Kyocera FS-9130DN, FS-9530DN Service manual
FS-9130DN
FS-9530DN
SERVICE
MANUAL
Published in April 2007
842GZ113
2GZSM063
Rev. 3
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF
USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE
TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise
au rebut appropriée.
Revision history
Revision Date Replaced pages Remarks
1 June 16, 2006 Contents, 1-1-1, 1-1-2, 1-2-3, 1-3-3, 1-3-5, 1-3-10,
1-3-20, 1-3-21, 1-3-22, 1-5-21, 1-5-24, 1-5-25,
1-6-5, 2-2-1, 2-2-2, 2-3-4, 2-3-8, 2-3-12, 2-4-1,
2-4-2
2 February 6, 2007 Contents, 1-1-1, 1-1-2, 1-2-1, 1-2-5, 1-2-8 to
1-2-12, 1-3-1, 1-3-3, 1-3-6 to 1-3-8, 1-3-10, 1-3-13
to 1-3-16, 1-3-18, 1-3-19, 1-3-27 to 1-3-34, 1-4-2,
1-4-7, 1-4-9 to 1-4-17, 1-4-23, 1-4-24, 1-4-26,
1-4-30 to 1-4-37, 1-4-40, 1-5-4 to 1-5-8, 1-5-12,
1-5-16 to 1-5-26, 1-6-2, 2-1-1, 2-1-4, 2-1-8, 2-1-11,
2-1-13, 2-2-1, 2-2-2, 2-2-4, 2-2-5, 2-3-1, 2-3-2,
2-3-8, 2-3-11, 2-4-1, 2-4-2
3 April 12, 2007 1-4-4 -
-
-
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Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1.Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
• Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
• Always handle the machine by the correct locations when moving it. ...............................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ...............
• Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
• Always use parts having the correct specifications. ..........................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. .............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
• Remove toner completely from electronic components. ...................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
• Handle greases and solvents with care by following the instructions below: .....................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
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2GZ/2G1-2
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Body ..................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment .........................................................................................................................1-2-1
1-2-2 Unpacking and installation ......................................................................................................................1-2-2
(1) Installation procedure ........................................................................................................................1-2-2
1-2-3 Installing the network interface card (option) ..........................................................................................1-2-9
1-2-4 Installing the hard disk unit (option) ......................................................................................................1-2-10
1-2-5 Installing the CompactFlash card (option) ............................................................................................1-2-11
1-2-6 Installing the USB memory (option) ......................................................................................................1-2-11
1-2-7 Installing the expansion memory (option) .............................................................................................1-2-12
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Maintenance mode............................................................................................................................1-3-1
(2) Executing a maintenance item ..........................................................................................................1-3-1
(3) Contents of maintenance mode items...............................................................................................1-3-3
1-3-2 Service mode ........................................................................................................................................1-3-24
(1) Executing a service item .................................................................................................................1-3-24
(2) Description of service mode ............................................................................................................1-3-25
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection conditions ..................................................................................................1-4-1
(3) Paper misfeeds .................................................................................................................................1-4-9
1-4-2 Self-diagnosis .......................................................................................................................................1-4-18
(1) Self-diagnostic function ...................................................................................................................1-4-18
(2) Self diagnostic codes ......................................................................................................................1-4-18
1-4-3 Image formation problems ....................................................................................................................1-4-32
(1) No image appears (entirely white)...................................................................................................1-4-33
(2) No image appears (entirely black)...................................................................................................1-4-33
(3) Image is too light. ............................................................................................................................1-4-34
(4) Background is visible.......................................................................................................................1-4-34
(5) A white line appears longitudinally. .................................................................................................1-4-34
(6) A black line appears longitudinally. .................................................................................................1-4-34
(7) A black line appears laterally...........................................................................................................1-4-35
(8) One side of the print image is darker than the other. ......................................................................1-4-35
(9) Black dots appear on the image......................................................................................................1-4-35
(10) Image is blurred...............................................................................................................................1-4-35
(11) The leading edge of the image is sporadically misaligned..............................................................1-4-36
(12) Paper creases. ................................................................................................................................1-4-36
(13) Offset occurs. ..................................................................................................................................1-4-36
(14) Image is partly missing....................................................................................................................1-4-36
(15) Fusing is poor..................................................................................................................................1-4-37
(16) Image is out of focus. ......................................................................................................................1-4-37
(17) Image is not square........................................................................................................
1-4-4 Electric problems ..................................................................................................................................1-4-38
1-4-5 Mechanical problems ............................................................................................................................1-4-41
.................1-4-37
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner .................................................................................................................................................1-5-1
2GZ/2G1-2
1-5-2 Paper feed section..................................................................................................................................1-5-2
1-5-3 Laser scanner unit ................................................................................................................................1-5-11
1-5-4 Drum section.........................................................................................................................................1-5-14
1-5-5 Developing section................................................................................................................................1-5-17
1-5-6 Transfer section ....................................................................................................................................1-5-18
1-5-7 Fuser section ........................................................................................................................................1-5-19
1-5-8 Others ...................................................................................................................................................1-5-25
(1) Detaching and refitting the forwarding, paper feed and separation pulleys ......................................1-5-2
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys ...................1-5-4
(3) Detaching and refitting the left and right registration cleaner ............................................................1-5-9
(1) Detaching and refitting the laser scanner unit.................................................................................1-5-11
(2) Adjusting the skew of the laser scanner unit (reference) ................................................................1-5-13
(1) Detaching and refitting the drum unit ..............................................................................................1-5-14
(2) Detaching and refitting the main charger unit..................................................................................1-5-15
(3) Detaching and refitting the drum separation claws .........................................................................1-5-16
(1) Detaching and refitting the developing unit .....................................................................................1-5-17
(1) Detaching and refitting the transfer roller unit .................................................................................1-5-18
(1) Detaching and refitting the fuser unit...............................................................................................1-5-19
(2) Detaching and refitting the heat roller separation claws..................................................................1-5-20
(3) Detaching and refitting the press roller............................................................................................1-5-21
(4) Detaching and refitting the fuser heater ..........................................................................................1-5-22
(5) Detaching and refitting the heat roller .............................................................................................1-5-23
(6) Detaching and refitting the fuser unit thermistor 1 and 2.................................................................1-5-24
(1) Detaching and refitting the ozone filter 1 and 2 ...............................................................................1-5-25
(2) Detaching and refitting the dust filter 1 and 2..................................................................................1-5-26
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Downloading the firmware from the parallel interface .......................................................................1-6-2
(2) Downloading the firmware from the memory card.............................................................................1-6-3
(3) Downloading the firmware from the USB memory ............................................................................1-6-5
2-1 Mechanical construction
2-1-1 Paper feed section..................................................................................................................................2-1-1
2-1-2 Main charging section .............................................................................................................................2-1-4
2-1-3 Optical section ........................................................................................................................................2-1-5
(1) Laser scanner unit.............................................................................................................................2-1-5
2-1-4 Developing section..................................................................................................................................2-1-8
(1) Single component developing system .............................................................................................2-1-10
2-1-5 Transfer and separation sections..........................................................................................................2-1-11
2-1-6 Cleaning and charge erasing sections..................................................................................................2-1-12
2-1-7 Fuser section ........................................................................................................................................2-1-13
2-1-8 Eject and switchback sections ..............................................................................................................2-1-14
2-1-9 Duplex section ......................................................................................................................................2-1-15
(1) Paper conveying operation in duplex copying.................................................................................2-1-16
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Motors ...............................................................................................................................................2-2-4
(4) Other electrical components..............................................................................................................2-2-5
2-3 Operation of the PWBs
2-3-1 Power source PWB.................................................................................................................................2-3-1
2-3-2 Engine PWB............................................................................................................................................2-3-4
2-4 Appendixes
Maintenance parts list .............................................................................................................................2-4-1
General wiring diagram...........................................................................................................................2-4-2
INSTALLATION GUIDE
PAPER FEEDER
3000 SHEETS PAPER FEEDER
DOCUMENT FINISHER
3000 SHEETS DOCUMENT FINISHER
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
2GZ/2G1-2
2GZ/2G1
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1-1 Specifications
1-1-1 Specifications
Type................................................Desktop
Printing system ...............................Indirect electrostatic system
Printing paper .................................Weight
Cassette: 60 - 105 g/m
MP tray: 45 - 200 g/m
Types
Cassette: Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,
High quality, and Custom
MP tray: Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,
Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High quality,
and Custom
Paper sizes ..................................... Cassette: A3, A4, A5, B4, B5, Ledger, Letter, Legal, Folio, and Statement
MP tray: A3, A4, A5, A6, B4, B5, B6, Ledger, Letter, Legal, Envelope Monarch,
Envelope DL, Envelope C4, Envelope C5, ISO B5, Executive, Envelope #6,
Envelope #9, Envelope #10, Hagaki, Oufuku Hagaki, Oficio II, 8 kai, 16 kai,
Statement, Folio, Yokei 2, Yokei 4, and Custom
Printing speed.................................40 ppm model
Cassette MP tray
A3/Ledger: 23 sheets/min. A3/Ledger: 22 sheets/min.
B4/Legal: 27 sheets/min. B4/Legal: 24/25 sheets/min.
A4/Letter: 40 sheets/min. A4/Letter: 34 sheets/min.
A4R/Letter R: 27 sheets/min. A4R/Letter R: 27 sheets/min.
B5: 40 sheets/min. B5: 31 sheets/min.
B5R: 27 sheets/min. B5R: 27 sheets/min.
A5R/Statement R: 31 sheets/min. A5R/Statement R: 31 sheets/min.
50 ppm model
Cassette MP tray
A3/Ledger: 26 sheets/min. A3/Ledger: 22 sheets/min.
B4/Legal: 31 sheets/min. B4/Legal: 24/25 sheets/min.
A4/Letter: 51 sheets/min. A4/Letter: 34 sheets/min.
A4R/Letter R: 31 sheets/min. A4R/Letter R: 27 sheets/min.
B5: 51 sheets/min. B5: 31 sheets/min.
B5R: 31 sheets/min. B5R: 27 sheets/min.
A5R/Statement R: 40 sheets/min. A5R/Statement R: 34 sheets/min.
First print time .................................3.5 s or less
Warm-up time .................................60 s (room temperature 22
Recovery from sleep mode: 60 s (room temperature 22
Paper feed system..........................Automatic feed
Capacity:
Cassette: 500 sheets (80 g/m
Manual feed
Capacity:
MP tray: 200 sheets (80 g/m
Paper eject system .........................Output tray: 500 sheets (75 g/m
Photoconductor...............................a-Si (drum diameter 40 mm)
Charging system.............................Single positive corona charging
Recording system ........................... Semiconductor laser
Developing system .........................Dry, reverse developing (single component system)
Developer: 1-component, magnetism toner
Toner replenishing: automatic from a toner container
Transfer system .............................. Transfer roller
Separation system ..........................Separation electrode
Fusing system................................. Heat roller
Heat source: halogen heaters
Abnormally high temperature protection devices: thermostats
Charge erasing system...................Exposure by cleaning lamp
Cleaning system .............................Cleaning blade and roller
2
2
°C/71.6°F, 60% RH)
2
)
2
)
2
)
A6R: 27 sheets/min.
A6R: 31 sheets/min.
°C/71.6°F, 60% RH)
2GZ/2G1-2
1-1-1
2GZ/2G1-2
Controller ........................................PowerPC 750 FL (600MHz)
Code ROM: 8 MB
Font ROM: 4 MB
Interface: 1 slot (100pin DDR-SDRAM DIMM)
Memory: Standard 64 MB/Maximum 576 MB (40 ppm model )
Standard 128 MB/Maximum 640 MB (50 ppm model )
Memory card: 1 slot (CompactFlash card)
Applicable OS .................................Microsoft Windows 95/98/Me/2000/XP
Microsoft Windows NT4.0
Microsoft Windows Server 2003
Apple Macintosh OS 9
Apple Macintosh OS X
Interface..........................................Parallel: Bi-directional parallel (IEEE 1284 Nibble/ECP mode)
High-speed USB (USB2.0)
USB host interface
Optional interface: 2 slots (KUIO-LV, RS-232C)
Network interface: 10Base-T/100Base-TX
PDL.................................................PRESCRIBE
Emulation........................................PCL6, KPDL3, KC-GL, Line Printer, IBM Proprinter X24E, Epson LQ-850, Diablo 630
Resolution.......................................Fast 1200 mode/600 dpi/300 dpi
Dimensions .....................................599 (W) x 646 (D) x 615 (H) mm
5/8" (W) x 25 1/8" (D) x 24 1/2" (H)
23
Weight.............................................Approx. 68 kg/150 lbs
Floor requirements..........................1275 (W) x 646 (D) mm
3/16" (W) x 25 1/8" (D)
50
Power source..................................120 V AC, 60 Hz, max. 11.4A
220 to 240 V AC, 50/60 Hz, max. 6.1 A
Options ...........................................Paper feeder, 3000-sheet paper feeder, document finisher, 3000-sheet document
finisher, centerfold unit, mailbox, punch unit and security kit
NOTE: These specifications are subject to change without notice.
1-1-2
1-1-2 Parts names
(1) Body
2GZ/2G1
13
20
19
18
14
11
12
1
2
3
4
10
9
8
7
6
5
16
15
1. Operation panel
2. Front cover
3. Cassette 2
4. Paper guide
5. Paper stopper
6. Cassette 1
7. Handles for transport
8. MP (Multi-Purpose) tray
9. Main switch
10. Top tray
17
Figure 1-1-1
11. Toner container
12. Toner container release lever
13. Waste toner box
14. Cleaning brush
15. Power cord connector
16. Option unit connector
17. Handles for transport
18. Left cover 2
19. Lock lever
20. Left cover 1
21
22
23
24
25
26
27
28
21. Memory card slot
22. Option interface slot (OPT)
23. Option memory slot cover
24. USB Memory slot (A1)
25. Parallel interface connector
26. Option hard disk unit Slot
(HDD)
27. Network interface connector
28. USB interface connector (B1)
1-1-3
2GZ/2G1
(2) Operation panel
11610
7128 9 13
5
1. GO key
2. CANCEL key
3. OK key
4. MENU key
5. Cursor keys
6. Ready indicator
7. Data indicator
4321
Figure 1-1-2
8. Attention indicator
9. Message display
10. Interface indicator
11. Paper size indicator
12. Paper type indicator
13. Paper jam indicator
1-1-4
1-1-3 Machine cross section
2GZ/2G1
Figure 1-1-3 Machine cross section
1. Paper feed section
2. Main charging section
3. Laser scanner unit
4. Developing section
5. Transfer and separation section
6. Cleaning and charge erasing section
7. Fuser section
8. Eject and switchback section
9. Duplex section
Light path
Paper path
1-1-5
2GZ/2G1
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1-1-6
1-2 Installation
1-2-1 Installation environment
1. Temperature: 10 to 32.5°C/50 to 90.5°F
2. Humidity: 15 to 80%RH
3. Power supply: 120 V AC, max. 11.4 A
220 to 240 V AC, max. 6.1 A
4. Power source frequency: 50 Hz
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed
onto the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
6. Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 1000 mm/39
Machine right: 300 mm/11 13/16" Machine left: 300 mm/11 13/16"
± 0.3%/60 Hz ± 0.3%
3/8" Machine rear: 100 mm/3 15/16"
2GZ/2G1-2
300 mm/
13/16"
11
300 mm/
11 13/16"
100 mm/
15/16"
3
Figure 1-2-1 Installation dimensions
1000 mm/
3/8"
39
1-2-1
2GZ/2G1
1-2-2 Unpacking and installation
(1) Installation procedure
Start
Unpacking.
Remove the tapes.
Install the optional paper feeder.
Release of cassette lift plate.
Load paper.
Install the toner container.
Install the waste toner box.
Connecting the printer to the computer.
Connect the power cord.
Printing a status page.
Completion of the machine installation.
1-2-2
Unpacking.
2GZ/2G1-1
Figure 1-2-2 Unpacking
1. Printer
2. Outer case
3. Inner frame
4. Skid
5. Bottom front left pad
6. Bottom front right pad
7. Bottom rear left pad
8. Bottom rear right pad
9. Machine cover
10. Upper left pad
Caution: Place the machine on a level surface.
11. Upper right pad
12. Spacer
13. Toner container
14. Hinge joints
15. Bar code labels
16. Plastic bag
17. Paper size plates
18. Operation guide
19. Document tray
1-2-3
2GZ/2G1
Remove the tapes.
1. Remove three tapes.
Install the optional paper feeder.
Tapes
Tape
Figure 1-2-3
1. Install the optional paper feeder as necessary.
Release of cassette lift plate.
1. Pull cassette 1 and 2 out.
Remove the lift plate stopper from each cassette and attach it to the storage location.
When moving the machine, attach the lift
plate in original position.
Lift plate stopper
Figure 1-2-4
1-2-4
Load paper.
2GZ/2G1-2
1. Pull the cassette out.
2. Holding the paper size adjusting tab both
ends, move the paper guide to fit the paper
size.
3. Adjust the paper stopper to fit the paper
size.
Paper guide
Paper size adjusting tab
Figure 1-2-5
4. Align the paper flush against the left side of
the cassette.
Paper stopper
Figure 1-2-6
Paper
Figure 1-2-7
1-2-5
2GZ/2G1
Install the toner container.
1. Open the front cover.
2. Lightly tap the top of the toner container five
to six times.
3. Thoroughly shake the toner container (in the
direction of the arrows) ten times or more to
loosen and mix the toner inside.
Toner container
Figure 1-2-8
Toner container
4. Gently push the toner container into the
machine along the rails.
Push the container all the way into the
machine until it locks in place.
1-2-6
Figure 1-2-9
Toner container
Figure 1-2-10
Install the waste toner box.
2GZ/2G1
1. Install the waste toner box in the machine.
2. Close the front cover.
Connecting the printer to the computer.
1. There are various ways of connecting the
printer to the computer, such as through the
parallel interface connector, USB interface
connector, or through the network interface
connector.
Waste toner box
Figure 1-2-11
Printer (Right side)
Power cord
Figure 1-2-12
Parallel interface
USB interface
Network
interface
1-2-7
2GZ/2G1-2
Connect the power cord.
1. Connect the power cord to the connector at
the rear side of the machine.
2. Insert the power plug into the wall outlet.
Printing a status page.
1. Turn the main switch on and the toner is
supplied to the development unit for approximately 8 minutes.
2. Press MENU key.
3. Display [Print Status page] using cursor up/
down keys.
4. Press the OK key twice. A status page is
printed.
Completion of the machine installation.
1-2-8
1-2-3 Installing the network interface card (option)
Procedure
1. Remove two screws and remove the inter-
face slot cover (OPT).
2GZ/2G1-2
Interface
slot cover
Figure 1-2-13
2. Insert the network interface card and secure
it with the screws removed in step 1.
3. Connect the network cable.
Network interface card
Figure 1-2-14
Network cable
Figure 1-2-15
1-2-9
2GZ/2G1-2
1-2-4 Installing the hard disk unit (option)
Procedure
1. Remove two screws and remove the slot
cover (HDD).
Slot cover
Figure 1-2-16
2. Insert the hard disk unit into the slot.
3. Tighten two screws to secure the hard disk
unit.
Hard disk unit
Figure 1-2-17
Hard disk unit
1-2-10
Figure 1-2-18
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