Kymco MXU 400 User Manual
MXU 375 / 400
OWNER'S MANUAL
Do not remove this Owner’s Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains impotant safety information.
KWANG YANG MOTOR CO.,LTD.
Your ATV can be hazardous to operate.
A collision or rollover can occur quickly, even during routine maneuvers such as turning
and driving on hills or over obstacles, if you fail to take proper precautions.
For your safety, understand and follow all the warnings contained in this Owner's Manual
and the labels on your ATV.
Keep this Owner's Manual with your ATV at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL
CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED.
WARNING
WARNING
NOTE
Failure to follow WARNING instructions could result in
severe injury or death to the operator, a passenger, a
bystander, or a person inspecting or repairing the ATV.
A CAUTION indicates special precautions that must be
taken to avoid damage to the ATV.
A NOTE provides key information to make procedures
easier or more clear.
California Proposition 65
WARNING
This product contains or emits chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Introduction
FOREWORD
Congratulations and thank you purchase
a KYMCO All-Terrain Vehicle(ATV). Built
with American engineering and manufacturing know-how, it is designed to provide
superior ride, comfort, and utility.
Protect Your Sport
‧Know all local, state/provincial riding
laws,
‧Respect your ATV,
‧Respect the environment, and you
will gain the respect of others.
We also advise you to strictly follow the
recommended maintenance program as
outlined. This preventive maintenance
program is designed to ensure that all
critical components on this ATV are
thoroughly inspected at various intervals.
This Owner’s Manual is furnished to enssure that the operator is aware of safe operating procedures. It also includes information about the general care and maintenance of your ATV.
Carefully read the following pages. If you
have any questions regarding this ATV,
contact an authorized KYMCO ATV dealer
for assistance.
Remember, only authorized KYMCO ATV
dealers have the knowledge and facilities
to provide you with the best service possible.
All information in this manual is based on
the latest product data and specifications
available at the time of printing. KYMCO
Inc. reserves the right to make product
changes and improvements which may
affect illustrations or explanations without
notice.
KYMCO and the ATV Safety Institute
recommend that all ATV operators ride the
appropriate-sized ATV according to age.
Age (Years)
6-11
12-15
16 and Older
Engine Size (cc)
Up to 70
Up to 90
Over 90
Speed Limitations (MPH)
10 - Governed
15 - Maximum
15 - Governed
30 - Maximum
According to Local
Regulations
1
Table of Contents
INTRODUCTION ----------------------------1
HANGTAGS & WARNING
INFORMATION ---------------------------7
WARNING LABELS --------------------- 8-9
LOCATION OF PARTS AND
CONTROLS------------------------------ 10
WARNINGS----------------------------- 11-21
PREVENTION--------------------------22-27
Safe Riding Clothing and Gear--------- 22
Condition of the ATV ---------------------- 24
First Aid and Survival --------------------- 27
ACTIVE RIDING -----------------------28-42
Basic Operating Maneuvers ------------ 28
How to Handle the ATV
(Active Riding Techniques) -------- 31
Tips-------------------------------------------- 40
SOUND JUDGMENT-----------------43-50
Environment--------------------------------- 44
Those Around You ------------------------- 46
Equipment -----------------------------------47
Personal Choices-------------------------- 47
Load Capacity Ratings Chart ----------- 48
Speedrack -----------------------------------48
SUPERVISION -------------------------51-52
Taking Responsibility --------------------- 51
PREFACE -----------------------------------53
PARTS AND ACCESSORIES---------- 53
SPECIFICATIONS ------------------------ 54
GENERAL INFORMATION---------55-65
ATV Identification Numbers ------------- 55
Ignition Switch Key ------------------------ 55
Control Locations and Function-------- 55
Primer - Cold Start------------------------- 60
Gas/Vent Hoses---------------------------- 60
Carburetor Float Bowl Drain ------------ 61
Oil Level Stick------------------------------- 61
Seat Latch ---------------------------------- 61
Safety Flag Bracket ----------------------- 62
Rack Loading (Front and Rear) -------- 62
Trailering and Towing --------------------- 62
Transporting ATV -------------------------- 63
Gasoline-Oil-Lubricant ------------------- 63
Break-In Procedure ----------------------- 64
GENERAL MAINTENANCE--------66-80
Maintenance Schedule------------------- 67
Oil Cooler ------------------------------------68
Shock Absorbers--------------------------- 68
General Lubrication ----------------------- 68
Hydraulic Hand Brake -------------------- 70
Auxiliary Brake ----------------------------- 71
Protective Rubber Boots----------------- 72
Battery ---------------------------------------- 73
Spark Plug ----------------------------------- 74
Engine Idle RPM Adjustment ----------- 75
Throttle Cable Adjustment--------------- 75
Air Filter -------------------------------------- 76
Air Filter Housing Drain ------------------ 76
Draining V-Belt Cover--------------------- 77
Tires------------------------------------------- 77
Wheel Removal ---------------------------- 78
Muffler/Spark Arrester -------------------- 78
Light Bulb Replacement ----------------- 78
Checking/Adjusting Headlight Aim ---- 79
Fuses ----------------------------------------- 80
Electrical Output Terminals-------------- 80
Storage Compartment/Tools ------------ 80
PREPARATION FOR
STORAGE-------------------------------- 81
PREPARATION AFTER STORAGE - 82
MAINTENANCE RECORD ------------- 83
U.S. EPA EMISSION CONTROL
STATEMENT/WARRANTY
COVERAGE (U.S.)--------------------- 84
INDEX ---------------------------------------- 85
IDENTIFICATION NUMBERS
RECORD INSIDE BACK COVER
DIVISION 1 - SAFETY
DIVISION II OPERATION/MAINTENANCE
2
AN ATV IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE.
Always go slowly and be extra careful
when operating on unfamiliar terrain.
Always be alert to changing terrain
conditions when operating the ATV.
Never operate on excessively rough,
slippery, or loose terrain.
Always follow proper procedures for
turning as described in this manual.
Practice turning at slow speeds before
attempting to turn at faster speeds. Do
not turn at excessive speed.
Always have the ATV checked by an
authorized KYMCO ATV dealer if it
has been involved in an accident.
Never operate the ATV on hills too
steep for the ATV or for your abilities.
Practice on smaller hills before
attempting larger hills.
Always follow proper procedures for
climbing hills as described in this manual. Check the terrain carefully before
you start up any hill. Never climb hills
with slippery or loose surfaces. Shift
your weight forward. Never open the
throttle suddenly or make sudden gear
changes. Never go over the top of any
hill at high speed.
Always follow proper procedures for
going down hills and for braking on hills
as described in this manual. Check the
terrain carefully before you start down
any hill. Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle
which would cause the ATV to lean
sharply to one side. Go straight down
the hill where possible.
Always follow proper procedures for
crossing the side of a hill as described
in this manual. Avoid hills with slippery
or loose surfaces. Shift your weight to
the uphill side of the ATV. Never
attempt to turn the ATV around on any
hill until you have mastered the turning
techniques described in this manual on
level ground. Avoid crossing the side of
a steep hill if possible.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Always use proper procedures if you
stall or roll backward when climbing a
hill. To avoid stalling, maintain a steady
speed when climbing a hill. If you stall
or roll backwards, follow the special
procedure for braking described in this
manual. Dismount on the uphill side or
to either side if pointed straight uphill.
Turn the ATV around and mount following the procedure described in this
manual.
Always check for obstacles before
operating in a new area. Never attempt
to operate over large obstacles, such
as large rocks or fallen trees. Always
follow proper procedures when operating over obstacles as described in this
manual.
Always be careful of skidding or sliding. On slippery surfaces, such as ice,
go slowly and be very cautious in order
to reduce the chance of skidding or
sliding out of control.
Never operate an ATV in fast flowing
water or in water deeper than the footrests. Remember that wet brakes may
have reduced stopping capability. Test
your brakes after leaving water. If necessary, apply them lightly several times
to let friction dry out the pads.
Always be sure there are no obstacles
or people behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly. Avoid
turning at sharp angles in reverse.
Always use the size and type tires
specified in this manual. Always maintain proper tire pressure as described
in this manual.
Never improperly install or improperly
use accessories on this ATV.
Never install a twist grip throttle on this
ATV.
3
AN ATV IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE.
Never exceed the stated load capacity
for an ATV. Cargo should be properly
distributed and securely attached.
Reduce speed and follow instructions
in this manual for carrying cargo or
pulling a trailer and allow greater dis-
tance for braking.
No one under the age of 16 should
operate this ATV. Some operators at
the age of 16 may not be able to operate an ATV safely. Parents should
supervise the use of the ATV at all
times. Parents should permit continued
use only if they determine that the
operator has the ability to operate the
ATV safely.
4
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
ATV SAFETY ALERT
You should be aware that AN ATV IS
NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles, including motorcycles and cars. A collision or
rollover can occur quickly, even during
routine maneuvers such as turning and
driving on hills and over obstacles, if
you fail to take proper precautions.
TO AVOID DEATH OR
SEVERE PERSONAL
INJURY:
Always read the owner's manual
*
carefully and follow the operating
procedures described. Pay special
attention to the warnings contained
in the manual and on all labels.
Never operate an ATV without
*
proper instruction. Take a training
course. Beginners should complete
a training course.
Always follow these age recom-
*
mendations:
A child under 12 years old should
never operate an ATV with an
engine size 70cc or greater.
A child under 16 years old should
never operate an ATV with an
engine size greater than 90 cc.
A child under 16 years old should
never operate an ATV without adult
supervision. Children need to be
observed carefully because not all
children have the strength, size,
skills, or judgment to operate an
ATV safely.
Never carry a passenger on an ATV.
*
Carrying a passenger may upset the
balance of the ATV and may cause
it to go out of control.
Always avoid paved surfaces.
*
ATV's are not designed to be used
on paved surfaces and may seriously affect handling and control.
Never operate an ATV on a public
*
road, even a dirt or gravel one,
because you may not be able to
avoid colliding with other vehicles. Also, operating an ATV on a
public road may be against the law.
Never operate an ATV without an
*
approved motorcycle helmet, eye
protection, boots, gloves, long
pants, and a long-sleeved shirt or
jacket.
Never consume alcohol or drugs
*
before or while operating an ATV.
Never operate an ATV at excessive
*
speeds. Go at a speed which is
proper for the terrain, visibility
conditions, and your experience.
Never attempt to do wheelies,
*
jumps, or other stunts.
Always be careful when operating
*
an ATV, especially when approach ing hills, turns, and obstacles and
when operating on unfamiliar or
rough terrain.
Never lend an ATV to anyone who
*
has not taken a training course or
has not been driving an ATV for at
least a year.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
5
1. DECAL OF EPA (For US)
2. CERTIFICATE LABEL OF SVIA (For US)
LOCATION (For US)
1
2
HANGTAG OF EPA (For US)
6
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Hangtags & Warning Information
A KYMCO ATV comes with hangtags
and several labels containing important
safety information. Anyone who rides the
ATV should read and understand this
information before riding.
The labels should be considered as permanent parts of the ATV. If a label
comes off or becomes hard to read,
contact your KYMCO ATV dealer for a
replacement.
For U.S.
WARNING
2255-741AFor France 2256-475For Europe
Indicates a potential hazard that could
result in a serious injury or death.
7
Warning Labels
<For U.S.>
1 1 1
3
<For France>
3 3
<For Europe>
222
8
4
1
WARNING
3
Indicates a potential hazard that could
result in a serious injury or death.
4
2
Warning Labels
<For U.S.>
5
5
<For France>
5 5
6 66
7 7 7
<For Europe> <For Canada>
888
5
WARNING
7
6
Indicates a potential hazard that could
result in a serious injury or death.
8
9
Location of Parts and Controls
45
13
2
1.Battery
2.Headlights
3.Hand Brake Lever
1
21
2
4.Power Distribution Module
5.Electrical Access Panel
9
6.Seat Latch
7.Storage Compartment
KC0044A
8.Horn Button
9.Auxiliary Brake Pedal
10
3
11
12
6
7
16
10.Brake Lever Lock
11.Key Switch
12.Shift Lever
16
13.Throttle Limiter
14.Throttle Lever
15.DC Power Outlet
16.Taillight/Brakelight
KC0047A
17.Headlight HI/LO Switch
18.Engine Starter Button
19
10
17
18
8
15
20
14
19.Engine Stop Switch
20.2WD/4WD Selector Switch
21.Gas Tank Valve
NOTE: The ATV you have purchased may differ slightly from
those shown in the figures of this
manual.
KC0041A
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate
the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified training
course offered. They should then regularly practice the skills learned in the
course and the operating techniques described in this Owner's Manual.
WARNING
POTENTIAL HAZARD
Allowing anyone under age 16 to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to severe injury or death of the child.
Children under the age of 16 may not have the skills, abilities, or judgment needed to
operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
A child under 16 should never operate this ATV.
WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WARNINGS
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this ATV.
Could cause an accident, resulting in injury or death to you
and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger. The long seat is to allow the operator to shift positions
as needed during operation. It is not for carrying passengers.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
11
Warnings
WARNING
POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
The ATV's tires are designed for off-road use
only, not for use on pavement. Paved surfaces
may seriously affect handling and control of the
ATV and may cause the ATV to go out of control.
HOW TO AVOID THE HAZARD
Never operate the ATV on any paved surfaces, including sidewalks, driveways,
parking lots, and streets.
WARNING
POTENTIAL HAZARD
Operating this ATV on public streets, roads, or
highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this ATV on any public street, road, or highway, even a dirt or gravel one.
In many states it is illegal to operate an ATV on public streets, roads, or highways.
12
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an approved
helmet, eye protection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet increases
your chances of a severe head injury or death in
the event of an accident.
Operating without eye protection can result in an
accident and increases your chances of a severe
injury in the event of an accident.
Operating without protective clothing increases
your chances of severe injury in the event of an
accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear:Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants
WARNINGS
WARNING
POTENTIAL HAZARD
Operating this ATV after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
13
Warnings
WARNING
POTENTIAL HAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPEN
Increases your chances or losing control of the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always ride at a speed that is proper for the terrain, visibility and operating conditions,
and your experience.
WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident including a rollover.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Don’t try to show off.
WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure the ATV is in safe operating
condition.
Always follow the inspection and maintenance procedures and schedules described in
this Owner’s Manual.
14
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
WARNING
POTENTIAL HAZARD
Removing hands from handlebars or feet from footrests during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the ATV or could
cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you
or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars and both feet on the footrests of your ATV
during operation.
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating the ATV
on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes
without enough time to react.
Could result in the ATV overturning or going out of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
WARNINGS
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on
rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or ATV control, which
could result in an accident including a rollover.
HOW TO AVOID THE HAZARD
Do not operate on rough, slippery, or loose terrain until you have learned and practiced
the skills necessary to control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
15
Warnings
WARNING
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
ATV could go out of control, causing a collision or rollover.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in this Owner's Manual.
Practice turning at slow speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
WARNING
POTENTIAL HAZARD
Operating on steep hills.
WHAT CAN HAPPEN
The ATV can overturn more easily on steep hills than on
level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate the ATV on hills too steep for the ATV or for your abilities.
Practice on smaller hills before attempting larger hills.
16
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
POTENTIAL HAZARD
Climbing hills improperly.
WARNING
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described in this Owner's Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly or make sudden gear changes. The ATV could flip over
backwards.
Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another
vehicle or person could be on the other side of the hill.
NEVER OPERATE UP OR DOWN
HILLS STEEPER THAN 25
WARNINGS
WARNING
Maximum
25
Indicates a potential hazard that could
result in a serious injury or death.
17
Warnings
WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described in this Owner's
Manual.
Always check the terrain carefully before you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that would cause the ATV to lean sharply to one
side. Go straight down the hill where possible.
WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV
to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the ATV around on any hill until you have mastered the turning
technique as described in this Owner’s Manual. Practice first on level ground. Be very
careful when turning on any hill.
Avoid crossing the side of a steep hill, if possible.
When crossing the side of a hill:
Always follow proper procedures as described in this Owner's Manual.
Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV.
18
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly dismounting
while climbing a hill.
WHAT CAN HAPPEN
Could result in the ATV overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Engage the brake lever lock after you are stopped.
If you begin rolling backwards:
Keep weight uphill.
Apply the brakes while rolling backwards.
When fully stopped, engage the brake lever lock.
Dismount on uphill side or to a side if pointed straight
uphill.
Turn the ATV around and mount following the procedure
described in this Owner's Manual.
WARNINGS
WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or fallen trees.
When you go over obstacles, always follow proper procedures as described in this
Owner's Manual.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
19
Warnings
WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You may lose control of the ATV.
You may also regain traction unexpectedly, which may cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at slow speeds and on level,
smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to
reduce the chance of skidding or sliding out of control.
WARNING
POTENTIAL HAZARD
Operating the ATV through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an
accident.
HOW TO AVOID THE HAZARD
Never operate the ATV in fast flowing water or in water deeper than the footrests.
Remember that wet brakes may have reduced stopping capability.
Test your brakes after leaving water. If necessary, apply them several times to dry out
the pads.
WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
Before you engage reverse gear, make sure there are no obstacles or people behind
you. When it is safe to proceed, go slowly.
20
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Warnings
WARNING
POTENTIAL HAZARD
Operating the ATV with improper tires or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire
pressure, may cause loss of control increasing your risk of accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in this Owner's Manual for this ATV.
Always maintain proper tire pressure as described in this Owner's Manual.
WARNING
POTENTIAL HAZARD
Operating the ATV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of the ATV may cause changes in
handling which, in some situations, could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify the ATV through improper installation or improper use of accessories.
All parts and accessories added to this ATV should be genuine KYMCO ATV
components designed for use on the ATV and should be installed and used according
to instructions. Never install a twist grip throttle. If you have questions, consult an
authorized KYMCO ATV dealer.
WARNINGS
WARNING
POTENTIAL HAZARD
Overloading the ATV or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in ATV handling, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for the ATV.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.
Always follow the instructions in this Owner's Manual for carrying cargo or pulling a trailer.
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
21
Prevention
Overview
When using an ATV, prevention is the
name of the game. "Had you only
known" something could go wrong,
you would have prevented it. If you
don't notice your conditions and surroundings before riding your ATV, you
give up control over the situation.
Using ATV prevention techniques
helps you forecast potential hazards
before they injure you or damage your
ATV.
Following the safety instructions and
warnings in this manual will help you
"P.A.S.S." the safety test. P.A.S.S.
sta n ds fo r "P reventi o n ," "Active
Ri ding," "Sou nd Judgment ," and
"Supervision." Remembering P.A.S.S.
and what it stands for will help you
have a safe, predictable ride every time
you go out on your ATV.
Safe Riding Clothing
and Gear
Always wear clothing suited to the type
of riding you are doing. ATV riding
requires special protective clothing
which will make you feel more comfortable and reduce chances of injury.
You'll find it important to dress correctly for ATV riding in order to prevent scraped skin and serous head
injuries. It's easy and could save you
time in the long run not having to contend with an injury. Of course, it also
makes sense to remember the seasons.
Wear a hat under your helmet and a
snowmobile suit in the winter and
lighter, protective clothing in the summer. Following is the minimum protection you need to wear during every
ride.
22
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
ATV-0004
Gloves
Your hands are targets for flying
objects and branches. Along with providing skin protection, gloves will
shield your hands from harsh weather.
Wear gloves that are weather resistant
and have a gripping suface to keep
them from sliding off the handlebars.
Off-road style gloves with knuckle
pads are the best for comfort and protection
.
Boots/Ankle Protection
Wear a boot that covers the largest possible area of your leg (preferably up to
your knee) and can handle significant
impact. Choosing boots with low heels
and a good tread will help prevent your
feet from slipping off the footrests in
wet or rugged conditions or getting
hurt if they get hit by rocks, dirt, or
branches.
Prevention
Helmet
Your helmet is the most important
piece of protective gear for safe riding.
A helmet can prevent a severe head
Injury.
These helmets should provide full-face
Protection.
If you drop or damage your helmet, get
a new one immediately. Your helmet
may not protect your head from injury
if it has cracks, fissures, or other damage to its outside or core padding.
Remember, your helmet won't do you
any good if the chin strap isn't fastened.
Eye Protection
Wear eye protection, such as goggles,
to completely surround your eyes to
prevent getting dirt or other items in
your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recommended; they
don't prevent objects from flying in
through the sides.
Long Pants and Long
Sleeved Shirt
The goal is to protect your body from
branches, long grass, airborne objects,
or anything else that could scrape your
skin. The more thick and durable the
material, the better protection it'll provide. Riding pants with kneepads, a jersey, and shoulder pads provide the best
protection.
PREVENTION
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
23
Prevention
Condition of the ATV
The second step in Prevention is checking the condition of your ATV. Chances
are good that you'll be using your ATV
in some rough terrain, and there's no
way you want your brakes to go out
when riding downhill. You need to
check the following parts on your ATV
before every ride.
1. Brakes
2. Throttle
3. Tires and Wheels
4. Fluids
5. Lights
6. Electrical
7. Controls and Cables
8. Chassis and Suspension
9. Miscellaneous Items
24
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
Prevention
One easy way to remember what parts you need to check is by using the acronym
“T-CLOC.” It stands for:
T
TIRES
AND WHEELS
C
CONTROLS
AND CABLES
LIGHTS AND
ELECTRIC
TIRES AND WHEELS
Correct tire pressure is crucial. Consult
the Specifications section of this Owner's Manual for tire pressure guidelines. Incorrect tire pressure can cause
poor handling, instability, and a loss of
ATV control.
Check:
1. Tire pressure
2. Tire surface (tread and sidewalls)
While checking the tire pressure,
inspect the tread and sidewalls of the
tires for cracks, cuts, or other damage
that could indicate they need to be
replaced.
CONTROLS AND
CABLES
With the engine running and brake applied,
check all transmission positions: forward,
neutral, and reverse.
Check:
1. Forward
2. Neutral
3. Reverse
A. Brakes
Squeeze the hand brake lever. If it feels
soft or "squishy," it could be low on fluid or
have a leak─refer to the General Maintenance section of this Owner's Manual for
instructions. Don't use the ATV until the
brakes are operating normally.
L O
OIL AND FUEL CHASSIS
Test the brake lever lock and see if it
locks the hand brake lever into position; then disengage it to release the
brake. Be sure that the auxiliary brake
near the footrest is working; your
brakes could fail during a ride if
they're not maintained.
Check:
1. Hand brake lever
2. Auxiliary brake pedal
3. Brake lever lock
C
B. Throttle
The throttle should have a free, smooth
range of motion. If it seems to “stick”
at any point, refer to the General Maintenance section of this Owner's Manual for instructions. Driving your ATV
with a sticking throttle can turn your
leisurely ride into an unwelcome accident. Don't drive your ATV if the throt-
tle sticks.
Check:
1. Free, smooth range of motion
PREVENTION
WARNING
Indicates a potential hazard that could
result in a serious injury or death.
25
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