Kymco S 250 User Manual

Do not remove this Owner’s Manual from the vehicle. Read this manual carefully
before operating the vehicle, as it contains important safety information.
Read this manual carefull y.
WARNING
CAUTION
WARNING
This Owner’s Manual contains important information on the safety, operation and maintenance of your KYMCO scooter. Anyone who operates your scooter should carefully read and understand the contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter. This Owner’s Manual should be considered a permanent part of the vehicle. Keep it with your scooter at all times.
ON-ROAD USE ONLY This scooter has been designed to be used on the road. Particularly important information is called out in this manual by the following icons and notations:
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.
NO
TETE
TE
TETE
The NOTE symbol indicates key information about a procedure or clarifies an operation.
California Proposition 65
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

TABLE OF CONTENTS

Manual Icon Legend ................................................... (inside of front-cover)
CA Prop 65 Warning................................................... (inside of front-cover)
Table of Contents.......................................................................................... 1
SECTION 1 - SAFETY................................................................ 2 - 6
Foreword ....................................................................................................... 2
Scooter Safety ........................................................................................ 3 - 4
Load Limits & Guidelines ............................................................................. 5
Accessories & Modifications ........................................................................ 6
SECTION 2 - CONTROLS & FEATURES ............................... 7 - 15
Locations of Parts & Controls ................................................................ 7 - 9
Vehicle Identification Numbers .................................................................. 10
Keys............................................................................................................. 11
Ignition Switch & Steering Lock ..........................................................11 - 12
Right-hand Handlebar Switch .................................................................... 12
Engine-stop Switch..................................................................................... 12
Electric Start Button.................................................................................... 12
Left-hand Handlebar Switch ............................................................... 13 - 14
Headlight Dimmer Switch........................................................................... 13
Turn Signal Switch......................................................................................14
Horn Button ................................................................................................. 14
Side Stand (and safety switch) .................................................................. 14
Under-seat Storage Compartment ............................................................15
Helmet Hooks .............................................................................................15
Power Socket.............................................................................................. 16
Main Stand .................................................................................................. 16
Instruments ......................................................................................... 17 - 18
Clock & Trip-meter............................................................................. 19 – 20
Rear Shock Absorbers ............................................................................... 21
Passenger Foot Rests................................................................................ 21
SECTION 3 - OPERATION ..................................................... 22 - 40
Break-in Recommendations ....................................................................... 22
Tire Break-in ................................................................................................ 23
Troubleshooting ..........................................................................................23
Pre-ride Inspection ............................................................................. 24 - 33
Engine Oil Inspection ................................................................................. 25
Coolant Level Inspection............................................................................ 26
Tire Inspection .................................................................................... 26 - 27
Fuel Level / Filler Cap ................................................................................28
Brake Inspection ................................................................................. 29 - 30
Steering & Handlebar Inspection............................................................... 31
Instrument Inspection .................................................................................31
Horn & Lights Inspection ............................................................................ 32
Chassis Inspection .....................................................................................33
Starting the Engine ............................................................................. 33 - 35
Riding Your Scooter............................................................................ 36 - 39
Parking Your Scooter.................................................................................. 40
SECTION 4 - MAINTENANCE............................................... 41 - 59
Importance of Maintenance ....................................................................... 41
Maintenance Schedule....................................................................... 42 - 43
Tires............................................................................................................. 44
Tire Pressure ...............................................................................................44
Engine Oil....................................................................................................45
Engine Oil Level Inspection & Change.............................................. 45 - 47
Transmission Fluid Change ............................................................... 47 - 48
Fuel System & Engine Idle......................................................................... 48
Air Filter Maintenance ................................................................................ 49
Spark Plug ................................................................................................... 50
Battery ................................................................................................. 51 - 52
Fuses ...........................................................................................................52
Cable & Wire Covers .................................................................................. 53
Brake Fluid .......................................................................................... 53 - 54
Cleaning Your Scooter........................................................................ 54 - 56
Storage................................................................................................ 56 - 57
Maintenance Record .......................................................................... 58 - 59
Specifications.............................................................................................. 60
Emission - KYMCO Clean Air System....................................................... 61
Emission Information & EPA Warranty ......................................................62
KYMCO Limited Scooter Warranty ............................................................ 63
Index............................................................................................................ 64
Identification Numbers Record .................................. (inside of back-cover)
1
SECTION 1 ­FOREWORD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO People S scooter, and welcome to the KYMCO riding family. Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper
operation of your scooter’s controls, its features, its capabilities, and its limitations. To ensure a long, trouble-free life for your scooter, be sure to provide it with proper care and maintenance as
set forth in this manual. For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards. Keep this Owner's Manual aboard your scooter at all times, so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter, and should remain with the scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time, without notice, and without incurring any liability.
2

SCOOTER SAFETY

IMPORTANT SAFETY INFORMATION
Your scooter can provide you with many years of service and pleasure if you take responsibility for your own safety and un­derstand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Here are some very important safety tips:
Wear a helmet
Scooter safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright, reflective clothing; position yourself so other drivers can see you; signal before turning or changing lanes; and use your horn when it will help others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Know­ing these limits and staying within them will help you avoid accidents.
Keep your scooter in safe condition
For safe riding, it is important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter.
Inspect your scooter before riding
Do not forget to perform an entire safety inspection to ensure your, and your passenger's safety, before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires ex­tra caution. Braking distance can double on a rainy day. Stay off of painted surfaces, manhole covers and greasy appearing areas on the pavement, as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever your are in doubt about the road conditions, slow down.
Modification
Modification of your scooter, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.
3
SCOOTER SAFETY

PROTECTIVE APPAREL

For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long­sleeved shirt or jacket whenever you ride your scooter.
Helmets and protection
Your helmet is your most important piece of riding gear be­cause it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and aid your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
Sturdy boots with nonslip soles to help protect your feet and ankles
Leather gloves to keep your hands warm and help pre­vent blisters, cuts, burns and bruises
A motorcycle or scooter riding suit or jacket that has been designed for comfort, as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothing that can get caught on any part of your scooter.
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1
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2
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1 Wear gloves and use both hands to grasp the handle-
bar when riding
2 Wear bright or reflective clothing. Clothes should fit
properly (not too tight or loose)
3 Always wear a helmet and eye protection 4 Footwear should be the proper size, have low heels,
and offer ankle protection
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4
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3
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Not wearing a helmet increases your chance of serious injury or death in a crash.
4
Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.

LOAD LIMITS & LOADING GUIDELINES

These general guidelines may help you decide how to add accessories to your scooter and how to load it properly.
Load limits
These specifications are the load limits for your People S scooter. Overloading the scooter will affect its stability and handling. Be sure to stay within the limits given below:
Maximum weight capacity (Includes the weight of the rider,
passenger, cargo and accessories): ........ 330 lb (150 kg)
Maximum cargo weight:................................. 33 lb (15 kg)
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5
55
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6
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Rear carrier (rack) Under-seat compartment
Overloading or improper loading will affect vehicle han­dling, stability and braking, and can lead to an accident.
Never exceed the stated load capacity of your scooter. Cargo should be properly distributed and securely at-
tached. Reduce speed when carrying cargo. Allow greater distances for braking.
5 5
5 weight limit:...................11 lbs (5 kg)
5 5
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6 weight limit: ... 22 lbs (10 kg)
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Loading guidelines
Improperly loading your scooter will affect its stability and han­dling. You should ride at reduced speeds when you are carrying a passenger or cargo. Follow these guidelines whenever you carry a passenger or cargo:
Check that both tires are properly inflated
To prevent loose items from creating a hazard, make
sure all cargo is securely tied down before you ride
Place cargo weight as close to the center of the scooter as possible
Balance cargo weight evenly on both sides of the scooter
5

ACCESSORIES & MODIFICATION

There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot control the quality or suitabil­ity of accessories you may wish to purchase. But the addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market, or all of the combinations of the avail­able accessories. Your KYMCO dealer will be happy to assist you in selecting quality accessories and see that they are in­stalled correctly.
Use extreme caution when selecting and installing the ac­cessories for your scooter.
No modifications
KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation.
Improper accessories or modifications can make your scooter unsafe and can lead to an accident.
Never modify your scooter through the improper instal­lation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter.
All accessories should be installed and used accord­ing to the product’s instructions. If you have any ques­tions, consult an authorized KYMCO dealer.
6
SECTION 2 ­ CONTROLS & FEATURES
Location of par ts & contr ols
1 Battery & Fuse (under seat) 2 Helmet Holder 3 Ignition Switch 4 Speedometer 5 Engine Stop Switch & Starter Button 6 Exhaust Muffler 7 Main Stand 8 Coolant Reservoir
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2
22
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55
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
7
CONTROLS & FEATURES
Location of par ts & controls
1 Headlight HI/LO-beam Switch,
Passing Light Button, Turn Signal Switch & Horn Button
2 Fuel Filler Cap 3 Helmet Holder 4 Under-seat Storage Compartment 5 Seat Lock 6 Center hook 7 Side Stand 8 Air Cleaner Assembly
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2
22
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33
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8
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
CONTROLS & FEATURES
Location of par ts & controls
1 Right Front Fork 2 Right Front Turn Signal 3 Front Brake Lever 4 Headlight 5 Rear Brake Lever 6 Left Front Turn Signal 7 Left Front Fork & Front Brake
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4
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FRONT
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
9
CONTROLS & FEATURES

VEHICLE IDENTIFICATION NUMBERS

You scooter had identification numbers stamped into the frame and engine cases during manufacture.
VIN (Vehicle Identification Number) or Frame Number
To view the VIN 1, remove the cover on the frame cover by releasing its tab with a flat-head screw driver.
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1
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ESN (Engine Serial Number)
The ESN 2, is stamped on the left engine case.
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2
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10
NOTE: Write your scooter’s VIN and ESN in the boxes provided in the
inside, rear cover of this Owner's Manual.
CONTROLS & FEATURES
Keys
Your People S scooter is supplied with two identical ignition switch keys. The ignition key operates the ignition switch, the steering lock, and is used to open the seat to gain access to the under-seat storage compartment and fuel filler cap door.
Key code tab
The keys have a unique code which is stamped on the tab supplied with the keys. This code is not stamped on the scooter and is not recorded in the vehicle's basic documentation for security reasons. Since this code is required if you need re­placement keys, record this important code in the box provided on the inside, rear cover of this Owner's Manual.
Ignition switch & Steering lock
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1
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3
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1 1
1 ON : In this position, electrical power is connected to
1 1
start and operate the engine (the key cannot be removed).
2 2
2 OFF
2 2
nected and the engine cannot start or operate (the key can be removed).
3 3
3 LOCK : In this position, the steering is locked, electri-
3 3
cal power is disconnected and the engine cannot start or operate (the key can be removed).
: In this position, electrical power is discon-
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NOTE: Your scooter’s keys may differ slightly in appearance from the images in this manual.
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CONTROLS & FEATURES
Locking the steering
Turn the handlebar fully to the left. Press in and rotate the ignition switch key counterclockwise to the “LOCK sition. The steering will now be locked. Remove the ignition switch key.
After locking the ignition switch, turn the handlebar gen­tly to confirm that the steering is locked. Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic.
” po-

Right handlebar switch

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Do not turn the ignition switch to the lock position when riding, as this could cause the steering to lock, and you could lose control of your scooter.
Unlocking the steering
Insert and rotate the ignition switch key clockwise from the “LOCK The steering is now unlocked, and you may start and oper­ate the scooter.
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” position to the “OFF or “ON ” position.
Engine stop switch
The engine stop switch turns off the ignition, stopping the en­gine. The scooter’s lights and horn still function.
Electric starter button
Press the electric starter button to activate the starter motor.
NOTE: The starter motor will not engage unless a brake le­ver is squeezed at the same time the starter button is pressed.
To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.
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1:
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2:
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CONTROLS & FEATURES

Left handlebar switch

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Headlight switch -- UP
When the headlight switch is toggled to its up position, the headlight’s high beam is activated.
Headlight switch -- DOWN
When the headlight switch is toggled to its down position, the headlight’s low beam is activated.
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3:
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4:
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Passing light button - PRESS DOWN
When downward pressure is applied to the passing light but­ton, the high beam is activated. When pressure is released, the low beam setting is restored. This enables you to rapidly flick the headlight high beam on and off to signal other vehicles that you wish to pass.
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CONTROLS & FEATURES
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Side stand & side stand safety switch
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Turn signal switch:
Use the turn signal indicator to signal to other traffic that you intend to turn or change lanes. The turn signal light on the dash will flash to indicate that the switch is engaged.
* Slide the turn switch 6 to the left to activate the left signal. * Slide the switch 6 to the right to activate the right signal. * To cancel the turn signal, press down on the switch 6.
Horn button
Press the horn button to sound the horn.
NOTE: The horn will only sound when the ignition is “ON”.
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Your People S 250 scooter has a side stand for temporary park­ing. The side stand 8 is equipped with a safety switch to prevent the scooter’s engine from running if the side stand is in the “DOWN” position.
Before starting or riding the scooter, flip the side stand “up” to start and operate the engine.
Only use the side stand for temporary parking. Use the main stand for more secure parking. Always park your the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill.
CONTROLS & FEATURES
Under-seat storage compar tment
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Your scooter is equipped with an under-seat storage compart­ment that permits you to secure your helmet or other items. To open the seat, stop the engine and rotate the ignition switch key counterclockwise in the ignition switch 9 from the “ position to the “ ”position . When the latch releases, lift up the seat.
To close the seat, lower the seat and press down until it is secured by the latch. Gently lift up on the seat to make sure it is locked before riding.
Never exceed the maximum weight limit [11 lbs (5 kg)] of the storage compartment, as vehicle handling and stability may be severely affected. Do not leave the ignition switch key under the seat.
Helmet hooks
ATAT
AT
ATAT
ATAT
AT
ATAT
Your scooter has two helmet hooks AT so you can hang your helmet(s) outside of the under-seat storage compartment. With the seat up, put the helmet’s retaining ring onto the helmet hook.
Lower and press down on the seat to lock it and secure the hel­met in place. To remove the helmet, open the seat.
Do not ride your scooter with a helmet hanging from a helmet hook, as this can interfere with your ability to con­trol your scooter and may cause an accident.
The under-seat storage compartment may become warm from engine heat. Therefore, do not store any items in this compartment that are susceptible to heat damage, such as food or flammable materials.
15
CONTROLS & FEATURES
Power socket
AKAK
AK
AKAK
Your scooter is equipped with a SAE 12-VDC power socket AK in the under-seat storage compartment. To access the socket, unlock and open the seat (see page 15). The power socket can be used to connect and power accessories such as a cell-phone charger.
Close the socket’s protective cover when it is not in use. When connecting accessories and chargers to the power socket, read and follow the accessory’s instructions to prevent damage to the device or your scooter.

Main stand (center stand)

Your People S 250 scooter is equipped with a main (center) stand. To park your scooter on the main stand, stand on the left side of the scooter and grasp the handlebar with your left hand, while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock back­wards and up onto the main stand.
Always park your the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill.
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CONTROLS & FEATURES
Instruments & Indicators
Your People S 250 scooter is equipped with a multifunction meter and indicator set. This set includes an analog speed­ometer, a fuel level display, a digital clock and an odometer. The set also includes indicator lamps to alert you that head­light and turn signals are functioning.
1 1
1 Mode & Adjustment Buttons: Used to adjust the clock’s
1 1
time setting and to reset the trip odometer.
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2 Clock: Indicates the time (24-hour format).
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3 Odometer: Indicates the total riding mileage of the scooter.
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4 4
4 Speedometer (outer dial): Indicates the road speed in
4 4
MPH (miles per our).
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5 Speedometer (inner dial): Indicates the road speed in
55
K/PH (kilometers per hour).
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6 Fuel Gauge: Indicates the amount of gasoline in the fuel
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tank. Refill the tank with unleaded gasoline before the needle reaches the “E” (empty) mark. (Best practice is to maintain the fuel level no lower than the one-quarter mark above empty whenever possible).
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CONTROLS & FEATURES
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7 7
7 Left Turn Signal Indicator Light: Flashes when the left
7 7
turn signals are being used.
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8 Power Socket Indicator Light: This light is illuminated
88
when the under-seat power socket is being used.
99
9 High Beam Indicator Light: This light is illuminated when
99
the headlight high beam is on.
AT AT
AT Right Turn Signal Indicator Light: Flashes when the right
AT AT
turn signals are being used.
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99
9
99
ATAT
AT
ATAT
AMAM
AM
AKAK
AK
AKAK
AKAK
AK
Coolant Temperature Warning Light: Illuminates when
AKAK
the engine coolant temperature is too high.
ALAL
AL Under Seat Compartment Indicator Light (MET-IN): This
ALAL
light illuminates when the seat is open or is unlatched.
AMAM
AM Oil Level Indicator Light: This light illuminates when the
AMAM
engine oil level is too low.
ALAL
AL
ALAL
AMAM
CONTROLS & FEATURES

Coolant Temperature War ning Light

When the coolant temperature reaches a specific level, this light AK illuminates to warn the rider that the coolant has become too hot. If the light comes on during riding, stop the engine as soon as it is safe to do so, and allow the engine to cool down (approximately 10 minutes).
Do not run the engine on your scooter if the indica­tor light indicates that the coolant temperature is too high. Following a cool down period of ten minutes, verify that the warning light is off before riding your scooter. Continuous use while the warning light is on may result in engine damage.
Oil Level Indicator Light
If the engine oil level drops below a level that is safe for the engine to operate, this light AL will illuminate to warn the rider. If the low oil level light comes on during riding, stop riding and turn off the engine. Add enough of the recom­mended engine oil so that the oil level reaches the upper level mark (see page 25).
Do not run the engine is the low oil level indicator light is illuminated. Add oil to the engine immediately. Con­tinuous use while the low oil level indicator light is on may result in severe engine damage.
Digital Clock & Trip-meter
Use the following instructions to set the digital clock and odometer display on your People S scooter. The odometer can be toggled between “miles” or “kilometers”, has a resettable trip meter, and a mileage-based service reminder feature.
1 1
1 Mode Button
1 1 2 2
2 Adjustment Button
2 2
These buttons enable you to ad­just and change the digital display’s functions.
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Changing the odometer/trip­meter from “Miles” to “Kilome­ters”:
Press and hold the Mode But-
33
ton
3 for two seconds to switch
33
between “miles” or “kilometers” display on the odometer/trip­meter.
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