Lenze E82xVxxxKxxxxx User Manual
EDS82EV903
.Hõa
Ä.Hõaä
Global Drive
System Manual
8200 vector 0.25 ... 90 kW
E82xVxxxKxxxxx
Frequency inverter
8200 vector type code in a power range from 0.25 ... 11 kW
E82xV xxx K x C xxx 3x 3x
Type
E = panel−mounted unit
D = built−in unit in push−
through design
C = built−in unit in cold−plate
design
Inverter
Id.-No:
Prod.-No:
Input:
Output:
Fordetailed information refer to the manual
EDK82EV222
Type:
Hans-Lenze-Str.1
D-31855Aerzen
8200 vector
Version:
Ser.-No:
Made in Germany
1D74
IndustrialControl
Equipment
_
K
Power
(e.g. 152 = 15 ´ 10
(e.g. 113 = 11 ´ 10
2
W = 1.5 kW)
3
W = 11 kW)
Voltage class
2 = 230 V
4 = 400 V/500 V
Version
Design, variant
2xx = without EMC filter
x4x = with "Safe torque off" function
Hardware version
Software version
0.25 kW ... 11 kW
8200 vector type code in a power range from 15 ... 90 kW
E82xV xxx K x B xxx 3x 3x
Type
E = panel−mounted device
D = panel−mounted device in
push−through design
C = panel−mounted device in
cold plate design
Power
(e.g. 153 = 15 ´ 103 W = 15 kW)
(e.g. 903 = 90 ´ 10
Voltage class
4 = 400 V/500 V
Version
3
W = 90 kW)
15 ... 90 kW
Prod.-No.Prod.-No.
Prod.-IDProd.-ID
Ser.-No.Ser.-No.
VersionVersion
InputInput
TypeType
OutputOutput
nash_elmo Industries GmbH
Industriestrasse 26
D-97616 Bad Neustadt
Design, variant
1xx = for IT systems
2xx = without integrated filters
3xx = with footprint mains filters
x4x = with "Safe torque off" function
Hardware version
Software version
0Fig. 0Tab. 0
Contentsi
1 About this documentation 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Target group 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Document history 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Validity information 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Conventions used 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Notes used 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Product description 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Device features 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Application as directed 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety instructions 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General safety information 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Residual hazards 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Safety instructions for the installation according to UL or UR 25 . . . . . . . . . . . . . . . .
4 Technical data 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Open and closed loop control 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Communication interfaces 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Operation with rated power (normal operation) 32 . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Rated data for a mains voltage of 230 V 32 . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Rated data for 400 V mains voltage 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Rated data for 500 V mains voltage 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Operation with increased rated power 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Rated data for a mains voltage of 230 V 52 . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Rated data for 400 V mains voltage 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3 Rated data for 500 V mains voltage 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Standard devices in a power range from 0.25 ... 2.2 kW 62 . . . . . . . . . . . . . . . . . . . . .
5.2.1 Mounting with fixing rails (standard) 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Thermally separated mounting (push−through technique) 63 . . . . . . . . . . .
5.2.3 Mounting in "cold plate" technique 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 DIN rail mounting 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Lateral mounting 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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EDS82EV903 EN 3.0
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5.3 Standard devices in a power range from 3 ... 11 kW 72 . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Mounting with fixing rails (standard) 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Thermally separated mounting (push−through technique) 73 . . . . . . . . . . .
5.3.3 Mounting in "cold plate" technique 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Lateral mounting 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Standard devices in the power range 15 ... 30 kW 79 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Mounting with fixing brackets (standard) 79 . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Thermally separated mounting (push−through technique) 82 . . . . . . . . . . .
5.4.3 Mounting in "cold plate" technique 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Standard devices with a power of 45 kW 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Mounting with fixing brackets (standard) 85 . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Thermally separated mounting (push−through technique) 88 . . . . . . . . . . .
5.6 Standard devices with a power of 55 kW 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Mounting with fixing brackets (standard) 89 . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Thermally separated mounting (push−through technique) 91 . . . . . . . . . . .
5.6.3 Modification of the fan module for push−through technique 92 . . . . . . . . .
5.7 Standard devices in the power range 75 ... 90 kW 94 . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 Mounting with fixing brackets (standard) 94 . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2 Thermally separated mounting (push−through technique) 97 . . . . . . . . . . .
6 Electrical installation 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Notes on project planning 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Supply forms / electrical supply conditions 99 . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Operation on public supply systems (compliance with EN 61000−3−2) 100 .
6.2.3 Operation at earth−leakage circuit breaker (e.l.c.b.) 101 . . . . . . . . . . . . . . . . .
6.2.4 Interaction with compensation equipment 101 . . . . . . . . . . . . . . . . . . . . . . .
6.2.5 Discharge current for mobile systems 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.6 Optimisation of the controller and mains load 103 . . . . . . . . . . . . . . . . . . . . .
6.2.7 Reduction of noise emissions 104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.8 Mains choke/mains filter assignment 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.9 Motor cable 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Basics for wiring according to EMC 114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Cable specifications 114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Shielding 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Installation in the control cabinet 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Wiring outside of the control cabinet 119 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Wiring terminal strips 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS82EV903 EN 3.0
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6.4 Standard devices in a power range from 0.25 ... 2.2 kW 121 . . . . . . . . . . . . . . . . . . . . .
6.4.1 EMC−compliant wiring 121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Mains connection 123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Fuses and cable cross−sections according to EN 60204−1 124 . . . . . . . . . . . .
6.4.4 Fuses and cable cross−sections according to UL 127 . . . . . . . . . . . . . . . . . . . .
6.4.5 Connection motor/external brake resistor 129 . . . . . . . . . . . . . . . . . . . . . . . .
6.4.6 Connection of relay output 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Standard devices in a power range from 3 ... 11 kW 131 . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 EMC−compliant wiring 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Mains connection 133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 Fuses and cable cross−sections according to EN 60204−1 135 . . . . . . . . . . . .
6.5.4 Fuses and cable cross−sections according to UL 137 . . . . . . . . . . . . . . . . . . . .
6.5.5 Connection motor/external brake resistor 139 . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Connection of relay output 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Standard devices in the power range 15 ... 30 kW 141 . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 EMC−compliant wiring 142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Mains connection 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Fuses and cable cross−sections according to EN 60204−1 144 . . . . . . . . . . . .
6.6.4 Fuses and cable cross−sections according to UL 145 . . . . . . . . . . . . . . . . . . . .
6.6.5 Motor connection 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Connection relay outputs K1 and K2 147 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Standard devices in the power range of 55 kW 149 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 EMC−compliant wiring 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.2 Mains connection 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.3 Fuses and cable cross−sections according to EN 60204−1 152 . . . . . . . . . . . .
6.7.4 Fuses and cable cross−sections according to UL 153 . . . . . . . . . . . . . . . . . . . .
6.7.5 Motor connection 154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.6 Connection relay outputs K1 and K2 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Standard devices in the power range 75 ... 90 kW 157 . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 EMC−compliant wiring 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Mains connection 159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.3 Fuses and cable cross−sections according to EN 60204−1 160 . . . . . . . . . . . .
6.8.4 Fuses and cable cross−sections according to UL 161 . . . . . . . . . . . . . . . . . . . .
6.8.5 Motor connection 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.6 Connection relay outputs K1 and K2 163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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EDS82EV903 EN 3.0
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7 Extensions for automation 165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Standard devices in a power range from 0.25 ... 2.2 kW 165 . . . . . . . . . . . . . . . . . . . . .
7.1.1 I/O function modules 165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Bus function modules 166 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Communication modules 166 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Combine function and communication modules 167 . . . . . . . . . . . . . . . . . . .
7.1.5 Mounting and dismounting function modules 167 . . . . . . . . . . . . . . . . . . . . .
7.1.6 Mounting and dismounting communication modules 170 . . . . . . . . . . . . . .
7.1.7 Wire and configure standard I/O PT 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.8 Wire and configure application I/O PT 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Standard devices in a power range from 3 ... 11 kW 172 . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 I/O function modules 172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Bus function modules 173 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Communication modules 173 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Combine function and communication modules 174 . . . . . . . . . . . . . . . . . . .
7.2.5 Mounting and dismounting function modules 174 . . . . . . . . . . . . . . . . . . . . .
7.2.6 Mounting and dismounting communication modules 177 . . . . . . . . . . . . . .
7.2.7 Wire and configure standard I/O PT 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.8 Wire and configure application I/O PT 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.9 Safety function − connection of relay KSR 178 . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Standard devices in a power range from 15 ... 90 kW 179 . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 I/O function modules 180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Bus function modules 180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Communication modules 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Combine function and communication modules 182 . . . . . . . . . . . . . . . . . . .
7.3.5 Mounting and dismounting function modules 184 . . . . . . . . . . . . . . . . . . . . .
7.3.6 Mounting and dismounting communication modules 187 . . . . . . . . . . . . . .
7.3.7 Wire and configure standard I/O PT 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.8 Wire and configure application I/O PT 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.9 Wiring of controller inhibit (CINH) when two function
modules are operated 189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.10 Safety function − connection of relay KSR 189 . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 I/O function module E82ZAFSCO10 (Standard I/O PT) 190 . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Description 190 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Technical data 191 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Installation 192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 I/O function module E82ZAFACO10 (application I/O PT) 196 . . . . . . . . . . . . . . . . . . . .
7.5.1 Description 196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Technical data 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Installation 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS82EV903 EN 3.0
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8 Commissioning 202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Before switching on 202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Selection of the correct operating mode 203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Parameter setting with E82ZBC keypad 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 V/f characteristic control 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Vector control 206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Parameter setting with the XT EMZ9371BC keypad 209 . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 V/f characteristic control 209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Vector control 211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Important codes for quick commissioning 214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Parameter setting 222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Important notes 222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Parameter setting with E82ZBC keypad 224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 General data and operating conditions 224 . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Installation and commissioning 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 Display elements and function keys 226 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.4 Changing and saving parameters 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.5 Transferring parameters to other standard devices 229 . . . . . . . . . . . . . . . . .
9.2.6 Activating password protection 231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.7 Remote parameter setting for system bus participants 233 . . . . . . . . . . . . .
9.2.8 Menu structure 234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Parameter setting with the XT EMZ9371BC keypad 235 . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 General data and operating conditions 235 . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Installation and commissioning 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.3 Display elements and function keys 237 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.4 Changing and saving parameters 239 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.5 Transferring parameters to other standard devices 240 . . . . . . . . . . . . . . . . .
9.3.6 Activating password protection 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.7 Remote parameter setting for system bus participants 244 . . . . . . . . . . . . .
9.3.8 Menu structure 245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Function library 254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Important notes 254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Operating mode 255 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 V/f characteristic control 257 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Vector control 261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Sensorless torque control with speed limitation 264 . . . . . . . . . . . . . . . . . . .
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10.3 Optimising the operating behaviour 268 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.1 Slip compensation 268 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.2 Inverter switching frequency 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.3 Oscillation damping 272 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.4 Skip frequencies 273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Behaviour in the event of mains switching, mains failure or controller inhibit 275 . .
10.4.1 Start conditions/flying−restart circuit 275 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.2 Controller inhibit 277 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.3 Controlled deceleration after mains failure/mains disconnection 278 . . . .
10.5 Limit value setting 281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.1 Speed range 281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.2 Current limits 284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 Acceleration, deceleration, braking, stopping 286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.1 Setting of acceleration times, deceleration times and S−shaped ramps 286
10.6.2 Quick stop 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.3 Changing the direction of rotation 291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.4 DC braking (DCB) 292 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.5 AC motor braking 294 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7 Configuration of analog and digital setpoints and actual values 296 . . . . . . . . . . . . .
10.7.1 Setpoint source selection 296 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.2 Analog setpoints via terminal 298 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.3 Digital setpoints via frequency input 303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.4 Setpoints via function "motor potentiometer" 307 . . . . . . . . . . . . . . . . . . . . .
10.7.5 Setpoints via fixed setpoints (JOG) 309 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.6 Setpoints via keypad 311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.7 Setpoints via a bus system 312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.8 Setpoint changeover (hand/remote changeover) 313 . . . . . . . . . . . . . . . . . .
10.8 Automatic detection of motor data 315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.9 Process controller 318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.9.1 Set control loop properties 318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.9.2 Select the setpoint source for the process controller 322 . . . . . . . . . . . . . . . .
10.9.3 Select the actual value source for the process controller 324 . . . . . . . . . . . . .
10.9.4 Influence the process controller during operation 325 . . . . . . . . . . . . . . . . . .
10.10 Current−limit controller 327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.11 Free interconnection of analog signals 328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.11.1 Free configuration of analog input signals 328 . . . . . . . . . . . . . . . . . . . . . . . .
10.11.2 Free configuration of analog outputs 332 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.11.3 Free configuration of analog process data output words 338 . . . . . . . . . . . .
10.12 Free interconnection of digital signals 343 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.12.1 Free configuration of digital input signals 343 . . . . . . . . . . . . . . . . . . . . . . . .
10.12.2 Free configuration of digital outputs 348 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.12.3 Free configuration of digital process data output words 354 . . . . . . . . . . . .
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10.13 Thermal motor monitoring 357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.13.1 I2t monitoring 357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.13.2 Temperature monitoring of the motor with PTC and
earth−fault detection 359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.14 External fault evaluation 361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.14.1 External fault detection 361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.14.2 Reset of external faults 361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.15 Display of operating data, diagnostics 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.15.1 Display of operating data 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.15.2 Diagnostics 366 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.16 Parameter set management 368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.16.1 Saving and copying parameter sets 368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.16.2 Parameter set changeover 372 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.17 Individual summary of drive parameters in the user menu 373 . . . . . . . . . . . . . . . . . .
10.18 Networking 375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.18.1 Interconnection with function module system bus (CAN) E82ZAFCCxxx 375
10.19 Code table 378 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.20 Table of attributes 434 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.20.1 Standard devices in a power range from 0.25 ... 11 kW
with standard I/O 435 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.20.2 Standard devices in a power range from 0.25 ... 11 kW
10.20.3 Standard devices in a power range from 15 ... 90 kW
10.20.4 Standard devices in a power range from 15 ... 90 kW
11 Troubleshooting and fault elimination 453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Troubleshooting 453 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.1 Status display via LEDs at the controller 453 . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 Fault analysis with the history buffer 453 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Drive behaviour in the event of faults 454 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Fault elimination 455 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.1 Drive errors 455 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Fault messages 456 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with application I/O 439 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with standard I/O 444 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with application I/O 448 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Resetting fault messages 459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12 DC−bus operation 460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 General information 460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Functional description 460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 Conditions for trouble−free DC−bus operation 460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.1 Possible combinations of Lenze controllers in a network of
several drives 461 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.2 Mains connection 461 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3.3 DC−bus connection 463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4 Mains chokes for DC−bus operation 465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.5 Fuses and cable cross−sections 467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.5.1 Mains supply 467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.5.2 DC supply 470 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.5.3 Protection in DC−bus operation 474 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.6 Basic dimensioning 476 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.6.1 Conditions 476 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.6.2 Supply powers 230 V controllers 477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.6.3 Supply powers 400 V controllers 477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.7 Central supply (one supply point) 478 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.7.1 Central supply via external DC source 478 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.7.2 Central supply 400 V with regenerative power supply unit 934X 479 . . . . . .
12.8 Distributed supply (several supply points) 480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.9 Braking operation in a drive system 481 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.9.1 Possibilities 481 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.9.2 Selection 482 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Braking operation 483 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Braking operation without additional measures 483 . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Braking operation with external brake resistor 484 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.1 8200 vector 0.25 ... 11 kW 484 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.2 8200 vector 15 ... 90 kW 487 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.3 Selection of the brake resistors 490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.4 Rating for Lenze brake resistors 491 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.5 Installation and wiring of the components for braking operation 491 . . . . .
14 Safety engineering 492 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Important notes 492 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 Operating mode 493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 Safety relay KSR 495 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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14.4 Functional test 498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 Important notes 498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.2 Manual safety function check 499 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.3 Monitoring the safety function with a PLC 500 . . . . . . . . . . . . . . . . . . . . . . . .
15 Application examples 502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Pressure control 502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1.1 Example 1: Simple pressure control with fixed setpoint selection 503 . . . . .
15.1.2 Example 2: Simple pressure control with changeable setpoint selection 505
15.2 Operation with mid−frequency motors 507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 Speed control 508 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.4 Group drive (operation with several motors) 513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5 Setpoint summation (basic and additional load operation) 514 . . . . . . . . . . . . . . . . . .
15.6 Power control (torque limitation) 515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 Signal flow diagrams 516 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1 Important notes 516 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Signal processing − overview 517 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.1 Controller with standard I/O 517 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.2 Controller with Standard I/O and communication module 518 . . . . . . . . . . .
16.2.3 Controller with application I/O 519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.4 Controller with Application I/O and communication module 520 . . . . . . . . .
16.2.5 Controller with communication module 521 . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.6 Controller with fieldbus function module 522 . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.7 Controller with fieldbus function module and communication module 523
16.2.8 Controller with system bus function module 524 . . . . . . . . . . . . . . . . . . . . . .
16.2.9 Controller with system bus function module and
communication module 525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 Signal processing in the function blocks 526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.1 Speed setpoint conditioning (NSET1) 526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.2 Speed setpoint conditioning (NSET1) with Application I/O 527 . . . . . . . . . . .
16.3.3 Process controller and setpoint processing (PCTRL1) 528 . . . . . . . . . . . . . . . .
16.3.4 Process controller and setpoint processing (PCTRL1)
with Application I/O 529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.5 Motor control (MCTRL1) 530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.6 Motor control (MCTRL1) with Application I/O 531 . . . . . . . . . . . . . . . . . . . . .
16.3.7 Device control (DCTRL1) 532 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.8 Controller state (STAT1, STAT2) 533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.9 Process data of system bus function module (CAN1, CAN2) 535 . . . . . . . . . .
16.3.10 Process data of fieldbus function module (FIF−IN, FIF−OUT) 537 . . . . . . . . . .
17 Index 539 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
EDS82EV903 EN 3.0
1 About this documentation
The system manual supplements the mounting instructions included in the scope of
supply:
ƒ The features and functions are described in detail.
ƒ It describes in detail additional possible applications.
ƒ Examples describe how to set the parameters for typical applications.
ƒ In case of doubt, the operating instructions enclosed with the frequency inverter
always apply.
Each chapter is a complete unit and informs entirely about a subject:
ƒ Therefore, you always need to read the main chapter which contains the
information you require right now.
ƒ The Table of Contents and Index help you to find all information about a certain
topic.
About this documentation
Target group
1
ƒ Further information is provided in the following documents which can be requested
from your Lenze sales partner or downloaded from the Internet as pdf file:
– Order information and information about optional accessories is provided in the
respective product catalogue.
– Descriptions and data about other Lenze products (drive PLC, Lenze geared motors,
Lenze motors, ...) can be found in the respective catalogues, operating instructions
and manuals.
Tip!
Information and auxiliary devices around the Lenze products can be found in
the download area at
http://www.Lenze.com
1.1 Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
1.2 Document history
Material number Version Description
− 1.0 11/2002 − First edition
.Hõa 3.0 01/2012 TD29 Complete revision
EDS82EV903 EN 3.0
13
1
About this documentation
Validity information
1.3 Validity information
This documentation applies to 8200 vector frequency inverters from the
below−mentioned device versions.
8200 vector 0.25 ... 11 kW
Type
E = panel−mounted unit
D = built−in unit in
push−through design
C = built−in unit in cold−plate
design
E82xV xxx K x C xxx 3x 3x
Hans-Lenze-Str.1
D-31855Aerzen
Inverter
8200 vector
Id.-No:
Version:
Ser.-No:
Prod.-No:
Input:
Output:
Fordetailed information refer to the manual
EDK82EV222
Made in Germany
Type:
1D74
IndustrialControl
Equipment
_
K
Power
(e.g. 152 = 15 ´ 10
(e.g. 113 = 11 ´ 10
2
W = 1.5 kW)
3
W = 11 kW)
Voltage class
2 = 230 V
4 = 400 V/500 V
Version
Design, variant
2xx = without EMC filter
x4x = with "Safe torque off" function
Hardware version
Software version
0.25 kW ... 11 kW
14
EDS82EV903 EN 3.0
8200 vector 15 ... 90 kW
Type
E = panel−mounted device
D = panel−mounted device in
push−through design
C = panel−mounted device in
cold plate design
Power
(e.g. 153 = 15 ´ 103 W = 15 kW)
(e.g. 903 = 90 ´ 10
3
W = 90 kW)
About this documentation
E82xV xxx K x B xxx 3x 3x
Validity information
Prod.-No.Prod.-No.
Prod.-IDProd.-ID
Ser.-No.Ser.-No.
VersionVersion
InputInput
TypeType
OutputOutput
nash_elmo Industries GmbH
Industriestrasse 26
D-97616 Bad Neustadt
15 ... 90 kW
1
Voltage class
4 = 400 V/500 V
Version
Design, variant
1xx = for IT systems
2xx = without integrated filters
3xx = with footprint mains filters
x4x = with "Safe torque off" function
Hardware version
Software version
EDS82EV903 EN 3.0
15
1
About this documentation
Conventions used
1.4 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
Decimal Standard notation For example: 1234
Hexadecimal 0x[0 ... 9, A ... F] For example: 0x60F4
Binary
l Nibble
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
In quotation marks
Point
For instance: 1234.56
For example: ´100´
For example: ´0110.0100´
Are only given in English.
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
16
EDS82EV903 EN 3.0
About this documentation
Notes used
1
1.5 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety or application note for the operation of a UL−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Safety or application note for the operation of a UR−approved
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
EDS82EV903 EN 3.0
17
2
Product description
Device features
2 Product description
2.1 Device features
Control types / motor control
ƒ V/f control (linear or quadratic)
ƒ Sensorless vector control
Basic functions
ƒ Freely assignable user menu
ƒ 4 freely programmable parameter sets (online switchable)
ƒ Error history buffer
ƒ DC−injection braking
ƒ Flying restart circuit to coasting motor
ƒ S−ramps for smooth acceleration
ƒ Max. output frequency 650 Hz
ƒ Fixed frequencies
ƒ Blocking frequencies
ƒ PID controllers
ƒ Freely configurable inputs and outputs
ƒ Level inversion
Monitorings and protective measures
ƒ Short circuit
ƒ Earth fault
ƒ Overvoltage
ƒ Motor stalling
ƒ Motor phase failure detection
ƒ Motor phase failure detection
2
ƒ I
x t motor monitoring
ƒ Motor overtemperature (input for PTC or thermal contact)
18
EDS82EV903 EN 3.0
2.2 Application as directed
8200 vector frequency inverters and accessories
ƒ are components
– for the control of variable speed drives with asynchronous standard motors,
reluctance motors, PM synchronous motors with asynchronous damper cage.
– for mounting into a machine.
– for the assembly with other components to a machine.
ƒ may only be actuated under the operating conditions specified in this
documentation.
ƒ comply with the protection requirements of the "Low voltage" EC Directive.
ƒ are not machines in terms of the "Machines" EC Directive.
ƒ are not household appliances, but are solely designed as components for
re−utilisation for commercial use or professional use in terms of EN 61000−3−2.
Product description
Application as directed
2
The drive system (frequency inverter and drive) corresponds to the "Electromagnetic
compatibility" EC Directive if it is installed in accordance with the specifications of the
CE−typical drive system.
Any other use shall be deemed as inappropriate!
EDS82EV903 EN 3.0
19
3
Safety instructions
General safety information
3 Safety instructions
3.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
Note for UL−approved systems: UL warnings are notes which only apply to UL systems. The
documentation contains specific notes with regard to UL.
For your own safety
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
20
EDS82EV903 EN 3.0
Safety instructions
General safety information
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
3
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ Applicable national regulations for the prevention of accidents (e.g. VBG 4) must be
observed when working on live products.
ƒ The documentation contains information about EMC−compliant installation
(shielding, earthing, arrangement of filters and laying cables). The system or
machine manufacturer is responsible for compliance with the limit values required
by EMC legislation.
Warning: The controllers are products which can be used in category C2 drive systems
as per EN 61800−3. These products may cause radio interference in residential areas. If
this happens, the operator may need to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
EDS82EV903 EN 3.0
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them for later
transports.
Operation
ƒ Keep all protective covers and doors closed during operation.
21
3
Safety instructions
General safety information
Safety functions
ƒ Without a higher−level safety system, the described product must neither be used
for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque off", formerly
"Safe standstill").
The notes on the safety functions provided in the documentation of the versions must
be observed.
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type specified.
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
Disposal
ƒ Recycle metals and plastic materials. Ensure professional disposal of assembled
PCBs.
22
EDS82EV903 EN 3.0
3.2 Residual hazards
Protection of persons
ƒ According to their enclosure, Lenze controllers (frequency inverters, servo inverters,
DC speed controllers) and their components can carry a voltage, or parts of the
controllers can move or rotate during operation. Surfaces can be hot.
– If the required cover is removed, the controllers are used inappropriately or
installed or operated incorrectly, severe damage to persons or material assets can
occur.
– For more detailed information please see the documentation.
ƒ There is a high amount of energy within the controller. Therefore always wear
personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard) when working on the controller when it is live.
ƒ Before working on the controller, check if no voltage is applied to the power
terminals.
– the power terminals U, V, W, +UG, −UG, BR1 and BR2 still carry dangerous voltage
for at least 3 minutes after power−off.
– the power terminals L1, L2, L3; U, V, W, +UG, −UG, BR1 and BR2 carry dangerous
voltage when the motor is stopped.
– the relay outputs K11, K12, K14 can carry dangerous voltage when the drive
controller is disconnected from the mains.
ƒ Before power−off during DC−bus operation, all controllers must be inhibited and
disconnected from the mains.
Safety instructions
Residual hazards
3
ƒ The discharge current to PE potential is > 3.5 mA. In accordance with EN 61800−5−1
– a fixed installation is required.
– the design of the PE conductor has to be double or, in the case of a single design,
must have a cable cross−section of at least 10 mm
ƒ The controller can only be safely disconnected from the mains via a contactor on the
input side.
ƒ Controllers can cause a DC current in the PE conductor. If a residual current device
(RCD) or a fault current monitoring unit (RCM) is used for protection in the case of
direct or indirect contact, only one RCD/RCM of the following type can be used on
the current supply side:
– Type B for the connection to a three−phase system
– Type A or type B for the connection to a single phase system
Alternatively another protective measure can be used, like for instance isolation from
the environment by means of double or reinforced insulation, or isolation from the
supply system by using a transformer.
2
.
EDS82EV903 EN 3.0
23
3
Safety instructions
Residual hazards
ƒ If you use the Selection of direction of rotation" function via the digital signal
DCTRL1−CW/CCW (C0007 = 0 ... 13, C0410/3 ¹ 255):
– In the event of an open circuit or failure of the control voltage, the drive can
change its direction of rotation.
ƒ If you use the function "flying restart circuit" (C0142 = 2, 3) for machines with a low
moment of inertia and low friction:
– After controller enable at standstill, the motor can start for a short time or change
its direction of rotation for a short time.
Device protection
ƒ Frequent switching of the supply voltage (e.g. inching mode via mains contactor)
can overload and destroy the input current limitation of the controller:
– Wait for at least 3 minutes between two starting operations.
ƒ Only switch contactors in the motor cable when the controller is inhibited.
Otherwise ...
– monitoring functions of the controller can be activated.
– the controller can be destroyed under unfavourable operating conditions.
Motor protection
ƒ For some controller settings, the connected motor may overheat (e.g. when
operating the DC injection brake or a self−ventilated motor at low speed for longer
periods).
– Using an overcurrent relay or a temperature monitoring device provides a large
degree of protection against overload.
– We recommend to use PTC thermistors or thermal contacts for motor temperature
monitoring. (Lenze three−phase AC motors are equipped with thermal contacts
(NC contacts) as standard)
– PTC thermistors or thermal contacts can be connected to the controller.
ƒ Drives can attain dangerous overspeeds (e.g. setting of high output frequencies with
motors and machines not qualified for this purpose).
24
EDS82EV903 EN 3.0
Safety instructions
Safety instructions for the installation according to UL or U
3
R
3.3 Safety instructions for the installation according to UL or U
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ E82xV251K2C ... E82xV222K2C (0.25 kW ... 2.2 kW, 240 V devices):
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum, when protected by fuses or circuit
breakers.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 240 V maximum, when protected by CC, J, T or R
class fuses.
– Shall be installed in a Pollution Degree 2 macro−environment.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
R
ƒ E82xV551K4C ... E82xV222K4C (0.55 kW ... 2.2 kW, 400/500 V devices):
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 500 V maximum, when protected by fuses or circuit
breakers.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 500 V maximum, when protected by CC, J, T or R
class fuses.
– Shall be installed in a Pollution Degree 2 macro−environment.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
EDS82EV903 EN 3.0
25
3
Safety instructions
Safety instructions for the installation according to UL or U
ƒ E82xV302K2C ... E82xV752K2C (3.0 kW ... 7.5 kW, 240 V devices):
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 240 V maximum. When protected by CC, J, T or R
class fuses.
– Shall be installed in a Pollution Degree 2 macro−environment.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
ƒ E82xV302K4C ... E82xV113K4C (3.0 kW ... 11 kW, 400/500 V devices):
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 500 V maximum, when protected by fuses or circuit
breakers (E82xV302K4C only).
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 500 V maximum. When protected by CC, J, T or R
class fuses
– Shall be installed in a Pollution Degree 2 macro−environment.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
R
ƒ E82xV153K4B ... E82xV303K4B:
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 500 V maximum. When protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 500 V maximum. When protected by J, T or R class
fuses
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
ƒ E82xV453K4B ... E82xV903K4B:
– Suitable for use on a circuit capable of delivering not more than 10000 rms
symmetrical amperes, 500 V maximum. When protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 500 V maximum. When protected by J, T or R class
fuses
– Maximum surrounding air temperature: 0 ... +50 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 60/75 °C or 75 °C copper wire only.
26
EDS82EV903 EN 3.0
General data and operating conditions
4 Technical data
4.1 General data and operating conditions
General data
Conformity and approval
Conformity
CE
Approval
UL cULus Power Conversion Equipment (File No. E132659)
Protection of persons and equipment
Type of protection EN 60529
Earth leakage current IEC/EN 61800−5−1 > 3.5 mA Observe stipulations and safety
Insulation of control
circuits
Insulation resistance IEC/EN 61800−5−1
Protective measures Against short circuit, earth fault (protected against short to
2006/95/EC Low−Voltage Directive
2004/108/EG EMC Directive
NEMA 250 Protection against accidental contact in accordance with type
IEC/EN 61800−5−1 Safe mains isolation through double (reinforced) insulation
Technical data
IP20
IP41 in case of thermally separated installation
(push−through technique) between the control cabinet
(inside) and the environment.
1
instructions!
< 2000 m site altitude: overvoltage category III
> 2000 m site altitude: overvoltage category II
earth on power−up, limited protection against short to earth
during operation), overvoltage, motor stalling, motor
overtemperature (input for PTC thermistor or thermal
contact, I
2
t monitoring)
4
EMC
Noise emission
Noise immunity IEC/EN 61800−3 Category C2
1)
Motor cable lengths depend on the inverter type and the switching frequency
IEC/EN 61800−3 Cable−guided, category C1 or C2 when using shielded motor
0.25 ... 11 kW
15 ... 90 kW
1)
cables
, dependent on the device variant with integrated
interference suppression or additional RFI/mains filter
E82xVxxxKxC0xx no additional measures
E82xVxxxKxC2xx with external filter techniques
E82EVxxxK4B3xx no additional measures
E82xVxxxK4B2xx with external filter techniques
EDS82EV903 EN 3.0
27
4
Technical data
General data and operating conditions
Operating conditions
Ambient conditions
Climatic conditions
Storage
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation
2.2 ... 11 kW
15 ... 90 kW 3K3 (0 ... +50 °C)
Pollution IEC/EN 61800−5−1 Degree of pollution 2
Site altitude < 4000 m amsl
Electrical
AC mains connection
Max. mains voltage range
E82xV251K2... and E82xV371K2... 1/N/PE 180 V − 0 % ... 264 V + 0 %
E82xV551K2... to E82xV752K2... 1/N/PE 180 V − 0 % ... 264 V + 0 % or
E82xV551K4... to E82xV903K4... 3/PE 320 V − 0 % ... 550 V + 0 %
Mains frequency 45 Hz − 0 % ... 65 Hz + 0 %
Mains system With earthed neutral (TT, TN): unrestricted operation
Operation on public
supply systems
DC mains connection
Max. mains voltage range 450 V − 0 % ... 740 V + 0 %
E82xV251K2... and E82xV371K2... not possible
E82xV551K2... to E82xV752K2... 140 V − 0 % ... 370 V + 0 %
E82xV551K4... to E82xV903K4...
Operating conditions The DC voltage must be symmetrical to PE.
IEC/EN 60721−3−1
IEC/EN 60721−3−3
EN 61000−3−2
1K3 (−25 ... +60 °C) < 6 months
1K3 (−25 ... +40 °C) > 6 months
> 2 years: form the DC bus
capacitors
3K3 (−10 ... +55 °C)
> +40 °C: reduce the rated output current by 2.5 %/°C.
> +40 °C: reduce the rated output current by 2.5 %/°C.
> 1000 m amsl: reduce the rated output current by
5 %/ 1000 m.
3/PE 100 V − 0 % ... 264 V + 0 %
permitted
Other mains systems: observe restrictions described in the
system manual, chapter about project planning
Limitation of harmonic currents
Total power drawn from
the mains
< 1 kW With mains choke.
> 1 kW Without additional measures.
1)
The additional measures described only ensure that the controllers comply
with the requirements of EN 61000−3−2. Compliance of the machine/system
with the requirements is in the responsibility of the machine/system
manufacturer!
450 V − 0 % ... 775 V + 0 % Operation at rated power
450 V − 0 % ... 625 V + 0 % Operation at an increased rated
The controller will be destroyed if the +U
conductor is earthed.
Compliance with the
requirements
power
1)
conductor or −U
G
G
28
EDS82EV903 EN 3.0
Technical data
General data and operating conditions
Ambient conditions
Motor connection
Length of the motor cable
Mechanical
Vibration resistance
(9.81 m/s
Mounting conditions
Mounting place
Mounting position Vertical
Dimensions,
free spaces
Weights Chapter "Technical data", "Operation at rated power" or
2
= 1 g)
Germanischer Lloyd
5 ... 13.2 Hz
IEC/EN 60068−2−6
10 ... 57 Hz
< 50 m shielded
< 100 m unshielded
For rated mains voltage and switching frequency £ 8 kHz
without additional output filters.
For compliance with EMC regulations, the permissible cable
length may be different.
Amplitude ±1 mm 13.2 ... 100 Hz:
acceleration resistant up to 0.7 g
Amplitude 0.075 mm 57 ... 150 Hz:
acceleration resistant up to 1 g
In the control cabinet
Chapter "Mechanical installation"
"Operation at increased rated power"
4
EDS82EV903 EN 3.0
29
4
Technical data
Open and closed loop control
4.2 Open and closed loop control
Open and closed loop control
Open and closed loop
control modes
Switching frequency
0.25 ... 11 kW 2 kHz, 4 kHz, 8 kHz, 16 kHz noise optimised
15 ... 90 kW 1 kHz, 2 kHz, 4 kHz, 8 kHz, 16 kHz,
Torque behaviour
Maximum torque
0.25 ... 11 kW
Maximum torque
15 ... 90 kW
Setting range 1 : 10 in speed setting range 3 ... 50 Hz, accuracy < 8 %
Torque/speed
characteristic
V/f characteristic control (linear, quadratic), vector control, torque selection
optionally noise optimised or power loss optimised
1.8 x M
1.8 x M
2.1 x M
controller enable
M/M
N
2.0
1.8
for 60 s
rated
for 60 s
rated
for 3 s after
rated
if rated motor power = rated controller power
1.0
500 1000 1500
Vector control (sensorless
speed control)
Minimum output
frequency
1.0 Hz (0 ... M
rated
)
Setting range 1 : 50 based on 50 Hz and M
Accuracy ± 0.5 %
Smooth running ± 0.1 Hz
in speed setting range 3 ... 50 Hz
Output frequency
Range − 650 Hz ... + 650 Hz
Absolute resolution 0.02 Hz
Standardised
Parameter data: 0.01 %, process data: 0.006 % (= 214)
resolution
Digital setpoint selection
Accuracy ± 0.0001 %
Analog setpoint selection
Linearity ± 0.5 % based on instantaneous value
Temperature
+ 0.3 % (0 ... +60 °C) based on instantaneous value
sensitivity
Offset ± 0 %
A/D converter
10−bit resolution
Error: 1 digit º 0.1 % based on final value
Operation in generator
mode
0.25 ... 11 kW Integrated brake chopper
15 ... 90 kW With 9352 brake chopper
n [min ]
rated
-1
30
EDS82EV903 EN 3.0
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