KYMCO NewSento 50i User Manual

Page 1
Battery & EFI Damage Alert
WARNING
To avoid damage to the scooter's electronic fuel injection system, do not remove or install a battery wire when the ignition switch is in the "ON" position.
Page 2
Read this manual carefully.
This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO
NewSento 50i
Particularly important information is called out in this manual by the following icons and notations:
WARNING
CAUTION
NOTE
scooter. Any one who operates your scooter should carefully read and understand the
The SAFETY ALERT symbol with the exclamation point in the triangle meansATTENTION!BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.
The NOTE symbol indicates key information about a procedure or to clarify an operation.
Page 3
Identification Numbers Record
1
1. VEHICLE IDENTIFICATION NUMBER (VIN)
2. ENGINE SERIAL NUMBER (ESN)
2
Record the Vehicle Identification Number (VIN) and Engine Serial Number in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen).
1 2
Page 4
TABLE OF CONTENTS
SECTION 1 - SAFETY .............................1-7
1
Forward .........................................................1
SECTION 4 - MAINTENANCE...............19- 33
4
Maintenance Schedule.............................20 - 22
Scooter Safety.............................................2 - 3
Accessories & Modifications.............................4
Locations of Parts & Controls.........................5 - 7
SECTION 2 - CONTROLS & FEATURES.8 - 15
2
Ignition Switch ................................................8
Security shutter...............................................9
Instruments...................................................10
Right-hand Handlebar Switch..........................12
Left-hand Handlebar Switch............................12
Fuel Recommendation...................................14
Seat.............................................................15
SECTION 3 - OPERATION.......................16 - 18
3
Pre-ride Inspection........................................16
Starting the Engine........................................17
Engine Oil.....................................................23
Engine Oil Replacement.................................24
Transmission Fluid Change............................26
Air Filter Element Change...............................27
Throttle Operation..........................................27
Spark Plug....................................................28
Brake Fluid Level Inspection...........................29
Brake Lever Adjusters....................................30
Battery & Fuse...............................................32
Tires.............................................................33
How to adjust clock ...............................34
EMISSION CONTROL...........................35
5
6
SPECIFICATIONS..............................36
Page 5
SECTION 1 -
FORWARD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO scooter, and welcome to the KYMCO riding
family.
Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the
proper operation of your scooter controls, its features, capabilities, and limitations.
To ensure a long, trouble-free life for your scooter, provide it with the proper care and maintenance as
described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have
been specially designed for your vehicle and manufactured to meetKYMCO's demanding standards.
Keep this owner's manual aboard your scooter at all times so that you can refer to it whenever you need
information. This manual should be considered a permanent part of the scooter and should remain with
the scooter when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to
make product and publication changes at any time without notice andwithout incurring any obligation.
NewSento 50 Fi
1
Page 6
SCOOTER SAFETY
IMPORTANT SAFETY INFORMATION
Your scooter can provide you many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Here are some very important safety tips:
Wear a helmet
Scooter safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid accidents.
2
Keep your scooter in safe condition
For safe riding, it's important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter.
Inspect your scooter before riding
Do not forget to perform an entire safety inspection to ensure you, and your passenger's safety, before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distance can double on a rainy day. Stay off of the painted surfaces, manhole covers and greasy appearing areas on the pavement, as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever you are in doubt about the road conditions, slow down.
Modification
Modification of your scooter, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.
Page 7
SCOOTER SAFETY
PROTECTIVE APPAREL
For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long- sleeved shirt or jacket whenever you ride your scooter.
Helmets and protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and to aid your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
Sturdy boots with nonslip soles to help protect your feet and ankles. Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises. A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your scooter.
1
Wear gloves Clothes should be fit properly (not too tight or
2
loose)
3
Always wear a helmet. You should also wear eye protection
4
Wear bright or reflective clothing Footwear should be the proper size, have low
5
heels, and offer ankle protection
WARNING
Not wearing a helmet increases your chance of serious injury or death in a crash.
WARNING
Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride.
3
1
Page 8
ACCESSORIES & MODIFICATION
There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your KYMCO dealer can assist you in selecting quality accessories and then install them correctly.
Use extreme caution when selecting and installing the accessories for your scooter.
No modifications
KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation.
WARNING
WARNING
WARNING
WARNING
Improper accessories or modifications can make your scooter unsafe and can lead to an accident. Never modify your scooter through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction. If you have any questions, consult an authorized KYMCO dealer.
WARNING
WARNING
4
Page 9
LOCATIONOFPARTS&CONTROLS
Headlamp
1
Front Left Turn Signal Lamp
2
3
Rear Left Turn Signal Lamp
4
Rear Brake Lever
Taillamp/Stoplamp
5
6
Fuel Filler Cap
7
Air Filter
Side Stand
8
Helmet Buckle
9
10
Engine Number
11
Vehicle Identification Number(VIN)
2
1
4
6 8 7
11
9
3
5
10
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
5
Page 10
LOCATIONOFPARTS&CONTROLS
12
Front Right Turn Signal Lamp
13
Rear Right Turn Signal Lamp
14
Ignition Switch
15
Front Brake Lever
16
Oil Filler Cap/Dipstick
17
Muffler
18
Rear Passenger Footpeg
19
Center Stand
20
Front Luggage Hook
21
Middle Luggage Hook
17
13
16 19 18 21 1420
15
12
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
6
Page 11
LOCATIONOFPARTS&CONTROLS
22
Left HandleBar Switch
23
Right Handlebar Switch
24
Instruments
24
2322
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
7
Page 12
SECTION 2 -
CONTROLS&FEATURES
IGNITION SWITCH
To operate the ignition switch and it s functions:'
” Position:
All electrical circuits are off. The engine will not start or run.
” Position:
The ignition circuit is "ON" and engine can now be started. The key can not be removed from the ignition switch in this position.
” Position:
To lock the steering, turn the handlebar all the way to the left, push down and turn the key to the " " position and remove the key. All electrical circuits are off.
” Position:
With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from " " to the position.
""
With the ignition key in the " " position (the engine is not running), turn the counterclockwise from the " " to the position.
Pull up on the back portion of the seat to lift it up.
” Position:
To open the fuel filler cap, turn the key to the " " position. Make sure that the key is at the " " position when starting the engine.
""
8
Page 13
CONTROLS & FEATURES
SECURITY SHUTTER
To open the ignition switch security shutter:
Push the shut-button on the ignition switch cover and then the shutter should be closed.
To shut the ignition switch security shutter:
Insert the specific key until the fillister is facing the pin.
Turn clockwise and then the security shutter should be opened.
The keys have a unique code that is stamped on the tab supplied with the keys. This code is not stamped on the scooter and is not recorded in the vehicle's basic documentation for security reasons. Since this code is required if you need replacement keys, record this important code in the box provided on the inside, rear cover of this Owner's Manual.
9
Page 14
CONTROLS & FEATURES
Instruments
Odometer/Tripmeter: Press the mode button to toggle between the overall and trip mileage, or to reset the tripmeter.
Press the “ADJ.” button for two second, then displays the ODO, TRIP or empty mode.
Press the “ADJ.” and “MODE” button simultaneously at the TRIP mode, then the figure reset automatically.
Speedometer: Indicates the road speed in K/PH (kilometers per hour).
Turn Signal Indicator Light: Flashes when either turn signal is being used.
High Beam Indicator Light:This light is illuminated when the headlight high beam is on.
Fuel refill indicator “ “: This indicator lights when the fuel tank is near empty to alert the rider to refill the fuel tank as soon as possible.
""
34
78 9
2
10
Clock
MODE
1
56
ADJ.
Page 15
CONTROLS & FEATURES
CELP indication: If flashing, it indicates that a
7
fault has been detected in the scooter’s EFI or electrical system. Requires immediate inspection by a KYMCO dealer.
NOTE: The CELP indicator lights momentarily when the scooter is turned ON before the engine is running.
8
Oil service indicator: Lights when the scooter
has reached the oil service interval mileage.
The indicator also lights when the ignition is
turned ON but should go out once the engine is
running.
Press the ADJ. button for two second, then displays the ODO TRIP or empty mode.
Press the ADJ. and MODE button simultaneously at the empty mode, then the indicator go out automatically.
9
Battery voltage too low warning Indicator: While user starting the engine, if the battery voltage is too low. The indicator will Bright light. Reminded user wanted to charge or replace new battery .
,
,
25km/hr limited model25km/hr limited model
45km/hr limited model45km/hr limited model
11
Page 16
CONTROLS & FEATURES
Right handlebar switch
Electric starter button " " position: Press the electric starter button to activate the starter motor.
NOTE: The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed.
Left handlebar switch
Turn signal switch : Use the turn signal indicator to signal to other traffic
your intention to turn or change lanes. The turn signal light on the dash will flash to alert the rider that the switch is engaged.
""
""
To cancel the turn signal, press the switch in when it is in the center position.
for turning to the "left". for turning to the "right".
Horn button :
Press the horn button to sound the horn.
12
Page 17
CONTROLS & FEATURES
Dimmer switch :
""
switch position turns the headlight low beam
4
on.
""
switch position turns the headlight high beam on and the high beam indicator light on the dash is activated as well.
Front brake lever (right handlebar)
Apply the front brake only by squeezing the right hand brake lever gently towards the grip. The brake light will illuminate when the lever is squeezed.
Rear brake lever (left handlebar)
Apply the rear brake only by squeezing the left hand brake lever gently towards the grip. The brake light will illuminate when the lever is squeezed.
4
13
Page 18
CONTROLS & FEATURES
Fuel level inspection / Refilling
If the low fuel indicator on the dash begins to flash,refill the fuel tank with unleaded gasoline as soon possible.
Fuel tank filler :
To add fuel to your scooter, followthis procedure:
1
Use the ignition key to unlockthe cap. Turn the key clockwise to the position “ “.
2
3
The fuel filler cap will open automatically. Fill the fuel. Close the filler cap after fillingthe fuel.
4
Fuel recommendation
Use unleaded gasoline with a research octane number of 91 or higher to prevent from spark plug and exhaust component damaged. After refueling, be sure to close the filler cap securely.
2
1
4
3
14
Page 19
CONTROLS & FEATURES
Seat
To unlock the seat
With the ignition key at the " " position (the engine is running), push the key in and turn it counterclockwise from " " to the position.
With the ignition key in the " " position (the engine is not running), turn the counterclockwise from the " " to the position.
Pull up on the back portion of the seat to lift it up.
""
""
Helmet Buckles
To use the helmet buckles, open the seat and hook your helmet's fastener ring to the buckles and close the seat securely.
7
WARNING
3
Use the helmet buckles only when your scooter is parked. Do not ride with a helmet hanging from the holder.
7
15
Page 20
SECTION 3 ­OPERATION
Pre-ride inspection
For your safety, it is very important to take a few moments before each ride to walk around your scooter and check its condition. If you detect any problem, be sure to address it immediately, or have it corrected by your KYMCO dealer.
WARNING
Improperly maintaining your scooter or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.
Always perform a pre-ride inspection before every ride and correct any problems.
Engine oil level: Add engine oil if required (page
1.
23). Check for leaks.
Tires: Check condition and inflation pressure
4. (page 33).
Throttle: Check for smooth operation and that it
5. closes completely in all steering positions (page
27).
6.
Lights and horn: Check that headlight, tail/brake light, turn signals, indicators and horn function properly.
Steering: Check for condition and smoothness.
7.
16
Fuel level: Fill fuel tank when necessary (page
2.
14). Check for leaks.
3.
Front and rear brakes: Check operation, make sure there is no brake fluid leakage (page 29).
Page 21
OPERATION
Starting the engine
Always follow the proper starting procedure described here and on the following pages.
CAUTION
To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.
Place your scooter on its center stand and put
1. the side stand up.
Insert the ignition key and rotate the ignition
2. switch to ON.
""
17
Page 22
OPERATION
Squeeze the left (rear) brake lever.
3.
With the throttle closed, press the starter
4. button .
Release the starter button as soon as the engine starts.
CAUTION
Operating your scooter's engine with insufficient oil pressure can cause serious engine damage.
Keep the throttle closed while warming up the
5. engine
Keep the engine to warm up fully before riding.
6.
18
Page 23
SECTION 4 ­MAINTENANCE
The importance of maintenance
Maintaining your scooter properly is essential for safe, economical and trouble-free riding. It will also help reduce air pollution and maximize fuel economy.
To help you properly care for your scooter, the following pages in this Owner's Manual include a maintenance schedule to help you make sure your scooter is serviced at the appropriate intervals.
These instructions are based on the assumption that your scooter will be used exclusively for its designed purpose. Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the maintenance schedule. Consult your KYMCO dealer for recommendations applicable to your individual needs and use.
NOTE: Always follow the inspection and maintenance recommendations and schedules in this Owner's Manual.
WARNING
If your scooter tips over or becomes involved in a crash, be sure your KYMCO dealer inspects all major parts, even if you are able to make some repairs.
Improperly maintaining this scooter or failing to correct a problem before you ride could result in a crash in which you could be seriously hurt or killed.
WARNING
When performing maintenance on your scooter you may need to start the engine. Running your scooter's engine indoors or in a garage can be hazardous. Exhaust gas contains carbon monoxide, a gas that is colorless and odorless, and can cause death or severe injury. Operate the engine only where these is adequate ventilation, preferably outdoors.
19
Page 24
MAINTENANCE
Maintenance schedule
Perform the pre-ride inspection (see page 16) at each scheduled maintenance period. This interval should be judged by odometer reading or months, whichever comes first.
Maintenance schedule legend (see page 21 and 22):
I: INSPECTAND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
: CLEAN : REPLACE :ADJUST : LUBRICATECR A L
The maintenance schedule on the following two pages specify the maintenance required to keep your
NewSento 50i
accordance with KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements.
Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are
*
technically qualified.
Concerning about the safety, we recommend these items be serviced only by your KYMCO dealer.
**
KYMCO recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed.
Maintenance schedule legend (see page 21 and 22):
NOTE:
1 At higher odometer readings, repeat at the frequency interval established here. 2 Service more frequently if the scooter is ridden in unusually wet or dusty areas. 3 Service more frequently when riding in rain or at full throttle. 4 Clean every 2000 km (1200 mi) after replacement and replace every 5000 km (3000 mi). 5 Replace every 4000km (2500mi), whichever comes first. Replacement requires mechanical skill. 6 Replace every 2 years. Replacement requires mechanical skill.
scooter in peak operating condition. Maintenance work should be performed in
20
Page 25
MAINTENANCE
FREQUENCY
ITEM
AIR CLEANER
THROTTLE OPERATION
VALVE CLEARANCE
FUEL LINE CRANKCASE BREATHER ENGINE OIL
ENGINE OIL STRAINER
SCREEN
ENGINE IDLE SPEED
TRANSMISSION OIL
DRIVE BELT
SECONDARY AIR
SUPPLY SYSTEM
WHICHEVER COMES FIRST
X 1000 km X 1000 mi
NOTE NOTE 2 NOTE 4
NOTE 3
NOTE 5
MONTH
ODOMETER READING [NOTE (1)]
0.3
1
3
5
7
0.2
0.6
1.8
3
4.2
3
6
12
18
III
A
C
R
AAA
RRR
CCC
III
RRR
R
R
I
CCCCCC
I
II
9
5.4 24
I
II
11
6.6 30
RR RRRSPARK PLUGS
RRRR
REFER
PAGE
TO
27 28
27
-
-
-
23
-
-
26
-
-
21
Page 26
MAINTENANCE
ITEM
**
**
* *
**
FREQUENCY
CLUTCH SHOE WEAR BRAKE FLUID BRAKE PAD WEAR BRAKE SYSTEM BRAKE LIGHT SWITCH
STEERING BEARINGS HEADLIGHT AIM NUTS, BOLTS, FASTENERS WHEELS/TIRES
CVT OUTTER
WHICHEVER COMES FIRST
X 1000 km X 1000 mi
NOTE MONTH
NOTE 6
ODOMETER READING [NOTE (1)]
5
0.3
I
I
3
1
3
1.80.60.2
3
6
12
I
IRI IIII
III
II
I
III
CCCCCC
4.2 18
I
97
5.4 24
I II
II II III
11
6.6 30
I
II I
REFER
PAGE
TO
-
29
-
-
-
-
-
-
33
-
22
Page 27
Engine oil
MAINTENANCE
Engine oil recommendation
Use a premium quality 4-stroke engine oil to ensure longer service life of your scooter. Only use oils that have a SD rating above per the API service classification.
Engine oil viscosity : SAE 15W-40
If these viscosities are not available, select an alternative engine oil according to the chart shown below.
Notes:
The oil viscosity need to be changed to suitable specification especially in extremely cold area.
ENGINE OIL VISCOSITIES
20W-40 , 20W-50
20W-40, 20W-50
15W-40 , 15W-50
15W-40, 15W-50
10W-40
10W-40
10W-30
10W-30
20W-40 , 20W-50
-10 0 1020 3040C
5W-50
0
Engine oil level inspection
Check the engine oil level each day before riding your scooter. The level must be maintained between the upper and lower level marks on the oil filler cap/dipstick .
Start the engine and let it idle for a few minutes.
1.
CAUTION
Running the engine with insufficient oil pressure can cause serious engine damage.
020406080100F
0
Engine oil capacity: 0.9 US qt (0.85 L)
2. Stop the engine and put the scooter on its center stand on level ground.
23
Page 28
MAINTENANCE
After a few minutes, remove the oil filler
3. cap/dipstick, wipe it clean, and reinsert the oil filler cap/dipstick without screwing it in. Remove the oil filler cap/dipstick. The oil level should be between the upper and lower marks on the oil filler cap/dipstick.
If required, add the specified oil so the oil level
4. touches the upper level mark on the dipstick. Do not overfill.
Reinstall the oil filler cap/dipstick . Check for
5. oil leaks.
WARNING
The engine and related components can become very hot. Be careful when inspecting the oil level that you won’t burn yourself. If needed, let the engine and exhaust system cool before working in those areas.
NOTE: Change the engine oil with the engine at normal operating temperature and the scooter on its center stand to assure complete and rapid draining.
Engine oil replacement
Engine oil quality is the primary factor that affects engine longevity. Change your scooter's engine oil as specified in the maintenance schedule .
24
Remove the oil filler/dipstick from the right
1.
crankcase cover.
Place a suitable container (drain pan) under the
2.
left crankcase.
Page 29
MAINTENANCE
Remove the oil drain plug from the crankcase
3. to drain the oil.
Reinstall the drain plug and tighten it to the
4. specified torque.
Add oil to the engine per the amounts listed
5. below,and reinstall the oil filler/dipstick.
Engine oil capacity: 0.9 Us qt (0.85 L)
Engine oil exchanging capacity:
0.74 Us qt (0.7 L)
NOTE: Amounts are after draining the oil
only.
Start the engine and let it idle for 2 - 3 minutes.
6.
Stop the engine and check the oil level on the
7. dipstick when the scooter is parked by the center stand, on level ground.
CAUTION
Running the engine with insufficient oil pressure can cause serious engine damage.
Adjust the oil level as required (so the level
8. reaches the upper mark on the dipstick). Replace the dipstick and inspect for any leaks.
25
Page 30
MAINTENANCE
Transmission fluid change
Place the scooter on its center stand.
1.
Remove the transmission fluid drain bolt .
2.
Remove the transmission fluid filler bolt , then
3. slowly rotate the rear wheel to drain the fluid.
Fill the transmission with the recommend fluid to
4. the capacity listed below.
Transmission fluid type: SAE 90
Transmission fluid capacity:
0.11 US qt (0.1 L)
Transmission fluid exchanging capacity:
0.1 US qt (0.09 L)
26
Install the transmission filler bolt and tighten it to
5. the specified torque.
Page 31
MAINTENANCE
Air cleaner filter element
The air cleaner filter element should be serviced at regular intervals by a KYMCOdealer, unless you have the proper tools, service data and are technically qualified to do so.
Have the element serviced more often when riding in unusually wet or dusty areas.
CAUTION
Using the wrong KYMCO air cleaner element or a non-KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems.
Throttle operation
Before each ride, check for smooth throttle grip
1. rotation from the fully open to the fully closed position at both full steering positions.
Measure the throttle grip free play at the throttle
2. grip flange (per the illustration right).
26mm
(0.08 0.24 in)
Throttle free play:
0.08-0.24 in (2.0 - 6.0 mm)
27
Page 32
Spark plug
MAINTENANCE
Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine. After cleaning (or when installing a new spark plug) readjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically.
Whenever removing the carbon deposits, be sure to observe the color of the removed spark plug's porcelain tip. This color tells you whether or not the standard spark plug is suitable for your type of riding. Under normal usage, a spark plug's porcelain tip should be light brown or tan color.
If the spark plug porcelain tip is very white or glazed appearing, then the spark plug has been operating too hot. In such a situation, you should replace the standard spark plug with a spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug).
Recommended spark plug CR7E
:
(NGK)
CAUTION
An improper spark plug may have an incorrect fit or heat range for your engine. This may cause severe engine damage which will not be covered under warranty. Never use a spark plug with an improper heat range, as severe engine damage could result.
Spark plug gap: 0.024 - 0.028 in
(0.6 - 0.7 mm)
28
Page 33
MAINTENANCE
Brake fluid
Brake fluid level inspection
With the scooter in an upright position, check the front and rear fluid level.
The level should be above the lower level mark. If the level is at or below the lower level mark "LOWER”, check the brake pads for wear.
NOTE: Other checks - make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.
WARNING
Worn brake pads should be replaced immediately. If the pads are not worn, have your brake system inspected for leaks. Do not ride your scooter unless the brakes are in perfect working order.
Brake fluid type: DOT 4
29
Page 34
MAINTENANCE
Brake inspection
Your scooter requires the proper brake lever free­play so the brakes will be responsive and will not drag, causing premature wear to the brake pads.
The free-play is the measured distance between the brake lever at rest and a fully applied brake.
Measure the free-play and the brake lever end
1.
0.4 - 0.6 in (10 - 20 mm).
Use the cable adjuster on rear brake lever perch
2. for minor free play adjustment.
To perform free play adjustment outside of the
3. range of the cable adjusters on the brake lever perches, use the adjuster nut at the end of the brake cable where it connects to the brake arm.
NOTE: Before adjusting the free play with the brake arm adjuster nut, turn the adjusters on the brake lever perches as far as they will turn in a clockwise direction.
0.4 -0.6 in (10-20 mm)
30
Rotating the adjuster nut clockwise reduces
4. the clutch lever free play. Rotating the adjuster nut counterclockwise increases the clutch lever play.
Page 35
MAINTENANCE
WARNING
For appropriate brake action, make sure the groove of the adjusting nut is aligned with the pin in the brake arm.
Inspect the brake pad and shoe thickness to verify there is enough material for the brakes to function properly.
If the wear indicator grooves in the front brake
1. pads are no longer visible , it is an indication that the brake pads are worn and require replacement.
If the wear indicator grooves in the rear brake
2. pads are no longer visible , it is an indication
that the brake pads are worn and require replacement.
4
WARNING
The brakes will wear quickly if the lever is continually applied during riding (dragging the brake). Consult your KYMCO dealer for braking system service.
4
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MAINTENANCE
Battery
Your KYMCO scooter is equipped with a maintenance-free (sealed) type battery so it is not necessary to check the battery's electrolyte level or add distilled water.
NOTE: If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your KYMCO dealer immediately.
CAUTION
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
Fuse
When frequent fuse failures occur, it usually indicates a short circuit or an overload in the electrical system.
NOTE: See your KYMCO dealer for electrical
system diagnosis and repair.
WARNING
Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.
Fuse Specification:
10Ax1 15Ax1
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MAINTENANCE
Tires
WARNING
Failure to follow these warnings may result in an accident due to tire failure. The tires on your scooter are a crucial link between your scooter and the road. You and your passenger's personal safety are dependant upon the condition of your scooter'stires. Follow these instructions:
Check tire condition and pressure, and adjust the inflation pressure before each ride.
Avoid overloading yourscooter.
Replace a tire when worn to the specified limit, or if you find any damage such as cuts orcracks.
Always use the proper size and type of tires as specified in this Owner's Manual.
Balance the wheel after tire installation.
Read this section of Owner's Manual carefully.
Failure to perform a reasonable break-in of the tires could cause tire slip and lossof control. Use extra care when riding on new tires as the grip will be limited. Perform proper break-in of the tires, as stated in the break-in recommendation section of this manual. Avoid hard acceleration, hard cornering, and hard braking for the first 100miles (160 km).
NOTE: Check the tire inflation pressure and tire tread condition at the periods listed in the periodic maintenance schedule. For maximum safety and good tire life, the tire pressures should be inspected more often.
Tire pressure
Insufficient air pressure in the tires not only accelerates tire wear but it also affects the stability of your scooter. Under-inflated tires make smooth cornering difficult and overinflated tires decrease the amount of tire in contact with the ground, which can lead to skids and loss of control. Make sure that the tire pressures on your scooter are within the specified limits at all times.
NOTE: Tire pressure should only be adjusted
when the tires are cold.
Front tire (rideronly): 21.3 PSI (1.5kgf/cm )
Rear tire (rider only): 28.4 PSI (2.0 kgf/cm )
Front tire (rider& passenger):24.9 PSI (1.75kgf/cm )
Rear tire (rider & passenger): 32.0 PSI(2.25 kgf/cm )
2
2
2
2
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HOWTOADJUSTCLOCK
Multifunction display - Digital clock
The clock indicates the time in hours and minutes when the ignition is “ON The clock display also indicates .
To adjust the clock’s time manually, follow this procedure:
1.
Turn the ignition switch “ON Press and hold the ADJUST button for more
2. than two seconds to select the ODO mode.
NOTE: The digital clock can be only adjusted
in ODO mode, don’t select the tripmeter or oil service meter mode if you want to adjust the time on the clock.
3.
Press and hold both the Mode button and Adjust button at the same time for more than two seconds. The “hour” digits will be begin flashing, indicating the clock time can be adjusted.
4.
To set the hour display, press the ADJUST button until it displays the correct “hour”time
”.
5.
To change the minute display, press the MODE button until the “minute” digits begin flashing
6.
To set the minute display, press the ADJUST button until it displays the correct“minute” time
7.
To end the clock adjustment, press both the MODE and ADJUST buttons at the same time. The display will stop flashing automatically. The adjustment will be cancelled if any button is not pressed within approximately ten seconds
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EMISSION CONTROL
Crankcase Emission Control System
Your engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the
NewSento 50i
combustion chamber via the intake system.This system does not allow theblow-by gases to enter the atmosphere.
Exhaust Emission Control System
The exhaust emissions from your scooter are controlled by engine design, factory-set fuel delivery,
ignition settings, and exhaust system design.
NewSento 50i
Noise Exhaust Emission Control System
The engine, intake and exhaust systems of your scooter were designed to comply with federal,
state and local noise level requirements. Do not modify the engine ,intake or exhaust components, as doing so will affect compliance thesenoise level requirements.
Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from
your scooter.NewSento 50i
NewSento 50i
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SPECIFICATIONS
Dimensions
Overall length............................69 in (1720 mm)
Overall width.............................26 in ( 660 mm )
Overall height............................42 in (1050 mm)
Wheel base...............................48 in (1195 mm)
Capacities
Engine oil
Transmission oil.....................0.11 US qt (0.1 L)
Fuel tank...............................5.83 US qt (5.5 L)
Net weight
..................................0.9 US qt (0.85 L)
...................................189 lbs (86kg)
Engine
Type
.................Four-stroke,air -cooled SOHC
Displacement...................49.9 cc (2.99 cu. in)
Bore and stroke..1.52in X 1.76in (38 X 44 mm) Compression ratio
Max. Horsepower Engine...........4.4ps/8500rpm
Spark plug................................................CR7E
Idle speed......................................... 2000 RPM
Cooling system..............................air
Starting system............................Electric starter
....................................12.3
-Cooled
Chassis
Tire size, front ...................................90/90-10
Tire size, rear.....................................90/90-10
Brake(front)........................................ Disk type
Brake(rear)......................................... Hub type
Electrical
Ignition type ..... ................Inductive i
Battery.................................................12V-7Ah
Headlight....................................... 12V 35/35W
Tail/brakelight......................................12V LED
Turn signal light.....
Position light..........................................12V5W
Main Fuse.................................................. .15A
. gnition coil
5
...............................12V LED
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KWANG YANG MOTOR CO.,LTD.
NO.35 Wan Hsing Street, San Min District
Kaohsiung, Taiwan, Republic of China
Telephone : 886-7-3822526
FAX : 886-7-3950021
By KWANG YANG Motor Co., Ltd.
First Edition,DEC. 2009
All rights reserved. Any reproduction or
unauthorized use without the written permission of
KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T300-SE10BC-A1
Page 42
MEMO
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