Kyocera FS-6525, FS-6530MFP Service Manual

FS-6525MFP FS-6530MFP

SERVICE

MANUAL

Published in August 2012

842MW112

2MWSM062

Rev.2

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision Date Replaced pages Remarks

1 20 June 2012 1-3-12, 1-4-20, Address -

2 20 August 2012 1-3-65, 1-3-121, 1-3-122, 2-4-12 -

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-

pliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is

shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required. Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that

it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper

authorities. ..........................................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

• Do not install the copier near a radiator, heater, other heat source or near flammable material. This

may cause fire. ...................................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause

the copier to move unexpectedly or topple, leading to injury. ..............................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related

brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-

dent. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ..................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ...............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely

secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-

ately. ...................................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. ........................................................................................

• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock

might occur. ........................................................................................................................................

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1-1 Specifications

1-1-1 Specifications ........................................................................................................................ 1-1-1

1-1-2 Parts names .......................................................................................................................... 1-1-5

(1) Machine (front side)..........................................................................................................1-1-5

(2) Machine (rear side)........................................................................................................... 1-1-7

(3) Operation panel ................................................................................................................1-1-8

1-1-3 Machine cross section ........................................................................................................... 1-1-9

1-2 Installation

1-2-1 Installation environment......................................................................................................... 1-2-1

1-2-2 Unpacking and installation..................................................................................................... 1-2-2

(1) Installation procedure ....................................................................................................... 1-2-2

(2) Setting initial copy modes............................................................................................... 1-2-13

1-2-3 Install the expansion memory (option)................................................................................. 1-2-14

1-2-4 Option composition.............................................................................................................. 1-2-15

1-3 Maintenance Mode

1-3-1 Maintenance mode ................................................................................................................ 1-3-1

(1) Executing a maintenance item ......................................................................................... 1-3-1

(2) Maintenance modes item list ............................................................................................ 1-3-2

(3) Contents of the maintenance mode items ........................................................................ 1-3-7

1-3-2 Service mode..................................................................................................................... 1-3-110

(1) Printing the service status page ................................................................................... 1-3-110

(2) Executing a service mode ............................................................................................ 1-3-117

(3) Description of service mode ......................................................................................... 1-3-117

2MW/2MX

1-4 Troubleshooting

1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1

(1) Paper misfeed indication .................................................................................................. 1-4-1

(2) Paper misfeed detection condition ................................................................................... 1-4-1

1-4-2 Self-diagnostic function ......................................................................................................... 1-4-7

(1) Self-diagnostic function .................................................................................................... 1-4-7

(2) Self diagnostic codes........................................................................................................ 1-4-7

1-4-3 Image formation problems ................................................................................................... 1-4-21

(1) No image appears (entirely white).................................................................................. 1-4-22

(2) No image appears (entirely black).................................................................................. 1-4-22

(3) Image is too light. ........................................................................................................... 1-4-23

(4) The background is colored. ............................................................................................ 1-4-23

(5) White streaks are printed vertically................................................................................. 1-4-23

(6) Black streaks are printed vertically. ................................................................................ 1-4-24

(7) Streaks are printed horizontally. ..................................................................................... 1-4-24

(8) One side of the print image is darker than the other. ..................................................... 1-4-24

(9) Spots are printed. ........................................................................................................... 1-4-25

(10) Image is blurred.............................................................................................................. 1-4-25

(11) The leading edge of the image is consistently misaligned with the original. ..................1-4-25

(12) The leading edge of the image is sporadically misaligned with the original. ..................1-4-25

(13) Paper is wrinkled. ........................................................................................................... 1-4-26

(14) Offset occurs. ................................................................................................................. 1-4-26

(15) Part of image is missing. ................................................................................................ 1-4-26

(16) Fusing is loose................................................................................................................ 1-4-26

2MW/2MX

(17) Image is out of focus. ..................................................................................................... 1-4-27

(18) Image center does not align with the original center. ..................................................... 1-4-27

1-4-4 Electric problems ................................................................................................................. 1-4-28

1-4-5 Mechanical problems........................................................................................................... 1-4-33

1-4-6 Send error code ................................................................................................................... 1-4-35

(1) Scan to SMB error codes ............................................................................................... 1-4-35

(2) Scan to FTP error codes ................................................................................................ 1-4-36

(3) Scan to E-mail error codes ............................................................................................. 1-4-37

1-5 Assembly and disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1

(2) Drum unit .......................................................................................................................... 1-5-1

(3) Toner ................................................................................................................................ 1-5-1

(4) How to tell a genuine Kyocera Mita toner container ......................................................... 1-5-2

1-5-2 Outer covers .......................................................................................................................... 1-5-3

(1) Detaching and refitting the front cover.............................................................................. 1-5-3

(2) Detaching and refitting the rear cover .............................................................................. 1-5-5

(3) Detaching and refitting the inner tray................................................................................ 1-5-6

(4) Detaching and refitting the eject rear cover...................................................................... 1-5-8

1-5-3 Paper feed section............................................................................................................... 1-5-10

(1) Detaching and refitting the primary paper feed unit........................................................ 1-5-10

(2) Detaching and refitting the MP paper feed roller and MP separation pad...................... 1-5-11

(3) Detaching and refitting the registration roller.................................................................. 1-5-13

(4) Detaching and refitting the registration cleaner .............................................................. 1-5-15

(5) Detaching and refitting the MP tray ................................................................................ 1-5-15

1-5-4 Developing section .............................................................................................................. 1-5-16

(1) Detaching and refitting the developing unit .................................................................... 1-5-16

1-5-5 Drum section ....................................................................................................................... 1-5-19

(1) Detaching and refitting the drum unit.............................................................................. 1-5-19

(2) Detaching and refitting the chager roller unit.................................................................. 1-5-19

1-5-6 Transfer/separation section ................................................................................................. 1-5-20

(1) Detaching and refitting the transfer roller unit................................................................. 1-5-20

1-5-7 Fuser section ....................................................................................................................... 1-5-21

(1) Detaching and refitting the fuser unit.............................................................................. 1-5-21

1-5-8 Drive section........................................................................................................................ 1-5-22

(1) Detaching and refitting the main motor........................................................................... 1-5-22

(2) Detaching and refitting the drive unit .............................................................................. 1-5-22

1-5-9 Optical section ..................................................................................................................... 1-5-23

(1) Detaching and refitting the laser scanner unit ................................................................ 1-5-23

(2) Detaching and refitting the image scanner unit .............................................................. 1-5-24

(3) Detaching and refitting the LED unit............................................................................... 1-5-27

1-5-10 Document processer ........................................................................................................... 1-5-29

(1) Detaching and refitting the document processer ............................................................ 1-5-29

(2) Detaching and refitting the DP paper feed roller and DP separation pulley ................... 1-5-30

(3) Detaching and refitting the DP main PWB...................................................................... 1-5-32

1-5-11 PWBs................................................................................................................................... 1-5-34

(1) Detaching and refitting the main PWB............................................................................ 1-5-34

(2) Detaching and refitting the engine PWB......................................................................... 1-5-35

(3) Detaching and refitting the power source PWB.............................................................. 1-5-35

(4) Detaching and refitting the operation panel PWB main.................................................. 1-5-36

(5) Detaching and refitting the high voltage PWB ................................................................ 1-5-37

2MW/2MX

1-5-12 Others .................................................................................................................................. 1-5-38

(1) Detaching and refitting the language sheet .................................................................... 1-5-38

(2) Detaching and refitting the conveying unit...................................................................... 1-5-39

(3) Detaching and refitting the eject fan motor..................................................................... 1-5-41

(4) Direction of installing the principal fan motors ................................................................ 1-5-41

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1

1-6-2 Remarks on PWB replacement ............................................................................................. 1-6-2

(1) Engine PWB .....................................................................................................................1-6-2

(2) DP main PWB................................................................................................................... 1-6-2

(3) Main PWB......................................................................................................................... 1-6-3

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1

(1) Cassette paper feed section............................................................................................. 2-1-1

(2) MP tray paper feed section............................................................................................... 2-1-3

(3) Conveying section ............................................................................................................ 2-1-4

2-1-2 Drum section ......................................................................................................................... 2-1-5

2-1-3 Developing section ................................................................................................................ 2-1-7

2-1-4 Optical section ....................................................................................................................... 2-1-9

(1) Image scanner section ..................................................................................................... 2-1-9

(2) Laser scanner section .................................................................................................... 2-1-11

2-1-5 Transfer/Separation section ................................................................................................ 2-1-12

2-1-6 Fuser section ....................................................................................................................... 2-1-13

2-1-7 Eject/Feedshift section ........................................................................................................ 2-1-15

2-1-8 Duplex conveying section....................................................................................................2-1-17

2-1-9 Document processor ........................................................................................................... 2-1-19

(1) Original feed section....................................................................................................... 2-1-19

(2) Original conveying section.............................................................................................. 2-1-21

(3) Original switchback/eject sections .................................................................................. 2-1-23

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1

(1) PWBs................................................................................................................................ 2-2-1

(2) Switches and sensors....................................................................................................... 2-2-4

(3) Motors............................................................................................................................... 2-2-6

(4) Others............................................................................................................................... 2-2-7

(5) Document processor (PWBs and sensors) ...................................................................... 2-2-8

(6) Document processor (Motors and clutches)..................................................................... 2-2-9

2-3 Operation of the PWBs

2-3-1 Main PWB.............................................................................................................................. 2-3-1

2-3-2 Engine PWB .......................................................................................................................... 2-3-7

2-3-3 Power source PWB .............................................................................................................2-3-15

2-3-4 Operation panel PWB main ................................................................................................. 2-3-19

2-3-5 DP main PWB...................................................................................................................... 2-3-24

2-4 Appendixes

2-4-1 Appendixes ............................................................................................................................ 2-4-1

(1) Maintenance kits............................................................................................................... 2-4-1

(2) Repetitive defects gauge .................................................................................................. 2-4-2

(3) Firmware environment commands ................................................................................... 2-4-3

(4) Chart of image adjustment procedures .......................................................................... 2-4-11

(5) Wiring diagram ............................................................................................................... 2-4-13

Installation Guide

PF-470/471 (Paper feeder) DF-470/AK-470 (Document finisher) FAX System(U)

2MW/2MX

1-1 Specifications

1-1-1 Specifications

Machine

2MW/2MX

Item

Specifications

25ppm 30ppm

Type Desktop

Printing method Electrophotography by semiconductor laser, single drum system

Originals Sheet, Book, 3-dimensional objects (maximum original size: A3/Ledger)

Original feed system Fixed

(Duplex: 60 to 163 g/m2)

(Sizes is larger than A4/Letter: 52 to 163 g/m2)

Paper weight

Paper type

Cassette 60 to 163 g/m

MP tray 45 to 256 g/m

Cassette

Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Prepunched, Thick, High quality, Custom1 to 8 (Duplex: Same as simplex)

Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Pre-

MP tray

punched, Thick, High quality, Envelope, Cardstock, Transparency, Labels, Custom1 to 8

Cassette

Paper size

MP tray

A3, A4, A5, B4, B5, Ledger, Letter, Legal, Statement, Oficio II, Folio, 8K, 16K

A3, A4, A5, A6, B4, B5, ISO B5, B6, Ledger, Letter, Legal, Statement, Executive, Oficio II, Folio, 8K, 16K, Envelope #10, Envelope #9, Envelope #6, Envelope Monarch, Envelope DL, Envelope C4, Envelope C5, Postcards, Return postcard, Youkei 2, Youkei 4, Custom

Zoom level

When the DP

is not used

Copying

speed

(Cassette)

(Simplex)

When using

the DP

First copy time

(A4, feed from cassette)

Warm-up time

(22 °C/71.6 °F, 60% RH)

Manual mode : 25 to 400%, 1% increments Auto mode : 400%, 200%, 141%, 122%, 115%, 86%, 81%, 70%, 50%,

25%

A4/Letter : 25 sheets/min A4/LetterR : 18 sheets/min A3/Ledger : 12 sheets/min B4/Legal : 12 sheets/min B5 : 25 sheets/min B5R : 16 sheets/min A5R : 12 sheets/min

A4/Letter : 20 sheets/min A4/LetterR : 14 sheets/min A3/Ledger : 10 sheets/min B4/Legal : 11 sheets/min B5 : 20 sheets/min B5R : 16 sheets/min A5R : 12 sheets/min

A4/Letter : 30 sheets/min A4/LetterR : 22 sheets/min A3/Ledger : 15 sheets/min B4/Legal : 15 sheets/min B5 : 30 sheets/min B5R : 20 sheets/min A5R : 15 sheets/min

A4/Letter : 20 sheets/min A4/LetterR : 14 sheets/min A3/Ledger : 10 sheets/min B4/Legal : 11 sheets/min B5 : 20 sheets/min B5R : 16 sheets/min A5R : 15 sheets/min

When the DP is not used : 7.8 s or less When using the DP : 9.2 s or less

Power on : 20 s or less Low power mode : 10 s or less Sleep mode : 20 s or less

1-1-1

2MW/2MX

Item

Specifications

25ppm 30ppm

Paper

capacity

Cassette 500 sheets (80g/m

MP tray 100 sheets (80 g/m

Output tray capacity 250 sheets (80g/m

)

, plain paper, A4/Letter or less)

)

Continuous copying 1 to 999 sheets

Light source White LED

Scanning system Flat bed scanning by CCD image sensor

Photoconductor a-Si drum (diameter 30 mm)

Image write system Semiconductor laser:

Charging system Contact charger roller method

Developer system

Mono component dry developing method Toner replenishing: Automatic from the toner container

Transfer system Transfer roller method

Separation system Small diameter separation, dischager brush

Cleaning system Counter blade cleaning + cleaning roller

Charge erasing system Exposure by cleaning lamp (LED)

Fusing system

CPU PowerPC464 (800MHz)

Main

memory

Standard 1.0 GB

Maximum 2.0 GB

Standard

Interface

Option

Resolution 600 × 600 dpi

Temperature 10 to 32.5 °C/50 to 90.5 °F

Operating

environment

Humidity 15 to 80% RH

Altitude 2,500 m/8,202 ft or less

Brightness 1,500 lux or less

Dimensions (W × D × H)

Weight

(with toner container)

Heat and pressure fusing with the heat roller and the press roller Heat source: halogen heater Abnormally high temperature protection devices: thermostat

USB interface connector: 1 (USB 2.0) USB host: 2 (USB 2.0) Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)

eKUIO slot: 2

590 × 590 × 694 mm / 23 1/4” × 23 1/4 “× 27 5/16”

52.2 kg / 115.1 lb

Space required (W × D) 878 × 590 mm / 34 9/16” × 23 1/4” (using MP tray)

Power source

Options

120 V AC, 60 Hz, more than 12.0 A 220 - 240 V AC, 50/60 Hz, more than 6.5 A

Paper feeder (single cassette), Paper feeder (double cassette), Document finisher, Network kit, Fax kit, Expanded memory, USB Keyboard

1-1-2

Document processor

Item Specifications

Original feed method Automatic feed

Supported original types Sheet originals

2MW/2MX

Loading capacity 50 sheets (50 to 80 g/m

Printer

Printing

speed

(Cassette)

Original sizes

Original weights

Item

Simplex

Duplex

Maximum: A3/Ledger Minimum : A5/Statement

Simplex: 45 to 160 g/m Duplex : 50 to 120 g/m

) or less

25ppm 30ppm

A4/Letter : 25 sheets/min A4/LetterR : 18 sheets/min A3/Ledger : 12 sheets/min B4/Legal : 12 sheets/min B5 : 25 sheets/min B5R : 16 sheets/min A5R : 12 sheets/min

A4/Letter : 25 sheets/min A4/LetterR : 11 sheets/min A3/Ledger : 9 sheets/min B4/Legal : 9 sheets/min B5 : 25 sheets/min B5R : 11 sheets/min A5R : 12 sheets/min

Specifications

A4/Letter : 30 sheets/min A4/LetterR : 22 sheets/min A3/Ledger : 15 sheets/min B4/Legal : 15 sheets/min B5 : 30 sheets/min B5R : 20 sheets/min A5R : 15 sheets/min

A4/Letter : 28 sheets/min A4/LetterR : 12 sheets/min A3/Ledger : 10 sheets/min B4/Legal : 10 sheets/min B5 : 28 sheets/min B5R : 12 sheets/min A5R : 15 sheets/min

First print time

8.5 s or less

(A4, feed from cassette)

Resolution 600 × 600 dpi, Fast 1200

Windows2000, WindowsXP(32bit), Windows XP Professional x64 Edition, Windows Server 2003 (32-Bit x86), Windows Server 2003 x64 Edition,

Operating system

Windows Vista x86 Edition, Windows Vista x64 Edition, Windows Server 2008 (32-Bit x86), Windows Server 2008 x64 Edition, Windows 7 (32-Bit x86), Windows 7 (64-Bit x64), Mac OS 9.x, Mac OS X

IBM PC/AT compatible

System requirements

CPU: Celeron 266 MHz or higher RAM: It is based on the recommend environment of each OS. HDD free space: 20 MB or more

Page description language PRESCRIBE

1-1-3

Scanner

Item Specifications

Operating system

Resolution 600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 × 100dpi, 200 × 400dpi File format JPEG, TIFF, PDF, XPS

Scanning

speed

Network protocol TCP/IP

Transmission system

Simplex

Duplex

2MW/2MX

Windows XP (32bit/64bit), Windows Vista (32bit/64bit), Windows 7 (32bit/64bit), Windows Server 2003 (32bit/64bit), Windows Server 2008 (32bit/64bit), Windows Server 2008 R2

B/W : 40 images/min Color: 20 images/min (A4 landscape,300 dpi, Image quality: Text/Photo original)

B/W : 14 images/min Color: 9 images/min (A4 landscape, 300 dpi, Image quality: Text/Photo original)

PC transmission SMB :Scan to PC FTP transmission FTP, FTP over SSL :Scan to FTP E-mail transmission SMTP :Scan to E-mail USB transmission USB :Scan to USB TWAIN SCAN TWAIN, WIA * WSDScan WSD-SCAN

* Available operating system: Windows Vista (32bit/64bit), Windows 7 (32bit/64bit),

Windows Server 2008 (32bit/64bit), Windows Server 2008 R2

NOTE: These specifications are subject to change without notice.

1-1-4

1-1-2 Parts names

1. Cassette

2. Paper width guides

3. Paper length guide

4. MP (multi purpose) tray

5. MP tray extension

6. MP Paper width guides

7. Inner tray

8. Operation panel

9. DP top cover

10. DP paper feed roller

11. DP forwarding roller

12. DP separation pully

13. DP original width guides

14. Original table

15. USB memory slot

(1) Machine (front side)

2MW/2MX

Figure 1-1-1

1-1-5

2MW/2MX

16. Front cover

17. Toner container

18. Waste toner box

19. Right cover 1

20. MP paper feed roller

21. Registration roller

22. Transfer roller

23. Feed shift guide

24. Drum unit

25. Developing unit

26. Toner container lever

27. Fuser unit

Figure 1-1-2

1-1-6

(2) Machine (rear side)

28. Scanner lock lever

29. Main power switch

30. Filter cover

31. DP interface connector

32. Controller box cover

33. DF interface connector

34. Cassette heater switch (cover)

35. Outlet connector

36. Inlet connector

37. Option interface slot 1

38. Option interface slot 2

39. Network interface connector

40. USB port

41. USB interface connector

2MW/2MX

39 40

Figure 1-1-3

1-1-7

(3) Operation panel

2 4 85 6

9 10

242322

1. Message display

2. Interrupt key / LED

3. Numeric keys

4. Logout key / LED

5. Energy saver / LED

6. Reset key

7. Power key / LED

8. Main power LED

9. Clear key

10. Quick No.search key

11. Enter key

12. Start key / LED

13. Stop key

14. System menu/Counter key / LED

15. Status/Job cancel / LED

16. Copy key / LED

17. Favorite/Application key / LED

18. Send key / LED

19. Document box key / LED

20. FAX key / LED

21. Job separator LED

22. Processing LED

23. Memory LED

24. Attention LED

2MW/2MX

Figure 1-1-4

1-1-8

1-1-3 Machine cross section

1. Cassette

2. Cassette paper feed section

3. MP tray paper feed section

4. Conveying section

5. Transfer/Separation section

6. Charger roller unit

7. Drum unit

8. Developer unit

9. Toner container

10. Fuser unit

11. Eject section

12. Duplex/conveyning section

13. Image scanner unit (ISU)

14. Laser scanner unit (LSU)

15. Document processor (DP)

2MW/2MX

14 9

Light path Paper path Paper path (option)

Figure 1-1-5

1-1-9

2MW/2MX

This page is intentionally left blank.

1-1-10

2MW/2MX

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5°C/50 to 90.5°F

2. Humidity: 15 to 80% RH

3. Power supply: 120 V AC, 12.0 A 220 - 240 V AC, 6.5 A

4. Power supply frequency: 50 Hz ±2%/60 Hz ±2%

5. Installation location Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams. Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air. Avoid places subject to dust and vibrations. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1°). Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. Select a well-ventilated location.

6. Allow sufficient access for proper operation and maintenance of the machine.

100 mm 3 15/16”

350 mm 13 3/4”

100 mm 3 15/16”

Figure 1-2-1

500 mm 19 11/16”

1000 mm 39 3/8”

1-2-1

1-2-2 Unpacking and installation

(1) Installation procedure

Start

Unpack

2MW/2MX

Remove the tapes and spacer

Install the job separator tray

Release the scanner lock lever

Install the optional paper feeder (option)

Load paper

Install the toner container

Install the expansion memory (option)

Switch the cassette heater switch

Install the other optional devices

Connect the power cord

Installing toner

Output an own-status report

(maintenance item U000)

Exit maintenance mode

Print out the user setting list

Make test copies

Attaching the language label

(Excluding 240V AC)

1-2-2

Completion of the machine installation

2MW/2MX

Unpacking

1. Bottom case

2. Bottom pad R

3. Bottom pad L

4. Machine cover (740 × 700)

5. Machine

6. Inner case R

7. Inner case L

8. Spacer A

9. Plastic bag (630 × 730)

10. Spacer B

11. Outer case

12. Upper pad R

13. Upper pad L

14. Power cord

15. Toner container

16. Plastic bag (400 × 600)

17. CD-ROM *

18. Installation guide, etc.

19. Plastic bag

20. Job separator tray

21. Plastic bag (400 × 600)

22. Hinge joints

23. Inner case F

24. Inner case B

Figure 1-2-2

*1 Excluding 230V AC model Place the machine on a level surface.

1-2-3

2MW/2MX

Remove the tapes and spacer

DP top cover

Pad

DP original width guide

1. Remove four tapes.

Tape

Figure 1-2-3

2. Open the DP top cover.

3. Slide two DP original width guides and then remove the pad.

4. Close the DP top cover.

Figure 1-2-4

1-2-4

2MW/2MX

5. Open the DP.

6. Remove the protective sheet and paper.

Protective sheet

Paper

Figure 1-2-5

7. Remove the tape.

Tape

1-2-5

Figure 1-2-6

8. Peel off two protective sheets.

9. Remove the spacer.

2MW/2MX

Spacer

Protective sheets

Figure 1-2-7

1-2-6

+ 302 hidden pages

Kyocera FS-6525, FS-6530MFP Service Manual

Revision history

Safety precautions

CONTENTS

1-1-1 Specifications

Specifications

1-1-2 Parts names

(1) Machine (front side)

(2) Machine (rear side)

(3) Operation panel

1-1-3 Machine cross section

1-2-1 Installation environment

1-2-2 Unpacking and installation

(1) Installation procedure