700 8.110 7.420 7.130 lb 15,653 15,212 16,667 15,873 14,771 17,879 16,358 15,719

GP: General purpose bucket with Liebherr Z90 teeth HD: Heavy-duty bucket with Liebherr Z100 teeth XHD: Heavy-duty rock bucket with Liebherr Z100 teeth

3

8,50 7,70 7,70 7,00 6,20 7,00 6,00 5,50

3

11.1 10.1 10.1 9.2 8.1 9.1 7.9 7.2

3

1,5 1,65 1,5 1,8 2,1 1,65 2,0 2,3

3

2,530 2,782 2,530 3,035 3,541 2,782 3,373 3,879

R 9100 19

Backhoe Attachment

505560 45 40 35 30 25 20 15 10 5 0mft

with Gooseneck Boom 9,20 m/30’2”

45

40

35

30

25

20

15

10

-10

-15

-20

-25

-30

-35

-40

mft

15 14 13 12 11 10

9 8 7 6 5 4 3 2

5

1

0

-1

-5

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

R 2650

R 2800

1

2

3

1415161718 13 12 11 10 9 8 7 6 5 4 3 2 1

R0200

0

Digging Envelope 1 2 3

Stick length m 3,20 4,50 5,60 ft in 10’5” 14’9” 18’4” Max. digging depth m 9,64 10,94 11,90 ft in 31’7” 35’10” 39’ Max. reach at ground level m 15,02 16,20 17,20 ft in 49’3” 53’1” 56’4” Max. dump height m 8,40 8,90 9,40 ft in 27’6” 29’2” 30’8” Max. teeth height m 13,16 13,60 13,90 ft in 43’1” 44’6” 45’6”

Max. digging force (ISO 6015) kN 410 330 285 lbf 92,172 74,186 64,070 Max. breakout force (ISO 6015) kN 530 530 530 lbf 119,149 119,149 119,149

Operating Weight and Ground Pressure

The operating weight includes the basic machine with gooseneck boom 9,20 m/30’2”, stick 4,50 m/14’9” and bucket 4,20 m

Undercarriage HD Pad width mm/ft in 600/1’11” 750/2’5” Weight kg/lb 111.060/244,850 112.080/247,100

2

Ground pressure * kg/cm

/ psi 1,76/25.03 1,42/20.20

* according to ISO 16754

3

/5.5 yd3.

Buckets

For materials classe according to VOB, Section C, DIN 18300 < 5 5 – 6 5 – 6 5 – 6 5 – 6 5 – 6 Typical operation according to VOB, Section C, DIN 18300 GP HD HD HD HD HD Capacity ISO 7451 m yd Suitable for material up to a specific weight of with stick 3,20 m t/m with stick 10’5” lb/yd with stick 4,50 m t/m with stick 14’9” lb/yd with stick 5,60 m t/m with stick 18’4” lb/yd Weight kg 6.800 7.100 6.400 5.300 4.600 4.000 lb 14,991 15,653 14,110 11,684 10,141 8,818

GP: General purpose bucket with Liebherr Z90 teeth HD: Heavy-duty bucket with Liebherr Z100 teeth

3

6,20 5,50 5,20 4,20 3,50 2,90

3

8.1 7.2 6.8 5.5 4.6 3.8

3

1,2 1,5 1,8 2,0 2,2 –

3

2,024 2,530 3,035 3,373 3,710 –

3

– 1,2 1,5 1,8 2,0 2,2

3

– 2,024 2,530 3,035 3,373 3,710

3

– – 1,2 1,5 1,8 2,0

3

– – 2,024 2,530 3,035 3,373

R 9100 20

Shovel Attachment

with Shovel Boom 5,30 m/17’4”

mft

13

40

12

11

35

10

30

9

8

25

7

20

6

5

15

4

10

3

2

5

1

0

-1

-5

-2

-3

-10

-4 1112 10 9 8 7 6 5 4 3 2 1 0

40 35 30 25 20 15 10 5 0

R 2620

T

R0199

m

ft

Digging Envelope

Stick length 3,70 m/12’1” Max. reach at ground level 10,70 m/35’1” Max. dump height 7,60 m/25’ Max. crowd length 3,70 m/12’1” Bucket opening width T 2.000 mm/ 6’6”

Max. crowd force at ground level (ISO 6015) 545 kN/122,521 lbf Max. crowd force (ISO 6015) 704 kN/158,265 lbf Max. breakout force (ISO 6015) 585 kN/131,513 lbf

Operating Weight and Ground Pressure

The operating weight includes the basic machine with shovel attachment and a 7,00 m

Undercarriage HD Pad width mm/ft in 600/1’11” 750/2’5” Weight kg/lb 113.500/250,200 114.600/252,650 Ground pressure * kg/cm * according to ISO 16754

3

/9.2 yd3 bucket.

2

/ psi 1,80/25.53 1,45/20.62

Bottom Dump Buckets

For materials classe according to VOB, Section C, DIN 18300 < 5 < 5 5 – 6 5 – 6 5 – 6 5 – 6 7 – 8 7 – 8 7 – 8 Typical operation according to VOB, Section C, DIN 18300 GP GP HD HD HD HD XHD XHD XHD Capacity ISO 7546 m yd Suitable for material up to a specific weight of t/m lb/yd Weight kg 12.600 11.400 12.000 11.400 11.000 10.400 13.200 12.400 11.600 lb 27,778 25,133 26,455 25,133 24,251 22,928 29,101 27,337 25,574 Wear kit level I I II II II II III III III

GP: General purpose bucket with Liebherr Z90 teeth HD: Heavy-duty bucket with Liebherr Z100 teeth XHD: Heavy-duty rock bucket with Liebherr Z100 teeth

Level I: For non-abrasive materials, such as limestone, without flint inclusion, shot material or easily breakable rock,

i.e. deteriorated rock, soft limestone, shale, etc. Level II: For preblasted heavy rock, or deteriorated, cracked material (classification 5 to 6, according to DIN 18300) Level III: For highly-abrasive materials such as rock with a high silica content, sandstone etc.

3

8,70 7,50 7,50 7,00 6,40 5,60 7,00 6,40 5,60

3

11.4 9.8 9.8 9.2 8.4 7.3 9.2 8.4 7.3

3

1,3 1,7 1,6 1,8 2,0 2,4 1,5 1,8 2,2

3

2,192 2,867 2,698 3,035 3,373 4,047 2,530 3,035 3,710

R 9100 21

Optional Equipment

Undercarriage

Narrow track pad width (500 mm / 1’7”) Wide track pad width (750 mm / 2’5”) Removable side frames

Uppercarriage

Electric-powered refueling pump Fully automatic greasing system Increased fuel tank capacity (for 24h operation) Xenon lighting kit (11 floodlights) Grid protection for front floodlights Semi-automatic swing brake with joystick control Service Station with Wiggins / Banlaw / other brand name fast refilling system (excluding fuel) Wiggins / Banlaw / other brand name counter plugs (service trucks) Wiggins / Banlaw / other brand name fast refueling system Wiggins / Banlaw / other brand name fast refueling system with Multiflo Hydro-Flo

®

Hydraulics

Oil cooler protection filter

Operator’s Cab

4-point seat belt Cab elevation (1.200 mm / 3’9”) Cab pressurization FOPS top guard Operator comfort kit Protective front grid

Attachment

Piston rod guard for bucket cylinder Quick change coupling

Safety

Additional Xenon lighting with timer (main access) Automatic fire fighting system (foam and powder)

Specific Solutions

Arctic kit – 20 °C / – 4 °F Arctic kit – 30 °C / – 22 °F Arctic kit – 40 °C / – 40 °F

Engine

Fuel consumption optimized engine version (Tier non-certified)

General

Maritime transport packaging

Liebherr-Mining Equipment Colmar SAS 49 rue Frédéric Hartmann, FR-68025 Colmar Cedex  +33 369 49 20 00, Fax +33 369 49 23 18 www.liebherr.com, E-Mail: info.lec@liebherr.com www.facebook.com/LiebherrMining

Printed in Germany by Schirmer RG-BK-RP LFR/SP 11003235-1-06.14_enGB-US All illustrations and data may differ from standard equipment. Subject to change without notice. All indicated loads are based in accordance with ISO 9248.

Liebherr R 9100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual