KROHNE VA40, VA45 Handbook

Download

Page 1

Handbook

VA40 - VA45

VA40 - VA45VA40 - VA45

Variable area flowmeter

HandbookHandbook

Page 2

IMPRINT

:::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 3

VA40 - VA45

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 Certifications .................................................................................................................... 5

1.3 Safety instructions from the manufacturer ..................................................................... 6

1.3.1 Copyright and data protection ................................................................................................ 6

1.3.2 Disclaimer ............................................................................................................................... 6

1.3.3 Product liability and warranty ................................................................................................ 6

1.3.4 Information concerning the documentation........................................................................... 7

1.3.5 Warnings and symbols used................................................................................................... 8

1.4 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9

2.2 Device version................................................................................................................. 10

2.2.1 Device version VA40 .............................................................................................................. 10

2.2.2 Device version VA45 .............................................................................................................. 10

2.3 Nameplate ...................................................................................................................... 11

2.4 Description code............................................................................................................. 12

3 Installation 13

3.1 General notes on installation ......................................................................................... 13

3.2 Storage ........................................................................................................................... 13

3.3 Installation condtitions...................................................................................................14

3.4 Transport locks .............................................................................................................. 14

4 Electrical connections 15

4.1 Safety instructions.......................................................................................................... 15

4.2 VA40 limit switches........................................................................................................ 15

4.2.1 Connection ring type limit switch ......................................................................................... 16

4.2.2 Connection limit switch type MS14....................................................................................... 16

4.2.3 Connection limit switch type TG21 ....................................................................................... 17

4.3 Limit switch settings ......................................................................................................17

4.3.1 Setting ring type limit switch ................................................................................................ 17

4.3.2 Limit switch settings MS14................................................................................................... 18

4.3.3 Limit switch settings TG21.................................................................................................... 18

4.4 Minimum clearance between two ring initiators........................................................... 19

4.5 Switching performance ring-type limit switch .............................................................. 19

4.6 Limit switch function reversal........................................................................................ 20

4.6.1 Conversion of the function of ring type limit switch............................................................. 20

4.6.2 Conversion of the function of limit switch MS14 .................................................................. 20

4.6.3 Conversion of the function of limit switch TG21................................................................... 21

5 Start-up 22

5.1 Standard device .............................................................................................................. 22

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 4

CONTENTS

VA40 - VA45

6 Service 23

6.1 Maintenance ................................................................................................................... 23

6.2 Spare parts availability...................................................................................................24

6.3 Availability of services .................................................................................................... 24

6.4 Returning the device to the manufacturer..................................................................... 24

6.4.1 General information.............................................................................................................. 24

6.4.2 Form (for copying) to accompany a returned device............................................................ 25

6.5 Disposal .......................................................................................................................... 25

7 Technical data 26

7.1 Functional principle........................................................................................................ 26

7.2 Technical data................................................................................................................. 27

7.3 Dimensions and weights ................................................................................................ 31

7.4 Measuring ranges...........................................................................................................33

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 5

VA40 - VA45

1.1 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in industrial environment. There may be potential difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as well as radiated disturbances.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The variable area flowmeters are suitable for measuring gases and liquids.

These devices are particularly suitable for measuring:

• Liquids

• Hydrocarbons

• Water

• Chemicals with low corrosiveness

• Industrial gases

SAFETY INSTRUCTIONS

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

CAUTION!

Do not use any abrasive or highly viscous media.

1.2 Certifications

CE marking

The flowmeter meets the statutory requirements of the following EC directives:

• Pressure Equipment Directive 97/23/EC

• EMC Directive 2004/108/EC for instruments with electrical options

• ATEX Directive 94/9/EC for instruments in Ex-areas

The manufacturer certifies successful testing of the product by applying the CE mark.

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 6

SAFETY INSTRUCTIONS

1.3 Safety instructions from the manufacturer

1.3.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

VA40 - VA45

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.3.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

1.3.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 7

VA40 - VA45

1.3.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.

SAFETY INSTRUCTIONS

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 8

SAFETY INSTRUCTIONS

1.3.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

VA40 - VA45

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.4 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 9

VA40 - VA45

2.1 Scope of delivery

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

DEVICE DESCRIPTION

Figure 2-1: Scope of delivery

1 Flowmeter in the version ordered 2 Manual 3 Certificates, calibration report (supplied to order only)

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 10

DEVICE DESCRIPTION

2.2 Device version

• VA40V or VA45V - Screw version

• VA40S or VA45S - Tube socket

• VA40F or VA45F - Flange version

• VA40A - Aseptic version

Optional versions:

• VA40 with max. two limit switches, NAMUR

• VA40 with potential-free Reed contact

2.2.1 Device version VA40

VA40 - VA45

Figure 2-2: Device versions VA40

1 VA40V - Screw version 2 VA40S - Tube socket 3 VA40F - Flange version 4 VA40A - Aseptic version

2.2.2 Device version VA45

Figure 2-3: Device versions VA45

1 VA45V - Screw version 2 VA45S - Tube socket 3 VA45F - Flange version

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 11

VA40 - VA45

2.3 Nameplate

INFORMATION!

Before installing the device, make sure that the information on the nameplate corresponds to the ordering data.

DEVICE DESCRIPTION

1 Type of meter 2 Manufacturer 3 Website 4 Appointed ATEX body 5 Pay regard to manual 6 Ex-data 7 Serial number 8 Year of manufacture 9 PED-data 10 Design data: Temperature & pressure rating

Additional markings on the indicator

• SN - serial number

• SO - sales order / item

• Tag-No. - customer spec.

• MD - year of manufacture

• PA - KROHNE order

• Vx - product configurator code

• AC - article code

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 12

DEVICE DESCRIPTION

2.4 Description code

Description code VA40

The description code consists of the following elements*:

1 Type of connection

V - Screw connection S - Tube socket F - Flange connection A - Aseptic connection, conforming to food standards

2 Material of the connection

R - Stainless steel 1.4404 (316 L) ST - Steel, electroplated and chromized PV - Platics PVDF

VA40 - VA45

3 Limit switches

K1 - one limit switch K2 - two limit switches

* Places for items not needed may be omitted from the description code

Description code VA45

The description code consists of the following elements:

1 Type of connection

V - Screw connection S - Tube socket F - Flange connection

2 Material of the connection

R - Stainless steel 1.4404 (316 L) ST - Steel, electroplated and chromized PV - Platics PVDF

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 13

VA40 - VA45

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the flowmeter in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the flowmeter in its original packaging.

• The permissible storage temperature is from -40...+80°C / -40...176°F for standard meters.

INSTALLATION

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 14

INSTALLATION

3.3 Installation condtitions

CAUTION!

When installing the device in the piping, the following points must be observed:

•

The variable area flowmeter must be installed vertically (measuring principle). Flow direction from bottom to top. For installation recommendations please refer also to VDI/VDE 3513 Sheet 3.

•

Before connecting, blow or flush out the pipes leading to the device.

•

Pipes for gas flow need to be dried before the device is installed.

•

Use connectors suitable for the particular device version.

•

Align the pipes centrically with the connection bores on the measuring device so they are free of stresses.

•

If necessary, support the pipeline to reduce vibrations being transmitted to the measuring device.

•

Do not lay signal cables directly next to cables for the power supply.

VA40 - VA45

3.4 Transport locks

Plastic rods are fitted as transport locks to protect the float during transportation. These need to be removed before start-up:

• FFFF - Flange version DN15/DN25 Remove yellow plastic cap from upper flange and remove fixing rod from the glass.

• FFFF - Flange version DN40/DN50 Cut through the cable tie and remove cap. Remove fixing rod from the glass.

• VVVV - Screw version Unscrew union nut and remove yellow plastic cap from the screw connection.Remove fixing rod. When assembling the meter, tighten the union nuts with strap wrench. Make sure the Oring is positioned correctly!

• SSSS - Tube socket Unscrew union nut and remove yellow plastic cap from the screw connection.Remove fixing rod. When assembling the meter, tighten the union nuts with strap wrench. Make sure the Oring is positioned correctly!

• AAAA - Aseptic the same as tube socket

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 15

VA40 - VA45

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 VA40 limit switches

The flowmeter VA40 can be equipped with a maximum of two limit switches:

Type bistable (stable changeover from NC to NO contact and vice versa)

Type monostable (switching pulse at operating point)

Figure 4-1: Types of limit switches

1 Ring type limit switch 2 MS 14/I - potential-free Reed contact 3 TG21 - with integrated slot sensor

Operation and Technical data of the limit switches see Technical data.

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 16

ELECTRICAL CONNECTIONS

4.2.1 Connection ring type limit switch

The connecting cables of the limit switch are guided through the long slot on the back.

Figure 4-2: Connection of the limit switch type NAMUR

1 Limit switch 2-wire NAMUR 2 Colour coding + 3 Colour coding blue - 4 External EMC filter 5 Receiver device

EMC filter unit and back rail of the flowmeter must be galvanically connected and grounded.

VA40 - VA45

The monostable types do not need an EMC filter.

Connecting diagram 3-wire transistor type

bn - brown supply voltage + bk - black switch contact bu - blue supply voltage -

4.2.2 Connection limit switch type MS14

Figure 4-3: Connection limit switch type MS14

1 Connection Reed-switch 2 Connection Receiver device 3 Terminal connection (potential-free)

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 17

VA40 - VA45

4.2.3 Connection limit switch type TG21

Figure 4-4: Connection limit switch type TG21

1 Terminal - 2 Terminal +

The type TG21 is adapted to switch amplifiers for intrinsical safe circuits in accordance to EN 60947-5-6 NAMUR.

ELECTRICAL CONNECTIONS

The TG21 includes an inductive slot sensor with bistable switching performance. The slot sensor is actuated by the dipping action of an aluminium vane. The magnet on the dipping vane is moved by the magnet in the float and follows its movement. A magnet float is required.

4.3 Limit switch settings

4.3.1 Setting ring type limit switch

• Untighten plastic screw 1 and move limit switch to desired operating point 2.

• Only slightly tighten screw 1! (Risk of breaking the glass)

The operating point is, as shown, at approx. half height of the ring 2.

The exact operating point is also dependent on the size of the used float!

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 18

ELECTRICAL CONNECTIONS

4.3.2 Limit switch settings MS14

• Untighten bracket screw 1 and set switching position

• Secure bracket screw 1

The distance between the limit switch and the casing is factory set with clamp screw 2 so that the limit switch touches the glass taper at the maximum switching point.

The limit switch must be rotated 180° to reach the lower range of the scale.

VA40 - VA45

4.3.3 Limit switch settings TG21

• Untighten bracket screw 1 and set switching position

• Secure bracket screw 1

The distance between the limit switch and the casing is factory set at approx. 1 mm (0.039") with the clamping screw 2.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 19

VA40 - VA45

ELECTRICAL CONNECTIONS

4.4 Minimum clearance between two ring initiators

Where two limit switches are in one device, and also where devices with ring limit switch are arranged close together, minimum clearances must be maintained in order to avoid mutual influence of the switches.

Minimum clearance 2-wire NAMUR 3-wire transistor

1 16 mm 0,63" 45 mm 1,77"

4.5 Switching performance ring-type limit switch

Limit switch 2-wire NAMUR monostable Float outside limit switch: signal ≥3 mA Float inside limit switch: signal ≤1 mA

Limit switch 2-wire NAMUR bistable Independent of float position like transit 1: signal ≥3 mA Precondition: The float is located outside the limit switch.

Limit switch 3-wire transistor bistable ndependent of float position like transit 2: output Ua ≤1 VDC Precondition: The float is located outside the limit switch.

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 20

ELECTRICAL CONNECTIONS

4.6 Limit switch function reversal

4.6.1 Conversion of the function of ring type limit switch

Bistable ring type limit switches can be changed over from NO to NC.

• Remove upper device connection

• Unscrew upper union nut

• Lift up and remove connection very carefully.On depending adhesion of the upper sealing ring,

the connection may take the measuring glass with it!

• Untighten plastic screw 1 on ring limit switch

• Carefully take the measuring glass out of the housing and the sensor. The ring limit switch

remains in the housing. Avoid CANTING (glass breakage!)

• Turn limit switch through 180°

• Assemble in reverse order. Make sure sealing ring is seated correctly!

VA40 - VA45

4.6.2 Conversion of the function of limit switch MS14

Two contact functions are available:

• Closing, at increasing flow. Arrow on reed cartridge points towards measuring glass.

• Closing, at decreasing flow. Arrow on reed cartridge points away from measuring glass.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 21

VA40 - VA45

ELECTRICAL CONNECTIONS

4.6.3 Conversion of the function of limit switch TG21

The contact function can be changed over from NO to NC by shifting the position of the slot sensor 3.

1 Magnet 2 Contact vane 3 Slot sensor 4 Counter-magnet 5 Grub screw 6 Detaching screw slot sensor

After untightening the screw 6 , the slot sensor 3 can be shifted to the other end position.

If vibrations could cause an unintential switching, use the grub screw 5 to adjust the force of the frictional connection between adjusting magnet and counter-magnet 4 on the dipping vane

The switching reproducibility is < 3% of the full-scale range and is influenced by the force of the frictional connection!

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 22

START-UP

5.1 Standard device

CAUTION!

When starting up the device, the following points must be observed:

•

Compare the actual operating pressure and the product temperature of the system with the specifications on the nameplate (PS and TS). These specifications may not be exceeded.

•

Make sure materials are compatible.

•

Slowly open the shut-off valve.

•

When measuring liquids, vent the pipes carefully.

•

When measuring gases, increase pressure slowly.

•

Avoid float impact (e.g. caused by solenoid valves), as this is likely to damage the measuring unit or float.

VA40 - VA45

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 23

VA40 - VA45

6.1 Maintenance

Within the scope of routine maintenance of the system and pipelines, the flowmeter should also be inspected for signs of soiling, corrosive attack and mechanical wear or damage to the measuring glass. We advise that inspections be carried out at least once per year. For VA40 (aseptic) a strap wrench is recommended to open the flowmeter. Devices with flange connection tighten the union nut first before installation.

CAUTION!

Pressurized pipes to be depressurized before removing the device. Empty pipes as completely as possible. Devices used for measurement of aggressive media: take appropriate safety precautions regarding residual liquid in the measuring section. Untighten the process connection to the piping only (except devices with female threaded connections)A lways use new gaskets when reinstalling the flowmeter in the pipeline. Make sure the O-ring 1 is positioned correctly! Cleaning of surfaces (e.g. viewing window): avoid electrostatic charges! Aseptic version: when replacing gaskets, use materials conforming to FDA standards e.g. EPDM. Before restarting an appropiate leakage test has to be performed.

SERVICE

1 Gasket 2 DN15 - upper float stop 3 DN15 - lower float stop

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 24

SERVICE

6.2 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

6.3 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

6.4 Returning the device to the manufacturer

VA40 - VA45

6.4.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel, the manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 25

VA40 - VA45

6.4.2 Form (for copying) to accompany a returned device

CAUTION!

To avoid any risk for our service personel, this form has to be accessible from outside of the packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive

water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

SERVICE

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

6.5 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

According to the directive 2012/19/EU, the monitoring and control instruments marked with the WEEE symbol and reaching their end-of-life must not be disposed of with other waste The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative.

must not be disposed of with other waste.

must not be disposed of with other wastemust not be disposed of with other waste

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 26

TECHNICAL DATA

7.1 Functional principle

The flowmeter operates with the principle of variable area flowmeters.

A glass cone is installed in the measuring unit of VA40/45, in which a suitably formed float can move freely up and down.

The flowmeter is inserted into a vertical pipeline and the medium flows through it from bottom to top.

The float adjusts itself so that the buoyancy force F1 acting on it, the flow resistance F2 and its weight F3 are in equilibrium: F3 = F1 + F2

VA40 - VA45

The height of the float in the measuring unit, which depends on the flow, is displayed on a scale.

The top edge of the float marks the reading line for flow values.

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 27

VA40 - VA45

7.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system

Application range VA40 Flow measurement of liquids, gases and vapors

Application range VA45 Flow measurement of gasses

Operating method / measuring principle Variable area measuring principle

Measured value

Primary measured value Float position

Secondary measured value Operating and standard volumetric flow

Measuring accuracy

Directive VDI / VDE 3513, sheet 2 (qG = 50%)

VA40 1.0%

VA45 2.5%

TECHNICAL DATA

Operating conditions

Temperature

TemperatureTemperature Max. operating temperature -20...+100°C / -4...+212°F

Pressure

PressurePressure Max. permitted operating press. PS at TS = 100°C Pressure equipment directive 97/23/ EC

Test pressure PT Pressure equipment directive 97/23/EC or AD

VA40 - DN15, DN25 10 bar / 145 psig

VA40 - DN40 9 bar / 131 psig

VA40 - DN50 7 bar / 102 psig

VA45 1 bar / 14.5 psig

2000-HP30

Installation conditions

Inlet run ≥ 5 x DN Outlet run ≥ 3 x DN

1 other pressures upon request

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 28

TECHNICAL DATA

Materials

Threaded connection VA.../R Stainless steel 1.4404 (316 L)

Threaded connection VA.../ST Steel, galvanized and chromatized

Tube nozzle Stainless steel 1.4404 (316 L)

Flange connection VA.../R Stainless steel 1.4404 (316 L)

Threaded connection / tube nozzle VA.../PV PVDF

Housing Stainless steel 1.4301 (304), electropolished

Screw cap Aluminum / powder coated

Measuring cone Borosilicate glass

Float VA45 Aluminum

Float VA40 (also for use with food)

Float VA40 (not for use with food) TFM (PTFE), Aluminum, Polypropylene (PP)

Float and insert PVDF (conforms to FDA)

Seals NBR, EPDM, FPM

VA40 - VA45

option: Stainless steel

Stainless steel, 1.4571 (316 Ti), Hastelloy® C2000, PTFE/insert

Temperatures

TemperaturesTemperatures

DANGER!

For devices to be used in hazardous areas, special temperature ranges apply. These can be found in the separate instructions.

Max. measuring temperature T

Max. ambient temperature T

1 higher temperatures on request

(standard) -20...+100°C

amb.

-20...+100°C -4...+212°F

-4...+212°F

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 29

VA40 - VA45

Limit switches

(only VA40)

TECHNICAL DATA

Type Switching

Connection Shape Note

function

I7R2010-N RC10-14-N0

I7R2010-NL RC10-14-N3

I7R2015-N RC15-14-N0

I7R2015-NL RC15-14-N3

RB15-14-E2 bistable 3-wire open

MS 14/I bistable Two-wire

TG 21 bistable Two-wire NAMUR Slot-type float with magnet

monostable Two-wire NAMUR Ring type Non Ex

bistable Two-wire NAMUR Ring type Non Ex

monostable Two-wire NAMUR Ring type Non Ex

bistable Two-wire NAMUR Ring type Non Ex

collector

potential-free

Ring type Non Ex

Reed contact float with magnet

required

Use of the limit switch

Nominal width

DN15 G 13.11 - DN25 N 21.09 MS14/A TG21

Cone No. Limit

switch

G 14.06 - N 21.13 MS14/A TG21

G 14.08 - N 21.18 MS14/A TG21

G 15.07 ring ø10mm N 21.25 MS14/A TG21

G 15.09 ring ø10mm DN40 N 41.09 MS14/A TG21

G 15.12 ring ø10mm N 41.13 MS14/A TG21

G 16.08 ring ø10mm N 41.19 MS14/A TG21

G 16.12 ring ø10mm DN50 N 51.10 MS14/A TG21

G 17.08 ring ø15mm N 51.15 MS14/A TG21

G 17.12 ring ø15mm N 51.21 MS14/A TG21

N 18.07 MS14/A

N 18.09 MS14/A

N 18.13 MS14/A

N 19.09 MS14/A

N 19.13 MS14/A

N 19.19 MS14/A

N 19.26 MS14/A

Nominal width

Cone No. Limit switch

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 30

TECHNICAL DATA

Technical data ring type limit switches

Limit switch I7R2010-NL I7R2015-NL I7R2010-N I7R2015-N RB15-14-E2

Ring ø 10mm -

Switching function bistable bistable monostable monostable bistable

NAMUR yes yes yes yes no

Connection technology two-wire two-wire two-wire two-wire three-wire

Rated voltage U

Current consumption 1mA passage ↓ 3mA - sphere beyond the

Current consumption 3mA passage ↓ 1mA - sphere is in limit

Operating voltage U

Operating current I

No-load current - 20mA

Output Ua - passage ↓ - ≤ 1 VDC

Output U

- passage ↑ - ≥ Ub –3VDC

VA40 - VA45

RC10-14-N3 RC15-14-N3 RC10-14-N0 RC15-14-N0

0,39"

ext.

8VDC 8VDC 8VDC 8VDC -

15mm 0,59"

10mm 0,39"

limit switch

switch

- 10…30VDC

- 0…100mA

15mm 0,59"

Technical data MS14

Contact type N/C or N/O, can be reversed

Switching reproducibility < 2% of the measurement range end value

Contact rating 12VA

Max. switching voltage 30VDC

Max. switching current 0.5A Ambient temperature - 20°C...+85°C / -4...+185°F

Protection class Acc. to EN 60529 / IEC 529 IP44

Technical data TG21

Rated voltage 8VDC

Current consumption, inactive 3mA

Current consumption, active 1mA Ambient temperature -25°C...+100°C / -13...+212°F

Type of protection according to EN 60529 / IEC 529

IP 67 (NEMA 6)

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 31

VA40 - VA45

7.3 Dimensions and weights

Dimensions VA40

EN ASME dimensions [mm]

TECHNICAL DATA

a b c - Type V c - Type S c - Type F c - Type A

DN15 1/2" 239 26 375 400 425

DN25 1" 239 36 375 450 425

DN40 1 1/2" 235 46 375 450 425

DN50 2" 227 62 375 450 425

dimensions ["]

DN15 1/2" 9,41 1,02 14,8 15,8 16,7

DN25 1" 9,41 1,42 14,8 17,7 16,7

DN40 1 1/2" 9,26 1,81 14,8 17,7 16,7

DN50 2" 8,94 2,44 14,8 17,7 16,7

1 option 500 mm 2 Option 19,7"

VA40/V VA40/S VA40/F VA40/A

375

14,8

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 32

TECHNICAL DATA

Dimensions VA45

EN ASME [mm] ["] [mm] ["] [mm] ["] [mm] ["] [mm] ["]

DN15 ½" 118 4,65 26 1,02 254 10,0 279 11,0 304 12,0

DN25 1" 118 4,65 36 1,42 254 10,0 329 13,0 304 12,0 DN40 1½" 114 4,49 46 1,81 254 10,0 329 13,0 304 12,0

VA45/V VA45/S VA45/F

VA40 - VA45

a b c - Type V c - Type S c - Type F

Weights

VA40 Type V, S, A VA40 Type F VA45 Type V, S VA45 Type F

[kg] [lb] [kg] [lb] [kg] [lb] [kg] [lb]

DN15 0,5 1,1 1,8 4,0 0,4 0,88 1,7 3,7

DN25 1,3 2,9 3,8 8,4 1,2 2,6 3,7 8,2

DN40 2,3 5,1 6,8 15,0 2,2 4,9 6,7 14,8

DN50 3,6 7,9 9,2 20,3 - - - -

Process connection

Type V Type S Type F Type A

Female thread acc. to Flange acc. to Pipe Clamp

EN ASME ISO 228 ASME

B1.20

DN15 1/2" G3/8"...G½"¼" NPT 15 DN15 ½" SC15

DN25 1" G¾"...G1" 1" NPT 28 DN25 1" SC25 DN40 1 1/2" G1½" 1 ½" NPT 42 DN40 1 ½" SC40

DN50

G2"

1 only VA40

2" NPT

Ø [mm] EN1092-1 ASME

DN50

B16.5

DIN11851 ISO 2852

17.2

SC50

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 33

VA40 - VA45

TECHNICAL DATA

7.4 Measuring ranges

Measuring ranges VA40

Measuring span: 10 : 1 Declaration of flow: Values = 100% Water: 20°C [68°F] Air: 20°C [68°F], 1.013 bar abs. [14.7 psia] Float materials: 1 Stainless Steel or Hastelloy® - 2 PTFE with insert - 3 TFM - 4 Aluminium - 5 Polypropylene (PP)

Materials → 1 2 3 1 3 4 5 1 2 3 4 5

Cone ↓ Water [l/h] Air [Nm3/h] Max. pressure loss [mbar]

G 13.11

DN15 0.4 - - 0.016 - 0.007 - 2 - - 1 -

G 14.06 0.63 - - 0.025 - 0.012 - 3 - - 2 -

G 14.08 1 - - 0.04 - 0.02 - 4 - - 3 -

G 15.07 1.6 - - 0.06 - 0.03 - 4 - - 3 -

G 15.09 2.5 - - 0.09 - 0.04 - 5 - - 4 -

G 15.12 4 - - 0.14 - 0.06 - 6 - - 5 -

G 16.08 6.3 - - 0.2 - 0.1 - 6 - - 5 -

G 16.12 10 - - 0.3 - 0.16 - 7 - - 6 -

G 17.08 16 - - 0.5 - 0.25 - 7 - - 6 -

G 17.12 25 - - 0.8 - 0.4 - 8 - - 7 -

N 18.07 40 25 13 1.5 0.6 0.8 0.5 9 6 2 3 1

N 18.09 63 40 22 2.2 0.95 1.2 0.7 9 7 3 3 2

N 18.13 100 63 35 3 1.5 1.8 1.2 9 8 3 4 2

N 19.09 160 100 55 5 2.2 2.8 1.8 13 9 4 5 2

N 19.13 250 160 85 8 3.3 4.5 2.8 16 11 4 5 2

N 19.19 400 250 140 - - - - 21 14 5 7 3

N 19.26 630 400 230 - - - - 27 17 6 10 4

N 21.09 DN25 630 400 230 18

N 21.13 1000 630 350 28

N 21.18 1600 1000 600 49

N 21.25 2500 1600 950 70

N 41.09 DN40 1600 1000 600 45 22 28 18 32 18 9 11 5

N 41.13 2500 1600 900 70

N 41.19 4000 2500 1500 128

N 51.10 DN50 4000 2500 1500 120

N 51.15 6300 4000 2400 190

N 51.21 10000 6300 3500 310

1 reduced accuracy 2.5% 2 only possible with guided float

9 11 7 22 14 6 8 3

14 18 12 23 17 6 8 4

- 28

- 42

36 45

- 76

26 25 7 10 6

33 40 8 12 9

34 20 10 12 5

38 24 11 15 8

56 70 45 43 25 12 15 7

90 110

- 170

118

47 30 13 16 7

55 42 14 20 10

INFORMATION!

The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 34

TECHNICAL DATA

VA40 - VA45

Measuring ranges VA40

Materials → 1 2 3 1 3 4 5 1 2 3 4 5

Cone ↓ Water [GPH] Air [SCFM] Max. pressure loss [psi]

G 13.11

DN15 0,11 - - 0,01 - 0,004 - 0,03 - - 0,02 -

G 14.06 0,17 - - 0,015 - 0,007 - 0,04 - - 0,03 -

G 14.08 0,26 - - 0,025 - 0,012 - 0,06 - - 0,04 -

G 15.07 0,42 - - 0,037 - 0,018 - 0,06 - - 0,04 -

G 15.09 0,66 - - 0,056 - 0,025 - 0,07 - - 0,06 -

G 15.12 1,06 - - 0,087 - 0,037 - 0,09 - - 0,07 -

G 16.08 1,66 - - 0,12 - 0,062 - 0,09 - - 0,07 -

G 16.12 2,64 - - 0,19 - 0,09 - 0,1 - - 0,09 -

G 17.08 4,23 - - 0,31 - 0,16 - 0,1 - - 0,09 -

G 17.12 6,60 - - 0,5 - 0,25 - 0,1 - - 0,1 -

N 18.07 10,6 6,6 3,43 0,93 0,37 0,5 0,31 0,1 0,1 0,03 0,04 0,02

N 18.09 16,6 10,6 5,81 1,36 0,59 1,2 0,43 0,1 0,1 0,04 0,04 0,03

N 18.13 26,4 16,6 9,25 1,86 0,93 0,74 0,74 0,1 0,1 0,04 0,06 0,03

N 19.09 42,3 26,4 14,5 3,1 1,36 1,7 1,1 0,19 0,13 0,06 0,07 0,03

N 19.13 66,0 42,3 22,5 4,96 2,05 2,8 1,7 0,2 0,16 0,06 0,07 0,03

N 19.19 105 66,0 37 - - - - 0,3 0,2 0,07 - -

N 19.26 166 106 60,8 - - - - 0,4 0,25 0,09 - -

N 21.09 DN25 166 106 60,8 11,2 25,58 6,8 4,3 0,3 0,2 0,09 0,1 0,06

N 21.13 264 166 92,5 17,4 28,68 11 7,4 0,3 0,25 0,09 0,1 0,06

N 21.18 423 264 158 30,4

N 21.25 660 423 251 43,4

N 41.09 DN40 423 264 158 27,9 213,6 17 11 0,48 0,26 0,1 0,16 0,07

N 41.13 660 423 238 43,4 222,3 28

N 41.19 1057 660 396 79,4

N 51.10 DN50 1057 660 396 74,4 234,7 43,4 27,9 0,62 0,36 0,17 0,22 0,1

N 51.15 1664 1057 634 118 255,8 68

N 51.21 2642 1664 925 192

1 reduced accuracy 2.5% 2 only possible with guided float

(PP)

- 17

- 26

- 47

- 105

10,5

17,4

28,5

43,4

0,3 0,3 0,1 0,15 0,9

0,48 0,58 0,1 0,17 0,13

0,49 0,29 0,15 0,17 0,07

0,55 0,35 0,16 0,22 0,1

0,68 0,44 0,19 0,23 0,1

0,8 0,61 0,2 0,29 0,15

INFORMATION!

The operating pressure should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513

www.krohne.com 08/2015 - 4000424402 - MA VA40-45 R04 en

Page 35

VA40 - VA45

TECHNICAL DATA

Measuring ranges VA45

Measuring span: 10 : 1 Declaration of flow:: Values = 100% Air 20°C [68°F], 1.013 bar abs. [14,7 psia]

1 float form C 2 float form D 3 reading line

Cone no. Float

Flow air Max. pressure loss

form

[l/h] [SCFH] [mbar] [psi]

DN15 N -15.01 C 1500...2300 55,8...85,6 3 0,044

D 2300…4800 85,6...179 3 0,044

N -15.02 C 5500…9000 205...335 3 0,044

D 9000…16000 335...595 3 0,044

DN25 N -25.01 C 3000…5000 112...186 3 0,044

D 5000…7500 186...279 3 0,044

N -25.02 C 7500…16500 279...614 3 0,044

D 16500…25000 614...930 4 0,058

DN40 N -40.01 C 17000…26000 632...967 4 0,058

D 26000…34000 967...1265 4 0,058

N -40.02 C 34000…60000 1265...2232 4 0,058

D 60000…75000 2232...2790 4 0,058

INFORMATION!

The operating pressure should be at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: The flow measurement of gases are refered to

Nl/h or Nm

/h: Volume flow in Normal state 0°C, 1.013 bar abs. (DIN 1343)

SCFM or SCFH: Volume flow in Standard state 15°C, 1.013 bar abs. (ISO 13443)

www.krohne.com08/2015 - 4000424402 - MA VA40-45 R04 en

Page 36

KROHNE – Process instrumentation and measurement solutions

•

Flow

•

Level

•

Temperature

•

Pressure

•

Process Analysis

•

Services

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com

KROHNE VA40, VA45 Handbook

Specifications and Main Features

Frequently Asked Questions

User Manual