LG WD-1020, WD-1220 Service manual

4.3 (3)

website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html

WASHING MACHINE

SERVICE MANUAL

CAUTION

READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE

CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD(M)-1220(0~9)SD

WD(M)-1020(0~9)SD

WD(M)-1220(0~9)ND

WD(M)-1020(0~9)ND

WD(M)-1220(0~9)TD

WD(M)-1020(0~9)TD

OCT. 2004 PRINTED IN KOREA

P/No.:3828ER3035D

 

 

 

 

CONTENTS

 

1. SPECIFICATIONS .........................................................................................................................

3

2. FEATURES & TECHNICAL EXPLANATION ................................................................................

4

3. PARTS IDENTIFICATION ............................................................................................................

6

4. INSTALLATION .............................................................................................................................

7

5. OPERATION ................................................................................................................................

10

6. WIRING DIAGRAM/PROGRAM CHART.....................................................................................

12

7. TROUBLESHOOTING.................................................................................................................

13

7-1.BEFORE PERFORMING SERVICE ....................................................................................

13

7-2.TEST MODE ........................................................................................................................

13

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................

13

7-4.ERROR DISPLAY ................................................................................................................

14

8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................

15

8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................

15

8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................

18

9. DISASSEMBLY INSTRUCTIONS ...............................................................................................

24

10. EXPLODED VIEW .....................................................................................................................

31

10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................

31

10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................

32

10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................

33

APPENDIX (Replacement parts list).........................................................................................

34

2

1. SPECIFICATION

 

ITEM

WD(M)-1220(0~9)SD

WD(M)-1220(0~9)ND

WD(M)-1220(0~9)TD

 

WD(M)-1020(0~9)SD

WD(M)-1020(0~9)ND

WD(M)-1020(0~9)TD

 

 

 

 

 

 

 

 

 

POWER SUPPLY

 

220-240V~, 50Hz

 

 

 

 

 

 

 

PRODUCT WEIGHT

56kg

59kg

 

64kg

 

 

 

 

 

 

 

 

 

WASHING

 

190W

 

 

 

 

 

 

 

 

ELECTRICITY

 

SPIN (1200rpm)

 

400W

 

 

 

 

 

 

 

 

DRAIN MOTOR

 

32W

 

CONSUMPTION

 

 

 

 

 

 

 

 

 

 

 

WASH HEATER

 

1900W

 

2000W

 

 

 

 

 

 

 

REVOLUTION

 

WASH

 

50rpm

 

 

 

 

 

 

 

 

SPEED

 

SPIN

WD(M)-1020(0~9)SD/ND/TD

 

400/600/800/1000rpm

 

 

 

 

 

 

 

 

WD(M)-1220(0~9)SD/ND/TD

 

400/800/1000/1200rpm

 

 

 

 

 

 

 

 

 

OPERATION WATER PRESSURE

0.3-10kgf/cm2 (30-1000kPa)

 

 

 

 

 

 

CONTROL TYPE

 

Electronic

 

 

 

 

 

 

 

 

 

 

 

3.5kg

5.0kg

 

7.0kg

 

 

 

 

 

 

 

WASH CAPACITY

Synthetic (1.5kg), Quick 30 (1.0kg),

Synthetic (2.0kg), Quick 30 (1.5kg),

 

Synthetic (3.0kg), Quick 30 (2.0kg),

Hand Wash/Wool (1.0kg),

Hand Wash/Wool (1.5kg),

 

Hand Wash/Wool (2.0kg),

 

 

 

Delicate (1.0kg),

Delicate (1.5kg),

 

Delicate (2.0kg),

 

 

 

Bedcover (Rating),

Bedcover (Rating),

 

Bedcover (Rating),

 

 

 

Bio Care (Rating), Baby Care (3.0kg)

Bio Care (Rating), Baby Care (4.0kg)

 

Bio Care (Rating), Baby Care (6.0kg)

 

 

 

 

 

DIMENSION

600mm(W) 360mm(D) 850mm(H)

600mm(W) 440mm(D) 850mm(H)

600mm(W) 550mm(D) 850mm(H)

 

 

 

 

 

WASH PROGRAM

Cotton, Synthetic, Delicate, Baby care, Bio care, Bedcover, Hand Wash/Wool, Quick 30

 

 

 

 

 

OPTION

Medic Care Rinse, Intensive, Pre wash, Crease care

 

 

 

 

 

 

DOOR SWITCH TYPE

 

Bi-Metal type

 

 

 

 

 

 

 

WATER LEVEL

 

9 steps (by sensor)

 

 

 

 

 

 

 

RESERVATION

 

From 3 hours to 19 hours

 

 

 

 

 

 

 

SENSING OF THE LAUNDRY AMOUNT

 

Adopted

 

 

 

 

 

 

 

FUZZY LOGIC

 

Adopted

 

 

 

 

 

 

 

DISPLAY OF THE REMAINING TIME

 

Adopted

 

 

 

 

 

 

 

ERROR DIAGNOSIS

 

10 items

 

 

 

 

 

 

 

POWER AUTO OFF

 

Adopted

 

 

 

 

 

 

 

CHILD LOCK

 

Adopted

 

 

 

 

 

 

 

AUTO RESTART

 

Adopted

 

 

 

 

 

 

 

 

3

2. FEATURES & TECHNICAL EXPLANATION

2-1.FEATURES

Anti Crease function

With the alternate rotation of the drum, creasing in the laundry is minimized.

More economical by Fuzzy Logic System

FUZZY Logic System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.

Direct Drive System

The advanced Brushless DC motor rotates the Drum directly without belt and pulley.

Child-Lock

The Child-Lock system has been developed to prevent children from pressing any button (except Power button) to change the programme during operation.

Low noise speed control system

By sensing the amount of load and balance, this system automatically distributes load evenly to minimize the spinning noise level.

Auto Restart

Auto Restart allows the program to restart all by itself in case of power failure. It does from the stage where it stopped. It will be also the same when washer is plugged in after unplugging.

4

2-2.DETERMINE WASHING TIME BY FUZZY LOGIC

To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.

water

 

 

 

 

temperature

 

 

 

 

 

 

 

washing time

 

selected

 

FUZZY

 

the best

 

 

washing

washing

 

rinse time

 

LOGIC

temperature

 

 

performance

 

 

 

 

laundry

 

 

spin rhythm, time

 

 

 

 

 

amount

 

 

 

 

SENSING

PROCESSING

 

DETERMINATION

EFFECT

2-3.WATER LEVEL CONTROL

This model adopts a pressure sensor which can sense the water level in the tub.

When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds. Spinning does not proceed until the water in the tub reduces a certain level.

2-4.THE DOOR CAN NOT BE OPENED

While program is operating.

While Door Lock light turns on.

5

3. PARTS IDENTIFICATION

Drain hose

ACCESSORIES

6

4. INSTALLATION

Before servicing ask the customer what the trouble is.

Check the adjustment (power supply is 220-240V, remove the transit bolts....)

Check the troubles referring to the troubleshooting.

Decide service steps referring to disassembly instructions.

Then, service and repair.

After servicing, operate the appliance to see whether it works O Kor NOT.

STANDARD INSTALLATION

The appliance should be installed as follows.

REMOVE THE TRANSIT

INSTALL THE APPLIANCE

ADJUST THE

BOLTS

ON FLAT AND FIRM SURFACE

HORIZONTAL

Remove the transit bolts

 

Turn the adjustable feet to

(4EA: ) with supplied wrench.

 

set the appliance horizontally.

Keep the transit bolts and

 

 

wrench for future use.

 

 

Insert the 4 caps provided

 

 

into the hole.

 

 

Low

High

The appliance goes up by rotating the feet clockwise.

The appliance comes down by

1

rotating the feet counter-

clockwise.

7

HOW TO CONNECT INLET HOSE

Check that the rubber washer is the inside of valve connector.

Connect the inlet hose firmly to prevent leak.

CONNECT DRAIN HOSE

Make sure that the hose is not twisted.

Avoid submerging the end of the hose.

The drain hose should be placed under 100cm from the floor.

CONNECT POWER PLUG

Connect the power plug to the wall outlet.

Avoid connecting several electric devices, It may be the cause of a fire.

8

LG WD-1020, WD-1220 Service manual

TEST OPERATION

Preparation for

Press the power button.

Press the START/PAUSE

washing.

 

button.

Connect the power plug to

In case of cotton program.

the outlet.

 

Connect the inlet hose.

 

Check the water heating.

Check automatic reverse

Check the water supply.

 

turn.

 

Press both Spin and Option(Bio,

Check if the drum rotates clockwise

Check if water is supplied through

Rinse+) button simultaneously the

the detergent dispenser.

present temperature will be

and counterclockwise.

 

 

 

displayed.

 

 

Check drain and spin

Power off and then power on. Turn on Spin lamps after pressing the Start/Pause button and Start the machine again. Check drain and spin.

Power off and open the door

Power off and then power on.

Check if the door can be opened after Door Lock lamp turns off.

Water removal

If SVC is needed during check, remove

the remaining water by pulling out the hose cap.

9

5. OPERATION

Eco

It is possible in cotton

time

(Hour : Minute) to finish.

abnormal operation, error are displayed.

) troubleshooting guide.

Wash program selector

10 program can be set depending on the type of the laundry.

If the power button is pressed, all lamps are on

By turning the dial, [Cotton–Eco –Delicate–Quick 30–Rinse+Spin –Hand wash/Wool–Synthetic– Bedcover–Bio care–Baby care] can be selected.

(The opposite is possible)

Bedcover

Eco

 

Synthetic

Delicate

 

Quick 30

Hand wash/Wool

Rinse+Spin

 

Child - Lock

Child Lock system can be set and canceled by pressing and holding both Option(Medic Care Rinse, Intensive) button and

4 minutes option(Pre Wash, Crease Care) button simultaneously more than 2 seconds.

Once Child Lock is set, all buttons are not functing except power button.

Child Lock system can be set anytime even during Power-off and operation.

It is automatically cancelled when an operational error occur.

10

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