Kyocera FS-6970 Service Manual [ENG]

5 (1)

FS-6970DN

SERVICE

MANUAL

Published in March 2010

842J5112

2J5SM062

Rev. 2

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision

Date

Replaced pages

Remarks

 

 

 

 

1

December 15, 2009

CONTENTS, 1-2-1, 1-3-2, 1-3-4, 1-4-4 to 1-4-7, 1-5-2,

-

 

 

2-2-1, 2-3-6, 2-3-7, 2-4-1 to 2-4-3

 

 

 

 

 

2

March 26, 2010

1-3-2 to 1-3-6, 1-3-10, 1-3-12, 1-3-13

-

 

 

 

 

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle () symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1.Installation Precautions

WARNING

Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .............................................................................................

Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ............................................................................................................................

CAUTION:

Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................

Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. .........................................................................................................................

Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

Always handle the machine by the correct locations when moving it. ...............................................

Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ...........................................................

Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. ......................................................................................................................................

Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .....................................................................................................................

2.Precautions for Maintenance

WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ...............

Always follow the procedures for maintenance described in the service manual and other related brochures. .......................................................................................................................................

Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. .....................................................................................................................

Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ..........................................................................................................................................

When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ................................................................

Always check that the copier is correctly connected to an outlet with a ground connection. .............

Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ..............................................................

Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...........................................................................................................................

Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ............................................................................................................

CAUTION

Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ..........................................................

Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ........................................................................................................

Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................

Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. .....................................................................................................

Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. .............................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

Remove toner completely from electronic components. ...................................................................

Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................

After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. ...................................................................................................

Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. ......................................

Handle greases and solvents with care by following the instructions below: .....................................

·Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

·Ventilate the room well while using grease or solvents.

·Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

·Always wash hands afterwards.

Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. .......................................................................................................................

Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ............................................................................................................................................

3.Miscellaneous

WARNING

Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. .....................................................................................

This page is intentionally left blank.

 

 

 

2J5-1

 

 

CONTENTS

 

1-1 Specifications

 

1-1-1 Specifications..........................................................................................................................................

1-1-1

1-1-2

Parts names............................................................................................................................................

1-1-3

 

(1)

Overall ...............................................................................................................................................

1-1-3

 

(2)

Operation panel.................................................................................................................................

1-1-4

1-1-3

Machine cross section ............................................................................................................................

1-1-5

1-2 Installation

 

1-2-1

Drum unit ................................................................................................................................................

1-2-1

1-2-2 Developer unit and toner container.........................................................................................................

1-2-1

1-2-3

Installation environment ..........................................................................................................................

1-2-1

1-2-4

Unpacking and installation ......................................................................................................................

1-2-2

 

(1)

Unpacking .........................................................................................................................................

1-2-2

1-2-5 Installing the expanding memory (option) ...............................................................................................

1-2-3

1-2-6 Installing the memory card (option).........................................................................................................

1-2-4

1-2-7 Installing the hard disk (option) ...............................................................................................................

1-2-5

1-3 Maintenance Mode

 

1-3-1

Maintenance mode .................................................................................................................................

1-3-1

 

(1)

Executing a maintenance item ..........................................................................................................

1-3-1

 

(2)

Contents of maintenance mode items...............................................................................................

1-3-2

1-4 Troubleshooting

 

1-4-1

Paper misfeed detection .........................................................................................................................

1-4-1

 

(1)

Paper misfeed indication ...................................................................................................................

1-4-1

 

(2)

Paper misfeed detection....................................................................................................................

1-4-1

1-4-2

Self-diagnostic function...........................................................................................................................

1-4-2

 

(1)

Self-diagnostic function .....................................................................................................................

1-4-2

 

(2)

Self diagnostic codes ........................................................................................................................

1-4-2

1-4-3

Image formation problems ......................................................................................................................

1-4-8

 

(1)

Completely blank printout..................................................................................................................

1-4-9

 

(2)

All-black printout..............................................................................................................................

1-4-10

 

(3)

Dropouts..........................................................................................................................................

1-4-11

 

(4)

Black dots........................................................................................................................................

1-4-11

 

(5)

Black horizontal streaks. .................................................................................................................

1-4-12

 

(6)

Black vertical streaks.......................................................................................................................

1-4-12

 

(7)

Unsharpness. ..................................................................................................................................

1-4-12

 

(8)

Gray background.............................................................................................................................

1-4-13

 

(9)

Dirt on the top edge or back of the paper........................................................................................

1-4-13

 

(10)

Undulated printing at the left edge (scanning start position). ..........................................................

1-4-13

1-4-4

Electric problems ..................................................................................................................................

1-4-14

1-4-5

Mechanical problems ............................................................................................................................

1-4-16

1-5 Assembly and Disassembly

 

1-5-1 Precautions for assembly and disassembly............................................................................................

1-5-1

 

(1)

Precautions .......................................................................................................................................

1-5-1

 

(2)

Drum..................................................................................................................................................

1-5-1

 

(3)

Toner container .................................................................................................................................

1-5-1

 

(4)

How to tell a genuine Kyocera Mita toner container..........................................................................

1-5-2

1-5-2

Outer covers ...........................................................................................................................................

1-5-3

 

(1)

Detaching and refitting the top cover.................................................................................................

1-5-3

 

(2)

Detaching and refitting the right cover and left cover ........................................................................

1-5-4

1-5-3

Paper feed section ..................................................................................................................................

1-5-5

 

(1)

Detaching and refitting the paper feed assembly (paper feed roller and pickup roller) .....................

1-5-5

 

(2)

Detaching and refitting the retard roller .............................................................................................

1-5-6

 

(3)

Detaching and refitting the registration upper and lower roller..........................................................

1-5-7

 

(4)

Detaching and refitting the MP tray paper feed roller........................................................................

1-5-9

1-5-4

Developer section .................................................................................................................................

1-5-11

 

(1)

Detaching and refitting the developer unit.......................................................................................

1-5-11

2J5-1

1-5-5

Drum section.........................................................................................................................................

1-5-12

 

(1)

Detaching and refitting the drum unit ..............................................................................................

1-5-12

 

(2)

Detaching and refitting the main charger unit..................................................................................

1-5-13

1-5-6

Transfer/separation section ..................................................................................................................

1-5-14

 

(1)

Detaching and refitting the transfer roller and separation charger brush unit .................................

1-5-14

1-5-7

Fuser section ........................................................................................................................................

1-5-16

 

(1)

Detaching and refitting the fuser unit...............................................................................................

1-5-16

 

(2)

Detaching and refitting the fuser heater lamp M and S ...................................................................

1-5-17

 

(3)

Detaching and refitting the heat roller .............................................................................................

1-5-19

 

(4)

Detaching and refitting the press roller............................................................................................

1-5-20

 

(5)

Detaching and refitting the fuser thermistor M, fuser thermistor S and thermal cutout ...................

1-5-21

1-5-8 PWBs ....................................................................................................................................................

1-5-23

 

(1)

Detaching and refitting the engine PWB .........................................................................................

1-5-23

 

(2)

Detaching and refitting the main PWB ............................................................................................

1-5-27

 

(3)

Detaching and refitting the power source unit.................................................................................

1-5-29

1-5-9 Others ...................................................................................................................................................

1-5-32

 

(1)

Detaching and refitting the paper feed drive unit.............................................................................

1-5-32

 

(2)

Detaching and refitting the main drive unit......................................................................................

1-5-34

 

(3)

Detaching and refitting the laser scanner unit.................................................................................

1-5-35

 

(4)

Direction of installing the principal fan motors.................................................................................

1-5-36

1-6 Firmware

1-6-1 Downloading firmware ............................................................................................................................

1-6-1

(1)

Downloading the firmware from the USB memory ............................................................................

1-6-2

(2)

Downloading the firmware from the memory card.............................................................................

1-6-3

2-1 Mechanical Construction

2-1-1

Paper feed section ..................................................................................................................................

2-1-1

 

(1)

Paper cassette paper feeding ...........................................................................................................

2-1-1

 

(2)

MP tray paper feed section ...............................................................................................................

2-1-2

 

(3)

Paper feed conveying section ...........................................................................................................

2-1-3

2-1-2

Drum section...........................................................................................................................................

2-1-4

 

(1)

Drum section .....................................................................................................................................

2-1-4

2-1-3

Expose section........................................................................................................................................

2-1-5

 

(1)

Laser scanner unit.............................................................................................................................

2-1-5

2-1-4

Developing section..................................................................................................................................

2-1-7

 

(1)

Developer unit ...................................................................................................................................

2-1-7

2-1-5

Transfer/separation section ....................................................................................................................

2-1-8

 

(1)

Transfer/separation section...............................................................................................................

2-1-8

2-1-6

Cleaning section .....................................................................................................................................

2-1-9

2-1-7

Fuser section ........................................................................................................................................

2-1-10

 

(1)

Fuser unit ........................................................................................................................................

2-1-10

2-1-8 Paper exit section/rear unit ...................................................................................................................

2-1-12

 

(1)

Paper exit section/rear unit..............................................................................................................

2-1-12

2-1-9

Duplex conveying section .....................................................................................................................

2-1-14

 

(1)

Duplex conveying section................................................................................................................

2-1-14

2-2

Electrical Parts Layout

 

 

2-2-1

Electrical parts layout..............................................................................................................................

2-2-1

 

 

(1) Electrical parts layout ........................................................................................................................

2-2-1

2-3

Operation of the PWBs

 

 

2-3-1

Power source unit ...................................................................................................................................

2-3-1

 

2-3-2

Engine PWB............................................................................................................................................

2-3-3

2-4 Appendixes

Repetitive defects gauge ........................................................................................................................

2-4-1

Wiring diagram........................................................................................................................................

2-4-3

2J5

1-1-1 Specifications

Printing method...............................

Semiconductor laser and electrophotography

Printing speeds ...............................

Simplex:

 

A4: 35 ppm

 

A5: 35 ppm

 

A3: 17 ppm

 

Duplex:

 

A4: 24.5 ppm

 

A5-R: 16 ppm

 

A3: 10.5 ppm

Paper sizes .....................................

Paper cassette:

 

Ledger, Legal, Letter, A3, A4, B4, A5, JIS B5, A5, A6, Folio, Oficio II, Statement,

 

Envelope C4, Envelope C5, ISO B5, Executive, 8 kai, 16 kai,

 

Custom (148 × 210 to 297 × 432 mm)

 

MP tray:

 

Ledger, Legal, Letter, A3, A4, B4, A5, JIS B5, A5, A6, Folio, Oficio II, Envelope,

 

Monarch, Envelope #10, Envelope DL, Statement, Envelope C4, Envelope C5,

 

ISO B5, Executive, Envelope #9, Envelope #6, Hagaki, Ofuku-Hagaki, 8 kai, 16 kai,

 

Yokei 2, Yokei 4, Custom (70 × 148 to 297 × 450 mm)

Paper types.....................................

Paper cassette:

 

Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color (Colour),

 

Prepunched, High Quality, and Custom (1 to 8)

 

MP tray:

 

Plain, Transparency, Preprinted, Labels, Bond, Recycled, Rough, Vellum,

 

Letterhead, Color (Colour), Prepunched, Envelope, Cardstock, Thick paper,

 

High Quality, and Custom (1 to 8)

Resolution.......................................

Fine 1200, Fast 1200 mode, 600 dpi, 300 dpi

Warm-up time (22 °C/71.6 °F, 60%RH) ...

Power on: 15 seconds or less

 

Sleep: 15 seconds or less

First print out (A4) ...........................

9 seconds or less when EcoFuser is Off and the printer is in Ready status.

 

24 seconds or less when EcoFuser is On and the printer is in sleep mode.

Paper feed source capacity ............

Paper cassette: 250 sheets (80 g/m2)

 

MP tray: 100 sheets (80 g/m2)

Output ray capacity.........................

Top tray: 250 sheets (80 g/m2)

 

Face up tray (optional): PT-430: 250 sheets (80 g/m2)

Photo conductor..............................

a-Si (diameter: 30mm/1 3/16")

Charging system.............................

Contact charger roller method (positive charging)

Developing system .........................

Single component developer

Transfer system ..............................

Transfer roller

Separation system ..........................

Separation brush (DC bias)

Fixing System .................................

Heat fusing with a heat roller and a press roller

Charge erasing system...................

Light emitted by LED

Cleaning system .............................

Counter blade cleaning

Operating systems..........................

Windows 2000 Service Pack 2 or later, Windows Server 2003, Windows XP,

 

Windows Vista, Mac OS X 10.x

Controller ........................................

PowerPC440/600 MHz

Memory...........................................

Standard: 128 MB

 

Maximum: 1152 MB

Interface..........................................

Standard:

 

Parallel: 1 (IEEE1284)

 

Hi-Speed USB: 1

 

Network: 1(10BASE-T/100BASE-TX)

 

Full-speed USB: 1 (USB flash memory slot)

 

KUIO-LV(W) slot

1-1-1

2J5

 

Operation environment ...................

Temperature: 10 to 32.5°C/50 to 90.5°F

 

Relative humidity: 15 to 80%

 

Altitude: 2,500 m/8,202 ft maximum

 

Illumination: 1,500 lux maximum

Dimensions (W × D × H) .................

469 × 395 × 285 mm/18 7/16 × 15 9/16 × 11 1/4"

Weight (without toner container) .....

19.5 kg/43 lbs

Power source..................................

220-240 V, 50 Hz/60 Hz, max. 3.9 A (European countries) Max.

 

Allowable voltage fluctuation: ±10% Max.

 

Allowable frequency fluctuation: ±2%

Power consumption ........................

Maximum 976 W

 

During printing: 516 W

 

During standby: 9.6 W (EcoFuser: ON), 67 W (EcoFuser: OFF)

 

Power off: 0 W

1-1-2

2J5

1-1-2 Parts names

(1) Overall

1

2

3

 

 

 

4

19 8 5

18

6

 

 

7

13

 

 

10

15

9

 

14

 

16

 

17

12

 

 

11

 

 

Figure 1-1-1

 

1.

Top cover

11.

Power switch

2.

Paper stopper

12.

Waste toner box

3.

Top tray

13.

USB interface connector

4.

Right side cover

14.

Network indicators

5.

Operation panel

15.

Network interface connector

6.

USB memory slot

16.

Parallel interface connector

7.

Paper cassette

17.

Option interface slot

8.

MP (Multi-Purpose) tray

 

(Memory card/Hard disk)

9.

Left side cover

18.

AC inlet

10.

Toner container

19.

Rear unit

1-1-3

2J5

(2) Operation panel

 

1

 

2

7

 

6

3

 

5

4

Figure 1-1-2

1. Indicators

2. Message display

3. Cursor keys

4. GO Key

5. Cancel Key

6. OK Key

7. MENU Key

1-1-4

2J5

1-1-3 Machine cross section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper path

Paper path (optional)

 

Figure 1-1-3 Machine cross section

1.

MP (Multi-Purpose) tray

9.

Rear unit

2.

MP tray paper feed unit

10.

Fuser unit

3.

Toner container

11.

Transfer/separation section

4.

Developer unit

12.

Duplex paper conveying section

5.

Main charger unit

13.

Paper cassette

6.

Drum unit

14.

Paper conveying section

7.

Laser scanner unit

15.

Paper cassette paper feed section

8.

Paper exit section

16.

Face-up tray (optional)

1-1-5

2J5

This page is intentionally left blank.

1-1-6

2J5-1

1-2-1 Drum unit

Note the following when handling or storing the drum (drum unit).

Note the following when handling or storing the drum unit.

1.When removing the drum unit, never expose the drum surface to strong direct light.

2.Avoid abrupt changes in temperature and humidity.

3.Avoid exposure to any substance which is harmful to or may affect the quality of the drum.

4.Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

1-2-2 Developer unit and toner container

Store the toner container in a cool, dark place.

Avoid direct light and high humidity.

1-2-3 Installation environment

1.Temperature: 10 to 32.5°C/50 to 90.5°F

2.Humidity: 15 - 80%RH

3.Power supply: 220 - 240 V AC, 3.9 A

4.Power source frequency: 50 Hz ±0.3%/60 Hz ±0.3%

5.Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1°).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6.Allow sufficient access for proper operation and maintenance of the machine.

Top: 300 mm

(11 13/16")

Left: 300 mm

Right: 100 mm

Rear: 200 mm

Front: 600 mm

(11 13/16")

(3 15/16")

(7 7/8")

(23 5/8")

 

 

400 mm (15 3/4" )

 

 

 

when the optional

 

 

 

face up tray (PT-430)

 

 

 

is attached.

 

Figure 1-2-1

1-2-1

Kyocera FS-6970 Service Manual

2J5

1-2-4 Unpacking and installation

(1) Unpacking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1-2-2 Unpacking

1.

Printer

9.

Plastic bag

2.

Outer case

10.

Installation guide etc.

3.

Bottom pad L

11.

Plastic bag

4.

Bottom pad R

12.

Toner container

5.

Machine cover

13.

Power cord

6.

Top pad L

14.

Waste toner box

7.

Top pad R

15.

Leaflet

8.Accessory spacer

1-2-2

2J5

1-2-5 Installing the expanding memory (option)

<Procedure>

1. Power off the printer and unplug the printer power cord.

2.Open the right side cover.

3.Remove the screw and open the inner cover.

Right side cover

4.Aligning the cutouts of the memory module with the matching keys of the socket, carefully plug the memory module into the memory socket until it clicks in place.

5.Then, push down the memory module to secure.

6.Close and secure the inner cover by one screw.

7.Refit the right side cover.

Verifying the expanded memory

1.To verify that the memory module is working properly, test it by printing a status page.

Inner cover

Screw

Figure 1-2-3

Memory module

Cutout

Memory socket

Figure 1-2-4

1-2-3

2J5

1-2-6 Installing the memory card (option)

<Procedure>

1.Turn off the printer and disconnect the power cord and printer cable.

2.Remove two screws and then open the option interface slot cover.

3.Install the memory card into the option interface slot.

4.Refit the option interface slot cover by two screws.

Memory card slot

Memory card

Screw

Option interface slot cover

Screw

Figure 1-2-5

1-2-4

2J5

1-2-7 Installing the hard disk (option)

<Procedure>

1.Turn off the printer and disconnect the power cord and printer cable.

2.Remove two screws and then open the option interface slot cover.

3.Install the hard disk into the option interface slot.

4.Refit the option interface slot cover by two screws.

Hard disk

Option interface

 

slot cover

Screws

Figure 1-2-6

1-2-5

2J5

This page is intentionally left blank.

1-2-6

2J5

1-3-1 Maintenance mode

The printer is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a maintenance item

Message display

Ready

Press the MENU key.

Report Print >

Press the or key several times until [Adjust/Maintenance >] is displayed.

Adjust/

>

 

 

>Restart

 

 

 

Maintenance

 

 

Printer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Press the key.

 

 

Press the or key several times

 

 

 

 

 

 

until [>Service >] is displayed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

>Service

>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Press the key.

Maintenance mode items

To scroll these items, press the or key repeatedly.

>>Print Status Page

>>Print Network Status Page

>>Print Test Page

>>Write Data

>>Maintenance

>>Developer

>>DRUM-CTRL

>>Drum

To print a status page for service purpose.

(See page 1-3-2)

To print a network status page.

(See page 1-3-6)

Prints a test page which contains halftone.

(See page 1-3-7)

To write data into a USB memory.

(See page 1-3-7)

To reset counter for the maintenance kit.

(See page 1-3-8)

To initialize the developing unit. (toner install mode)

(See page 1-3-8)

To perform a automatic drum refreshing.

(See page 1-3-9)

To perform a drum refreshing.

(See page 1-3-9)

1-3-1

2J5-2

(2) Contents of maintenance mode items

 

Maintenance items

 

Description

 

 

 

 

 

 

 

Printing a status page for service purpose

 

 

 

Description

 

 

 

 

>>Print

 

Prints a status page for service purpose. The status page includes various printing settings

 

Status Page

 

and service cumulative.

 

 

 

Purpose

 

 

 

 

 

 

To acquire the current printing environmental parameters and cumulative information.

 

 

 

Procedure

 

 

 

1.

Enter the maintenance mode [>>Print Status Page].

 

 

 

2.

Press the OK key. [Print Status Page?] will be displayed.

 

 

 

3.

Press the OK key. Two pages will be printed.

 

 

 

Completion

 

 

 

 

 

Service Status Page

Printer

 

 

 

 

 

Firmware Version 2J5_2000.000.000 2009.01.27

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

 

 

 

 

 

 

 

 

 

 

Controller Information

Memory Status

Standard Size

500.0 KB

Option Slot

500.0 KB

Total Size

1000.0 KB

Time

Local Time Zone

+01:00 Amsterdam

Time Server

10. 183. 53. 13

Installed Options

Paper feeder 2

Installed

 

 

 

Paper feeder 3

Installed

e-MPS error control

Y6

0

Memory Card

Installed

 

 

 

Hard Disk

Installed

 

 

 

Digital Dot Coverage

Average (%)

/ Usage Page (A4/Letter Conversion)

K: 1.00

/ 1111111.00

Last page (%)

1.00

FRPO Status

Default Pattern Switch

B8

0

Default Font Number

C5*10000+C2*100+C3

00000

1

 

[XXXXXXXXXXXXXXXX]

 

 

Figure 1-3-1Service status page (1)

1-3-2

2J5-2

Maintenance items

Description

 

 

 

 

Service Status Page

Printer

Firmware Version 2J5_2000.000.000 2009.01.27 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Engine Information

 

NVRAM Version

_1F31225_1F31225

 

MAC Address

00:00:00:00:00:00

1/2

100/100

0/0/0/0/0/0/0/

0/0/0/0/0/0/0/

0/0/0/0/0/0/0/0/

0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/

0000000/0000000/

F00/U00/0/0/0/0/70/00/00/00/00/abcde/1/

0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/

0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/

0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E

12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07 XXXXXXXX/t/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/

/00/ /00000000000000000000000000000000/00000000000000000000000000000000

/0000000000000000000000000000000000000000000000000000000000000000

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/00000000/

[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ] [ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ]

ABCD/ABCDEFGHIJ/

[XXXXXXXXXXXXXXXX]

2

Figure 1-3-2Service status page (2)

1-3-3

2J5-2

Maintenance items

 

Description

 

 

 

 

 

 

 

 

 

Detail of service status page

 

 

 

 

 

 

 

No.

Items

Description

 

 

 

 

 

 

 

 

Firmware version

-

 

 

 

 

 

 

 

 

Engine software version

-

 

 

 

 

 

 

 

 

Engine boot version

-

 

 

 

 

 

 

 

 

Main ROM version

-

 

 

 

 

 

 

 

 

Panel mask version

-

 

 

 

 

 

 

 

 

Used memory

-

 

 

 

 

 

 

 

 

Local time zone

-

 

 

 

 

 

 

 

 

Digital Dot Coverage

Number of pages printed converted in reference to A4 or Letter size.

 

 

 

 

 

 

 

 

FRPO settings

-

 

 

 

 

 

 

 

 

Machine serial No.

-

 

 

 

 

 

 

 

 

NVRAM version

_ 1F3 1225 _ 1F3 1225

 

 

 

 

 

(a) (b) (c) (d) (e) (f)

 

 

 

 

 

a) Consistency of the present software version and the database

 

 

 

 

 

_ (underscore): OK

 

 

 

 

 

* (Asterisk): NG

 

 

 

 

 

(b) Database version

 

 

 

 

 

(c) The oldest time stamp of database version

 

 

 

 

 

(d) Consistency of the present software version and the ME firmware ver-

 

 

 

 

 

sion

 

 

 

 

 

_ (underscore): OK

 

 

 

 

 

* (Asterisk): NG

 

 

 

 

 

(e) ME firmware version

 

 

 

 

 

(f) The oldest time stamp of the ME database version

 

 

 

 

 

Normal if (a) and (d) are underscored, and (b) and (e) are identical with (c)

 

 

 

 

 

and (f).

 

 

 

 

 

 

 

 

Mac address

-

 

 

 

 

 

 

 

 

Destination information

-

 

 

 

 

 

 

 

 

Area information

-

 

 

 

 

 

 

 

 

Margin settings

Top margin/Left margin

 

 

 

 

 

 

 

 

Top offset for each paper

MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/

 

 

 

source

Paper feeder 4/Duplex/Page rotation

 

 

 

 

 

 

 

 

Left offset for each paper

MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/

 

 

 

source

Paper feeder 4/Duplex/Page rotation

 

 

 

 

 

 

 

 

L value settings

Top margin (integer)/Top margin (decimal place)/Left margin (integer)/Left

 

 

 

 

 

margin (decimal place)/Paper length (integer)/Paper length (decimal place)/

 

 

 

 

 

Paper width (integer)/Paper width (decimal place)

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3-4

2J5-2

Maintenance items

Description

 

No.

Items

 

Description

 

 

 

 

 

 

 

 

 

Life counter (The first line)

Machine/MP tray/Printer cassette/Paper feeder 1/Paper feeder 2/

 

 

 

 

 

Paper feeder 3/Paper feeder 4/Duplex printing

 

 

 

 

 

 

 

 

 

 

Life counter (The second

Drum unit/Maintenance kit/

 

 

 

 

line)

 

 

 

 

 

 

 

 

 

 

 

 

Operation panel lock status

0: Off

 

 

 

 

 

 

1: Partial lock

 

 

 

 

 

 

2: Full lock

 

 

 

 

 

 

 

 

 

 

 

USB information

0: Not connected

 

 

 

 

 

 

1: Full-Speed

 

 

 

 

 

 

2: Hi-Speed

 

 

 

 

 

 

 

 

 

 

 

Paper handling information

0: Paper source unit select

 

 

 

 

 

 

1: Paper source unit

 

 

 

 

 

 

 

 

 

 

 

Black and white printing

0: All single counts

 

 

 

 

double count mode

3: Folio, Single count, Less the 330 mm (length)

 

 

 

 

 

 

 

 

 

 

Billing counting timing

-

 

 

 

 

 

 

 

 

 

 

 

Temperature (machine out-

-

 

 

 

 

side)

 

 

 

 

 

 

 

 

 

 

 

 

Relative temperature

-

 

 

 

 

(machine outside)

 

 

 

 

 

 

 

 

 

 

 

 

Absolute temperature

-

 

 

 

 

(machine outside)

 

 

 

 

 

 

 

 

 

 

 

 

XLI calibration information

-

 

 

 

 

 

 

 

 

 

 

 

Fixed asset number

-

 

 

 

 

 

 

 

 

 

 

 

Laser beam-B BD synchro-

-

 

 

 

 

nization exact adjustment

 

 

 

 

 

value

 

 

 

 

 

 

 

 

 

 

 

 

Laser beam-B BD synchro-

-

 

 

 

 

nization exact adjustment

 

 

 

 

 

value

 

 

 

 

 

 

 

 

 

 

 

 

Setting at JOB end judg-

-

 

 

 

 

ment time-out time in local

 

 

 

 

 

IF

 

 

 

 

 

 

 

 

 

 

 

 

Media type attributes

Weight settings

Fuser settings

 

 

 

1 to 28 (Not used: 18, 19,

0: Light

0: High

 

 

 

20)

 

1: Normal 1

1: Middle

 

 

 

 

 

2: Normal 2

2: Low

 

 

 

 

 

3: Normal 3

3: Vellum

 

 

 

 

 

4: Heavy 1

 

 

 

 

 

 

5: Heavy 2

Duplex settings

 

 

 

 

 

6: Heavy 3

0: Disable

 

 

 

 

 

7: Extra Heavy

1: Enable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3-5

2J5-2

 

Maintenance items

 

 

 

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

Items

 

 

 

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPD information

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RFID information

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RFID reader/writer version infor-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

mation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toner install information

 

 

0: Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

t: On

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine parameter information

Hexadecimal, 512 bytes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum status

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum surface potential

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum sensitivity

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quantity of light

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRT parameter coefficient

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional paper feeder software

Paper feeder 1/Paper feeder 2/Paper feeder 3/Paper feeder 4

 

 

 

 

version

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional font version

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional table version

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional message version

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional WEB version

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum ID

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum serial number

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

 

Code conversion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

B

C

 

D

 

E

F

G

 

H

I

J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

1

2

 

3

 

4

5

6

 

7

8

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printing a status page for network

 

 

 

 

Description

 

 

 

 

On the status page for network, detailed network setting information is printed.

 

 

>>Print Network

 

 

 

 

 

 

 

 

 

Status Page

 

Procedure

 

 

 

 

1.

Enter the maintenance mode [>>Print Network Status Page].

 

 

 

 

 

 

 

 

2.

Press the OK key. [>>Print Network Status Page?] will be displayed.

 

 

 

 

3.

Press the OK key. Three sheets of network status page will be printed.

 

 

 

 

Completion

 

 

 

 

 

 

 

1-3-6

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